A processing device for honeysuckle flower

Abstract

The utility model discloses a kind of honeysuckle flower processing treatment devices, comprising: microwave fixation warehouse includes microwave fixation box and microwave generator, the quantity of microwave generator is multiple, multiple microwave generators are installed in the lateral wall of microwave fixation box;Drying assembly includes drying oven, hot air pipeline, exhaust duct, first fan and second fan, the both sides of drying oven are respectively equipped with first through hole and second through hole, first fan and second fan are respectively installed in first through hole and second through hole, one end of hot air pipeline and exhaust duct is respectively connected with first through hole and second through hole, and hot air pipeline is connected with heat source generating component;Cooling assembly includes cooling box and third fan, and the lateral wall of cooling box is equipped with mounting hole, and third fan is installed in mounting hole;Conveying belt is through microwave fixation box, drying oven and cooling box;Collecting container is set in the end of conveying belt.The honeysuckle flower processing treatment device of the utility model can shorten fixation time, and belong to honeysuckle processing technical field.

Description

Technical Field

[0001] This utility model belongs to the field of honeysuckle processing technology, and specifically relates to a honeysuckle processing device. Background Technology

[0002] Honeysuckle should be harvested on sunny or rainless days. After harvesting, it should be processed promptly to avoid composting. After harvesting, it should be cleaned and blanched as soon as possible.

[0003] Traditional honeysuckle processing relies on manual sun-drying, which takes 2-3 days, while earthen oven baking takes more than 10 hours; or it can be blanched by steam or drum (requiring 25-30 minutes) before drying. In summary, the current process of blanching and drying honeysuckle takes a long time and cannot meet the needs of large-scale production. Utility Model Content

[0004] The purpose of this invention is to provide a honeysuckle processing device that solves the problem that the existing honeysuckle blanching and drying processes take a long time and cannot meet the needs of large-scale production.

[0005] The specific technical solution is as follows: A honeysuckle processing device, comprising: The microwave blanching chamber includes a microwave blanching box and microwave generators. There are multiple microwave generators installed on the side wall of the microwave blanching box. The drying assembly includes a drying chamber, a hot air duct, an exhaust duct, a first fan, and a second fan. The drying chamber has a first through hole and a second through hole on its two sides, respectively. The first fan and the second fan are installed in the first through hole and the second through hole, respectively. One end of the hot air duct and the exhaust duct are connected to the first through hole and the second through hole, respectively. The hot air duct is connected to a heat source generating component. The cooling assembly includes a cooling box and a third fan. The side wall of the cooling box is provided with mounting holes, and the third fan is installed in the mounting holes. The conveyor belt runs through the microwave blanching chamber, drying chamber, and cooling chamber. A collection container is located at the end of the conveyor belt.

[0006] Preferably, the microwave blanching box has a rectangular box structure, the inside of the microwave blanching box is hollow and open at both ends, and the conveyor belt passes through the openings at both ends of the microwave blanching box; there are at least three microwave generators, of which at least two microwave generators are installed on the inner side walls of the microwave blanching box respectively, and at least one microwave generator is installed on the inner side wall of the top of the microwave blanching box.

[0007] Preferably, three microwave generators in the same vertical plane of the microwave blanching box constitute a blanching module, and multiple microwave generators form multiple blanching modules in the microwave blanching box, and the multiple blanching modules are arranged in an array in the microwave blanching box.

[0008] Preferably, the drying box has a rectangular box structure, the interior of the drying box is hollow and open at both ends, and the conveyor belt passes through the openings at both ends of the drying box; there are multiple first through holes, which are distributed at intervals on one side of the drying box; the hot air duct is connected to multiple hot air branch pipes, which are respectively connected to multiple through holes located on one side of the drying box; there are multiple first fans, which are respectively installed in multiple first through holes.

[0009] Preferably, the heat source generating component includes a heat source box and an electric heating element. The heat source box is provided with an air inlet and an air outlet. The air outlet is connected to a hot air duct. The electric heating element is installed inside the heat source box and is connected to a wire for connecting to an external power source.

[0010] Preferably, there are multiple mounting holes, which are evenly distributed on both sides and the top of the cooling box, and multiple third fans are installed in the multiple mounting holes respectively.

[0011] Preferably, the conveyor belt is equipped with intercepting nets on both sides.

[0012] Preferably, the top of the drying chamber is provided with a third through hole, a fourth fan is installed at the third through hole, and the third through hole is connected to a hot air duct through a hot air branch pipe.

[0013] Preferably, the heat source generating component includes multiple electric hot air blowers, which are evenly installed on the top of the drying chamber and are all oriented towards the conveyor belt.

