High speed irregular plug-in machine transfer mechanism

CN224783025UActive Publication Date: 2026-09-22GUANGDONG HAIKANG FUXING INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521646014.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2026-09-22
Estimated Expiration
2035-08-04

AI Technical Summary

Technical Problem

[0003]目前将元器件插入PCB板上通常是由插件机自动化插装,现有的插件机的运输线为单一驱动源,同一方向输送,无分段结构,导致灵活性较低,尤其是和双通道的插件机难以形成高效配合

Benefits of technology

1、第一段传送模块同样设置有对称的两组,两个第一段传送模块位于两个第二段传送模块外侧,且与第二段传送模块对接,主物料从依次沿第一段传送模块、第二段传送模块和中部传送模块传送,再由另一侧的第二段传送模块和第一段传送模块送出,采用分段式设计,能够满足双通道插件机的高效配合,灵活性更高;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of high-speed special-shaped plug-in machine conveying mechanism, comprising: cabinet, the cabinet left and right sides symmetrically are provided with feeding and discharging window, bracket is provided in cabinet, two groups of three-axis transfer components are symmetrically arranged above bracket, three-axis transfer component drive connection plug-in module, two feeding and discharging tables are also symmetrically arranged in cabinet, material conveying mechanism is arranged below three-axis transfer component, the both ends of material conveying mechanism butt joint feeding and discharging window, material conveying mechanism includes second section conveying module, middle part conveying module, jacking module, fixed frame, blocking module and first section conveying module.The utility model material conveying mechanism uses sectional design, can satisfy the efficient cooperation of double-channel plug-in machine, and higher flexibility.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical automation technology, specifically a high-speed irregular-shaped insertion machine conveying mechanism. Background Technology

[0002] Circuit boards are used in all existing electronic products. A circuit board consists of a PCB board and components installed on the PCB board. These components include: capacitors, crystals, transistors, LEDs, push-button switches, optocouplers, ICs, transformers, rectifier bridges, terminal blocks, connectors, etc.

[0003] Currently, inserting components into PCBs is usually automated by insertion machines. Existing insertion machines have a single drive source and transport components in the same direction without segmentation, resulting in low flexibility. In particular, they are difficult to coordinate efficiently with dual-channel insertion machines.

[0004] Therefore, we propose a high-speed irregular-shaped insertion machine conveying mechanism to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a high-speed irregular-shaped insertion machine conveying mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-speed irregular-shaped insertion machine conveying mechanism, comprising: a chassis, wherein loading and unloading windows are symmetrically opened on the left and right sides of the chassis, a support is provided inside the chassis, and two sets of three-axis transfer components are symmetrically arranged above the support, the three-axis transfer components are driven and connected to the insertion module, and two loading and unloading platforms are also symmetrically arranged inside the chassis, characterized in that: a material conveying mechanism is provided below the three-axis transfer components, and the two ends of the material conveying mechanism are connected to the loading and unloading windows; The material conveying mechanism includes a second-stage conveying module, a middle conveying module, a lifting module, a fixed frame, a blocking module, and a first-stage conveying module. The first-stage conveying module, the second-stage conveying module, and the middle conveying module are installed on the fixed frame along the same straight line. There are two sets of second-stage conveying modules, which are symmetrically distributed on both sides of the middle conveying module. There are also two sets of first-stage conveying modules, which are located outside the two second-stage conveying modules and are connected to the second-stage conveying modules. Two lifting modules are symmetrically installed in the middle of the fixed frame; The blocking module is located at the unloading end of the lifting module.

[0007] Preferably, the lifting module includes a lifting cylinder, the telescopic end of the lifting cylinder is fixedly connected to a support plate, guide rods are fixedly installed at the four corners of the support plate, guide sleeves are slidably sleeved on the guide rods, and the guide sleeves are fixedly installed on a fixed frame.

[0008] Preferably, the blocking module includes a drive cylinder and a baffle plate. The extension end of the drive cylinder is fixedly connected to the baffle plate, and the drive cylinder drives the baffle plate to rise to block the main material.

