Slurry pump inlet filter device
Patent Information
- Application Number
- CN202521565597.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-07-25
AI Technical Summary
[0003]为了克服背景技术中大颗粒的物料进入渣浆泵时,极易可能造成渣浆泵叶轮损坏、管道堵塞的问题,设备维修成本高,造成极大的经济损失;渣浆泵的维修、更换耗时长,员工劳动强度大,严重影响生产开机时间,严重影响生产效率的问题,本实用新型提供一种渣浆泵进口过滤装置;通过过滤板将大颗粒的物料拦截在过滤板左侧,避免大颗粒的物料进入渣浆泵,避免渣浆泵叶轮损坏、管道堵塞的问题,延长渣浆泵使用寿命,降低维修成本、降低员工劳动强度、减小停机检修时间,有效提高生产效率;当过滤板堵塞时可驱动脉冲清理装置打入清水,对过滤板反向清理,有效延长人工清理周期
本实用新型通过过滤板将大颗粒的物料拦截在过滤板左侧,避免大颗粒的物料进入渣浆泵,避免渣浆泵叶轮损坏、管道堵塞的问题,延长渣浆泵使用寿命,降低维修成本、降低员工劳动强度、减小停机检修时间,有效提高生产效率;当过滤板堵塞时可驱动脉冲清理装置打入清水,对过滤板反向清理,有效延长人工清理周期。
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Figure CN224742629U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of chemical and hydrometallurgical technology, and specifically relates to an inlet filter device for a slurry pump. Background Technology
[0002] Slurry pumps, as core conveying equipment in the chemical and hydrometallurgical fields, play a crucial role in transferring materials. They are suitable for transporting solid materials, after being slurried with liquid, to the next processing area. This equipment ensures smooth and stable production by transferring materials from one stage to the next. However, in the current chemical and hydrometallurgical fields, the slurrying of solid materials with liquid cannot guarantee complete dissolution; large particles may still remain. If these large particles enter the slurry pump during transport, they can easily damage the impeller and clog the pipes, leading to high maintenance costs and significant economic losses. Furthermore, the time-consuming maintenance and replacement of slurry pumps, coupled with high labor intensity for employees, severely impacts production start-up time and efficiency. Summary of the Invention
[0003] To overcome the problems in the prior art where large particles entering a slurry pump can easily cause impeller damage and pipe blockage, resulting in high equipment maintenance costs and significant economic losses; and the time-consuming maintenance and replacement of slurry pumps, which intensifies labor intensity and severely impacts production start-up time and efficiency, this utility model provides a slurry pump inlet filter device. This device intercepts large particles on the left side of the filter plate, preventing them from entering the slurry pump, thus avoiding impeller damage and pipe blockage, extending the pump's service life, reducing maintenance costs, decreasing labor intensity, and minimizing downtime for repairs, thereby effectively improving production efficiency. When the filter plate becomes clogged, a pulse cleaning device can be activated to inject clean water for reverse cleaning, effectively extending the manual cleaning cycle.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: A slurry pump inlet filtration device mainly includes a mixing tank 1, a filter box 2, a filter plate 3, a slurry pipe 4, a valve 5, and a pulse cleaning device. The filter box 2 is installed on the bottom side of the mixing tank 1, and the mixing tank 1 is connected to the filter box 2. The top of the filter box 2 is provided with an insertion hole 21. The filter plate 3 is inserted into the filter box 2 through the insertion hole 21. The filter plate 3 and the insertion hole 21 are sealed by a sealing ring. The filter plate 3 divides the filter box 2 into a particle chamber 22 and a feeding chamber 23. The slurry pump is connected to the feeding chamber 23 through the slurry pipe 4. A valve 5 is installed on the slurry pipe 4. The pulse cleaning device is connected to the feeding chamber 23 and is connected to the plant's water supply system.
[0005] Furthermore, the insertion hole 21 is provided with an extension section, and the top of the extension section is provided with a connecting flange 24. The filter plate 3 is provided with a mounting plate that matches the connecting flange 24. The filter plate 3 is bolted to the mounting plate and the connecting flange 24. A sealing ring is provided between the mounting plate and the connecting flange 24.
