Simple low-voltage cable nose crimping device
Patent Information
- Application Number
- CN202522418028.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-14
AI Technical Summary
这种发热不仅会损耗电能,降低电力传输效率,严重时还可能引发火灾等安全事故,对人员和财产安全构成巨大威胁
1、该简易型低压电缆线鼻压接装置,通过两个压接头上的压接口左右压紧线鼻子与线头两侧,通过握住操作把手并下压按压把手,从而通过连杆传导压力,将下压力传导为水平推力到滑动座,使得一个压接头推向另一个压接头,实现两个压接头左右压紧线鼻子,实现左右压接,通过按压把手与连杆构成的省力杠杆结构,可以放大压力,实现手动压接,无需液压动力设备,而且响应迅速,压接速度块,方便携带,适合检修等普通作业。
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Figure CN224842738U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire lug crimping technology, and in particular to a simple low-voltage cable wire lug crimping device. Background Technology
[0002] A secure connection between the lug and the cable plays a crucial role in the stability and reliability of power transmission. A weak connection increases contact resistance. When current flows through, this increased resistance causes a significant amount of electrical energy to be converted into heat, resulting in overheating. This overheating not only wastes energy and reduces power transmission efficiency, but in severe cases, it can also lead to fires and other safety accidents, posing a significant threat to personnel and property. Furthermore, an unstable connection can cause voltage fluctuations, affecting the normal operation of electrical equipment, such as causing malfunctions in precision electronic devices or abnormal motor operation, ultimately impacting the normal operation of the entire power system and causing considerable inconvenience to production and daily life.
[0003] Most current wire lug crimping devices use hydraulic methods for clamping, resulting in a large overall size and the need to carry a hydraulic power source, making them inconvenient to carry. They also have high operating costs for simple maintenance and small-scale crimping work. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a simple low-voltage cable nose crimping device, which effectively solves the deficiencies of the prior art.
[0005] The purpose of this utility model is achieved through the following technical solution: A simple low-voltage cable nose crimping device includes a guide groove, with guide shafts fixedly connected to both sides of the inner wall of the guide groove. A sliding seat is slidably connected to the outer walls of the two guide shafts and the inner wall of the guide groove. A crimping connector is fixedly connected to one end of the sliding seat and the top of one end of the guide groove. A crimping interface is opened in the middle of the side of the two crimping connectors facing each other, and the two crimping interfaces correspond to each other. A support frame is fixedly connected to the middle of the top surface of the guide groove. A connecting hinge is fixedly connected to the center of the top surface of the support frame. A pressing handle is rotatably connected to the top surface of the support frame through the connecting hinge. A first connecting ear is fixedly connected to the middle of the bottom of the pressing handle near the support frame. A second connecting ear is fixedly connected to the center of the top of the sliding seat. A connecting rod is rotatably connected to the middle of the second connecting ear and the first connecting ear. An operating handle is fixedly connected to the end of the guide groove away from the crimping connector.
[0006] Preferably, in any of the above solutions, the outer wall size of the crimp connector at one end of the sliding seat is adapted to the inner wall size of the support frame, and the crimp connector is slidably connected to the support frame.
[0007] The technical effect achieved by adopting the above solution is to prevent the support frame from interfering with the press joint.
[0008] Preferably, in any of the above embodiments, a guide channel is provided at the center of the top surface of the operating handle, an adjusting screw is rotatably connected to the center of the inner wall of the guide channel, a positioning block is threadedly connected to the outer wall of the adjusting screw, one end of the adjusting screw passes through the outside of the operating handle and is fixedly connected to an adjusting nut, and the positioning block is slidably connected to the inner wall of the guide channel.
[0009] The technical effect achieved by adopting the above solution is that by rotating the adjusting screw, the positioning block can be driven to slide horizontally, thereby adjusting the blocking position of the sliding positioning plate, and thus controlling the sliding distance of the sliding seat to be pressed more according to actual needs.
[0010] Preferably, in any of the above embodiments, a connecting rod is fixedly connected to the center of one side of the top surface of the sliding seat, and a sliding positioning plate is fixedly connected to the end of the connecting rod away from the sliding seat. The sliding positioning plate is slidably connected to the guide channel. The sliding positioning plate is located on the side of the positioning block close to the adjusting nut. A through hole is opened in the middle of the sliding positioning plate, and the through hole is sleeved on the outside of the adjusting screw.
[0011] The technical effect achieved by adopting the above solution is that the sliding clamping distance of the sliding seat can be limited by the top of the sliding positioning plate and the positioning stop, thereby realizing the control of the clamping force.
[0012] Preferably, in any of the above embodiments, both crimping joints are composed of a plurality of thin plates arranged in a staggered manner, the spacing between the plurality of thin plates of the two crimping joints is adapted to the thickness of the thin plates, and the crimping interface is opened on one side of the plurality of thin plates.
