A microcapsule pesticide processing and mixing device
Patent Information
- Application Number
- CN202522515724.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0002]雾化喷雾干燥工艺是制备微胶囊农药的一种技术,其核心流程主要包括壁材与芯材的乳化混合、喷雾干燥微胶囊化以及后处理与收集,它能够实现农药的控释、减量、增效和降低毒性,是农药制剂领域的重要发展方向;现有的混合雾化喷雾干燥工艺存在能耗较大,热风产生时热交换效率低等问题,具有一定的改进提升空间
[0012] In this invention, the mixed wall material and core material emulsion is sprayed into a drying tower, and hot air is output upward from the bottom of the drying tower by a hot air blower. Compared with the prior art, the heat exchange efficiency of the hot air generated in this application is higher, which can reduce the energy consumption of the hot air blower, which is conducive to energy conservation and environmental protection and reduces production and operating costs.
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Figure CN224822504U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pesticide processing equipment, specifically to a microcapsule pesticide processing and mixing device. Background Technology
[0002] Atomized spray drying is a technology for preparing microencapsulated pesticides. Its core process mainly includes emulsification and mixing of wall and core materials, spray drying and microencapsulation, and post-processing and collection. It can achieve controlled release, dosage reduction, enhanced efficacy, and reduced toxicity of pesticides, and is an important development direction in the field of pesticide formulation. However, the existing mixed atomized spray drying process has problems such as high energy consumption and low heat exchange efficiency when hot air is generated, and there is room for improvement. Utility Model Content
[0003] In view of the problems existing in the background art, the purpose of this utility model is to provide a microcapsule pesticide processing and mixing device, which effectively solves the problems existing in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A microcapsule pesticide processing and mixing device includes a liquid mixing tank, a spray pipe, and a drying tower. The upstream end of the spray pipe is connected to the liquid mixing tank, and the downstream end extends into the drying tower and is equipped with a spray head. A pump is also installed on the spray pipe. The drying tower includes an ascending section and an expansion section. The expansion section has a horizontal air outlet and a downward outlet. An air duct is installed at the horizontal air outlet. A hot air fan is installed at the bottom of the drying tower. The hot air fan includes, from bottom to top, a bottom chamber, an air inlet jacket, a heating chamber, and a rectifier chamber. The air inlet jacket is connected to blower pipes on both the left and right sides, and blowers are installed on the blower pipes. A bottom exhaust duct is provided in the middle of the air inlet jacket. The bottom exhaust duct has a lower opening and strip-shaped holes on the left and right sides that communicate with the air inlet jacket. Two connected turbulence arrays are also symmetrically arranged on the air inlet jacket on the left and right sides of the bottom exhaust duct. The connected turbulence array includes multiple connected turbulence pipe groups evenly distributed in the front-back direction. The connected turbulence pipe groups connect the bottom chamber and the heating chamber. The connected turbulence pipe groups include vertically arranged rectangular pipes and T-shaped pipes.
[0006] The heating chamber is equipped with a heating pipe, and a hot air outlet is provided on the top of the heating chamber. The hot air outlet is connected to the rectifier chamber, and multiple air distribution holes are evenly distributed on the top surface of the rectifier chamber.
[0007] Furthermore, a filter screen is provided at the horizontal air outlet.
[0008] Furthermore, the bottom compartment is equipped with sloping air guide blocks that cooperate with the connected turbulence array.
[0009] Furthermore, the heating chamber is equipped with baffles.
[0010] Furthermore, the rectifier chamber is provided with multiple concentric circular air distribution channels, the hot air outlet is connected to the outermost circular air distribution channel, and there are connecting ports between adjacent air distribution channels. The top surface of the rectifier chamber is provided with a ring array of air distribution holes corresponding to each circular air distribution channel.
[0011] This utility model has the following beneficial technical effects:
[0012] In this invention, the mixed wall material and core material emulsion is sprayed into a drying tower, and hot air is output upward from the bottom of the drying tower by a hot air blower. Compared with the prior art, the heat exchange efficiency of the hot air generated in this application is higher, which can reduce the energy consumption of the hot air blower, which is conducive to energy conservation and environmental protection and reduces production and operating costs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0014] Figure 2 This is a top view of the hot air blower in an embodiment of this utility model;
[0015] Figure 3 This is a top view of the hot air blower after the top surface of the rectifier chamber has been removed in this embodiment of the present invention;
[0016] Figure 4 This is a schematic diagram of the internal structure of the hot air blower in an embodiment of this utility model;
[0017] Figure 5 This is a top view of the air inlet interlayer in an embodiment of this utility model. Detailed Implementation
[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0019] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] like Figure 1-5 As shown in the figure, the microcapsule pesticide processing and mixing device described in this embodiment includes a liquid mixing tank 1, a spray pipe 2 and a drying tower 3. An electric stirring shaft is installed in the liquid mixing tank 1. The upstream end of the spray pipe 2 is connected to the liquid mixing tank 1, and the downstream end extends into the drying tower 3 and is equipped with a spray head. A pump is also installed on the spray pipe 2.
[0021] The drying tower 3 includes an ascending section 4 and an expansion section 5. The expansion section 5 has a horizontal air outlet 6 and a downward outlet 7. The dried material is discharged through the outlet 7. An air duct 8 is installed at the horizontal air outlet 6. To prevent a large amount of material from entering the horizontal air outlet 6, a filter screen is installed at the horizontal air outlet 6 to intercept the material.