[0014] Compared with existing technologies, this utility model has the following beneficial effects: 1. The honeysuckle processing device in this utility model uses short-wave infrared heating, which saves more than 30% energy compared with the traditional blanching method, and the heating speed is faster, which can significantly shorten the blanching time and improve work efficiency.

[0015] 2. The conveyor belt in this utility model is equipped with intercepting nets on both sides. By setting the intercepting nets, the honeysuckle on the conveyor belt can be prevented from being blown out of the conveyor belt.

[0016] 3. The top of the drying chamber in this utility model is also equipped with multiple fans. The drying medium (hot air) passes vertically through the honeysuckle from top to bottom or bottom to top, which is more uniform and efficient than only side blowing. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is a schematic diagram of a honeysuckle processing device.

[0019] Figure 2 This is a schematic diagram of a microwave blanching chamber.

[0020] Figure 3 This is a schematic diagram of the drying assembly.

[0021] Figure 4 This is a schematic diagram of the cooling components.

[0022] Figure 5 This is an enlarged view of the first transport section.

[0023] Figure 6 This is a 3D view of the first wind turbine.

[0024] Figure 7 This is a 3D view of the second fan.

[0025] Figure 8 This is a three-dimensional view of the drying component.

[0026] Explanation of key figure labels: 1 is the microwave blanching chamber, 11 is the microwave blanching box, 12 is the microwave generator, 2 is the drying assembly, 21 is the hot air duct, 22 is the drying box, 23 is the first fan, 24 is the second fan, 25 is the electric hot air fan, 3 is the cooling assembly, 31 is the cooling box, 32 is the third fan, 4 is the conveyor belt, 41 is the feed hopper, 42 is the first conveying section, 43 is the second conveying section, 44 is the third conveying section, 45 is the interception net, and 5 is the collection container. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first," "second," and "third" are used in the description, they are for descriptive purposes and to distinguish technical features, and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will now be described based on its overall structure.

[0031] like Figures 1-7 As shown, this embodiment provides a honeysuckle processing device, comprising: The microwave blanching chamber 1 includes a microwave blanching box 11 and a microwave generator 12. There are multiple microwave generators 12, which are installed on the side wall of the microwave blanching box 11. Drying assembly 2 includes a drying chamber 22, a hot air duct 21, an exhaust duct, a first fan 23, and a second fan 24. The drying chamber 22 has a first through hole and a second through hole on both sides. The first fan 23 and the second fan 24 are respectively installed in the first through hole and the second through hole. One end of the hot air duct 21 and the exhaust duct are respectively connected to the first through hole and the second through hole. The hot air duct 21 is connected to a heat source generating component. The second fan 24 is an existing negative pressure fan, which can realize the function of exhaust or ventilation. Cooling assembly 3 includes a cooling box 31 and a third fan 32. The side wall of the cooling box 31 is provided with mounting holes, and the third fan 32 is installed in the mounting holes. Conveyor belt 4 runs through microwave blanching chamber 11, drying chamber 22 and cooling chamber 31; Collection container 5 is located at the end of conveyor belt 4. Collection container 5 is a honeysuckle collection frame with a cubic or cylindrical structure.

[0032] The microwave blanching box has a rectangular box structure. The microwave blanching box is hollow inside and has openings at both ends. The conveyor belt 4 passes through the openings at both ends of the microwave blanching box. There are at least three microwave generators 12. At least two microwave generators 12 are installed on the inner side walls of the microwave blanching box, and at least one microwave generator 12 is installed on the inner side wall of the top of the microwave blanching box (only one side wall is shown in the figure with microwave generators 12 installed).

[0033] Three microwave generators 12 in the same vertical plane of the microwave blanching box constitute a blanching module. Multiple microwave generators 12 form multiple blanching modules in the microwave blanching box, and the multiple blanching modules are arrayed in the microwave blanching box.

[0034] The drying chamber 22 has a rectangular box structure. The interior of the drying chamber 22 is hollow and has openings at both ends. The conveyor belt 4 passes through the openings at both ends of the drying chamber 22. There are multiple first through holes, which are distributed at intervals on one side of the drying chamber 22. The hot air duct 21 is connected to multiple hot air branch pipes, which are respectively connected to multiple through holes located on one side of the drying chamber 22. There are multiple first fans 23, which are respectively installed in multiple first through holes (not shown in the figure).

[0035] The top of the drying chamber 22 is provided with a third through hole, and a fourth fan is installed at the third through hole. The third through hole is connected to the hot air duct 21 through a hot air branch pipe. Figure 3 Only the hot air duct 21 connecting the heat source generating component and the third through hole is shown.

