Disc drive electric rammer

Abstract

This utility model discloses a disk-driven electric tamping machine, characterized by: a movable frame and a lifting frame; the movable frame is equipped with movable wheels and locking parts that cooperate with steel rails; a vibrating frame is fixedly installed below the lifting frame, and the vibrating frame is equipped with tamping claws and eccentric wheels; each set of tamping claws has two claws, which are respectively hinged to the vibrating frame, and their upper ends cooperate with the two ends of a clamping cylinder; a drive motor and a hydraulic pump are also installed on the lifting frame; the lifting frame and the movable frame are connected by a hydraulic cylinder. This utility model features an electric drive structure, small size, low noise, and good environmental performance. The structure also employs a split, detachable design, resulting in a lightweight unit that can be manually handled and disassembled, greatly improving operational convenience.

Description

Technical Field

[0001] This utility model relates to the technical field of railway maintenance devices, and more specifically, to a disk-driven electric tamping machine. Background Technology

[0002] Ballast tamping is a process that increases the density of ballast, strengthens the load-bearing capacity of the roadbed, enhances track stability, and ensures the safety of trains on the track. Existing tamping devices are mostly manual or fuel-powered. Manual tamping devices can only meet the needs of tamping single sleepers, resulting in low tamping efficiency. Fuel-powered devices are large, noisy, and environmentally unfriendly. Furthermore, their large size may require additional lifting equipment during operation, impacting operational efficiency and railway operations.

[0003] In summary, how to provide a method that can meet the requirements of tamping operations while improving tamping efficiency is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0004] The purpose of this invention is to provide a disk-driven electric tamping machine to solve the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a disk-driven electric tamping machine, characterized in that: it includes a movable frame and a lifting frame; the movable frame is provided with movable wheels and a locking part that cooperates with the rail; a vibrating frame is fixedly installed below the lifting frame, and the vibrating frame is provided with tamping claws and eccentric wheels; each set of tamping claws has two, which are respectively hinged to the vibrating frame, and their upper ends are respectively cooperated with the two ends of the clamping cylinder; a drive motor and a hydraulic pump are also provided on the lifting frame; the lifting frame and the movable frame are connected by a hydraulic cylinder.

[0006] Furthermore: a rotating shaft is provided on the vibration frame; one end of the shaft is connected to the drive motor, and the other end is connected to the eccentric wheel.

[0007] Furthermore: the tamping claw includes a tamping claw body and an upper pick arm sleeve, the upper pick arm sleeve cooperates with the vibrating frame, and the tamping claw body and the upper pick arm sleeve are inserted and bolted together.

[0008] Furthermore, it also includes a battery pack, which is detachable and detachable from the mobile frame.

[0009] Furthermore: the drive motor and hydraulic pump are fixed to the drive motor frame, and the drive motor frame is detachable and compatible with the lifting frame.

[0010] Furthermore: the drive motor and the shaft are coupled together via the magnetic field of the drive disk and the copper disk.

[0011] Furthermore: the latching part includes two L-shaped latches, the tails of which are hinged to the moving frame, and the heads of the two latches are hinged to each other and are engaged with the rail clamps; the latching shaft of the head is engaged with the clamping seat, and the clamping seat is engaged with the lifting frame through a tension spring.

[0012] Furthermore, it also includes a traveling frame, which includes a traveling frame, traveling wheels below the traveling frame that cooperate with the rails, and a track above the traveling frame that cooperates with the moving wheels, the track being arranged horizontally perpendicular to the rails; it also includes locking bolts or locking pins for fixing the moving frame and the traveling frame.

[0013] The beneficial effects of this utility model are: The structure of this utility model is electrically driven, small in size, low in noise, and environmentally friendly. The structure of this utility model adopts a split, detachable design; the individual units are lightweight after being separated, and can be manually handled and assembled / disassembled, greatly improving the convenience of operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 yes Figure 1 Side view; Figure 3 This is an assembly diagram of a portion of the structure; Figure 4 This is a schematic diagram of the clamping part structure; Figure 5 It uses a state diagram.

[0015] The numbers in the diagram are explained as follows: 100 is the rail, 101 is the drive disk, 102 is the copper disk, 103 is the lifting frame, 104 is the vibrating frame, 105 is the tamping claw, 106 is the clamping cylinder, 107 is the moving frame, 108 is the rotating shaft, 109 is the eccentric wheel, 110 is the upper pick arm sleeve, 111 is the moving wheel, 112 is the locking part, 113 is the drive motor frame, 114 is the shock absorber, 115 is the chuck, 116 is the hydraulic cylinder, 1161 is the piston rod, 1162 is the cylinder body, 117 is the chuck seat, 118 is the tension spring, 119 is the traveling frame, 120 is the traveling wheel, 121 is the locking pin, 122 is the battery pack, 123 is the drive motor, 124 is the hydraulic pump, 126 is the damping rod, and 127 is the fixed beam. Detailed Implementation