[0006] Furthermore, the pulse cleaning device includes a water pipe 6, a pulse valve, and a pulse pump. The two ends of the water pipe 6 are respectively connected to the feeding chamber 23 and the water supply system. The pulse valve and the pulse pump are both installed on the water pipe 6.
[0007] Furthermore, the filter box 2 is provided with a sliding groove 7 for limiting the position of the filter plate 3, and the filter plate 3 is inserted into the sliding groove 7.
[0008] Furthermore, a primary filter screen 11 is provided at the connection between the filter box 2 and the mixing tank 1.
[0009] Furthermore, a cleaning hole 12 is provided on the side wall of the particle chamber 22, and a sealing cover plate is installed on the cleaning hole 12 by bolts.
[0010] The beneficial effects of this utility model are: This invention uses a filter plate to intercept large particles of material on the left side of the filter plate, preventing them from entering the slurry pump and avoiding problems such as impeller damage and pipe blockage. This extends the service life of the slurry pump, reduces maintenance costs, lowers the labor intensity of employees, reduces downtime for maintenance, and effectively improves production efficiency. When the filter plate becomes clogged, a pulse cleaning device can be driven to inject clean water to clean the filter plate in reverse, effectively extending the manual cleaning cycle. Attached Figure Description
[0011] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0012] Figure 2 This is a partial cross-sectional perspective view of the present invention.
[0013] Figure 3 This is a partial cross-sectional view of the structure of this utility model. Detailed Implementation
[0014] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.
[0015] This utility model discloses an inlet filtration device for a slurry pump. The slurry pump inlet filtration device mainly includes a mixing tank 1, a filter box 2, a filter plate 3, a slurry pipe 4, a valve 5, and a pulse cleaning device. The filter box 2 is installed on the bottom side of the mixing tank 1, and the mixing tank 1 is connected to the filter box 2. The top of the filter box 2 is provided with an insertion hole 21. The filter plate 3 is inserted into the filter box 2 through the insertion hole 21. The filter plate 3 and the insertion hole 21 are sealed by a sealing ring. The filter plate 3 divides the inside of the filter box 2 into a particle chamber 22 and a feeding chamber 23. The slurry pump is connected to the feeding chamber 23 through the slurry pipe 4. The valve 5 is installed on the slurry pipe 4. The pulse cleaning device is connected to the feeding chamber 23 and is connected to the plant's water supply system. The material is stirred and slurried in the mixing tank 1. During operation, the fully slurried material enters the feeding chamber 23 through the filter plate 3 and is supplied to the slurry pump, ensuring that the material meets the specifications of the slurry pump. The filter plate 3 intercepts large particles of material on its left side, preventing them from entering the slurry pump, thus avoiding impeller damage and pipe blockage. This extends the service life of the slurry pump, reduces maintenance costs, reduces the labor intensity of employees, and minimizes downtime for maintenance, effectively improving production efficiency. When the filter plate 3 becomes clogged, a pulse cleaning device can be driven to inject clean water to clean the filter plate 3 in reverse, effectively extending the manual cleaning cycle.
[0016] The insertion hole 21 is provided with an extension section, and the top of the extension section is provided with a connecting flange 24. The filter plate 3 is provided with a mounting plate that matches the connecting flange 24. The filter plate 3 is bolted to the mounting plate and the connecting flange 24. A sealing ring is provided between the mounting plate and the connecting flange 24. The filter plate 3 can be detachably installed on the connecting flange 24, which facilitates the disassembly and assembly of the filter plate 3 for cleaning and replacement, ensuring convenient and quick operation.