[0036] The heat source generating components include a heat source box and an electric heating element. The heat source box has an air inlet and an air outlet, with the outlet connected to a hot air duct 21. The electric heating element is installed inside the heat source box and connected to a wire for connecting to an external power source. This design avoids the direct installation of the electric heating element inside the drying chamber 22, which could cause the honeysuckle to overheat and turn yellow or change in quality. Instead, multiple first fans 23 draw hot air from the hot air branch pipes, hot air duct 21, and heat source box. This hot air flows towards the honeysuckle, reducing its moisture content to the target safe moisture level (typically ≤12%) and making the moisture distribution more uniform. Furthermore, since multiple fourth fans are also installed at the top of the drying chamber 22, the drying medium (hot air) passes vertically through the honeysuckle from top to bottom or bottom to top, resulting in a more uniform and efficient drying process than side-blowing alone.

[0037] Throughout the drying oven 22, the power of the first and fourth fans at the end closest to the microwave blanching chamber 11 is lower than that in the middle of the microwave blanching chamber 11. This ensures that the honeysuckle entering the drying oven 22 evaporates a large amount of surface moisture, preventing the formation of a hard shell that hinders the removal of internal moisture. Then, the power of the first and fourth fans in the middle of the drying oven 22 is greater than that at both ends, allowing most of the internal moisture to be removed from the honeysuckle. The temperature is high during this stage, but because the time is short and the moisture absorbs heat during evaporation, the effective components (such as chlorogenic acid) are not easily destroyed. The power is lowest at the end of the drying oven 22 furthest from the microwave blanching chamber 11, allowing for slow drying of the honeysuckle passing through this section, reducing the moisture content to the target safe moisture level (usually ≤12%), and ensuring more even moisture distribution.

[0038] Multiple mounting holes are evenly distributed on both sides and top of the cooling box 31. Multiple third fans 32 are also present, each installed within one of the mounting holes. This arrangement ensures that the honeysuckle on the conveyor belt 4 is adequately cooled by the third fans 32. The purpose of this air cooling is to prevent the dried flowers from yellowing or undergoing quality changes due to residual heat. The dried flowers are at a high temperature; immediate air cooling by the third fans 32 rapidly lowers their temperature to below 35°C. The cooling process also includes dust removal, blowing away some loose debris and dust, thus improving the purity of the finished product.

[0039] The conveyor belt 4 is equipped with intercepting nets 45 on both sides. By setting the intercepting nets 45, the honeysuckle on the conveyor belt 4 can be prevented from being blown out of the conveyor belt 4.

[0040] It should be noted that the conveyor belt 4 is the existing mesh belt conveyor belt 4, which will not be described in detail here.

[0041] It should be noted that the conveyor belt 4 can be divided into a first conveyor section 42, a second conveyor section 43 and a third conveyor section 44. The first conveyor section 42, the second conveyor section 43 and the third conveyor section 44 pass through the microwave blanching box 11, the drying box 22 and the cooling box 31 respectively. The front end of the first conveyor section 42 is connected to the feed hopper 41.

[0042] It should be noted that the microwave blanching chamber 1, composed of the microwave blanching box 11 and the microwave generator 12, can be a microwave blanching machine manufactured by Nanjing Jinbaili Microwave Equipment Co., Ltd. The working principle of the microwave blanching machine is based on the penetrating power of microwaves and the effect of frictional heating. Under the action of microwaves, the water molecules inside the honeysuckle will move violently, generating a large amount of heat energy, thereby rapidly heating the material and blanching it. During this process, the moisture in the honeysuckle itself forms a steam environment, and combined with the oscillation effect of high-frequency microwaves, the blanching effect is excellent, resulting in a bright color in the material.

[0043] Blanching process: During the blanching process, the moisture in the material evaporates rapidly, carrying away a large amount of heat, thus quickly blanching the honeysuckle. Microwaves can quickly heat the material to the enzyme inactivation temperature (60℃-80℃), and high-quality blanching can be completed after 3-5 minutes of microwave irradiation.

[0044] High efficiency and energy saving: The microwave blanching machine uses short-wave infrared heating, which saves more than 30% energy compared with the traditional blanching method, and the heating speed is faster, which can significantly shorten the blanching time and improve work efficiency.

[0045] Excellent blanching effect: The microwave blanching machine has a very good blanching effect, which can preserve the original color, aroma and flavor of honeysuckle, retain its nutritional components and taste, and greatly improve the quality of the product.

[0046] Pollution-free: Microwave blanching machines do not require fuel or chemicals, which can reduce emissions of gases such as carbon dioxide and sulfur dioxide, meeting environmental protection requirements.

[0047] Simple to operate: The microwave blanching machine is very easy to operate. Simply place the honeysuckle on the conveyor belt 4 and adjust the blanching time according to the blanching requirements of honeysuckle.

