A crossover with a spare track
Patent Information
- Application Number
- CN202521992732.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0004]为了克服现有技术的不足,本实用新型的目的在于提供一种带备用轨道的换位台,以解决现有单向轨道有多个卸料处时容易造成运输轨道堵塞,导致时间浪费,降低生产效率的问题
[0006]技术方案的原理及有益效果在于:所述圆轴轨道输送线用于让运输小车做直线往复运动,起到搬运物料的目的,所述换位平台用于安装所述主轨道和所述备用轨道,所述主轨道和所述备用轨道可切换,切换后均可和所述圆轴轨道输送线连接,使运输小车可顺利通过;正常情况下,所述主轨道和所述圆轴轨道输送线连接,当第一辆小车移动到所述主轨道上时,所述主轨道切换为所述备用轨道,切换后,所述主轨道位于所述卸料斗的上方,让运输小车可自主卸出物料;此时,所述备用轨道和和所述圆轴轨道输送线连接,可便后续的运输小车通行,避免造成堵塞,而浪费时间降低效率。
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Figure CN224783011U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rail conveying, specifically to a transposition platform with a spare rail. Background Technology
[0002] In industrial production, rail conveying involves pre-laying tracks and allowing transport trolleys to move along fixed tracks to carry materials, semi-finished products, or finished products along a predetermined route. It features stable operating speed, high positioning accuracy, and high single-section load capacity, making it particularly suitable for heavy-duty, high-frequency, and point-to-point transport scenarios.
[0003] Existing linear transport tracks often use a unidirectional setup to save costs, allowing transport trolleys to move back and forth to move materials to the unloading point. However, when there are multiple production lines, i.e. multiple unloading points, the unloading of materials by the transport trolleys on the transport line can easily cause other trolleys to block the line, resulting in wasted time and reduced production efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a transposition table with a spare track, so as to solve the problem that the existing unidirectional track with multiple unloading points is prone to causing the transport track to be blocked, resulting in wasted time and reduced production efficiency.
[0005] To achieve the above objectives, this utility model provides a switching platform with a spare track, applied to a circular shaft track conveyor line. The circular shaft track conveyor line uses two circular shafts as tracks, and drives the transport trolley to move by rotating the circular shafts. It includes a switching platform, which is equipped with a main track, a spare track, and a discharge hopper. The main track is connected to the circular shaft track conveyor line, and the spare track can be slidably switched with the main track, connecting to the circular shaft track conveyor line after switching. The discharge hopper is located on the side of the circular shaft track conveyor line, and when the main track is switched to the spare track, the main track is located above the discharge hopper.
[0006] The principle and beneficial effects of the technical solution are as follows: the circular shaft track conveyor line is used to enable the transport trolley to make linear reciprocating motion, thereby transporting materials. The switching platform is used to install the main track and the backup track. The main track and the backup track are switchable, and both can be connected to the circular shaft track conveyor line after switching, allowing the transport trolley to pass smoothly. Under normal circumstances, the main track and the circular shaft track conveyor line are connected. When the first trolley moves onto the main track, the main track switches to the backup track. After switching, the main track is located above the unloading hopper, allowing the transport trolley to unload materials autonomously. At this time, the backup track is connected to the circular shaft track conveyor line, which facilitates the passage of subsequent transport trolleys, avoiding blockages, wasting time, and reducing efficiency.
[0007] In a preferred embodiment of this utility model, a slide rail is fixed on the transposition platform, and a slidable transposition plate is provided on the slide rail. The transposition plate is used to fix the main track and the spare track. A driving component is provided in the transposition platform, and the driving component is used to drive the transposition plate to slide and adjust the position of the main track and the spare track. The transposition plate is provided with a discharge hole below the main track.
[0008] Beneficial effects: The switching plate is used to install the main track and the spare track. Driven by the driving component, it moves on the slide rail to achieve the effect of switching the main track and the spare track. The unloading hole is used to allow the transport trolley to unload materials.
[0009] In a preferred embodiment of this utility model, the driving component includes an electric push rod fixed below the transposition platform, a connecting block fixed on the output shaft of the electric push rod, a sliding groove provided on the transposition platform, the connecting block passing through the sliding groove and being fixedly connected to the transposition plate, and the electric push rod and the sliding groove being arranged parallel to the slide rail.
[0010] Beneficial effects: The groove is used to place the connecting block, the electric push rod is used to push out the connecting block, and the switching plate is pulled along the slide rail by the connecting block.
[0011] In a preferred embodiment of this utility model, both the main track and the spare track include multiple mounting seats fixed on the transposition plate. The multiple mounting seats are arranged in two rows, and each of the two rows of mounting seats is provided with a rotatable circular shaft track segment. A bearing is provided between the circular shaft track segment and the mounting seat.
[0012] Beneficial effects: The mounting base is used to install the circular shaft track section, the bearing is used to allow the circular shaft track section to rotate relative to the mounting base, and the circular shaft track section can be connected to the circular shaft track conveyor line as a whole, allowing the transport trolley to pass directly.
