A hydraulic concrete outer steel plate reinforcing structure
Patent Information
- Application Number
- CN202522227346.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0004]本实用新型的目的在于提供一种水工混凝土外包钢板加固结构,以解决上述背景技术中提出的现有的水工混凝土外包钢板加固结构长期处在潮湿、冻融、氯离子或化学侵蚀环境中,外包钢板较为容易发生锈蚀,从而有可能导致钢板与混凝土界面剥离,加固效果随时间退化,甚至引发新的结构问题等问题
本实用新型通过固定于钢制连接板外表面的内螺纹固定套能够在由钢制连接板和混凝土柱边角防护刚板所组成的外包钢板加固结构的外侧组装一层由多个防锈外壳所组成的密封套,当密封套整体组装完成后,即可通过L形填充管向着防锈外壳与混凝土柱之间的间隙之间浇筑防腐蚀密封胶,当防腐蚀密封胶完全凝固后,即可将固定于混凝土柱外表面的混凝土柱边角防护刚板和钢制连接板密封至由防腐蚀密封胶所组成的防腐蚀密封胶套的内部,通过上述技术方案能够通过防腐蚀密封胶密封保护混凝土柱边角防护刚板和钢制连接板,以此来防止钢制连接板和混凝土柱边角防护刚板直接受到外界环境的腐蚀,以此来增加由钢制连接板和混凝土柱边角防护刚板所组成的外包钢板加固结构整体的使用寿命。
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Figure CN224742070U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel plate reinforcement technology, specifically a steel plate reinforcement structure for hydraulic concrete. Background Technology
[0002] Concrete refers to concrete used in water conservancy projects and structures that are submerged in water for a long time or frequently subjected to water. The steel plate reinforcement structure for hydraulic concrete is located on the outer surface of hydraulic concrete components such as gate piers, aqueducts, and factory columns. It tightly covers a layer of reinforcement steel plate, which is fixed by fastening bolts and other components, so that the steel plate and the original concrete component form an integral whole and share the load.
[0003] However, existing hydraulic concrete reinforced with steel plates are exposed to humid, freeze-thaw, chloride ion or chemical corrosion environments for a long time. The steel plates are prone to corrosion, which may lead to the separation of the steel plate from the concrete interface, the degradation of the reinforcement effect over time, and even the occurrence of new structural problems. Therefore, it does not meet the current needs. In response, we propose a hydraulic concrete reinforced with steel plates. Utility Model Content
[0004] The purpose of this utility model is to provide a steel plate reinforcement structure for hydraulic concrete, in order to solve the problems mentioned in the background art, such as the fact that the existing steel plate reinforcement structure for hydraulic concrete is in a humid, freeze-thaw, chloride ion or chemical corrosion environment for a long time, the steel plate is more prone to corrosion, which may lead to the separation of the steel plate and the concrete interface, the degradation of the reinforcement effect over time, and even the occurrence of new structural problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a hydraulic concrete reinforced with steel plate, comprising a concrete column, wherein a concrete column corner protection plate is provided at each of the four corners of the outer surface of the concrete column, and multiple steel connecting plates are provided at the front, back, left, and right sides of the concrete column, and both ends of the steel connecting plates are fixed between two adjacent concrete column corner protection plates. Both sides of the outer surface of the steel connecting plate are fixed with an internal threaded fixing sleeve. The two internal threaded fixing sleeves fixed to the outer surface of the same steel connecting plate are provided with a rust-proof shell. Both sides of the rust-proof shell facing the concrete column are provided with a positioning groove, and the top end of the internal threaded fixing sleeve is inserted into the positioning groove. The internal threaded fixing sleeve that is inserted into the positioning groove has a screw hole on one side located on the outer surface of the rust-proof shell, and the internal threaded fixing sleeve and the corresponding screw hole contain a fixing screw. An L-shaped top fixing plate is fixed to each of the four outer corners of the top end of the concrete column. An L-shaped filling tube is fixedly installed on one side of the outer surface of the L-shaped top fixing plate. Corrosion-resistant sealant is provided below the L-shaped filling tube to fill the gap between the rust-proof shell and the concrete column.
[0006] Preferably, a strip-shaped sealing plate is fixed on both sides of the rust-proof shell facing the concrete column at the front and rear of the concrete column, and a strip-shaped sealing groove is fixed on the front and rear ends of the rust-proof shell on the left and right sides of the concrete column, and the strip-shaped sealing plate is inserted into the inside of the strip-shaped sealing groove.
