Die cutting all-in-one machine with waste separation function

Abstract

The utility model discloses a die cutting integrated machine with waste separation function, including frame, the inner wall of frame is installed with electric guide rail, be provided with cutter die assembly on the electric guide rail, the inner wall of frame is installed with motor a, the output of motor a is connected with conveying roller, the outer wall of conveying roller is connected with rubber pressure cylinder a, the side wall of frame is passed through with mobile seat, be connected with the positioning roller on the mobile seat, be connected with rubber pressure cylinder b on the outer wall of positioning roller, the mobile seat on left position is installed with motor b. This die cutting integrated machine with waste separation function, will die cutting mechanism and waste separation mechanism integration in same frame, need not additional configuration independent waste separation equipment, also need not manual transfer material, realize die cutting and waste separation's coherent operation, greatly shorten production procedure, promote overall production efficiency, save equipment purchase cost and production site occupation space simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of die-cutting equipment technology, specifically a die-cutting integrated machine with waste separation function. Background Technology

[0002] Die-cutting machines are key equipment that use dies to cut materials into shapes. They are widely used in industries such as packaging, electronics, and printing. Currently, conventional die-cutting equipment on the market usually only has a single die-cutting function. After the material is cut, the shaped product and the edge waste are still in a bonded state, requiring manual sorting or additional independent waste separation equipment for subsequent processing. Manual sorting not only requires a large investment of manpower but also has low sorting efficiency. While additional independent waste separation equipment can improve separation efficiency, it increases equipment purchase costs and requires additional production space. Furthermore, the material transfer between the die-cutting and separation equipment requires manual or robotic arms, resulting in a break in process connection and poor overall production flow continuity, which cannot meet the high-efficiency and integrated requirements of modern production lines.

[0003] Therefore, we proposed a die-cutting integrated machine with waste separation function to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this invention is to provide an integrated die-cutting machine with waste separation function, so as to solve the problems of low waste separation efficiency and the need for additional equipment in the current die-cutting equipment on the market, as mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a die-cutting integrated machine with waste separation function, including a frame, an electric guide rail installed on the inner wall of the frame, a die-cutting assembly provided on the electric guide rail, a motor a installed on the inner wall of the frame, a conveying roller connected to the output end of the motor a, and a rubber pressing cylinder a connected to the outer wall of the conveying roller. A movable seat is passed through the side wall of the frame, and a positioning roller is connected to the movable seat. A rubber clamping cylinder b is connected to the outer wall of the positioning roller. A motor b is installed on the movable seat at the left position. The output end of the motor b is connected to one end of the positioning roller. The movable seat at the right position is fixed to the frame by bolts. A scale is provided on the outer wall of the frame. The frame is equipped with a hydraulic rod, the output end of which is connected to a mounting plate. The mounting plate is bolted to a mounting base. The mounting base has a positioning groove on its inner bottom side. An adjustment plate is provided on the inner side of the mounting base. One end of the adjustment plate is connected to a positioning rod via a spring. A protrusion is connected to the upper side of the other end of the adjustment plate. The frame has a groove. A collection box is provided at the front end of the frame.

[0006] Preferably, the conveying rollers are provided in two sets, and the two sets of conveying rollers are symmetrically distributed about the die-cutting assembly.

[0007] Preferably, the positioning roller is connected to the machine frame via a movable seat to form a sliding structure, and the positioning roller has an "I" shaped structure.

[0008] Preferably, the grooves are distributed at equal angles about the center point of the mounting plate, and the depth of the grooves is greater than the height of the mounting base and the mounting plate.

[0009] Preferably, the adjusting plate and the mounting base form a sliding structure, and the bottom of the inner side of the mounting base is provided with positioning grooves at equal intervals, and the positioning grooves are engaged with the positioning rods.

[0010] Preferably, the highest point of the protrusion is higher than the highest point of the mounting base and the mounting plate, and in the initial state, the highest point of the protrusion is flush with the highest point of the groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are: (1) The die-cutting integrated machine with waste separation function integrates the die-cutting mechanism and the waste separation mechanism on the same frame. There is no need to configure an additional independent waste separation device or manually transfer materials. It realizes the continuous operation of die-cutting and waste separation, greatly shortens the production process, improves the overall production efficiency, and saves equipment purchase costs and production site space. (2) The die-cutting machine with waste separation function can adjust the position of the positioning roller and the protrusion to adapt to the size of the material. The positioning roller is used to position the edge of the material and drive the protrusion of the opposite die-cutting forming area to push the forming material and separate the forming material from the edge waste. It has high flexibility and wide applicability. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the positioning roller structure of this utility model; Figure 3 This is a top view of the mounting plate structure of this utility model; Figure 4 This is a schematic diagram of the mounting base structure of this utility model; Figure 5 This is a cross-sectional view of the mounting base of this utility model.