[0013] The technical effect achieved by adopting the above solution is that the staggered arrangement of several thin plates allows the two crimping joints to interlock and tighten, reducing the clamping space of the crimping joint, allowing for the clamping of smaller wire lugs, and improving adaptability.
[0014] This utility model has the following advantages: 1. This simple low-voltage cable lug crimping device uses two crimping connectors to press the cable lug and the two sides of the cable end from the left and right. By holding the operating handle and pressing down on the handle, the pressure is transmitted through the connecting rod, and the downward pressure is transmitted as a horizontal thrust to the sliding seat, causing one crimping connector to push against the other crimping connector, thus achieving left and right crimping. The force-saving lever structure formed by pressing the handle and the connecting rod can amplify the pressure to achieve manual crimping. No hydraulic power equipment is required, and it has a rapid response, fast crimping speed, and is easy to carry, making it suitable for maintenance and other ordinary operations.
[0015] 2. This simple low-voltage cable lug crimping device can drive the positioning block to slide horizontally by rotating the adjusting screw, thereby adjusting the blocking position of the sliding positioning plate. This allows for control of the sliding distance of the sliding seat to press the cable lug according to actual needs, thus achieving pressure control of the cable lug. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA.
[0017] In the diagram: 1-Guide groove, 2-Support frame, 3-Guide shaft, 4-Sliding seat, 5-Pressure joint, 6-Pressure interface, 7-Connecting hinge, 8-Press handle, 9-First connecting ear, 10-Connecting rod, 11-Second connecting ear, 12-Operating handle, 13-Connecting rod, 14-Guide groove, 15-Positioning stop, 16-Sliding positioning plate, 17-Adjusting nut, 18-Adjusting screw. Detailed Implementation
[0018] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.
[0019] like Figures 1 to 3 As shown, a simple low-voltage cable nose crimping device includes a guide groove 1. Guide shafts 3 are fixedly connected to both sides of the inner wall of the guide groove 1. A sliding seat 4 is slidably connected to the outer walls of the two guide shafts 3 and the inner wall of the guide groove 1. A crimping connector 5 is fixedly connected to one end of the sliding seat 4 and the top of one end of the guide groove 1. A crimping interface 6 is opened in the middle of the side of the two crimping connectors 5 facing each other. The two crimping interfaces 6 correspond to each other. A support frame 2 is fixedly connected to the middle of the top surface of the guide groove 1. A connecting hinge 7 is fixedly connected to the center of the top surface of the support frame 2. A pressing handle 8 is rotatably connected to the top surface of the support frame 2 through the connecting hinge 7. A first connecting ear 9 is fixedly connected to the middle of the bottom of the pressing handle 8 near the support frame 2. A second connecting ear 11 is fixedly connected to the center of the top of the sliding seat 4. A connecting rod 10 is rotatably connected to the middle of the second connecting ear 11 and the first connecting ear 9. An operating handle 12 is fixedly connected to the end of the guide groove 1 away from the crimping connector 5.
[0020] As an optional technical solution of this utility model: the outer wall size of the pressure joint 5 at one end of the sliding seat 4 is adapted to the inner wall size of the support frame 2, and the pressure joint 5 is slidably connected to the support frame 2, thereby preventing the support frame 2 from interfering with the pressure joint 5.
[0021] As an optional technical solution of this utility model: a guide channel 14 is provided at the center of the top surface of the operating handle 12, and an adjusting screw 18 is rotatably connected to the center of the inner wall of the guide channel 14. A positioning block 15 is threadedly connected to the outer wall of the adjusting screw 18. One end of the adjusting screw 18 passes through the outside of the operating handle 12 and is fixedly connected to an adjusting nut 17. The positioning block 15 is slidably connected to the inner wall of the guide channel 14. By rotating the adjusting screw 18, the positioning block 15 can be driven to slide horizontally, thereby adjusting the blocking position of the sliding positioning plate 16. This allows for better control of the sliding distance of the sliding seat 4.
[0022] As an optional technical solution of this utility model: a connecting rod 13 is fixedly connected to the center of one side of the top surface of the sliding seat 4, and a sliding positioning plate 16 is fixedly connected to the end of the connecting rod 13 away from the sliding seat 4. The sliding positioning plate 16 is slidably connected to the guide channel 14. The sliding positioning plate 16 is located on the side of the positioning block 15 close to the adjusting nut 17. A through hole is opened in the middle of the sliding positioning plate 16. The through hole is sleeved on the outside of the adjusting screw 18. Through the top of the sliding positioning plate 16 and the positioning block 15, the sliding pressing distance of the sliding seat 4 can be limited, thereby realizing the control of the pressing force.