[0013] In a preferred embodiment of this utility model, both the main track and the spare track further include a drive motor. A drive sprocket is fixed on the output shaft of the drive motor, and a driven sprocket is fixed on the end face of one of the circular track segments. The drive sprocket and the driven sprocket are connected by a chain, and the outer diameter of the driven sprocket is smaller than that of the circular track segment.
[0014] Beneficial effects: The drive motor is used to drive the active sprocket to rotate, which in turn drives the driven sprocket to rotate via the chain, thereby driving the circular shaft track section to rotate, connecting and driving the transport trolley so that it can smoothly pass through the main track or the backup track.
[0015] In a preferred embodiment of this utility model, a limiting plate is fixed on the side of the transposition plate near the main track, and a first damper is provided on the limiting plate.
[0016] Beneficial effects: The limiting plate is used to stop the transport trolley, and the first damper is used to buffer the impact force of the transport trolley's movement, so that it stops smoothly.
[0017] In a preferred embodiment of the present invention, the two sides of the transposition platform are fixed with limit seats, and the limit seats are provided with a second damper.
[0018] Beneficial effect: The limiting seat is used to limit the maximum movement position of the shift plate and to bring it to a smooth stop through the second damper. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0020] Figure 1 This is a structural schematic diagram of an embodiment of the transposition platform with a spare track according to this utility model.
[0021] Figure 2 This is a schematic diagram of the structure of the transposition platform with spare track of this utility model, which hides the circular shaft track conveyor line.
[0022] Figure 3 This is a bottom view of an embodiment of the transposition platform with a spare track of the present invention, concealing the circular shaft track conveyor line.
[0023] The reference numerals in the accompanying drawings of the instruction manual include: 1. Circular shaft track conveyor line, 2. Transition platform, 3. Main track, 4. Spare track, 5. Unloading hopper, 6. Slide rail, 7. Transition plate, 8. Drive component, 81. Electric push rod, 82. Connecting block, 9. Slide groove, 10. Mounting seat, 11. Circular shaft track section, 12. Bearing, 13. Drive motor, 14. Drive sprocket, 15. Driven sprocket, 16. Limiting plate, 17. First damper, 18. Limiting seat, 19. Second damper, 20. Unloading hole. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of this utility model, and should not be construed as limiting the utility model.
[0025] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of the embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0027] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] As attached Figure 1 and Figure 2 As shown, this utility model provides a transposition platform with a spare track 4, applied to a circular shaft track conveyor line 1. The circular shaft track conveyor line 1 uses two circular shafts as tracks. By driving the circular shafts to rotate, it drives the transport trolley to move. The circular shaft track conveyor line 1 is used to make the transport trolley perform linear reciprocating motion, achieving the purpose of material handling. It includes a transposition platform 2, on which a slide rail 6 is fixed. The slide rail 6 is provided with a slidable transposition plate 7. The transposition plate 7 is provided with a main track 3 and a spare track 4. The main track 3 is connected to the circular shaft track conveyor line 1. The spare track 4 can slide and switch with the main track 3, and after switching, it is connected to the circular shaft track conveyor line 1. The transposition platform 2 is provided with a discharge hopper 5. The unloading hopper 5 is located on the side of the circular shaft track conveyor line 1. When the main track 3 is switched to the backup track 4, the main track 3 is located above the unloading hopper 5. The switching plate 7 is located below the main track 3 and has an unloading hole 20. Under normal circumstances, the main track 3 is connected to the circular shaft track conveyor line 1. When the first trolley moves onto the main track 3, the main track 3 is switched to the backup track 4. After the switch, the main track 3 is located above the unloading hopper 5, allowing the transport trolley to unload materials autonomously through the unloading hole 20. At this time, the backup track 4 is connected to the circular shaft track conveyor line 1, which facilitates the passage of subsequent transport trolleys and avoids blockages, which would waste time and reduce efficiency.
[0029] As attached Figure 3As shown, in this embodiment, the switching platform 2 is provided with a driving component 8, which is used to drive the switching plate 7 to slide and adjust the position of the main track 3 and the spare track 4. The driving component 8 can be a linearly driven structure such as a lead screw or hydraulic rod. In this embodiment, the driving component 8 includes an electric push rod 81 fixed below the switching platform 2. A connecting block 82 is fixed on the output shaft of the electric push rod 81. The switching platform 2 is provided with a sliding groove 9. The connecting block 82 passes through the sliding groove 9 and is fixedly connected to the switching plate 7. The electric push rod 81 and the sliding groove 9 are both arranged parallel to the slide rail 6. The sliding groove 9 is used to place the connecting block 82. The electric push rod 81 is used to push out the connecting block 82. The connecting block 82 pulls the switching plate 7 to slide along the slide rail 6, thereby achieving the effect of switching the main track 3 and the spare track 4.