[0007] Preferably, the inner wall of the strip sealing groove is strip-shaped, the outer surface of the strip sealing plate is in contact with the inner wall of the strip sealing groove, and the strip sealing plate and the strip sealing groove are slidably connected.
[0008] Preferably, the top end of the L-shaped filling tube is fitted with an internally threaded sealing cap via a threaded structure, and the L-shaped filling tube is integrally made of rust-resistant aluminum alloy.
[0009] Preferably, each of the four corners of the outer surface of the bottom end of the concrete column is fixed with an L-shaped bottom fixing plate, and the position and shape of the L-shaped bottom fixing plate correspond to the position and shape of the L-shaped top fixing plate.
[0010] Preferably, the lower end face of the rust-proof shell is provided with a first strip-shaped sealing groove near the concrete column, and each of the remaining rust-proof shells, except for the first one from top to bottom, has a second sealing groove on the upper end face opposite to the concrete column.
[0011] Preferably, the upper end face of the L-shaped bottom fixing plate is provided with a third sealing groove, and the first sealing groove on the lower end face of the rust-proof shell located at the bottommost point engages with the third sealing groove located on the outer surface of the L-shaped bottom fixing plate. A fourth sealing groove is provided on the upper surface of the first rust-proof shell from top to bottom, near the concrete column, and a fifth sealing groove is provided on the lower surface of the L-shaped top fixing plate. The fourth sealing groove and the fifth sealing groove on the outer surface of the first rust-proof shell from top to bottom are engaged with each other.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes an internally threaded fixing sleeve fixed to the outer surface of a steel connecting plate to assemble a sealing sleeve composed of multiple rust-proof outer shells on the outside of the steel-coated steel plate reinforcement structure, which consists of a steel connecting plate and a concrete column corner protection plate. Once the sealing sleeve is fully assembled, anti-corrosion sealant is poured into the gap between the rust-proof outer shell and the concrete column through an L-shaped filling tube. After the anti-corrosion sealant has completely solidified, the concrete column corner protection plate and the steel connecting plate, fixed to the outer surface of the concrete column, are sealed inside the anti-corrosion sealant sleeve. This technical solution effectively protects the concrete column corner protection plate and the steel connecting plate with the anti-corrosion sealant, preventing them from being directly corroded by the external environment and thus increasing the overall service life of the steel-coated steel plate reinforcement structure. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front view of the entire utility model; Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle; Figure 4 This is a top view of the overall internal structure of this utility model.
[0014] In the diagram: 1. Concrete column; 2. Steel connecting plate; 3. Concrete column corner protective plate; 4. Rust-proof outer shell; 5. L-shaped bottom fixing plate; 6. L-shaped top fixing plate; 7. Internal thread fixing sleeve; 8. Positioning groove; 9. Screw hole; 10. Fixing screw; 11. L-shaped filling tube; 12. Internal thread sealing cap; 13. Anti-corrosion sealant; 14. Strip sealing groove; 15. Strip sealing plate. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0016] The steel connecting plate 2 (model Q235), anti-corrosion sealant 13 (model K-5211), and rust-proof shell 4 (model 304) mentioned in this utility model can be obtained from the market or through private customization.
