Aramid short fiber beater device
Patent Information
- Application Number
- CN202522406154.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]上述的现有技术,虽然可以对芳纶纤维进行破碎打浆,但是只在进料时破碎,破碎效果有限,且进入搅拌工序后,该装置只能对单一方向进行搅拌,容易出现纤维局部团聚、分散不均的问题,导致整体混合效果差,也不能对纤维持续进行破碎细化,因此,我们需要一种芳纶短纤叩解装置
第一、本实用新型设置有第一电机、第一转动杆、第一切割刀、第一齿轮、第二齿轮、第二转动杆和第二切割刀,通过第三电机工作,驱动搅拌杆旋转对物料进行搅拌,通过第一电机工作,使得第一切割刀与第二切割刀以不同方向对物料进行搅拌切割,可以实现对物料进行多方向的搅拌混合,且在搅拌混合时可以进行切割,有效解决现有技术中混合不均的问题,提升整体叩解质量,可在叩解过程中持续对纤维进行破碎细化,有效提升破碎效果,避免纤维局部团聚,使纤维在叩解罐内分散更均匀,提高了纤维的分丝、帚化程度。
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Figure CN224832970U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aramid processing technology, specifically to an aramid short fiber beating device. Background Technology
[0002] Aramid staple fiber possesses excellent properties such as high strength, high modulus, and high temperature resistance, and is widely used in aerospace, defense, transportation, and other fields. In the processing of aramid staple fiber, beating is an important step. Its purpose is to treat the aramid staple fiber through mechanical action, causing the fiber to split and broom, thereby increasing the specific surface area and flexibility of the fiber and improving the bonding force between fibers to meet the requirements of subsequent papermaking, textile and other processing technologies.
[0003] The prior art patent document CN216631129U provides a pulping device for para-aramid pulp. By setting up a stirring paddle and a crushing mechanism, the pulp can be crushed while being stirred, integrating crushing and pulping into one, reducing space occupancy and improving processing efficiency.
[0004] The existing technology described above can crush and pulp aramid fibers, but it only crushes them during feeding, resulting in limited crushing effect. Furthermore, once the fibers enter the mixing process, the device can only mix in one direction, which can easily lead to localized fiber agglomeration and uneven dispersion, resulting in poor overall mixing effect. It also cannot continuously crush and refine the fibers. Therefore, we need an aramid short fiber beating device. Utility Model Content
[0005] The purpose of this invention is to provide an aramid staple fiber beating device to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an aramid staple fiber beating device, comprising an equipment shell, an equipment door hinged to the outer wall of the equipment shell, a beating tank fixedly connected to the inner wall of the equipment shell, a cutting component provided on the outer wall of the equipment shell, a discharge valve provided at the bottom of the beating tank, a conveying pipe fixedly connected to one end of the discharge valve, and a conveying component provided on the inner wall of the conveying pipe; The cutting assembly includes a first motor, and the output shaft of the first motor is fixedly connected to a first rotating rod via a coupling. A first cutting blade is fixedly connected to one end of the first rotating rod, and a first gear is fixedly connected to the outer wall of the first rotating rod. A second gear is meshed with the outer wall of the first gear, and a second rotating rod is fixedly connected to the inner wall of the second gear. A second cutting blade is fixedly connected to one end of the second rotating rod. The conveying assembly includes a second motor, and the output shaft of the second motor is fixedly connected to a spiral conveying rod via a coupling. The inner wall of the spiral conveying rod has a positioning groove, and the outer wall of the spiral conveying rod is provided with a lower fixing blade. The outer wall of the lower fixing blade is detachably connected to an upper fixing blade, and the inner wall of the upper fixing blade is fixedly connected to a positioning block. The outer wall of the upper fixing blade is provided with fixing bolts. The outer wall of the conveying pipe is fixedly connected to a sleeve via bolts, and the inner wall of the sleeve has a discharge port. The outer wall of the sleeve is fixedly connected to a flange.
[0007] Preferably, a third motor is installed on the top of the churning tank, and the output shaft of the third motor is fixedly connected to a stirring rod via a coupling. A water inlet pipe is provided on the top of the churning tank, and a mounting shell is fixedly connected to the top of the churning tank. A feed inlet is fixedly connected to the top of the mounting shell, and a crushing roller mechanism is provided on the inner wall of the mounting shell.
[0008] Preferably, there are two first motors, and the two first motors are symmetrically arranged with the vertical line of the equipment casing as the axis of symmetry.
[0009] Preferably, the outer casing of the device forms a rotating structure through a first motor and a first rotating rod, and one end of the first rotating rod extends into the dissolving tank and is connected to the first cutting blade.
[0010] Preferably, the conveying pipe forms a rotating structure with the screw conveyor via a second motor, and one end of the second motor extends into the conveying pipe and is connected to the screw conveyor.