[0016] Reference Appendix Figure 1-5This utility model provides a disk-driven electric tamping machine, which includes a movable frame 107 and a lifting frame 103. The movable frame 107 provides support and drives the entire machine to move along the track. The lifting frame 103 moves up and down relative to the movable frame 107 and drives the working parts (vibrating frame, tamping claw, etc.) to move up and down. The movable frame 107 is provided with movable wheels 111 and a locking part 112 that cooperates with the rail 100. The movable wheels 111 cooperate with the rail 100 to drive the entire machine to move or cooperate with the traveling frame 119 and move indirectly along the rail 100 through the traveling frame 119. The locking part 112 is used to lock the rail 100 during operation, providing a stable force and preventing it from tilting upward due to reaction force. A vibrating frame 104 is fixedly installed below the lifting frame 103, and the lifting frame 103 and the vibrating frame 104 are connected by a shock absorber 114, which is made of rubber. The rubber material serves as a connector and provides shock absorption. Two sets of tamping claws 105 are installed on the vibrating frame 104. Each set of tamping claws 105 has two claws, symmetrically arranged and hinged to the vibrating frame 104. The upper ends of the two tamping claws 105 are hinged to both ends of the clamping cylinder 106. The horizontal relative position of the lower working part of the tamping claw 105 can be changed by the extension and retraction of the clamping cylinder 106, thus facilitating work under the sleepers. The lifting frame 103 and the moving frame 107 are connected by a hydraulic cylinder 116. Specifically, the hydraulic cylinder 116 is a double-headed cylinder. The lower ends of the piston rods 1161 of the double-headed cylinder are fixed to the moving frame 107, and the upper ends of the two cylinders are connected and fixed by a fixing beam 127. The cylinder bodies 1162 of the double-headed cylinder can move synchronously up and down on the piston rods 1161 under hydraulic drive. The two ends of the lifting frame 103 are fixed to the two sets of cylinder bodies 1162 and move up and down.

[0017] Preferably, a rotating shaft 108 is rotatably mounted on the vibration frame 104; one end of the rotating shaft 108 is engaged with the drive motor 123, and the other end is provided with an eccentric wheel 109; the drive motor 123 drives the eccentric wheel 109 to rotate and generate vibration. Preferably, the tamping claw 105 has an upper pick arm sleeve 110 at its upper end. The upper pick arm sleeve 110 is rotatably engaged with the vibrating frame 104, and the tamping claw 105 is inserted into and bolted to the upper pick arm sleeve 110. This structure facilitates the replacement of the tamping claw 105. It also includes an inclined damping rod, with both ends hinged to the two upper pick arm sleeves of each group. The damping rod helps to keep the operation of the two tamping claws consistent (symmetrical), preventing excessive or insufficient movement on one side.

[0018] Preferably, it also includes a battery pack 122, which is disposed on the side of the movable frame 107 and is detachably fitted, such as by bolts or straps. The battery pack is used to provide power to the drive motor, etc.

[0019] Preferably, the drive motor 123 and the hydraulic pump 124 are fixed on the drive motor frame 113, and the drive motor frame 113 and the lifting frame 103 are connected by brackets and bolts and can be detachably fitted.

[0020] Preferably, the drive motor 123 and the rotating shaft 108 are coupled non-contactly via magnetic field coupling. Specifically, a drive disk 101 is mounted on the output shaft of the drive motor 123, and a copper disk 102 is mounted at the end of the rotating shaft 108. A permanent magnet is mounted on the drive disk 101. Driven by the motor, the drive disk 101 rotates, generating a changing magnetic field. The copper disk 102 is passively rotated by the magnetic field, thereby driving the rotating shaft to rotate. The drive disk 101 and the copper disk 102 serve as the active disk and the passive disk, respectively, achieving non-contact transmission and reliable transmission even under conditions of vibration and position changes.

[0021] Preferably, the latching part 112 includes two L-shaped latches 115. The tails of the L-shaped latches 115 are hinged to the movable frame 107, and the heads of the two L-shaped latches 115 are hinged or rotated together via latching shafts, and the heads are clamped to the rail 100. The latching shaft of the head is coupled to the latch seat 117, and the latch seat 117 is coupled to the lifting frame 103 via a tension spring 118. The upper end of the tension spring 118 is fixed to the lifting frame and moves up and down via a bracket, etc., and the lower end is fixed to the latch seat 117. The two ends of the tension spring 118 can be directly fixed to the mating parts or connected and fixed to the mating parts via steel wire ropes, etc. To ensure the effect, it should be kept as vertical as possible. When the lifting frame 103 is lowered, the tension spring 118 is in a relaxed state and is not under force, that is, it does not exert tension on the card seat. At this time, the L-shaped claw 115 is engaged and fixed with the rail 100. When the lifting frame 103 is raised, the tension spring 118 pulls the card seat 117, disengaging the head of the L-shaped claw 115 from the rail 100, releasing the rail 100 from being locked.