[0017] Please see Figures 1 to 4An embodiment of this utility model is provided: a hydraulic concrete outer steel plate reinforcement structure, including a concrete column 1, a concrete column corner protection plate 3 is provided at each of the four corners of the outer surface of the concrete column 1, and multiple steel connecting plates 2 are provided at the front, back, left and right sides of the concrete column 1, and both ends of the steel connecting plate 2 are fixed between two adjacent concrete column corner protection plates 3. A threaded fixing sleeve 7 is fixed on both sides of the outer surface of the steel connecting plate 2. A rust-proof shell 4 is provided on the outer side of the two threaded fixing sleeves 7 fixed on the outer surface of the same steel connecting plate 2. A positioning groove 8 is provided on both sides of the surface of the rust-proof shell 4 facing the concrete column 1, and the top end of the threaded fixing sleeve 7 is inserted into the positioning groove 8. The internal threaded fixing sleeve 7, which is inserted into the positioning groove 8, has a screw hole 9 on one side located on the outer surface of the rust-proof housing 4. The internal threaded fixing sleeve 7 and the corresponding screw hole 9 contain a fixing screw 10. An L-shaped top fixing plate 6 is fixed to each of the four corners on the outer side of the top end of the concrete column 1. An L-shaped filling tube 11 is fixedly installed on one side of the outer surface of the L-shaped top fixing plate 6. Corrosion-resistant sealant 13 is provided below the L-shaped filling tube 11 and filled between the rust-proof shell 4 and the concrete column 1. When it is necessary to assemble the outer steel plate reinforcement structure, the steel connecting plate 2 and the concrete column corner protection steel plate 3 can be fixed to the outer surface of the concrete column 1 by welding or bolting. After the steel connecting plate 2 and the concrete column corner protection plate 3 are fixed, pick up the rust-proof shell 4, align the positioning groove 8 on the outer surface of the rust-proof shell 4 with the internal thread fixing sleeve 7 fixed on the outer surface of the steel connecting plate 2, and push it towards the steel connecting plate 2 until the top end of the internal thread fixing sleeve 7 is inserted into the positioning groove 8. After the top end of the internal thread fixing sleeve 7 is inserted into the positioning groove 8, fix the rust-proof shell 4 with the fixing screws 10. The four rust-proof shells 4 fixed on the same horizontal line on the outside of the concrete column 1 can form a dense layer. After the first layer of sealing square sleeves is assembled, sealing square sleeves are built on its upper end until the concrete column 1 is completely sealed. After the concrete column 1 is completely sealed, the anti-corrosion sealant 13 is poured into the gap between the rust-proof shell 4 and the concrete column 1 through the L-shaped filling pipe 11 fixed to the outer surface of the L-shaped top fixing plate 6 using a pouring machine. After the anti-corrosion sealant 13 is completely solidified, the concrete column corner protection plate 3 and steel connecting plate 2 fixed to the outer surface of the concrete column 1 can be sealed into the interior of the anti-corrosion sealant sleeve composed of anti-corrosion sealant 13. The above technical solution can seal and protect the concrete column corner protection plate 3 and the steel connecting plate 2 with the anti-corrosion sealant 13, thereby preventing the steel connecting plate 2 and the concrete column corner protection plate 3 from being directly corroded by the external environment, thus increasing the service life of the overall steel plate reinforcement structure composed of the steel connecting plate 2 and the concrete column corner protection plate 3.
[0018] A strip-shaped sealing plate 15 is fixed on both sides of the anti-rust shell 4 located at the front and rear of the concrete column 1 facing the concrete column 1. A strip-shaped sealing groove 14 is fixed on the front and rear ends of the anti-rust shell 4 located on the left and right sides of the concrete column 1, and the strip-shaped sealing plate 15 is inserted into the strip-shaped sealing groove 14. The inner wall of the strip-shaped sealing groove 14 is strip-shaped, and the outer surface of the strip-shaped sealing plate 15 is in contact with the inner wall of the strip-shaped sealing groove 14, and the strip-shaped sealing plate 15 and the strip-shaped sealing groove 14 are slidably connected. When building the sealing square sleeve, the two anti-rust shells 4 located on the left and right sides of the concrete column 1 are fixed first, and then the two anti-rust shells 4 located at the front and rear of the concrete column 1 are fixed. When the anti-rust shells 4 are fixed in this way, the strip-shaped sealing plate 15 on the outer surface of the anti-rust shell 4 located at the front and rear of the concrete column 1 will be inserted into the strip-shaped sealing groove 14 on the outer surface of the anti-rust shells 4 located on the left and right sides of the concrete column 1, thereby increasing the sealing between the anti-rust shells 4.
[0019] An L-shaped bottom fixing plate 5 is fixed to each of the four corners of the outer surface of the bottom end of the concrete column 1, and the position and shape of the L-shaped bottom fixing plate 5 correspond to the position and shape of the L-shaped top fixing plate 6; the lower end face of the rust-proof shell 4 is provided with a first strip-shaped sealing groove near the concrete column 1, and each of the remaining rust-proof shell 4, except for the first rust-proof shell 4 from top to bottom, is provided with a second sealing groove on the upper end face opposite to the concrete column 1; the upper end face of the L-shaped bottom fixing plate 5 is provided with a third sealing groove, and the first sealing groove on the lower end face of the bottommost rust-proof shell 4 engages with the third sealing groove on the outer surface of the L-shaped bottom fixing plate 5; A fourth sealing groove is provided on the upper surface of the first rust-proof shell 4 from top to bottom, near the concrete column 1. A fifth sealing groove is provided on the lower surface of the L-shaped top fixing plate 6. The fourth sealing groove and the fifth sealing groove on the outer surface of the first rust-proof shell 4 from top to bottom interlock with each other. The sealing grooves on the outer surfaces of the rust-proof shell 4, the L-shaped bottom fixing plate 5 and the L-shaped top fixing plate 6 can interlock with each other, thereby further improving the overall sealing performance of the equipment. The above technical solution can prevent the anti-corrosion sealant 13 from leaking to the outside from between multiple rust-proof shells 4 or from the gaps between the rust-proof shell 4 and the L-shaped bottom fixing plate 5 and the L-shaped top fixing plate 6 when the anti-corrosion sealant 13 is poured.
