A double-flange electromagnetic clutch-brake combination

CN224800803UActive Publication Date: 2026-09-25DONGGUAN YANXIN ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202522569004.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-09-25
Estimated Expiration
2035-12-03

AI Technical Summary

Technical Problem

[0003]但现有技术中双法兰型电磁式离合制动器组合的导座是离合器和制动器各设置一个,不仅增加成本和装配复杂,重要是装配好后的不能调整离合器吸片和摩擦面之间的间隙

Benefits of technology

1、本实用新型中,通过将原有的两个导座设计成六等分形状的一个整体,六等分导座由两个三等分导座拼接组成,其中一边三等分连接制动器吸片,制动器吸片此面是固定的间隙,不需要调整,另一边三等分连接离合器吸片,连接离合器吸片的三等分侧面设置有M6的通孔,离合器吸片通过螺丝与定位销紧固,再将定位销放入三等分12.1的通孔里,然后调好间隙,再用螺丝通过侧面M6通孔锁紧定位销从而使离合器吸片与此导座紧固,此结构设计的好处是,将原来结构的两个导座,设计成一个六等分形状的导座,减少了配件也就是减少了成本、加工和装配时间,最大好处就是通过松开侧面M6通孔的螺丝,可以进行摩擦间隙的调整,保证不会因间隙过大,从而使磁力连接时扭力不会变小。

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Abstract

The utility model relates to the technical field of electromagnetic brake of electromagnetic clutch, especially a double flange type electromagnetic clutch brake combination, including left flange, the inner wall of left flane is inlayed and installed left bearing, the outer wall of left flane is installed with casing, the port of casing is installed with right flange, through the original two guide bases are designed into one whole of six equal parts shape, six equal parts guide base is composed of two trisection guide bases, one side trisection connects brake suction piece, the surface of brake suction piece is fixed gap, and adjustment is not needed, the other side trisection connects clutch suction piece, the original structure of two guide bases is designed into one six equal parts shape guide base, reduces the accessory, that is, reduces cost, processing and assembly time, the biggest advantage is that through loosening the screw of side M6 through -hole, the friction gap adjustment can be carried out, ensures that the magnetic force is connected and the torsion does not become small because of the too big gap.
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Description

Technical Field

[0001] This utility model relates to the field of electromagnetic braking technology of electromagnetic clutches, specifically a dual-flange type electromagnetic clutch and brake assembly. Background Technology

[0002] The double-flange type electromagnetic clutch and brake combination is based on the principle of electromagnetic induction and the friction between the inner and outer friction plates. Electromagnetic clutches and electromagnetic brakes are ideal automated actuators in modern industry. In mechanical transmission systems, they mainly transmit power and can be used to control the engagement, starting, disengaging, reversing, speed regulation, and braking of machinery. They are widely used in various machine tools and mechanical transmission systems.

[0003] However, in the existing technology, the guide seat for the dual-flange electromagnetic clutch and brake combination is set separately for the clutch and the brake, which not only increases the cost and assembly complexity, but more importantly, the gap between the clutch suction plate and the friction surface cannot be adjusted after assembly.

[0004] Therefore, a dual-flange electromagnetic clutch and brake combination is needed to improve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a dual-flange type electromagnetic clutch and brake assembly to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A dual-flange type electromagnetic clutch brake assembly includes a left flange, a left bearing embedded in the inner wall of the left flange, a housing mounted on the outer wall of the left flange, a right flange mounted at the port of the housing, an input shaft sleeve rotatably connected to the inner wall of the left bearing, a key bar mounted on the outer wall of the input shaft sleeve, a clutch coil seat mounted on the outer wall of the left flange, a clutch rotor rotatably connected to the inner wall of the clutch coil seat, and a clutch suction plate mounted on the outer wall of the clutch coil seat.

[0007] As a preferred embodiment of this utility model, a left retaining spring II is provided on one side of the clutch suction plate and on the outer wall of the clutch coil seat, and a right retaining spring II is provided on the outer wall of the clutch coil seat.

[0008] As a preferred embodiment of this utility model, a left retaining ring is provided between the left bearing and the clutch coil seat and on the outer wall of the clutch coil seat, and an output shaft is installed at the port of the input shaft sleeve.

[0009] As a preferred embodiment of this utility model, a six-part guide seat is installed on the outer wall of the output shaft, and a key bar is installed in the inner cavity of the six-part guide seat on the outer wall of the output shaft.

[0010] As a preferred embodiment of this utility model, a bearing spacer is installed on the outer wall of the input shaft sleeve, and a right bearing is installed on the outer wall of the bearing spacer.

[0011] As a preferred embodiment of this utility model, a right retaining ring is installed on the outer wall of the right bearing, a right flange is rotatably connected to one end of the right bearing, a bearing sleeve is installed on the outer wall of the output shaft, and a right bearing is installed on the outer wall of the bearing sleeve.