[0017] The pulse cleaning device includes a water pipe 6, a pulse valve, and a pulse pump. The two ends of the water pipe 6 are connected to the feeding chamber 23 and the water supply system, respectively. The pulse valve and the pulse pump are both installed on the water pipe 6. During cleaning, the valve 5 is closed, and clean water is pulsed into the feeding chamber 23 through the pulse valve and the pulse pump, thereby cleaning the material blocked on the filter plate 3 in reverse, extending the manual cleaning cycle and reducing downtime for maintenance.
[0018] The filter box 2 is provided with a sliding groove 7 for limiting the position of the filter plate 3. The filter plate 3 is inserted into the sliding groove 7, and the sliding groove 7 limits the position of the filter plate 3 to ensure the stability of the filter plate 3.
[0019] The filter box 2 is provided with a primary filter screen 11 at the connection between it and the mixing tank 1. The primary filter screen 11 intercepts larger materials to be slurried, preventing larger materials from entering the particle chamber 22, reducing the clogging of the filter plate 3, and extending the cleaning cycle; ensuring that larger materials are fully stirred and slurried in the mixing tank 1.
[0020] The particle chamber 22 is provided with a cleaning hole 12 on its side wall. A sealing cover plate is installed on the cleaning hole 12 by bolts. When there is too much sediment in the particle chamber 22, the sediment inside is cleaned through the cleaning hole 12.
[0021] Work process: The material is stirred and slurried in the mixing tank 1. During operation, the fully slurried material enters the feeding chamber 23 through the filter plate 3 and is then transported by the slurry pump. The filter plate 3 intercepts large particles of material on its left side, preventing them from entering the slurry pump and avoiding impeller damage and pipe blockage. This extends the service life of the slurry pump, reduces maintenance costs, lowers the labor intensity of employees, and reduces downtime for maintenance, effectively improving production efficiency. When the filter plate 3 becomes clogged, a pulse cleaning device can be driven to inject clean water to clean the filter plate 3 in reverse, effectively extending the manual cleaning cycle.
[0022] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.
Claims
1. A slurry pump inlet filter device, characterized in that: The slurry pump inlet filtration device includes a mixing tank (1), a filter box (2), a filter plate (3), a slurry pipe (4), a valve (5), and a pulse cleaning device. The filter box (2) is installed on the bottom side of the mixing tank (1). The mixing tank (1) is connected to the filter box (2). The top of the filter box (2) is provided with a socket (21). The filter plate (3) is inserted into the filter box (2) through the socket (21). The filter plate (3) and the socket (21) are sealed by a sealing ring. The filter plate (3) divides the filter box (2) into a particle chamber (22) and a feeding chamber (23). The slurry pump is connected to the feeding chamber (23) through the slurry pipe (4). A valve (5) is installed on the slurry pipe (4). The pulse cleaning device is connected to the feeding chamber (23) and is connected to the plant's water supply system.
2. The slurry pump inlet filter device as described in claim 1, characterized in that: The insertion hole (21) is provided with an extension section, and a connecting flange (24) is provided at the top of the extension section. The filter plate (3) is provided with a mounting plate that matches the connecting flange (24). The filter plate (3) is bolted to the mounting plate and the connecting flange (24). A sealing ring is provided between the mounting plate and the connecting flange (24).
3. A slurry pump inlet filter device as described in claim 1 or 2, characterized in that: The pulse cleaning device includes a water pipe (6), a pulse valve, and a pulse pump. The two ends of the water pipe (6) are connected to the feeding chamber (23) and the water supply system, respectively. The pulse valve and the pulse pump are both installed on the water pipe (6).
4. The slurry pump inlet filter device as described in claim 3, characterized in that: The filter box (2) is provided with a sliding groove (7) for limiting the filter plate (3), and the filter plate (3) is inserted into the sliding groove (7).
5. A slurry pump inlet filter device as described in any one of claims 1, 2, and 4, characterized in that: The filter box (2) is provided with a primary filter screen (11) at the connection between the filter box (2) and the mixing tank (1).
6. A slurry pump inlet filter apparatus as claimed in claim 5 wherein: The particle chamber (22) has a cleaning hole (12) on its side wall, and a sealing cover is installed on the cleaning hole (12) by bolts.