[0011] Preferably, one end of the positioning block extends into the positioning groove, and the outer wall of the positioning block is in contact with the inner wall of the positioning groove.
[0012] Preferably, the lower fixing blade is fixed to the upper fixing blade by a fixing bolt, and one end of the fixing bolt is threaded through the upper fixing blade and extends into the lower fixing blade for connection.
[0013] Compared with the prior art, the beneficial effects achieved by this utility model are: Firstly, this utility model is equipped with a first motor, a first rotating rod, a first cutting blade, a first gear, a second gear, a second rotating rod, and a second cutting blade. The third motor drives the stirring rod to rotate and stir the material. The first motor's operation causes the first and second cutting blades to stir and cut the material in different directions, enabling multi-directional stirring and mixing. Furthermore, cutting can occur during stirring and mixing, effectively solving the problem of uneven mixing in existing technologies, improving the overall beating quality, and continuously breaking down and refining the fibers during the beating process. This effectively improves the crushing effect, prevents local fiber agglomeration, and ensures more uniform fiber dispersion within the beating tank, thus improving fiber separation and fuzzing.
[0014] Secondly, this utility model is equipped with a second motor, a spiral conveying rod, a positioning groove, a lower fixed blade, an upper fixed blade, a positioning block, a fixing bolt, a sleeve, a discharge port, and a flange. The second motor drives the spiral conveying rod to rotate, which allows the mixed material to be conveyed. During the conveying process, the fibers can be subjected to secondary processing. The rotation of the spiral conveying rod drives the lower and upper fixed blades to rotate, further cutting and kneading the passing fibers to ensure that the fiber fineness meets the standards. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the outer shell and the percussion vessel structure of the present invention; Figure 3 This is a schematic diagram of the conveying pipe and sleeve structure of this utility model; Figure 4 This is a schematic diagram of the upper and lower fixed blades of this utility model.
[0016] The components include: 1. Equipment casing; 2. Equipment door; 3. Dissolving tank; 4. Cutting assembly; 401. First motor; 402. First rotating rod; 403. First cutting blade; 404. First gear; 405. Second gear; 406. Second rotating rod; 407. Second cutting blade; 5. Discharge valve; 6. Conveying pipe; 7. Conveying assembly; 701. Second motor; 702. Spiral conveying rod; 703. Positioning groove; 704. Lower fixed blade; 705. Upper fixed blade; 706. Positioning block; 707. Fixing bolt; 708. Sleeve; 709. Discharge port; 710. Flange; 8. Third motor; 9. Stirring rod; 10. Water inlet pipe; 11. Mounting shell; 12. Feed inlet; 13. Crushing roller mechanism. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1-4As shown, an aramid staple fiber beating device includes a housing 1, with a door 2 hinged to the outer wall of the housing 1, and a beating tank 3 fixedly connected to the inner wall of the housing 1. A cutting assembly 4 is provided on the outer wall of the housing 1, and a discharge valve 5 is provided at the bottom of the beating tank 3. One end of the discharge valve 5 is fixedly connected to a conveying pipe 6, and a conveying assembly 7 is provided on the inner wall of the conveying pipe 6. The cutting assembly 4 includes a first motor 401, and the output shaft of the first motor 401 is fixedly connected to a first rotating rod 402 via a coupling. One end of the first rotating rod 402 is fixedly connected to a first cutting blade 403, and a first gear 404 is fixedly connected to the outer wall of the first rotating rod 402. A second gear 405 is meshed with the outer wall of the first gear 404, and the inner wall of the second gear 405 is... A second rotating rod 406 is fixedly connected, and a second cutting blade 407 is fixedly connected to one end of the second rotating rod 406; the conveying assembly 7 includes a second motor 701, and the output shaft of the second motor 701 is fixedly connected to a spiral conveying rod 702 through a coupling. The inner wall of the spiral conveying rod 702 is provided with a positioning groove 703, and the outer wall of the spiral conveying rod 702 is provided with a lower fixing blade 704. The outer wall of the lower fixing blade 704 is detachably connected to an upper fixing blade 705, and the inner wall of the upper fixing blade 705 is fixedly connected to a positioning block 706. The outer wall of the upper fixing blade 705 is provided with a fixing bolt 707. The outer wall of the conveying pipe 6 is fixedly connected to a sleeve 708 through bolts, and the inner wall of the sleeve 708 is provided with a discharge port 709. The outer wall of the sleeve 708 is fixedly connected to a flange 710.
