Dual-layer magnetic core pipeline

Abstract

The utility model relates to the technical field of magnetic core production, and disclose double -deck magnetic core assembly line, including conveying line body one, conveying line body two, the left and right sides of conveying line body one and conveying line body two are equipped with the winding machine that can discharge the winding complete magnetic core still, further include the left side of conveying line body one is equipped with the material receiving subassembly, the top of material receiving subassembly is equipped with pusher subassembly, conveying line body one is erected in the top of conveying line body two, conveying line body one includes conveying belt one, and conveying line body two includes conveying belt two, and material receiving subassembly includes the material receiving board one for receiving material at conveying belt one and the material receiving board two for receiving material at conveying belt two. Through conveying line body one erection in the top of conveying line body two, reduce the floor space of assembly line, make the scene environment clean and beautiful, and the winding machine of conveying line body one, conveying line body two both sides can discharge the well -wound magnetic core to conveying belt one, conveying belt two, and it is convenient to carry.

Description

Technical Field

[0001] This utility model relates to the field of magnetic core production technology, and in particular to a double-layer magnetic core production line. Background Technology

[0002] The automated conveyor system for transporting magnetic cores offers significant advantages for subsequent tray placement by workers. It automates and orderly transport of cores, ensuring their precise and stable arrival at the tray placement station. This greatly reduces the time and effort required for manual core handling, thus improving production efficiency. Furthermore, the automated conveyor system guarantees a continuous supply of cores, preventing production interruptions due to untimely material retrieval. Simultaneously, the orderly transport facilitates more convenient and accurate tray placement operations for workers.

[0003] Existing magnetic core production lines typically employ a single belt conveyor structure with winding devices distributed on both sides. The winding devices push the wound magnetic cores onto the surface of the belt conveyor using their own ejection mechanism. However, a single belt conveyor structure makes it difficult to transport two different specifications of magnetic cores, greatly increasing the risk of material mixing. Separating the two belt conveyors would significantly increase the usable area of ​​the factory, requiring two workers to place the trays at the receiving and tray placement positions, each at the rear end of their respective belt conveyors. Utility Model Content

[0004] To overcome the limitations of existing magnetic core production lines with a single conveyor belt structure that makes it difficult to transport two specifications of magnetic cores and increases the risk of material mixing, and the need for two conveyor belts to increase the factory floor space and require two workers to collect and arrange the materials, the following solutions are needed.

[0005] The technical solution of this utility model is as follows: a double-layer magnetic core production line, including a first conveyor line and a second conveyor line. The first and second conveyor lines are respectively provided with winding machines on the left and right sides, which can discharge the wound magnetic cores. The first conveyor line is provided with a receiving component on the left side, and a pushing component is provided above the receiving component. The first conveyor line is mounted above the second conveyor line. The first conveyor line includes a first conveyor belt, and the second conveyor line includes a second conveyor belt. The receiving component includes a receiving plate 1 for receiving material at one point of the conveyor belt and a receiving plate 2 for receiving material at the second conveyor belt. The bottom of the receiving plate 1 and the receiving plate 2 are connected to a receiving plate 1. The pushing component includes a moving plate that slides back and forth on the receiving plate 1. A buffer rubber block for buffering the impact of the magnetic core is attached to the top of the moving plate.

[0006] Preferably, the bottom of the winding machines on the left and right sides of the first conveyor line is provided with a heightening frame 1 for raising the height, and the bottom of the winding machines on the left and right sides of the second conveyor line is provided with a heightening frame 2 for raising the height.

[0007] Preferably, the left side of conveyor belt 1 is discharge port 1, the left side of conveyor belt 2 is discharge port 2, receiving plate 1 can receive material below discharge port 1, receiving plate 2 can receive material below discharge port 2, and the top of receiving plate 1 and receiving plate 2 are tilted to the right respectively.