[0020] The top end of the L-shaped filling tube 11 is fitted with an internal thread sealing cap 12 via a threaded structure, and the L-shaped filling tube 11 is made of rust-proof aluminum alloy in one piece. After the pouring operation is completed, the internal thread sealing cap 12 is installed to seal the L-shaped filling tube 11.
[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A reinforced structure of a hydraulic concrete with an outer steel plate, comprising a concrete column (1), characterized in that: The concrete column (1) has a concrete column corner protection plate (3) at each of the four corners of its outer surface. The concrete column (1) has multiple steel connecting plates (2) at the front, back, left and right. Both ends of the steel connecting plate (2) are fixed between the two adjacent concrete column corner protection plates (3). Both sides of the outer surface of the steel connecting plate (2) are fixed with an internal threaded fixing sleeve (7). The two internal threaded fixing sleeves (7) fixed to the outer surface of the same steel connecting plate (2) are provided with a rust-proof shell (4). The rust-proof shell (4) is provided with a positioning groove (8) on both sides of the face facing the concrete column (1), and the top end of the internal threaded fixing sleeve (7) is inserted into the interior of the positioning groove (8). The internal threaded fixing sleeve (7) that is inserted into the positioning groove (8) has a screw hole (9) on one side located on the outer surface of the rust-proof shell (4). The internal threaded fixing sleeve (7) and the corresponding screw hole (9) contain a fixing screw (10). An L-shaped top fixing plate (6) is fixed to each of the four corners of the top end of the concrete column (1). An L-shaped filling tube (11) is fixedly installed on one side of the outer surface of the L-shaped top fixing plate (6). Corrosion-resistant sealant (13) is provided below the L-shaped filling tube (11) and filled between the rust-proof shell (4) and the concrete column (1).
2. The reinforced structure of claim 1, wherein: A strip-shaped sealing plate (15) is fixed on both sides of the anti-rust shell (4) located in front of and behind the concrete column (1) facing the concrete column (1). A strip-shaped sealing groove (14) is fixed on the front and rear ends of the anti-rust shell (4) located on the left and right sides of the concrete column (1), and the strip-shaped sealing plate (15) is inserted into the inside of the strip-shaped sealing groove (14).
3. The reinforced structure of claim 2, wherein: The inner wall of the strip sealing groove (14) is strip-shaped, the outer surface of the strip sealing plate (15) is in contact with the inner wall of the strip sealing groove (14), and the strip sealing plate (15) and the strip sealing groove (14) are slidably connected.
4. The reinforced concrete structure of claim 1, wherein: The top end of the L-shaped filling tube (11) is fitted with an internal thread sealing cap (12) via a threaded structure, and the L-shaped filling tube (11) is made of rust-proof aluminum alloy in one piece.
5. The reinforced concrete structure of claim 1, wherein: An L-shaped bottom fixing plate (5) is fixed to each of the four corners of the outer surface of the bottom end of the concrete column (1), and the position and shape of the L-shaped bottom fixing plate (5) correspond to the position and shape of the L-shaped top fixing plate (6).
6. The reinforced concrete structure of claim 5, wherein: The lower end face of the rust-proof shell (4) near the concrete column (1) is provided with a first strip-shaped sealing groove. Except for the first rust-proof shell (4) from top to bottom, each of the remaining rust-proof shells (4) has a second sealing groove on the upper end face opposite to the concrete column (1).
7. The reinforced concrete structure of claim 6, wherein: The upper end face of the L-shaped bottom fixing plate (5) is provided with a third sealing groove, and the first sealing groove on the lower end face of the rust-proof shell (4) located at the bottommost point is engaged with the third sealing groove on the outer surface of the L-shaped bottom fixing plate (5). A fourth sealing groove is provided on the upper end face of the first rust-proof shell (4) from top to bottom, near the concrete column (1), and a fifth sealing groove is provided on the lower end face of the L-shaped top fixing plate (6). The fourth sealing groove and the fifth sealing groove on the outer surface of the first rust-proof shell (4) from top to bottom are engaged with each other.