[0022] A hot air blower 9 is installed at the bottom of the drying tower 3. The hot air blower 9 includes a bottom chamber 10, an air inlet jacket 11, a heating chamber 12, and a rectifier chamber 13 arranged sequentially from bottom to top. The air inlet jacket 11 is connected to the left and right sides by blower pipes 14, and blowers are installed on the blower pipes 14. A bottom exhaust duct 15 is installed in the middle of the air inlet jacket 11. The bottom exhaust duct 15 has a lower opening and strip-shaped holes 16 on the left and right sides that communicate with the air inlet jacket 11. Two connecting turbulence arrays are also symmetrically arranged on the air inlet jacket 11 on the left and right sides of the bottom exhaust duct 15. The connecting turbulence array includes multiple connecting turbulence pipe groups evenly distributed in the front and back direction. The connecting turbulence pipe groups connect the bottom chamber 10 and the heating chamber 12. The bottom chamber 10 is equipped with a sloped air guide block 17 that cooperates with the connecting turbulence array, so that the airflow can better gather towards the lower opening of the connecting turbulence pipe group. The connecting turbulence pipe group includes a vertically arranged rectangular pipe 18 and a T-shaped pipe 19.
[0023] The heating chamber 12 is equipped with a heating tube 20 and a baffle plate 21. The airflow entering the heating chamber 12 changes direction under the action of the baffle plate 21, extending the flow path of the airflow and allowing it to fully contact the heating tube 20 for heat exchange. A hot air outlet 22 is provided at the top of the heating chamber 12, and the hot air outlet 22 is connected to the rectifier chamber 13. Multiple air distribution holes 23 are evenly distributed on the top surface of the rectifier chamber 13. Specifically, multiple concentric circular air distribution channels are provided in the rectifier chamber 13. The hot air outlet 22 is connected to the outermost circular air distribution channel. A connecting port 24 is provided between adjacent air distribution channels. A ring array of air distribution holes corresponding to each circular air distribution channel is provided on the top surface of the rectifier chamber 13.
[0024] The working principle of this embodiment is as follows:
[0025] After the core material and wall material are emulsified, they are mixed in the liquid mixing box 1 and then sprayed into the drying tower 3 through the spray pipe 2. The hot air blower 9 outputs hot air upwards simultaneously. When the hot air blower 9 is running, the external airflow is blown into the air inlet jacket 11 from the left and right sides, forming multiple airflow vortices downstream of the connecting turbulence pipe group. The airflow vortices entering from the left and right sides of the bottom exhaust duct 15 collide and break up to form turbulent airflow. The turbulent airflow turns in the bottom chamber 10 and reaches the heating chamber 12 through the connecting turbulence pipe group. After being heated by the heating pipe 20 in the heating chamber 12, it enters the rectifier chamber 13 through the hot air outlet 22 and finally enters the drying tower 3 upwards through the air distribution hole 23 to blow up and dry the material. The airflow carrying the material reaches the expansion section 5 and the gas velocity decreases. After drying, the material falls out through the outlet 7, and the airflow enters the air duct 8 through the horizontal air outlet 6. Compared with the prior art, the hot air blower 9 has a higher heat exchange efficiency when generating hot air in this embodiment, which can reduce the energy consumption of the hot air blower 9, which is conducive to energy conservation and environmental protection and reduces production and operating costs.
[0026] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A microcapsule pesticide processing and mixing device, characterized in that, The system includes a liquid mixing tank, a spray pipe, and a drying tower. The upstream end of the spray pipe is connected to the liquid mixing tank, and the downstream end extends into the drying tower and is equipped with a spray head. A pump is also installed on the spray pipe. The drying tower includes an ascending section and an expansion section. The expansion section has a horizontal air outlet and a downward outlet. An air duct is installed at the horizontal air outlet. A hot air fan is installed at the bottom of the drying tower. The hot air fan includes, from bottom to top, a bottom chamber, an air inlet jacket, a heating chamber, and a rectifier chamber. The air inlet jacket... The left and right sides are respectively connected to the blower pipes, and the blower pipes are equipped with blowers. The bottom exhaust duct is set in the middle of the air inlet jacket. The bottom exhaust duct has an opening on the lower side and strip holes on the left and right sides that communicate with the air inlet jacket. Two connected turbulence arrays are also symmetrically arranged on the air inlet jackets on the left and right sides of the bottom exhaust duct. The connected turbulence array includes multiple connected turbulence pipe groups evenly distributed in the front-back direction. The connected turbulence pipe groups connect the bottom chamber and the heating chamber. The connected turbulence pipe groups include vertically arranged rectangular pipes and T-shaped pipes. The heating chamber is equipped with a heating pipe, and a hot air outlet is provided on the top of the heating chamber. The hot air outlet is connected to the rectifier chamber, and multiple air distribution holes are evenly distributed on the top surface of the rectifier chamber.
2. The microcapsule pesticide processing and mixing device according to claim 1, characterized in that, A filter screen is installed at the horizontal air outlet.
3. The microcapsule pesticide processing and mixing device according to claim 1, characterized in that, The bottom compartment is equipped with sloping air guide blocks that cooperate with the connected turbulence array.
4. The microcapsule pesticide processing and mixing device according to claim 1, characterized in that, The heating chamber is equipped with baffles.
5. The microcapsule pesticide processing and mixing device according to claim 1, characterized in that, The rectifier chamber is provided with multiple concentric circular air distribution channels. The hot air outlet is connected to the outermost circular air distribution channel. There are connecting openings between adjacent air distribution channels. The top surface of the rectifier chamber is provided with a ring array of air distribution holes corresponding to each circular air distribution channel.