[0009] Preferably, the first transmission module includes a first conveyor belt, a first guide wheel group, a first support plate, and a first servo motor. The first servo motor is connected to the first main drive guide wheel via a pulley structure, and the first main drive guide wheels on the front and rear sides are fixedly connected by the first main drive shaft.

[0010] Preferably, the first guide wheel assembly is rotatably mounted on the fixed frame. The first guide wheel assembly includes several guide wheels and a first tension guide wheel. The first conveyor belt sequentially frictionally contacts and connects the first main drive guide wheel and the first guide wheel assembly to form a closed loop. The first tension guide wheel is elastically slidably mounted on the fixed frame.

[0011] Preferably, the first support plate is fixedly installed on the inner side of the fixed frame, and the upper surface of the first support plate is attached to the first conveyor belt.

[0012] Preferably, the second section of the conveying module includes a second section of servo motor, a second section of main drive shaft, a second section of guide wheel assembly, a second section of conveyor belt, and a second section of support plate. The second section of servo motor is connected to the second section of main drive shaft via a pulley structure. The second section of main drive shaft has guide wheels fixedly installed at both ends. The second section of conveyor belt sequentially frictionally contacts the guide wheels and the guide wheel assembly to form a closed loop. The guide wheel assembly includes a tension guide wheel. The second section of support plate is fixedly installed on the inner side of the fixed frame, and the upper surface of the support plate slides against the second section of conveyor belt.

[0013] Preferably, the central conveying module includes a central servo motor, a central guide wheel assembly, a central main drive wheel, a central main drive shaft, a central support plate, and a central conveyor belt. The central servo motor is connected to the central main drive shaft via a pulley structure. The central main drive wheel is fixedly installed at both ends of the central main drive shaft. The central conveyor belt passes through the central main drive wheel and the central guide wheel assembly in sequence to form a closed loop. The central guide wheel assembly includes a tension wheel. The central support plate is fixedly installed on the inner side of the fixed frame, and the central conveyor belt is slidably connected to the upper surface of the central support plate.

[0014] Preferably, the central servo motor and the two second-stage servo motors are arranged side by side, with the second-stage servo motors located on both sides of the central servo motor, and the central servo motor and the two second-stage servo motors located between the two lifting modules.

[0015] Compared with the prior art, the beneficial effects of this utility model are: 1. The first section conveyor module is also set with two symmetrical sets. The two first section conveyor modules are located outside the two second section conveyor modules and are connected to the second section conveyor modules. The main material is conveyed sequentially along the first section conveyor module, the second section conveyor module and the middle conveyor module, and then sent out by the second section conveyor module and the first section conveyor module on the other side. The segmented design can meet the high-efficiency cooperation of the dual-channel insertion machine and has greater flexibility. 2. It is equipped with two sets of lifting modules to apply an upward force to the main material and provide support; 3. A matching blocking module is set at the discharge end of the lifting module to block the material in time and position it. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the chassis in this utility model; Figure 3 This is a schematic diagram of the material conveying mechanism in this utility model; Figure 4 In this utility model Figure 3 Enlarged view of point A; Figure 5 In this utility model Figure 3 Enlarged view of point B; Figure 6 In this utility model Figure 3 Rear top view; Figure 7 In this utility model Figure 6 Enlarged view of point C; Figure 8 This is a side view of the lifting module in this utility model; Figure 9 This is a schematic diagram of the structure of the first conveyor belt, the second conveyor belt, and the middle conveyor belt in this utility model.

