A kind of carbon fiber hollow pipe body and metal joint's cementing structure and anti-rolling frame

CN224835720UActive Publication Date: 2026-10-09DONGGUAN ACTION COMPOSITES CO LTD
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Patent Information

Application Number
CN202522274404.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-10-09
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

现有技术中,金属接头设有主体部和插接部,插接部外周凹陷形成容胶槽,装配时先在容胶槽内涂抹胶水,再将插接部插入碳纤维中空管体的插入孔中,通过胶水固化实现两者的固定连接,然而,这种传统的胶合结构和装配方式在实际应用中存在明显缺陷,难以保证胶合面胶水的均匀分布:一方面,胶水预先涂抹于容胶槽内,在插接部插入碳纤维中空管体的过程中,胶水易因插接动作产生的挤压作用发生偏移、堆积或流失,导致部分胶合区域胶水过量,而部分区域(尤其是容胶槽远离主体部的端部或插接部与插入孔配合的边缘位置)胶水不足甚至出现空胶现象;另一方面,由于容胶槽处于封闭或半封闭状态,预先涂抹的胶水难以充分填充容胶槽的各个角落,且无法观察胶水的填充情况,进一步加剧了胶水分布不均的问题

Benefits of technology

[0014]本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:

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Abstract

The utility model discloses a kind of gluing structure and anti-rolling frame of carbon fiber hollow pipe body and metal joint, including carbon fiber hollow pipe body and metal joint, carbon fiber hollow pipe body is provided with insertion hole, metal joint is provided with main part and insertion part, the outer periphery recess of insertion part is formed with glue groove, glue groove is filled with the glue that can glue carbon fiber hollow pipe body with insertion part, metal joint is inserted in the end of carbon fiber hollow pipe body by the cooperation of insertion part and insertion hole;Main part is provided with the glue injection hole of communicating glue groove, the outer wall of carbon fiber hollow pipe body is provided with the overflow glue hole of communicating glue groove corresponding to the end of glue groove away from main part, glue is filled in glue groove from glue injection hole.When glue injection groove is injected, glue is injected from glue injection hole with glue gun, when seeing overflow glue hole has glue overflow, it indicates that glue injection groove has been filled, glue amount can be observed from overflow glue hole, can guarantee that glue evenly distributes in glue injection groove, and glue amount is sufficient, to improve gluing strength.
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Description

Technical Field

[0001] This utility model relates to the field of roll cage technology, and in particular to a bonded structure of carbon fiber hollow tube and metal joint and a roll cage. Background Technology

[0002] As a core component of a vehicle's safety protection system, the roll cage consists of a carbon fiber hollow tube and metal joints. The carbon fiber hollow tube reduces overall weight while maintaining structural stability, and it is connected to the metal joints to facilitate assembly with other components. In existing technology, metal joints have a main body and a plug-in part. The plug-in part has a recessed outer periphery forming a glue-receiving groove. During assembly, glue is first applied to the glue-receiving groove, and then the plug-in part is inserted into the insertion hole of the carbon fiber hollow tube. The two are fixedly connected by the glue curing. However, this traditional adhesive structure and assembly method has obvious defects in practical applications, making it difficult to ensure the uniform distribution of glue on the adhesive surface: On the one hand, the glue is pre-applied to the glue-receiving groove. During the insertion of the plug-in part into the carbon fiber hollow tube, the glue is easily shifted, accumulated, or lost due to the squeezing action generated by the insertion action. This results in excessive glue in some adhesive areas and insufficient glue or even empty glue in some areas (especially the end of the glue-receiving groove far from the main body or the edge where the plug-in part mates with the insertion hole). On the other hand, since the glue-receiving groove is in a closed or semi-closed state, the pre-applied glue is difficult to fully fill all corners of the glue-receiving groove, and the filling status of the glue cannot be observed, further aggravating the problem of uneven glue distribution. Therefore, it is necessary to design a new technical solution to solve the above problems. Utility Model Content

[0003] In view of the above, this utility model addresses the deficiencies of the existing technology and its main purpose is to provide a bonding structure and anti-roll cage for a carbon fiber hollow tube and a metal joint. The main body has an injection hole that connects to the glue-containing groove, and the outer wall of the carbon fiber hollow tube has an overflow hole that connects to the glue-containing groove at the end opposite to the main body. When injecting glue into the glue-containing groove, glue is injected through the injection hole using a glue gun. When glue overflows from the overflow hole, it indicates that the glue-containing groove is full. The amount of glue can be observed from the overflow hole, ensuring that the glue in the glue-containing groove is evenly distributed and sufficient, thereby improving the bonding strength.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A bonding structure for a carbon fiber hollow tube and a metal connector includes a carbon fiber hollow tube and a metal connector. The carbon fiber hollow tube is provided with an insertion hole. The metal connector is provided with a main body and a plug-in part connected to the main body. The outer periphery of the plug-in part is recessed to form an adhesive groove. The adhesive groove is filled with adhesive that can bond the carbon fiber hollow tube and the plug-in part. The metal connector is inserted into the end of the carbon fiber hollow tube through the cooperation of the plug-in part and the insertion hole. The main body has an injection hole that connects to the glue reservoir, and the outer wall of the carbon fiber hollow tube has an overflow hole that connects to the glue reservoir at the end opposite to the glue reservoir. The glue is filled into the glue reservoir from the injection hole.