[0008] Preferably, a baffle 2 is provided on the left side of the top of the receiving plate 1, and a baffle 1 is provided on the front side of the top of the receiving plate 1. The receiving plate 2 is located on the right side of the top of the receiving plate 1, and the receiving plate 1 is located between the receiving plate 2 and the baffle 2. Moving plates that slide back and forth are provided on the top of the receiving plate 1 on the left and right sides corresponding to the receiving plate 1. A clearance hole for the moving plate and the buffer rubber block is passed through the front side of the baffle 1.

[0009] Preferably, the top of the receiving plate is provided with a dovetail block, and the bottom of the movable plate is provided with a dovetail groove corresponding to the dovetail block, so that the bottom of the movable plate can slide against the top of the receiving plate.

[0010] Preferably, the bottom of the receiving plate is provided with an electric cylinder that can extend the output rod forward. The front side of the output rod of the electric cylinder is engaged with a push plate, and the rear side of the push plate is connected to the front side of the moving plate.

[0011] Preferably, a downwardly inclined receiving plate 2 is provided on the rear side of receiving plate 1, and baffle 2 can extend to the left side of the top of receiving plate 2. A baffle 3 corresponding to receiving plate 2 is provided on the right side of the top of receiving plate 2. Baffle 1 is provided on the top of receiving plate 2 at the position corresponding to receiving plate 1. A receiving part is provided on the rear side of receiving plate 2. The receiving part includes a tray that fits against the lower side of receiving plate 2. A baffle 4 is provided on the left side of the top of the tray. A baffle 6 is provided on the right side of the top of the tray. A baffle 5 is provided on the top of baffle 7 at the position corresponding to baffle 1.

[0012] The beneficial effects of this utility model are: 1. By installing conveyor line one above conveyor line two, the footprint of the production line is reduced, the utilization rate of factory space is increased, and the site environment is kept clean and beautiful. The winding machines on both sides of conveyor line one and conveyor line two can discharge the wound magnetic cores onto conveyor belt one and conveyor belt two for easy conveying. The receiving component can receive materials from conveyor line one and conveyor line two at the same time, increasing the receiving speed.

[0013] 2. The pushing component can push the material on the receiving component out, which is convenient for the workers to place the material on the tray. The winding machines on both sides of the first conveyor line can produce magnetic cores of one specification, and the winding machines on both sides of the second conveyor line can produce magnetic cores of another specification. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of one embodiment of the double-layer magnetic core production line of this utility model; Figure 2This is a schematic diagram showing the location of the discharge port of this utility model; Figure 3 for Figure 1 Schematic diagram of the component structure in the middle; Figure 4 for Figure 1 Schematic diagram of the intermediate material receiving assembly; Figure 5 This is a schematic diagram of the push plate structure of this utility model.