[0048] The operation procedure of a microwave blanching machine typically includes the following steps: 1. Ensure the microwave blanching machine is placed on a stable surface.

[0049] 2. Check the power wiring, use a power plug that conforms to national standards, and connect it to the correct power outlet.

[0050] 3. Ensure that operators do not leave the equipment during normal operation. Operators must wear anti-static gloves and operate the equipment according to its maximum capacity; never overload it.

[0051] 4. Place the honeysuckle into a microwave blanching machine.

[0052] 5. Start the equipment and begin the blanching process. At this time, the microwave will directly heat the inside and outside of the honeysuckle simultaneously, without the need for preheating. The blanching time should be moderate to avoid over- or under-blanching.

[0053] 6. After the blanching operation is completed, perform a no-load operation first to observe the current, voltage and equipment operation status to ensure that the equipment is in normal operating condition.

[0054] 7. Clean the equipment both inside and out, regularly remove hard-to-reach corners and dirt, and clean any oil residue inside the equipment.

[0055] Example 2 like Figure 8As shown, in a honeysuckle processing device of this embodiment, the heat source generating component includes multiple electric hot air blowers 25 ( Figure 8 (Only one is shown in the diagram). Multiple electric hot air blowers 25 are evenly installed on the top of the drying chamber 22. All electric hot air blowers 25 are positioned facing the conveyor belt 4. The multiple electric hot air blowers 25 are connected to a power source. Each electric hot air blower 25 has a hot air duct 21 covering its air outlet, so that the hot air is concentrated and blown onto the conveyor belt 4.

[0056] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art, after reading this specification, can make modifications, substitutions, variations, and various choices and changes to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, variations, and choices and changes are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A processing device for honeysuckle flower, characterized in that, include: The microwave blanching chamber includes a microwave blanching box and microwave generators. There are multiple microwave generators installed on the side wall of the microwave blanching box. The drying assembly includes a drying chamber, a hot air duct, an exhaust duct, a first fan, and a second fan. The drying chamber has a first through hole and a second through hole on its two sides, respectively. The first fan and the second fan are installed in the first through hole and the second through hole, respectively. One end of the hot air duct and the exhaust duct are connected to the first through hole and the second through hole, respectively. The hot air duct is connected to a heat source generating component. The cooling assembly includes a cooling box and a third fan. The side wall of the cooling box is provided with mounting holes, and the third fan is installed in the mounting holes. The conveyor belt runs through the microwave blanching chamber, drying chamber, and cooling chamber. A collection container is located at the end of the conveyor belt.

2. The processing device of honeysuckle according to claim 1, characterized in that, The microwave blanching box has a rectangular box structure. The microwave blanching box is hollow inside and has openings at both ends. The conveyor belt passes through the openings at both ends of the microwave blanching box. There are at least three microwave generators. At least two microwave generators are installed on the inner side walls of the microwave blanching box, and at least one microwave generator is installed on the inner side wall of the top of the microwave blanching box.

3. The processing device of honeysuckle according to claim 2, characterized in that, Three microwave generators in the same vertical plane of the microwave blanching box constitute a blanching module. Multiple microwave generators form multiple blanching modules in the microwave blanching box, and the multiple blanching modules are arranged in an array in the microwave blanching box.

4. The processing device of honeysuckle according to claim 1, characterized in that, The drying chamber has a rectangular box structure, with a hollow interior and openings at both ends. The conveyor belt passes through the openings at both ends of the drying chamber. There are multiple first through holes, which are spaced apart on one side of the drying chamber. The hot air duct is connected to multiple hot air branch pipes, which are connected to the multiple through holes on one side of the drying chamber. There are multiple first fans, which are installed in the multiple first through holes.

5. The processing device of honeysuckle according to claim 1, characterized in that, The heat source generating components include a heat source box and an electric heating element. The heat source box has an air inlet and an air outlet. The air outlet is connected to a hot air duct. The electric heating element is installed inside the heat source box and is connected to a wire for connecting to an external power source.

6. The honeysuckle processing device according to claim 1, characterized in that, There are multiple mounting holes, which are evenly distributed on both sides and the top of the cooling box. There are also multiple third fans, which are installed in the multiple mounting holes.

7. The processing device of honeysuckle according to claim 1, characterized in that, The conveyor belt is equipped with intercepting nets on both sides.

8. The honeysuckle processing device according to claim 1, characterized in that, The top of the drying oven is provided with a third through hole, and a fourth fan is installed at the third through hole. The third through hole is connected to the hot air duct through a hot air branch pipe.

9. The honeysuckle processing device according to claim 1, characterized in that, The heat source generating components include multiple electric hot air blowers, which are evenly installed on the top of the drying chamber and all facing the conveyor belt.

Images