[0017] In the diagram: 1. Chassis; 11. Loading / unloading window; 2. Loading / unloading platform; 3. Bracket; 4. Three-axis transfer assembly; 5. Insert module; 6. Material conveying mechanism; 61. Second-stage conveying module; 611. Second-stage servo motor; 612. Second-stage main drive shaft; 613. Second-stage guide wheel assembly; 614. Second-stage conveyor belt; 615. Second-stage support plate; 616. Second-stage tensioning guide wheel; 62. Middle conveying module; 621. Middle servo motor; 622. Middle main drive wheel; 623. Middle main drive shaft; 624. Middle support plate 625. Middle conveyor belt; 626. Tensioning wheel; 63. Lifting module; 631. Lifting cylinder; 632. Support plate; 633. Guide sleeve; 634. Guide rod; 64. Fixing frame; 65. Blocking module; 651. Drive cylinder; 652. Baffle; 66. First section conveyor module; 661. First section conveyor belt; 662. First section tensioning guide wheel; 663. First section guide wheel group; 664. First section main drive guide wheel; 665. First section support plate; 666. First section servo motor; 667. First section main drive shaft. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-9 This utility model provides a technical solution: a high-speed irregular-shaped insertion machine conveying mechanism, including: a chassis 1, with loading and unloading windows 11 symmetrically opened on the left and right sides of the chassis 1, a support 3 installed inside the chassis 1, two sets of three-axis transfer components 4 symmetrically arranged above the support 3, the three-axis transfer components 4 driving and connecting insertion modules 5, a material conveying mechanism 6 installed below the three-axis transfer components 4, the two ends of the material conveying mechanism 6 connecting to the loading and unloading windows 11, and two loading and unloading platforms 2 symmetrically arranged inside the chassis 1. The main material enters the material conveying mechanism 6 through the loading and unloading windows 11 and is sequentially transported by the material conveying mechanism 6 to the two insertion modules 5. The auxiliary material is placed on the loading and unloading platforms 2 and is taken away by the insertion modules 5 driven by the three-axis transfer components 4 and installed on the main material on the material conveying mechanism 6 to complete the insertion action.

[0020] The material conveying mechanism 6 includes a second-section conveying module 61, a middle conveying module 62, a lifting module 63, a fixed frame 64, a blocking module 65, and a first-section conveying module 66. The first-section conveying module 66, the second-section conveying module 61, and the middle conveying module 62 are installed on the fixed frame 64 along the same straight line. There are two sets of second-section conveying modules 61, which are symmetrically distributed on both sides of the middle conveying module 62. There are also two sets of first-section conveying modules 66. The two first-section conveying modules 66 are located outside the two second-section conveying modules 61 and are connected to the second-section conveying modules 61. The main material is conveyed sequentially along the first-section conveying module 66, the second-section conveying module 61, and the middle conveying module 62, and then sent out by the second-section conveying module 61 and the first-section conveying module 66 on the other side.

[0021] Two lifting modules 63 are symmetrically installed in the middle of the fixed frame 64 to apply an upward force to the main material. The lifting module 63 includes a lifting cylinder 631. The telescopic end of the lifting cylinder 631 is fixedly connected to the support plate 632. Guide rods 634 are fixedly installed at the four corners of the support plate 632. Guide sleeves 633 are slidably sleeved on the guide rods 634. The guide sleeves 633 are fixedly installed on the fixed frame 64. The lifting cylinder 631 drives the support plate 632 to rise, supporting the main material.

[0022] The blocking module 65 is located at the unloading end of the lifting module 63. The blocking module 65 includes a drive cylinder 651 and a baffle 652. The extension end of the drive cylinder 651 is fixedly connected to the baffle 652. The drive cylinder 651 drives the baffle 652 to rise and block the main material.

[0023] The first section of the conveying module 66 includes a first section of conveyor belt 661, a first section of guide wheel group 663, a first section of support plate 665 and a first section of servo motor 666. The first section of servo motor 666 is connected to the first section of main drive guide wheel 664 through a belt pulley structure. The first section of main drive guide wheel 664 on the front and rear sides is fixedly connected to the first section of main drive shaft 667. The first guide wheel assembly 663 is rotatably mounted on the fixed frame 64. The first guide wheel assembly 663 includes several guide wheels and a first tension guide wheel 662. The first conveyor belt 661 sequentially frictionally contacts the first main drive guide wheel 664 and the first guide wheel assembly 663 to form a closed loop. The first servo motor 666 drives the first main drive guide wheel 664 to rotate, which in turn drives the first conveyor belt 661 to walk on the first guide wheel group 663, thus performing the first stage of material transfer. The first support plate 665 is fixedly installed on the inner side of the fixed frame 64. The upper surface of the first support plate 665 is attached to the first conveyor belt 661, which serves to support the first conveyor belt 661.