[0015] Explanation of reference numerals in the attached drawings: 1. Conveyor line body one; 11. Conveyor belt one; 111. Discharge port one; 2. Conveyor line body two; 21. Conveyor belt two; 211. Discharge port two; 3. Winding machine; 31. Elevator frame one; 32. Elevator frame two; 41. Receiving plate one; 42. Receiving plate two; 431. Receiver plate one; 432. Receiver plate two; 433. Baffle two; 434. Baffle one; 435. Baffle three; 5. Receiving section; 541. Baffle four; 542. Baffle five; 543. Baffle six; 544. Baffle seven; 545. Pallet; 6. Push plate; 611. Moving plate; 6111. Dovetail groove; 6112. Dovetail block; 612. Buffer rubber block; 62. Electric cylinder. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please see Figure 1 - Figure 5This utility model provides an embodiment of a double-layer magnetic core production line, including a first conveyor body 1 and a second conveyor body 2. Winding machines 3 capable of discharging wound magnetic cores are respectively provided on the left and right sides of the first and second conveyor bodies 1 and 2. A receiving assembly is provided on the left side of the first conveyor body 1, and a pushing assembly is provided above the receiving assembly. The first conveyor body 1 is mounted above the second conveyor body 2. The first conveyor body 1 includes a first conveyor belt 11, and the second conveyor body 2 includes a second conveyor belt 21. The receiving assembly includes a first receiving plate 41 for receiving material at the first conveyor belt 11 and a second receiving plate 42 for receiving material at the second conveyor belt 21. A receiving plate 431 is connected to the bottom of both the first receiving plate 41 and the second receiving plate 42. The pushing assembly includes a sliding component that moves back and forth on the first receiving plate 431. The top of the movable plate 611 is covered with a buffer rubber block 612 for cushioning the impact of the magnetic core. It is mounted above the second conveyor belt 2 via the first conveyor belt 1, which reduces the footprint of the production line, increases the utilization rate of the factory space, and makes the site environment clean and beautiful. The winding machines 3 on both sides of the first conveyor belt 1 and the second conveyor belt 2 can discharge the wound magnetic cores onto the first conveyor belt 11 and the second conveyor belt 21 for easy conveying. The receiving component can receive materials from the first conveyor belt 1 and the second conveyor belt 2 at the same time, which increases the receiving speed. The pushing component can push the material on the receiving component out, which is convenient for the subsequent workers to place the material on the tray. The winding machines 3 on both sides of the first conveyor belt 1 can produce one specification of magnetic core, and the winding machines 3 on both sides of the second conveyor belt 2 can produce another specification of magnetic core.

[0018] Please see Figure 1 - Figure 4In this embodiment, the bottom of the winding machines 3 on both sides of the first conveyor line 1 is provided with a height-increasing frame 31 for raising the height, and the bottom of the winding machines 3 on both sides of the second conveyor line 2 is provided with a height-increasing frame 32 for raising the height. The height-increasing frames 31 and 32 facilitate raising the height of the winding machines 3, allowing them to easily discharge the wound magnetic cores, thus increasing ease of use. The left side of the first conveyor belt 11 is the discharge port 111, and the left side of the second conveyor belt 21 is the discharge port 211. The receiving plate 41 can receive material below the discharge port 111, and the receiving plate 42 can receive material below the discharge port 211. The upper parts of the receiving plates 41 and 42 are tilted to the right. The cooperation between the receiving plate 41 and the discharge port 111 facilitates the dropping of material from the first conveyor belt 11, and the cooperation between the receiving plate 42 and the discharge port 211 facilitates... Material on conveyor belt 21 is dropped. Inclined receiving plates 41 and 42 allow the material to slide down, preventing it from falling directly. A baffle 433 is located on the left side of the top of receiving plate 431, and a baffle 434 is located on the front side of the top of receiving plate 431. Receiving plate 42 is located on the right side of the top of receiving plate 431, and receiving plate 41 is located between receiving plate 42 and baffle 433. Moving plates 611 that slide back and forth are located on the top of receiving plate 431 on the left and right sides corresponding to receiving plate 431. A clearance hole for the moving plate 611 and buffer rubber block 612 passes through the front side of baffle 434. Through the cooperation of baffle 433, baffle 434, and receiving plate 42, the magnetic core material can be effectively prevented from accidentally falling to the ground from the surface of receiving plate 431. The buffer rubber block 612 can buffer the material and reduce the noise generated by the impact.