[0030] As attached Figure 2 As shown, in this embodiment, both the main track 3 and the spare track 4 include a drive motor 13 and multiple mounting seats 10 fixed on the switching plate 7. The multiple mounting seats 10 are arranged in two rows, and each of the two rows of mounting seats 10 is provided with a rotatable circular shaft track segment 11. A bearing 12 is provided between the circular shaft track segment 11 and the mounting seat 10, and the bearing 12 is used to allow the circular shaft track segment 11 to rotate relative to the mounting seat 10. A drive sprocket 14 is fixed on the output shaft of the drive motor 13, and one row of the... A driven sprocket 15 is fixed to the end face of the circular shaft track section 11. The driving sprocket 14 and the driven sprocket 15 are connected by a chain. The drive motor 13 is used to drive the driving sprocket 14 to rotate, which in turn drives the driven sprocket 15 to rotate via the chain, thereby driving the circular shaft track section 11 to rotate and connecting to drive the transport trolley so that it can pass smoothly through the main track 3 or the spare track 4. The outer diameter of the driven sprocket 15 is smaller than that of the circular shaft track section 11, and it can be hidden inside the circular shaft track section 11 to avoid obstructing the movement of the transport trolley.
[0031] As attached Figure 2 As shown, in this embodiment, a limiting plate 16 is fixed on the side of the shifting plate 7 near the main track 3. A first damper 17 is provided on the limiting plate 16. The limiting plate 16 is used to block the transport trolley from stopping, and the first damper 17 is used to buffer the impact force of the transport trolley's movement so that it stops smoothly.
[0032] As attached Figure 2 As shown, in this embodiment, limit seats 18 are fixed on both sides of the transposition platform 2, and a second damper 19 is provided on the limit seat 18. The limit seat 18 is used to limit the maximum movement position of the transposition plate 7 and to make it stop smoothly through the second damper 19.
[0033] The preferred embodiments of this application have been described in detail above with reference to the accompanying drawings. Typical known structures and common knowledge techniques in the preferred embodiments have not been described in detail here. Those skilled in the art can improve and implement the technical solution of this utility model based on the inspiration given in these embodiments and their own capabilities. Some typical known structures, known methods or common knowledge techniques should not be obstacles for those skilled in the art to implement this application.
[0034] The scope of protection claimed in this application shall be determined by the contents of its claims. The contents of the utility model description, specific embodiments, and drawings are used to interpret the claims.
[0035] Within the scope of the technical concept of this application, several modifications can be made to the specific implementation of this application, and these modified implementations should also be considered within the protection scope of this application.
Claims
1. A transposition table with a spare track, applied to a circular shaft track conveyor line, wherein the circular shaft track conveyor line uses two sections of circular shaft as tracks, and drives the transport trolley to move by rotating the circular shaft; characterized in that: The system includes a switching platform, which is equipped with a main track, a spare track, and a discharge hopper. The main track is connected to the circular shaft track conveyor line. The spare track can slide and switch with the main track, and after switching, it is connected to the circular shaft track conveyor line. The discharge hopper is located on the side of the circular shaft track conveyor line. When the main track is switched to the spare track, the main track is located above the discharge hopper.
2. The transposition platform with a spare track according to claim 1, characterized in that: The transposition platform is fixed with a slide rail, and a slidable transposition plate is provided on the slide rail. The transposition plate is used to fix the main track and the spare track. The transposition platform is provided with a driving component, which is used to drive the transposition plate to slide and adjust the position of the main track and the spare track. The transposition plate is provided with a discharge hole below the main track.
3. The transposition platform with a spare track according to claim 2, characterized in that: The driving component includes an electric push rod fixed below the transposition platform. A connecting block is fixed on the output shaft of the electric push rod. The transposition platform is provided with a slide groove. The connecting block passes through the slide groove and is fixedly connected to the transposition plate. The electric push rod and the slide groove are both arranged parallel to the slide rail.
4. The transposition platform with a spare track according to claim 2, characterized in that: Both the main track and the spare track include multiple mounting seats fixed on the transposition plate. The multiple mounting seats are arranged in two rows, and each of the two rows of mounting seats is provided with a rotatable circular shaft track segment. A bearing is provided between the circular shaft track segment and the mounting seat.
5. The transposition platform with a spare track according to claim 4, characterized in that: Both the main track and the backup track also include a drive motor. A drive sprocket is fixed on the output shaft of the drive motor. A driven sprocket is fixed on the end face of one of the circular track segments. The drive sprocket and the driven sprocket are connected by a chain. The outer diameter of the driven sprocket is smaller than that of the circular track segment.
6. The transposition platform with a spare track according to claim 2, characterized in that: A limit plate is fixed to the side of the transposition plate near the main track, and a first damper is provided on the limit plate.
7. The transposition platform with a spare track according to claim 6, characterized in that: The two sides of the transposition platform are fixed with limit seats, and the limit seats are provided with second dampers.