[0019] Through the above technical solution, the third motor 8 drives the stirring rod 9 to rotate and stir the material. The first motor 401 operates, causing the first cutting blade 403 and the second cutting blade 407 to stir and cut the material in different directions. This enables multi-directional stirring and mixing of the material, and cutting can be performed during stirring and mixing, effectively solving the problem of uneven mixing in the prior art, improving the overall beating quality, and continuously crushing and refining the fibers during the beating process, effectively improving the crushing effect, avoiding local fiber agglomeration, and making the fibers more evenly dispersed in the beating tank 3, thus improving the degree of fiber splitting and bristling. The second motor 701 operates, driving the spiral conveyor rod 702 to rotate, so that the stirred and mixed material can be conveyed. During the conveying process, the fibers can be subjected to secondary processing. The rotation of the spiral conveyor rod 702 drives the lower fixed blade 704 and the upper fixed blade 705 to rotate, further cutting and kneading the passing fibers to ensure that the degree of fiber refinement meets the standard.
[0020] Specifically, a third motor 8 is installed on the top of the disintegration tank 3, and the output shaft of the third motor 8 is fixedly connected to a stirring rod 9 via a coupling. A water inlet pipe 10 is provided on the top of the disintegration tank 3, and a mounting shell 11 is fixedly connected to the top of the disintegration tank 3. A feed inlet 12 is fixedly connected to the top of the mounting shell 11, and a crushing roller mechanism 13 is provided on the inner wall of the mounting shell 11.
[0021] The above technical solution includes a controller installed on the outer wall of the equipment shell 1, a temperature sensor installed on the inner wall of the percussion tank 3, a stirring blade and a crushing screen installed on the stirring rod 9, a water source connected to one end of the water inlet pipe 10 controlled by a valve, and a crushing roller mechanism 13 including two motors, two rotating shafts and two crushing rollers, etc. The rotating shafts are driven to rotate by the two motors, and the rotating shafts drive the crushing rollers to rotate. The crushing of materials by the rotation of the two crushing rollers is an existing technology and will not be described in detail here.
[0022] Specifically, there are two first motors 401, and the two first motors 401 are symmetrically arranged with the vertical line of the equipment housing 1 as the axis of symmetry.
[0023] With the above technical solution, the two first motors 401 work, and when the stirring rod 9 rotates, the cutting blade can stir and cut the material on both sides.
[0024] Specifically, the outer casing 1 of the equipment is configured to rotate via a first motor 401 and a first rotating rod 402, and one end of the first rotating rod 402 extends into the dissolving tank 3 and is connected to the first cutting blade 403.
[0025] With the above technical solution, when the first motor 401 is working, it drives the first rotating rod 402 to rotate, and the first rotating rod 402 drives the first cutting blade 403 to rotate to stir and cut the material; one end of the second rotating rod 406 is provided with a bearing, which is fixed inside the equipment housing 1. When the second rotating rod 406 rotates, the second rotating rod 406 rotates more stably inside the bearing.
[0026] Specifically, the conveying pipe 6 forms a rotating structure with the screw conveyor 702 via the second motor 701, and one end of the second motor 701 extends into the conveying pipe 6 and is connected to the screw conveyor 702.
[0027] With the above technical solution, a bearing is provided at one end of the screw conveyor 702, and the bearing is fixed inside the sleeve 708. When the screw conveyor 702 rotates, the screw conveyor 702 rotates more stably inside the bearing.
[0028] Specifically, one end of the positioning block 706 extends into the positioning groove 703, and the outer wall of the positioning block 706 fits against the inner wall of the positioning groove 703.
[0029] The above technical solution facilitates the installation of the upper fixed blade 705 by using the cooperation between the positioning block 706 and the positioning groove 703, which makes it easy for the upper fixed blade 705 to be assembled on the spiral conveyor rod 702.
[0030] Specifically, the lower fixed blade 704 is fixed to the upper fixed blade 705 by a fixing bolt 707, and one end of the fixing bolt 707 is threaded through the upper fixed blade 705 and extends into the lower fixed blade 704 for connection.
[0031] The above technical solution uses fixing bolts 707 to secure the upper fixing blade 705 and the lower fixing blade 704, facilitating installation and disassembly. The upper fixing blade 705 and the lower fixing blade 704 are located inside the sleeve 708. When the sleeve 708 is removed, the upper fixing blade 705 and the lower fixing blade 704 are exposed, making it easy for operators to disassemble and perform maintenance.