[0019] Please see Figure 2 - Figure 5In this embodiment, the top of the receiving plate 431 is provided with a dovetail block 6112, and the bottom of the moving plate 611 is provided with a dovetail groove 6111 corresponding to the dovetail block 6112. The bottom of the moving plate 611 can slide against the top of the receiving plate 431. Through the cooperation of the dovetail block 6112 and the dovetail groove 6111, the moving plate 611 can move accurately back and forth, reducing the offset on the left and right sides. The bottom of the receiving plate 431 is provided with an electric cylinder 62 that can extend an output rod forward. The front side of the output rod of the electric cylinder 62 is engaged with a push plate 6, and the rear side of the push plate 6 is connected to the front side of the moving plate 611. The electric cylinder 62 can push the push plate 6, so that the push plate 6 pulls the moving plate 611 to move back and forth, realizing the function of automatic material pushing. This facilitates the material on the top of the buffer rubber block 612 to be squeezed and pushed out to the receiving plate 431 by the baffle 434. The moving plate 611 moves backward, pushing the material onto the receiving plate 2 432. The receiving plate 2 432 is located on the rear side of the receiving plate 1 431 and is inclined downward. The baffle 2 433 can extend to the left side of the top of the receiving plate 2 432. The right side of the top of the receiving plate 2 432 is provided with a baffle 3 435 corresponding to the receiving plate 2 42. A baffle 1 434 is provided on the top of the receiving plate 2 432 at the position corresponding to the receiving plate 1 41. The receiving plate 2 432 is located on the rear side of the receiving plate 2 432. The receiving plate 5 includes a support plate 545 that fits against the lower side of the receiving plate 2 432. A baffle 4 541 is provided on the left side of the top of the support plate 545. A baffle 6 543 is provided on the right side of the top of the support plate 545. A baffle 5 542 is provided on the top of the baffle 7 544 at the position corresponding to the baffle 1 434. The receiving plate 5 receives the magnetic cores pushed out from both sides, which facilitates the subsequent tray placement work by the workers.

[0020] During operation, the specifications of the magnetic cores wound by the winding machines 3 on both sides of conveyor line 1 are different from those wound by the winding machines 3 on both sides of conveyor line 2. Here, "material" refers to the magnetic cores. The winding machine 3 also includes a corresponding ejection mechanism. The winding machine 3 is existing technology. The winding machine 3 ejects the wound material onto the surface of conveyor belt 11 or conveyor belt 21. Driven by the motor, conveyor lines 11 and 21 rotate, causing the material on conveyor belts 11 and 21 to move to the left. The receiving plate 41 below conveyor belt 11 receives the material on conveyor belt 11, allowing it to slide down the surface of the receiving plate 41 to the left side of the receiving plate 431. Similarly, the receiving plate 42 below conveyor belt 21 receives the material on conveyor belt 21. The material on the conveyor belt 21 slides down the surface of the receiving plate 2 42 to the right side of the receiving plate 1 431. After sliding down, the material falls onto the buffer rubber block 612, which cushions the material from falling. After a certain amount of material accumulates on the surface of the buffer rubber block 612, the electric cylinder 62 drives the push plate 6 to move forward. The push plate 6 drives the moving plate 611 to move forward, and the buffer rubber block 612 moves forward with the moving plate 611. The material on the top surface of the buffer rubber block 612 is blocked by the baffle 1 434 and falls onto the surface of the receiving plate 1 431. Then, the electric cylinder 62 drives the push plate 6 to move backward, and the moving plate 611 can push the material on the surface of the receiving plate 1 431 to the receiving plate 2 432. Since the receiving plate 2 432 is tilted, the material on the surface of the receiving plate 2 432 will slide onto the receiving section 5, and the worker can easily pick up the magnetic core in the receiving section 5 for tray placement.

[0021] Through the above steps, conveyor line 1 is erected above conveyor line 2. The winding machines 3 on both sides of conveyor line 1 and conveyor line 2 can discharge the wound magnetic cores onto conveyor belt 11 and conveyor belt 21. The receiving component can simultaneously receive materials from conveyor line 1 and conveyor line 2. The pushing component can push the material on the receiving component out. The winding machines 3 on both sides of conveyor line 1 can produce one specification of magnetic core, and the winding machines 3 on both sides of conveyor line 2 can produce another specification of magnetic core. This solves the problem that the existing magnetic core production line with a single belt is difficult to transport two specifications of magnetic cores, increasing the risk of material mixing. Furthermore, transporting materials with two belts increases the factory area and requires two workers to collect and arrange the materials.