[0024] The second-section conveyor module 61 includes a second-section servo motor 611, a second-section main drive shaft 612, a second-section guide wheel assembly 613, a second-section conveyor belt 614, and a second-section support plate 615. The second-section servo motor 611 is connected to the second-section main drive shaft 612 via a belt pulley structure. The second-section main drive guide wheels are fixedly installed at both ends of the second-section main drive shaft 612. The second-section conveyor belt 614 sequentially frictionally contacts and connects the second-section main drive guide wheel and the second-section guide wheel assembly 613 to form a closed loop. The second-section guide wheel assembly 613 includes a second-section tension guide wheel 616. The second-section support plate 615 is fixedly installed on the inner side of the fixed frame 64. The upper surface of the second-section support plate 615 slides against the second-section conveyor belt 614, providing support for the second-section conveyor belt 614. The second servo motor 611 drives the second main drive guide wheel to rotate via the second main drive shaft 612, which in turn drives the second conveyor belt 614 to travel on the second guide wheel group 613, thus performing the second stage of material transfer.

[0025] The central conveyor module 62 includes a central servo motor 621, a central guide wheel assembly, a central main drive wheel 622, a central main drive shaft 623, a central support plate 624, and a central conveyor belt 625. The central servo motor 621 is connected to the central main drive shaft 623 via a pulley structure. The central main drive wheel 622 is fixedly installed at both ends of the central main drive shaft 623. The central conveyor belt 625 passes through the central main drive wheel 622 and the central guide wheel assembly in sequence to form a closed loop. The central guide wheel assembly includes a tension wheel 626. The central support plate 624 is fixedly installed on the inner side of the fixed frame 64. The central support plate 624 is slidably connected to the central conveyor belt 625 on its upper surface. The central servo motor 621 drives the central main drive wheel 622, thereby driving the central conveyor belt 625 to move on the central guide wheel assembly, conveying the main material from one second-stage conveyor module 61 to the other side of the second-stage conveyor module 61.

[0026] The central servo motor 621 and the two second-stage servo motors 611 are arranged side by side, with the second-stage servo motors 611 located on both sides of the central servo motor 621. The central servo motor 621 and the two second-stage servo motors 611 are located between the two lifting modules 63 to prevent the servo motors from interfering with the lifting modules 63 in space. The tensioning wheel 626, the second tensioning guide wheel 616, and the first tensioning guide wheel 662 are all elastically slidably mounted on the fixed frame 64, respectively tensioning the middle conveyor belt 625, the second conveyor belt 614, and the first conveyor belt 661.

[0027] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-speed irregular-shaped insertion machine conveying mechanism, comprising: The chassis (1) has loading and unloading windows (11) symmetrically opened on the left and right sides. A bracket (3) is provided inside the chassis (1). Two sets of three-axis transfer components (4) are symmetrically arranged above the bracket (3). The three-axis transfer components (4) drive the connection plug-in module (5). Two loading and unloading platforms (2) are also symmetrically arranged inside the chassis (1). The characteristic is that a material conveying mechanism (6) is provided below the three-axis transfer components (4). The two ends of the material conveying mechanism (6) are connected to the loading and unloading windows (11). The material conveying mechanism (6) includes a second-section conveying module (61), a middle conveying module (62), a lifting module (63), a fixed frame (64), a blocking module (65), and a first-section conveying module (66). The first-section conveying module (66), the second-section conveying module (61), and the middle conveying module (62) are installed on the fixed frame (64) along the same straight line. The second-section conveying module (61) is provided in two sets and is symmetrically distributed on both sides of the middle conveying module (62). The first-section conveying module (66) is also provided in two sets symmetrically. The two first-section conveying modules (66) are located outside the two second-section conveying modules (61) and are connected to the second-section conveying modules (61). Two lifting modules (63) are symmetrically installed in the middle of the fixed frame (64); The blocking module (65) is located at the unloading end of the lifting module (63).

2. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 1, characterized in that, The lifting module (63) includes a lifting cylinder (631), the telescopic end of the lifting cylinder (631) is fixedly connected to the support plate (632), and guide rods (634) are fixedly installed at the four corners of the support plate (632). Guide sleeves (633) are slidably sleeved on the guide rods (634), and the guide sleeves (633) are fixedly installed on the fixed frame (64).

3. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 1, characterized in that, The blocking module (65) includes a driving cylinder (651) and a baffle (652). The extension end of the driving cylinder (651) is fixedly connected to the baffle (652). The driving cylinder (651) drives the baffle (652) to rise and block the main material.

4. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 1, characterized in that, The first section of the conveyor module (66) includes a first section of conveyor belt (661), a first section of guide wheel group (663), a first section of support plate (665) and a first section of servo motor (666). The first section of servo motor (666) is connected to the first section of main drive guide wheel (664) through a belt pulley structure. The first section of main drive guide wheel (664) on the front and rear sides is fixedly connected to each other through the first section of main drive shaft (667).

5. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 4, characterized in that, The first guide wheel assembly (663) is rotatably mounted on the fixed frame (64). The first guide wheel assembly (663) includes several guide wheels and a first tension guide wheel (662). The first conveyor belt (661) sequentially frictionally contacts the first main drive guide wheel (664) and the first guide wheel assembly (663) to form a closed loop. The first tension guide wheel (662) is elastically slidably mounted on the fixed frame (64).

6. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 4, characterized in that, The first support plate (665) is fixedly installed on the inner side of the fixed frame (64), and the upper surface of the first support plate (665) is attached to the first conveyor belt (661).

7. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 1, characterized in that, The second section of the conveyor module (61) includes a second section of servo motor (611), a second section of main drive shaft (612), a second section of guide wheel assembly (613), a second section of conveyor belt (614), and a second section of support plate (615). The second section of servo motor (611) is connected to the second section of main drive shaft (612) through a belt pulley structure. The second section of main drive shaft (612) is fixedly installed at both ends of the second section of main drive guide wheel. The second section of conveyor belt (614) is connected to the second section of main drive guide wheel and the second section of guide wheel assembly (613) in sequence by frictional contact to form a closed loop. The second section of guide wheel assembly (613) includes a second section of tension guide wheel (616). The second section of support plate (615) is fixedly installed on the inner side of the fixed frame (64). The upper surface of the second section of support plate (615) slides against the second section of conveyor belt (614).

8. The high-speed irregular-shaped insertion machine conveying mechanism according to claim 1, characterized in that, The central conveyor module (62) includes a central servo motor (621), a central guide wheel assembly, a central main drive wheel (622), a central main drive shaft (623), a central support plate (624), and a central conveyor belt (625). The central servo motor (621) is connected to the central main drive shaft (623) via a pulley structure. The central main drive shaft (623) has the central main drive wheel (622) fixedly installed at both ends. The central conveyor belt (625) passes through the central main drive wheel (622) and the central guide wheel assembly in sequence to form a closed loop. The central guide wheel assembly includes a tension wheel (626). The central support plate (624) is fixedly installed on the inner side of the fixed frame (64). The upper surface of the central support plate (624) is slidably connected to the central conveyor belt (625).

9. A high-speed irregular-shaped insertion machine conveying mechanism according to claim 8, characterized in that, The central servo motor (621) and the two second-stage servo motors (611) are arranged side by side, with the second-stage servo motors (611) located on both sides of the central servo motor (621). The central servo motor (621) and the two second-stage servo motors (611) are located between the two lifting modules (63).