[0032] In use, first connect an external power supply to the device. The external power supply provides power to the device. The operator pours the raw material into the feed inlet 12. The crushing roller mechanism 13 operates to initially crush the raw material. The crushed material enters the dissolving tank 3. Water enters the dissolving tank 3 through the water inlet pipe 10. The third motor 8 operates, driving the stirring rod 9 to rotate and mix the material. During the mixing process, the first motor 401 operates, driving the first rotating rod 402 to rotate. The first rotating rod 402 drives the first cutting blade 403 to rotate. The first rotating rod 402 drives the first gear 404 to rotate. The first gear 404 drives the second gear 405 to rotate. The second gear 405 drives the second rotating rod 406 to rotate. The second rotating rod 406 drives the second cutting blade 407 to rotate. Through the rotation of the first cutting blade 403 and the second cutting blade 407, the material is mixed in different directions. The material is cut, and with the aid of fluid motion generated by stirring, the fibers continuously pass through the working area of the cutting blade, being repeatedly cut and kneaded to achieve secondary crushing and refinement, further improving the degree of fiber splitting and bristling. When the fibers reach the expected beating effect, the discharge valve 5 is opened, and the beating material flows into the conveying pipe 6 under the action of gravity. The second motor 701 is started, driving the screw conveyor 702 to rotate, conveying the material to the subsequent processing equipment. The rotation of the screw conveyor 702 drives the upper fixed blade 705 and the lower fixed blade 704 to rotate, cutting and kneading the material again to ensure that the degree of fiber refinement meets the standard. At the same time, it can be easily connected to the subsequent equipment through the flange 710 to complete the entire beating and conveying process of aramid staple fiber. This completes all the work. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aramid staple fiber beating device, comprising a housing (1), characterized in that: The outer wall of the equipment housing (1) is hinged with an equipment door (2), and the inner wall of the equipment housing (1) is fixedly connected with a percussion tank (3). The outer wall of the equipment housing (1) is provided with a cutting assembly (4). The bottom of the percussion tank (3) is provided with a discharge valve (5), and one end of the discharge valve (5) is fixedly connected with a conveying pipe (6). The inner wall of the conveying pipe (6) is provided with a conveying assembly (7). The cutting assembly (4) includes a first motor (401), and the output shaft of the first motor (401) is fixedly connected to a first rotating rod (402) via a coupling. A first cutting blade (403) is fixedly connected to one end of the first rotating rod (402), and a first gear (404) is fixedly connected to the outer wall of the first rotating rod (402). A second gear (405) is meshed with the outer wall of the first gear (404), and a second rotating rod (406) is fixedly connected to the inner wall of the second gear (405). A second cutting blade (407) is fixedly connected to one end of the second rotating rod (406). The conveying assembly (7) includes a second motor (701), and the output shaft of the second motor (701) is fixedly connected to a spiral conveying rod (702) via a coupling. The inner wall of the spiral conveying rod (702) is provided with a positioning groove (703), and the outer wall of the spiral conveying rod (702) is provided with a lower fixing blade (704). The outer wall of the lower fixing blade (704) is detachably connected to an upper fixing blade (705), and the inner wall of the upper fixing blade (705) is fixedly connected to a positioning block (706). The outer wall of the upper fixing blade (705) is provided with a fixing bolt (707). The outer wall of the conveying pipe (6) is fixedly connected to a sleeve (708) via bolts, and the inner wall of the sleeve (708) is provided with a discharge port (709). The outer wall of the sleeve (708) is fixedly connected to a flange (710).
2. The aramid staple fiber beating device according to claim 1, characterized in that: The top of the churning tank (3) is equipped with a third motor (8), and the output shaft of the third motor (8) is fixedly connected to a stirring rod (9) via a coupling. The top of the churning tank (3) is provided with a water inlet pipe (10), and the top of the churning tank (3) is fixedly connected with a mounting shell (11). The top of the mounting shell (11) is fixedly connected with a feed inlet (12), and the inner wall of the mounting shell (11) is provided with a crushing roller mechanism (13).
3. The aramid staple fiber beating device according to claim 1, characterized in that: There are two first motors (401), and the two first motors (401) are symmetrically arranged with the vertical line of the device housing (1) as the axis of symmetry.
4. The aramid staple fiber beating device according to claim 1, characterized in that: The outer casing (1) of the equipment is connected to the first rotating rod (402) via the first motor (401), and one end of the first rotating rod (402) extends into the dissolving tank (3) and is connected to the first cutting blade (403).
5. The aramid staple fiber beating device according to claim 1, characterized in that: The conveying pipe (6) forms a rotating structure with the screw conveyor (702) via the second motor (701), and one end of the second motor (701) extends into the conveying pipe (6) and is connected to the screw conveyor (702).
6. The aramid staple fiber beating device according to claim 1, characterized in that: One end of the positioning block (706) extends into the positioning groove (703), and the outer wall of the positioning block (706) fits against the inner wall of the positioning groove (703).
7. The aramid staple fiber beating device according to claim 1, characterized in that: The lower fixed blade (704) is fixed to the upper fixed blade (705) by a fixing bolt (707), and one end of the fixing bolt (707) is threaded through the upper fixed blade (705) and extends into the lower fixed blade (704) for connection.
Citation Information
Patent Citations
Para-aramid pulp beating device
CN216631129U