Claims

1. Double-layer magnetic core pipeline, comprising a conveying line body one (1) and a conveying line body two (2), and a winding machine (3) capable of discharging a wound magnetic core is arranged on the left and right sides of the conveying line body one (1) and the conveying line body two (2), characterized in that: It also includes a receiving assembly on the left side of the first conveyor body (1), a pushing assembly above the receiving assembly, the first conveyor body (1) being mounted above the second conveyor body (2), the first conveyor body (1) including a first conveyor belt (11), the second conveyor body (2) including a second conveyor belt (21), the receiving assembly including a first receiving plate (41) for receiving material at the first conveyor belt (11) and a second receiving plate (42) for receiving material at the second conveyor belt (21), the bottom of the first receiving plate (41) and the second receiving plate (42) are connected to a first receiving plate (431), the pushing assembly including a moving plate (611) that slides back and forth on the first receiving plate (431), and a buffer rubber block (612) for buffering the impact of the magnetic core is attached to the top of the moving plate (611).

2. The dual-layer magnetic core pipeline of claim 1, wherein: The bottom of the winding machines (3) on both sides of the conveyor line body one (1) is provided with a heightening frame one (31) for raising the height, and the bottom of the winding machines (3) on both sides of the conveyor line body two (2) is provided with a heightening frame two (32) for raising the height.

3. The double-layer magnetic core production line according to claim 2, characterized in that: The left side of conveyor belt 1 (11) is outlet 1 (111), the left side of conveyor belt 2 (21) is outlet 2 (211), receiving plate 1 (41) can receive material below outlet 1 (111), receiving plate 2 (42) can receive material below outlet 2 (211), and the top of receiving plate 1 (41) and receiving plate 2 (42) are tilted to the right respectively.

4. The dual-layer magnetic core pipeline of claim 3, wherein: A baffle plate 2 (433) is provided on the left side of the top of the receiving plate 1 (431), a baffle plate 1 (434) is provided on the front side of the top of the receiving plate 1 (431), a receiving plate 2 (42) is located on the right side of the top of the receiving plate 1 (431), and a receiving plate 1 (41) is located between the receiving plate 2 (42) and the baffle plate 2 (433). A sliding plate (611) is provided on the top of the receiving plate 1 (431) corresponding to the left and right sides of the receiving plate 1 (41). A clearance hole for the clearance moving plate (611) and the buffer rubber block (612) is passed through the front side of the baffle plate 1 (434).

5. The dual-layer magnetic core pipeline of claim 4, wherein: The top of the receiving plate (431) is provided with a dovetail block (6112), and the bottom of the movable plate (611) is provided with a dovetail groove (6111) corresponding to the dovetail block (6112). The bottom of the movable plate (611) can slide against the top of the receiving plate (431).

6. The dual-layer magnetic core pipeline of claim 5, wherein: The bottom of the receiving plate (431) is provided with an electric cylinder (62) that can extend the output rod forward. The front side of the output rod of the electric cylinder (62) is engaged with a push plate (6), and the rear side of the push plate (6) is connected to the front side of the moving plate (611).

7. The double-layer magnetic core production line according to claim 6, characterized in that: The receiving plate 1 (431) is provided with a downwardly inclined receiving plate 2 (432) on the rear side. The baffle 2 (433) can extend to the left side of the top of the receiving plate 2 (432). The receiving plate 2 (432) is provided with a baffle 3 (435) corresponding to the receiving plate 2 (42) on the right side of the top. The receiving plate 2 (432) is provided with a baffle 1 (434) at the position corresponding to the receiving plate 1 (41) on the top. The receiving plate 2 (432) is provided with a receiving part (5) on the rear side. The receiving part (5) includes a tray (545) that fits against the lower side of the receiving plate 2 (432). The tray (545) is provided with a baffle 4 (541) on the left side of the top. The tray (545) is provided with a baffle 6 (543) on the right side of the top. The baffle 7 (544) is provided with a baffle 5 (542) at the position corresponding to the baffle 1 (434) on the top.

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