[0005] As a preferred embodiment, the outer wall surface of the insertion part is recessed at the end of the adhesive groove away from the main body to form an adhesive-blocking groove, and a first baffle is formed between the adhesive-blocking groove and the adhesive groove.

[0006] As a preferred embodiment, the depth of the adhesive blocking groove is greater than the depth of the adhesive receiving groove.

[0007] As a preferred embodiment, the top of the first baffle wall is at a right angle on the side closest to the adhesive reservoir, and the top of the first baffle wall is arc-shaped on the side furthest from the adhesive reservoir.

[0008] As a preferred embodiment, the first baffle portion is exposed above the overflow hole.

[0009] As a preferred embodiment, both the adhesive-blocking groove and the adhesive-receiving groove are arranged in a ring around the outer periphery of the insertion part.

[0010] As a preferred embodiment, a second baffle is provided between the adhesive tank and the main body, and the second baffle is located in the carbon fiber hollow tube.

[0011] As a preferred embodiment, the end of the carbon fiber hollow tube is provided with a first guide surface corresponding to the second baffle, and correspondingly, the end of the insertion part away from the main body is provided with a second guide surface that matches the first guide surface.

[0012] As a preferred embodiment, the plug-in portion is in the shape of a hollow tube, and the main body portion has a through hole that communicates with the plug-in portion.

[0013] A roll cage includes a bonded structure of a carbon fiber hollow tube and a metal joint.

[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution: The main feature is that an injection hole connected to the glue tank is provided in the main body, and an overflow hole connected to the glue tank is provided on the outer wall of the carbon fiber hollow tube at the end of the glue tank away from the main body. When injecting glue into the glue tank, glue is injected through the injection hole using a glue gun. When glue overflows from the overflow hole, it indicates that the glue tank is full. The amount of glue can be observed from the overflow hole, which ensures that the glue in the glue tank is evenly distributed and sufficient, thereby improving the bonding strength.

[0015] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a perspective view of a preferred embodiment of the present utility model; Figure 2 This is an exploded view of a preferred embodiment of the present invention; Figure 3 This is an exploded view of another preferred embodiment of the present invention; Figure 4 This is a cross-sectional schematic diagram of a preferred embodiment of the present invention; Figure 5 yes Figure 4 A magnified view of a portion of point A in the middle.

[0017] Explanation of reference numerals in the attached diagram: 10. Carbon fiber hollow tube; 101. Insertion hole; 102. Glue overflow hole; 103. First guide surface; 20. Metal connector; 21. Main body; 22. Insertion part; 23. First baffle; 24. Second baffle; 201. Adhesive container; 202. Injection hole; 203. Resistant groove; 204. Second guide surface; 205. Through hole; 30. Glue. Detailed Implementation

[0018] First, it should be noted that in the description of this utility model, the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] Please refer to Figures 1 to 5As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a carbon fiber hollow tube 10 and a metal connector 20.

[0020] The carbon fiber hollow tube 10 is provided with an insertion hole 101. The metal connector 20 is provided with a main body 21 and a plug-in part 22 connected to the main body 21. The outer periphery of the plug-in part 22 is recessed to form a glue-containing groove 201. The glue-containing groove 201 is filled with glue 30 that can bond the carbon fiber hollow tube 10 and the plug-in part 22. The metal connector 20 is inserted into the end of the carbon fiber hollow tube 10 through the cooperation of the plug-in part 22 and the insertion hole 101. The main body 21 is provided with a glue injection hole 202 communicating with the glue-containing groove 201. The outer wall of the carbon fiber hollow tube 10 is provided with an overflow hole 102 communicating with the glue-containing groove 201 at the end of the glue-containing groove 201 away from the main body 21. The glue fills the glue-containing groove 201 from the glue injection hole 202.

[0021] First, insert the connector 22 into the carbon fiber hollow tube 10 through the insertion hole 101. Then, use a glue gun to inject glue into the glue container 201 through the glue injection hole 202. When glue overflows from the overflow hole 102, it indicates that the glue container 201 has been filled, and the glue injection operation is completed. Finally, the carbon fiber hollow tube 10 and the metal connector 20 are fixedly connected by curing.