[0012] As a preferred embodiment of this utility model, a brake coil seat is installed on the inner wall of the right flange, and a brake suction pad is installed on the outer wall of the brake coil seat, wherein the brake suction pad is located on one side of the six-part guide seat.

[0013] As a preferred embodiment of this utility model, the left flange and the right flange are respectively located at opposite ports of the housing, the left bearing is located on one side of the key bar, one end of the right snap ring is connected to the brake coil seat, the six-divided guide seat is composed of two three-divided guide seats spliced ​​together, and M6 through holes are sequentially opened on the outer wall of the six-divided guide seat.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, the original two guide seats are designed into a single unit with a six-part shape. The six-part guide seat is composed of two three-part guide seats spliced ​​together. One side of the three-part guide seat is connected to the brake pad, and the gap on this side of the brake pad is fixed and does not need to be adjusted. The other side of the three-part guide seat is connected to the clutch pad. The three-part side of the clutch pad is provided with an M6 through hole. The clutch pad is fastened to the positioning pin by screws. The positioning pin is then placed into the three-part 12.1 through hole. After adjusting the gap, the positioning pin is locked by screws through the M6 ​​through hole on the side, thereby securing the clutch pad to the guide seat. The advantage of this structural design is that the original two guide seats are designed into a six-part guide seat, reducing the number of parts, which means reducing costs, processing and assembly time. The biggest advantage is that by loosening the screws in the M6 ​​through hole on the side, the friction gap can be adjusted to ensure that the torque does not decrease during magnetic connection due to excessive gap. Attached Figure Description

[0015] Figure 1 This is a schematic diagram illustrating the overall structure of this utility model. Figure 2 This is a schematic diagram of the six-part guide seat structure of this utility model; Figure 3 This is a cross-sectional schematic diagram of the six-part guide seat of this utility model; Figure 4 This is a schematic diagram showing the cross-sectional view of the holes in the six-part guide seat structure of this utility model.

[0016] In the diagram: 1. Left flange; 2. Left bearing; 3. Housing; 4. Right flange; 5. Input shaft sleeve; 6. Key bar one; 7. Clutch coil seat; 8. Clutch rotor; 9. Clutch suction plate; 10. Left snap ring two; 11. Right snap ring two; 12. Left snap ring one; 13. Output shaft; 14. Six-part guide seat; 15. Key bar two; 16. Bearing spacer one; 17. Right bearing one; 18. Right snap ring one; 19. Bearing ring two; 20. Right bearing two; 21. Brake coil seat; 22. Brake suction plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0019] For examples, please refer to Figure 1-4 This utility model provides a technical solution: A dual-flange electromagnetic clutch and brake assembly includes a left flange 1, a left bearing 2 embedded in the inner wall of the left flange 1, a housing 3 mounted on the outer wall of the left flange 1, a right flange 4 mounted at the port of the housing 3, an input shaft sleeve 5 rotatably connected to the inner wall of the left bearing 2, a key bar 6 mounted on the outer wall of the input shaft sleeve 5, a clutch coil seat 7 mounted on the outer wall of the left flange 1, a clutch rotor 8 rotatably connected to the inner wall of the clutch coil seat 7, and a clutch suction plate 9 mounted on the outer wall of the clutch coil seat 7.

[0020] In this embodiment, a left retaining ring 10 is provided on one side of the clutch suction plate 9 and on the outer wall of the clutch coil seat 7, a right retaining ring 11 is provided on the outer wall of the clutch coil seat 7, a left retaining ring 12 is provided between the left bearing 2 and the clutch coil seat 7 and on the outer wall of the clutch coil seat 7, an output shaft 13 is installed at the port of the input shaft sleeve 5, a six-part guide seat 14 is installed on the outer wall of the output shaft 13, and a key bar 15 is installed in the inner cavity of the six-part guide seat 14 and on the outer wall of the output shaft 13.

[0021] In this embodiment, a bearing spacer 16 is installed on the outer wall of the input shaft sleeve 5, a right bearing 17 is installed on the outer wall of the bearing spacer 16, a right retaining ring 18 is installed on the outer wall of the right bearing 17, a right flange 4 is rotatably connected to one end of the right bearing 17, a bearing ring 19 is installed on the outer wall of the output shaft 13, and a right bearing 20 is installed on the outer wall of the bearing ring 19.

[0022] In this embodiment, a brake coil seat 21 is installed on the inner wall of the right flange 4, and a brake suction pad 22 is installed on the outer wall of the brake coil seat 21, wherein the brake suction pad 22 is located on one side of the six-part guide seat 14.