[0023] As an optional technical solution of this utility model: both crimping joints 5 are composed of several thin plates arranged in a staggered manner. The spacing between the thin plates of the two crimping joints 5 is adapted to the thickness of the thin plates. The crimping interface 6 is opened on one side of the thin plates. The staggered arrangement of the thin plates allows the two crimping joints 5 to interlock and tighten, reducing the clamping space of the crimping interface 6, which can tighten smaller wire lugs and improve adaptability.
[0024] The working process of this utility model is as follows: When the user uses it... 1) Place the wire lug onto the end of the cable, and then insert the crimping part into the crimping interface 6 of the two crimping connectors 5; 2) By rotating the adjusting screw 18, the positioning block 15 can be driven to slide horizontally, thereby adjusting the blocking position of the sliding positioning plate 16, which can control the sliding distance of the sliding seat 4 to be pressed according to actual needs. 3) By holding the operating handle 12 and pressing down the handle 8, the pressure is transmitted through the connecting rod 10, and the downward pressure is transmitted as a horizontal thrust to the sliding seat 4, so that one crimping joint 5 pushes towards the other crimping joint 5, thereby achieving left and right crimping by pressing the wire lugs together.
[0025] In summary, this utility model uses the crimping interfaces 6 on two crimping connectors 5 to press the wire lug and both sides of the wire end from left to right. By holding the operating handle 12 and pressing down on the handle 8, the pressure is transmitted through the connecting rod 10, and the downward pressure is transmitted as a horizontal thrust to the sliding seat 4, causing one crimping connector 5 to push towards the other crimping connector 5, thus achieving left and right crimping. The force-saving lever structure formed by pressing the handle 8 and the connecting rod 10 can amplify the pressure, achieving manual crimping without the need for hydraulic power equipment. Moreover, it has a rapid response, fast crimping speed, is easy to carry, and is suitable for maintenance and other ordinary operations. By rotating the adjusting screw 18, the positioning stop 15 can be driven to slide horizontally, thereby adjusting the blocking position of the sliding positioning plate 16. This allows for control of the sliding distance of the sliding seat 4 to press down according to actual needs, achieving pressure control of the wire lug.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A simple low-voltage cable lug crimping device, characterized in that: The system includes a guide groove (1), with guide shafts (3) fixedly connected to both sides of the inner wall of the guide groove (1). A sliding seat (4) is slidably connected to the outer walls of the two guide shafts (3) and the inner wall of the guide groove (1). A pressure connector (5) is fixedly connected to the top of one end of the sliding seat (4) and the top of one end of the guide groove (1). A pressure interface (6) is opened in the middle of the facing sides of the two pressure connectors (5). The two pressure interfaces (6) correspond to each other. A support frame (2) is fixedly connected to the middle of the top surface of the guide groove (1). The top of the support frame (2)... A connecting hinge (7) is fixedly connected at the center of the surface. A pressing handle (8) is rotatably connected to the top surface of the support frame (2) via the connecting hinge (7). A first connecting ear (9) is fixedly connected to the middle part of the bottom of the pressing handle (8) near the support frame (2). A second connecting ear (11) is fixedly connected to the center of the top of the sliding seat (4). A connecting rod (10) is rotatably connected to the middle part of the second connecting ear (11) and the first connecting ear (9). An operating handle (12) is fixedly connected to the end of the guide groove (1) away from the pressure joint (5).
2. The simplified low-voltage cable lug crimping device according to claim 1, characterized in that: The outer wall of the crimp connector (5) at one end of the sliding seat (4) is adapted to the inner wall of the support frame (2), and the crimp connector (5) is slidably connected to the support frame (2).
3. The simplified low-voltage cable lug crimping device according to claim 1, characterized in that: The operating handle (12) has a guide channel (14) at the center of its top surface. An adjusting screw (18) is rotatably connected to the center of the inner wall of the guide channel (14). A positioning block (15) is threadedly connected to the outer wall of the adjusting screw (18). One end of the adjusting screw (18) passes through the outside of the operating handle (12) and is fixedly connected to an adjusting nut (17). The positioning block (15) is slidably connected to the inner wall of the guide channel (14).
4. A simplified low-voltage cable lug crimping device according to claim 1, characterized in that: A connecting rod (13) is fixedly connected to the center of one side of the top surface of the sliding seat (4). A sliding positioning plate (16) is fixedly connected to the end of the connecting rod (13) away from the sliding seat (4). The sliding positioning plate (16) is slidably connected to the guide channel (14). The sliding positioning plate (16) is located on the side of the positioning block (15) close to the adjusting nut (17). A through hole is opened in the middle of the sliding positioning plate (16). The through hole is sleeved on the outside of the adjusting screw (18).
5. A simplified low-voltage cable lug crimping device according to claim 1, characterized in that: Both of the crimp joints (5) are composed of several thin plates arranged in a staggered manner. The spacing between the thin plates of the two crimp joints (5) is adapted to the thickness of the thin plates. The crimp interface (6) is opened on one side of the thin plates.