[0022] See Figure 2 , 4 and Figure 5 As shown, the outer wall surface of the insertion part 22 is recessed on the side away from the main body part 21 of the glue-containing groove 201 to form a glue-blocking groove 203. A first baffle 23 is formed between the glue-blocking groove 203 and the glue-containing groove 201. The glue-blocking groove 203 can prevent some of the glue overflowing from the glue-containing groove 201 from flowing into the carbon fiber hollow tube 10. Preferably, the depth of the adhesive blocking groove 203 is greater than the depth of the adhesive receiving groove 201, making it easier for the adhesive overflowing from the adhesive receiving groove 201 to flow into the adhesive blocking groove 203; the top of the first baffle 23 is at a right angle on the side near the adhesive receiving groove 201, and at an arc shape on the side away from the adhesive receiving groove 201. The right angle design makes it more difficult for the adhesive to overflow from the adhesive receiving groove 201, and the arc shape design makes it easier for the adhesive overflowing from the adhesive receiving groove 201 to flow into the adhesive blocking groove 203; the first baffle 23 is partially exposed in the overflow hole 102. Under this structure, due to the obstruction of the first baffle 23, the adhesive in the adhesive receiving groove 201 can flow directly out from the overflow hole 102 after it is filled, making it less likely for the adhesive receiving groove 201 to overflow into the adhesive blocking groove 203; In this embodiment, both the adhesive-blocking groove 203 and the adhesive-containing groove 201 are arranged in a ring around the outer periphery of the insertion portion 22.

[0023] See Figure 3and Figure 4 As shown, a second baffle 24 is provided between the glue-containing tank 201 and the main body 21. The second baffle 24 is located in the carbon fiber hollow tube 10. The second baffle 24 can prevent glue from easily flowing from the glue-containing tank 201 to the end of the carbon fiber hollow tube 10. Preferably, the end of the carbon fiber hollow tube 10 is provided with a first guide surface 103 corresponding to the second baffle 24. The first guide surface 103 provides a space for the glue to overflow from the second baffle 24 and facilitates the insertion of the plug part 22 into the insertion hole 101. Correspondingly, the end of the plug part 22 away from the main body 21 is provided with a second guide surface 204 that matches the first guide surface 103. The second guide surface 204, in conjunction with the first guide surface 103, makes it easier for the plug part 22 to be inserted into the carbon fiber hollow tube 10. The plug part 22 is hollow tube shaped. The main body 21 has a through hole 205 that connects to the inside of the plug part 22. The through hole 205 can play a role in venting, making it easier for the plug part 22 to be inserted into the carbon fiber hollow tube 10.

[0024] A roll cage includes a roll cage body and a metal joint 20 glued to the roll cage body. The roll cage body has a carbon fiber hollow tube 10 glued to the metal joint 20.

[0025] The key design feature of this utility model is: The main feature is that an injection hole connected to the glue tank is provided in the main body, and an overflow hole connected to the glue tank is provided on the outer wall of the carbon fiber hollow tube at the end of the glue tank away from the main body. When injecting glue into the glue tank, glue is injected through the injection hole using a glue gun. When glue overflows from the overflow hole, it indicates that the glue tank is full. The amount of glue can be observed from the overflow hole, which ensures that the glue in the glue tank is evenly distributed and sufficient, thereby improving the bonding strength.

[0026] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A bonding structure for a carbon fiber hollow tube and a metal connector, comprising a carbon fiber hollow tube and a metal connector, wherein the carbon fiber hollow tube is provided with an insertion hole, the metal connector is provided with a main body and a plug-in portion connected to the main body, the outer periphery of the plug-in portion is recessed to form an adhesive groove, the adhesive groove is filled with adhesive capable of bonding the carbon fiber hollow tube and the plug-in portion, and the metal connector is inserted into the end of the carbon fiber hollow tube through the mating of the plug-in portion and the insertion hole; characterized in that: The main body has an injection hole that connects to the glue reservoir, and the outer wall of the carbon fiber hollow tube has an overflow hole that connects to the glue reservoir at the end opposite to the glue reservoir. The glue is filled into the glue reservoir from the injection hole.

2. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 1, characterized in that: The outer wall surface of the plug portion is recessed at the end of the adhesive groove away from the main body to form an adhesive blocking groove, and a first baffle is formed between the adhesive blocking groove and the adhesive groove.

3. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 2, characterized in that: The depth of the adhesive-blocking groove is greater than the depth of the adhesive-containing groove.

4. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 2, characterized in that: The top of the first baffle wall is right-angled on the side near the glue-containing groove, and the top of the first baffle wall is arc-shaped on the side away from the glue-containing groove.

5. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 2, characterized in that: The first baffle portion is exposed through the overflow hole.

6. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 2, characterized in that: Both the adhesive-blocking groove and the adhesive-receiving groove are arranged in a ring around the outer periphery of the insertion part.

7. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 1, characterized in that: A second baffle is provided between the adhesive tank and the main body, and the second baffle is located in the carbon fiber hollow tube.

8. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 7, characterized in that: The end of the carbon fiber hollow tube is provided with a first guide surface corresponding to the second baffle. Correspondingly, the end of the insertion part away from the main body is provided with a second guide surface that matches the first guide surface.

9. The adhesive structure of a carbon fiber hollow tube and a metal joint according to claim 1, characterized in that: The plug-in part is hollow tubular, and the main body has a through hole that connects to the plug-in part.

10. A roll cage, characterized in that: Includes a bonded structure of a carbon fiber hollow tube and a metal joint as described in any one of claims 1 to 9.