[0023] Among them, the left flange 1 and the right flange 4 are located at opposite ports of the housing 3, the left bearing 2 is located on one side of the key strip 6, one end of the right snap ring 18 is connected to the brake coil seat 21, the six-equal guide seat 14 is composed of two three-equal guide seats spliced ​​together, and the outer wall of the six-equal guide seat 14 is provided with M6 through holes in sequence.

[0024] Based on the above structural features and connection relationships, the clutch plate 9 is fastened to the positioning pin by screws, and then the positioning pin is placed into the through hole of the three-equal guide seat 12.1. After adjusting the clearance, the positioning pin is locked by screws through the M6 ​​through hole on the side, thereby fastening the clutch plate 9 to this six-equal guide seat 14. The advantage of this structural design is that the two guide seats in the original structure are designed into a six-equal guide seat 14, which reduces the number of parts, thus reducing costs, processing and assembly time. The biggest advantage is that by loosening the screws in the M6 ​​through hole on the side, the friction clearance can be adjusted to ensure that it is not too large. The working process of this utility model is as follows: When the double-flange electromagnetic clutch and brake assembly designed using this scheme is in operation, the original two guide seats are designed as a single unit with six equal divisions. The six-divided guide seat 14 is composed of two three-divided guide seats spliced ​​together. One of the three-divided guide seats connects to the brake suction plate 22, which has a fixed gap and does not require adjustment. The other three-divided guide seat connects to the clutch suction plate 9. The side of the three-divided guide seat connecting to the clutch suction plate 9 has an M6 through hole. The clutch suction plate 9 is fastened to the positioning pin with screws. Then, the positioning pin is inserted into the through hole of the three-divided guide seat 12.1, the gap is adjusted, and then screws are used to tighten the M6 ​​through hole on the side. The locking pin secures the clutch plate 9 to the six-part guide seat 14. The advantage of this design is that it transforms the original two guide seats into a single six-part guide seat 14, reducing the number of parts, thus reducing costs, processing, and assembly time. The biggest advantage is that the friction clearance can be adjusted by loosening the screws in the M6 ​​through holes on the side, ensuring that the torque does not decrease during magnetic connection due to excessive clearance. This helps to solve the problem in the existing double-flange electromagnetic clutch and brake combination where each part has its own guide seat, which not only increases costs and assembly complexity but, more importantly, prevents adjustment of the clearance between the clutch plate and the friction surface after assembly.

[0025] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dual-flange type electromagnetic clutch and brake assembly, comprising a left flange (1), characterized in that: A left bearing (2) is embedded in the inner wall of the left flange (1), a housing (3) is installed on the outer wall of the left flange (1), a right flange (4) is installed at the port of the housing (3), an input shaft sleeve (5) is rotatably connected to the inner wall of the left bearing (2), a key bar (6) is installed on the outer wall of the input shaft sleeve (5), a clutch coil seat (7) is installed on the outer wall of the left flange (1), a clutch rotor (8) is rotatably connected to the inner wall of the clutch coil seat (7), and a clutch suction plate (9) is installed on the outer wall of the clutch coil seat (7). A left retaining ring 2 (10) is provided on one side of the clutch suction plate (9) and on the outer wall of the clutch coil seat (7), and a right retaining ring 2 (11) is provided on the outer wall of the clutch coil seat (7). A left retaining ring (12) is provided between the left bearing (2) and the clutch coil seat (7) and on the outer wall of the clutch coil seat (7), and an output shaft (13) is installed at the port of the input shaft sleeve (5). A six-part guide seat (14) is installed on the outer wall of the output shaft (13), and a key bar (15) is installed in the inner cavity of the six-part guide seat (14) and on the outer wall of the output shaft (13). A bearing spacer (16) is installed on the outer wall of the input bushing (5), and a right bearing (17) is installed on the outer wall of the bearing spacer (16). A right snap ring (18) is installed on the outer wall of the right bearing (17), and a right flange (4) is rotatably connected to one end of the right bearing (17). A bearing sleeve (19) is installed on the outer wall of the output shaft (13), and a right bearing (20) is installed on the outer wall of the bearing sleeve (19). A brake coil seat (21) is installed on the inner wall of the right flange (4), and a brake suction plate (22) is installed on the outer wall of the brake coil seat (21), wherein the brake suction plate (22) is located on one side of the six-part guide seat (14).

2. The dual-flange type electromagnetic clutch and brake assembly according to claim 1, characterized in that: The left flange (1) and right flange (4) are located at opposite ports of the housing (3), the left bearing (2) is located on one side of the key bar (6), one end of the right snap ring (18) is connected to the brake coil seat (21), the six-equal guide seat (14) is composed of two three-equal guide seats spliced ​​together, and M6 through holes are sequentially opened on the outer wall of the six-equal guide seat (14).