[0013] In the diagram: 1. Frame; 2. Electric guide rail; 3. Die-cutting assembly; 4. Motor a; 5. Conveyor roller; 6. Rubber clamping cylinder a; 7. Moving seat; 8. Positioning roller; 9. Rubber clamping cylinder b; 10. Scale; 11. Motor b; 12. Collection box; 13. Hydraulic rod; 14. Mounting plate; 15. Mounting seat; 16. Groove; 17. Adjusting plate; 18. Positioning groove; 19. Spring; 20. Positioning rod; 21. Protrusion. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-5 The present invention provides the following technical solution: a die-cutting integrated machine with waste separation function, including a frame 1, an electric guide rail 2 installed on the inner wall of the frame 1, a die-cutting assembly 3 set on the electric guide rail 2, a motor a4 installed on the inner wall of the frame 1, a conveying roller 5 connected to the output end of the motor a4, and a rubber pressing cylinder a6 connected to the outer wall of the conveying roller 5. Furthermore, the conveying rollers 5 are provided in two sets, and the two sets of conveying rollers 5 are symmetrically distributed about the die-cutting assembly 3, so that the rubber pressing cylinders a6 on the conveying rollers 5 can press and convey the material while avoiding obstructing the die-cutting assembly 3 from performing die-cutting on the material. A movable seat 7 runs through the side wall of the frame 1. A positioning roller 8 is connected to the movable seat 7. A rubber clamping cylinder b9 is connected to the outer wall of the positioning roller 8. A motor b11 is installed on the movable seat 7 at the left position. The output end of the motor b11 is connected to one end of the positioning roller 8. The movable seat 7 at the right position is fixed to the frame 1 by bolts. A scale 10 is provided on the outer wall of the frame 1. Furthermore, the positioning roller 8 forms a sliding structure with the frame 1 through the movable seat 7. The positioning roller 8 has an "I" shaped structure, and the position of the positioning roller 8 can be adjusted so that the positioning roller 8 can adapt to the size of the material and press and fix the edge of the material. A hydraulic rod 13 is installed inside the frame 1. The output end of the hydraulic rod 13 is connected to a mounting plate 14. A mounting base 15 is fixed to the edge of the mounting plate 14 by bolts. A positioning groove 18 is opened on the bottom inner side of the mounting base 15. An adjusting plate 17 is provided on the inner side of the mounting base 15. One end of the adjusting plate 17 is connected to a positioning rod 20 through a spring 19. A protrusion 21 is connected to the upper side of the other end of the adjusting plate 17. A groove 16 is opened on the frame 1. A collection box 12 is provided at the front end of the frame 1. Furthermore, the grooves 16 are distributed at equal angles with respect to the center point of the mounting plate 14, and the depth of the grooves 16 is greater than the height of the mounting base 15 and the mounting plate 14, so that the mounting base 15 and the mounting plate 14 are completely contained within the grooves 16. Furthermore, the adjusting plate 17 and the mounting base 15 form a sliding structure. The bottom of the inner side of the mounting base 15 is provided with positioning grooves 18 at equal intervals. The positioning grooves 18 and the positioning rod 20 are engaged with each other, so that the position of the adjusting plate 17 can be adjusted and positioned, thereby adjusting the position of the protrusion 21 so that it corresponds to the forming area. Furthermore, the highest point of the protrusion 21 is higher than the highest points of the mounting base 15 and the mounting plate 14. In the initial state, the highest point of the protrusion 21 is flush with the highest point of the groove 16, so that it will not obstruct the movement of materials in the initial state. Specifically, when using this die-cutting integrated machine with waste separation function, the material is placed into the rear station of the frame 1. The motor a4 is powered on, controlling the conveyor roller 5 connected to the output end to rotate. Simultaneously, the rubber clamping cylinder a6 is rotated. The rubber clamping cylinder a6 uses its own elasticity to press the material firmly onto the table surface of the frame 1, smoothly conveying the material. At the same time, the electric guide rail 2 and the die-cutting assembly 3 are opened, driving the die-cutting assembly 3 to move and perform die-cutting. After die-cutting, the material is conveyed to the position of the positioning roller 8 via the conveyor roller 5. The motor b11 is powered on, controlling the output end connected to... The positioning roller 8 rotates, thereby controlling the rotation of the rubber clamping cylinder b9, conveying the material between the positioning rollers 8, and positioning the edge of the material between the positioning rollers 8. At the same time, the hydraulic rod 13 is opened, driving the mounting plate 14 to move upward, thereby controlling the mounting seat 15 to move the adjusting plate 17 upward, and then controlling the protrusion 21 to move upward, pushing the material forming area upward, separating the formed material from the edge waste. After separation, the hydraulic rod 13 drives the mounting plate 14 to move downward, putting the mounting seat 15, adjusting plate 17 and protrusion 21 into the groove 16. The material falls back onto the table of the frame 1, and the rotation of the positioning roller 8 pushes the material into the collection box 12. By driving the movable seat 7 to slide on the side wall of the frame 1, and using the scale 10, the movement distance of the movable seat 7 can be limited according to the size of the material, thereby controlling the movement of the positioning roller 8. The distance between the two positioning rollers 8 can be adjusted, and the movable seat 7 can be locked to the frame 1 with bolts to stabilize the position of the positioning roller 8. The rubber clamping cylinder b9 on the positioning roller 8 can be used to position the edge of the material to adapt to the size of the material. Then, the positioning rod 20 is pulled upward, and the positioning rod 20 stretches and stores the spring 19, and moves the positioning rod 20 out of the positioning groove 18. At this time, the adjusting plate 17 can be driven to slide in the mounting base 15 to adjust the position of the protrusion 21. At the same time, the position of the protrusion 21 can be further adjusted by adjusting the mounting base 15 to be installed in the grooves 16 in different positions, so that the protrusion 21 faces the die-cutting area of ​​the material, which facilitates the separation of the material forming area from the edge waste. The contents not described in detail in this specification are prior art known to those skilled in the art.