[0022] Preferably, the traveling frame 119 includes lower traveling wheels 120 that cooperate with the steel rail 100 and upper rails that cooperate with moving wheels 111. The rails are arranged horizontally perpendicular to the steel rail 100. It also includes locking bolts or locking pins 121 for fixing (or limiting) the moving frame 107. In the working state, the moving frame 107 is fixed to the traveling frame 119 by locking the bolts or locking pins 121, allowing it to remain stationary or move along the steel rail 100 via the traveling wheels 120. When work is finished (during assembly / disassembly), the locking is released, and the moving frame 107 moves out of the working surface of the steel rail 100 along the rail. The traveling frame 119 extends beyond the outer side of the steel rail 100 (the extended portion can be supported by a bracket and is detachable), facilitating the assembly / disassembly or avoidance of the disk-driven electric tamping machine. The main body of the traveling frame 119 spans two steel rails 100, accommodating two sets of the machine, which not only improves work efficiency but also provides balance. The traveling frame 119 is an insulated frame to prevent electrical connection between the two rails 100. This can be achieved by using an insulated component in the middle or by cooperating with the traveling wheels through an insulated wheel seat.

[0023] The working process of this utility model is as follows: Assemble the structure on the traveling frame outside the rail. During operation, place the traveling frame on the rail and move the machine along the traveling frame to the working position above the rail and lock it. Control the hydraulic cylinder to lower the moving frame and the vibrating frame, inserting the tamping claws into the underside of the rail. At this time, the clamping part clamps the rail, and at the same time, the drive motor drives the vibrating frame to vibrate. The tamping claws vibrate while being inserted, and the clamping cylinder can also be used to bring the lower end of the tamping claws close to the bottom of the sleeper to achieve tamping. After completion, raise the moving frame and move to the next position to repeat the above operation.

[0024] In this design, key components such as the battery pack and drive motor can be easily and quickly disassembled. After disassembly, individual components are lightweight, with the heaviest components weighing approximately 100 kg. They can be easily transported and installed manually, making it particularly suitable for locations in the field where large cranes cannot easily access. The traveling frame allows for quick obstacle avoidance without obstructing train passage.

[0025] It should be noted that all connections not detailed in this solution are existing technologies or well-known to those skilled in the art. These include, but are not limited to, electrical connections, hydraulic line connections, and synchronous lifting of hydraulic cylinders.

Claims

1. A disk-driven electric tamping machine, characterized in that: It includes a movable frame (107) and a lifting frame (103); the movable frame (107) is provided with movable wheels (111) and a snap-fit ​​part (112) that cooperates with the rail (100); a vibrating frame (104) is fixedly installed below the lifting frame (103), and the vibrating frame (104) is provided with tamping claws (105) and eccentric wheels (109); there are two tamping claws (105) in each group, which are respectively hinged to the vibrating frame (104), and their upper ends are respectively cooperated with the two ends of the clamping cylinder (106); a drive motor (123) and a hydraulic pump (124) are also provided on the lifting frame (103); the lifting frame (103) and the movable frame (107) are connected by a hydraulic cylinder (116).

2. The electric tamping machine with disk drive according to claim 1, characterized in that: A rotating shaft (108) is rotatably mounted on the vibrating frame (104); one end of the rotating shaft (108) is connected to the drive motor (123), and the other end is connected to the eccentric wheel (109).

3. The electric tamping machine with disk drive according to claim 2, characterized in that: The tamping claw (105) includes a tamping claw body and an upper pick arm sleeve (110). The upper pick arm sleeve (110) cooperates with the vibrating frame (104). The tamping claw body and the upper pick arm sleeve (110) are inserted and bolted together.

4. The electric tamping machine with disk drive according to claim 1, characterized in that: It also includes a battery pack (122), which is detachable and compatible with the mobile frame (107).

5. The electric tamping machine with disk drive according to claim 1, characterized in that: The drive motor (123) and hydraulic pump (124) are fixed on the drive motor frame (113), and the drive motor frame (113) is disassembled and connected to the lifting frame (103).

6. The electric tamping machine with disk drive according to claim 1, characterized in that: The drive motor (123) and the rotating shaft (108) are coupled together by the magnetic field of the drive disk (101) and the copper disk (102).

7. The electric tamping machine with disk drive according to claim 1, characterized in that: The latching part (112) includes two L-shaped latches (115). The tail of the latches (115) is hinged to the moving frame (107) respectively, and the heads of the two latches (115) are hinged to each other and clamped to the rail (100). The latching shaft of the head is engaged with the latch seat (117), and the latch seat (117) is engaged with the lifting frame (103) through the tension spring (118).

8. The electric tamping machine with disk drive according to claim 1, characterized in that: It also includes a traveling frame (119), which includes a traveling frame and traveling wheels (120) below the traveling frame that cooperate with the rails (100) and a track above the traveling frame that cooperates with the moving wheels (111). The track is arranged horizontally perpendicular to the rails (100). It also includes locking bolts or locking pins (121) for fixing the moving frame (107) and the traveling frame.

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