[0016] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A die-cutting integrated machine with waste separation function, comprising a frame (1), characterized in that: An electric guide rail (2) is installed on the inner wall of the frame (1), a die-cutting assembly (3) is provided on the electric guide rail (2), a motor a (4) is installed on the inner wall of the frame (1), a conveying roller (5) is connected to the output end of the motor a (4), and a rubber pressing cylinder a (6) is connected to the outer wall of the conveying roller (5). A movable seat (7) runs through the side wall of the frame (1). A positioning roller (8) is connected to the movable seat (7). A rubber pressing cylinder b (9) is connected to the outer wall of the positioning roller (8). A motor b (11) is installed on the movable seat (7) at the left position. The output end of the motor b (11) is connected to one end of the positioning roller (8). The movable seat (7) at the right position is fixed to the frame (1) by bolts. A scale (10) is provided on the outer wall of the frame (1). The frame (1) is equipped with a hydraulic rod (13), the output end of which is connected to a mounting plate (14). The mounting plate (14) is bolted to a mounting seat (15). The mounting seat (15) has a positioning groove (18) at the bottom inside. The mounting seat (15) has an adjustment plate (17) on its inner side. One end of the adjustment plate (17) is connected to a positioning rod (20) via a spring (19). The upper side of the other end of the adjustment plate (17) is connected to a protrusion (21). The frame (1) has a groove (16). The front end of the frame (1) has a collection box (12).

2. The die-cutting integrated machine with waste separation function according to claim 1, characterized in that: The conveying rollers (5) are provided in two sets, and the two sets of conveying rollers (5) are symmetrically distributed about the die assembly (3).

3. The die-cutting integrated machine with waste separation function according to claim 1, characterized in that: The positioning roller (8) forms a sliding structure with the frame (1) through the movable seat (7), and the positioning roller (8) is an "I" shaped structure.

4. The die-cutting integrated machine with waste separation function according to claim 1, characterized in that: The grooves (16) are distributed at equal angles about the center point of the mounting plate (14), and the depth of the grooves (16) is greater than the height of the mounting base (15) and the mounting plate (14).

5. The die-cutting integrated machine with waste separation function according to claim 1, characterized in that: The adjusting plate (17) and the mounting base (15) form a sliding structure. The bottom of the inner side of the mounting base (15) is provided with positioning grooves (18) at equal intervals. The positioning grooves (18) and the positioning rod (20) engage with each other.

6. The die-cutting integrated machine with waste separation function according to claim 1, characterized in that: The highest point of the protrusion (21) is higher than the highest point of the mounting base (15) and the mounting plate (14). In the initial state, the highest point of the protrusion (21) is flush with the highest point of the groove (16).

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