An electronic ceramic production dissolving and stirring device
Patent Information
- Application Number
- CN202522421306.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0004]本实用新型的目的在于提供一种电子陶瓷生产用溶料搅拌设备,以解决现有电子陶瓷生产过程中,通常会使用单轴搅拌装置对溶料进行搅拌混合,然而,这种单轴搅拌装置的旋转方向不变,导致溶料被搅动混合的方向始终不变,使得溶料混合效率低下,且还容易产生死角,导致溶料分布不均,影响混合质量的问题
[0014]1.本实用新型通过设置电机传动部件,能够带动齿轮搅拌部件和带轮搅拌部件同时旋转,并使得齿轮搅拌部件与带轮搅拌部件相互反向旋转,能够在桶体内部形成对流混合场,进而更好的进行混合搅拌,提高搅拌混合效率。
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Figure CN224893885U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic ceramic production technology, specifically to a solvent mixing device for electronic ceramic production. Background Technology
[0002] Electronic ceramics are a class of inorganic non-metallic materials used in the electronics industry. They are mainly composed of oxides or nitrides and achieve special electrical, magnetic, and optical properties through precise control of surface, grain boundary, and dimensional structure. They have characteristics such as high mechanical strength, high temperature and humidity resistance, radiation resistance, low dielectric loss, high insulation resistance, and excellent aging performance. They can be made into insulating ceramics, capacitor ceramics, ferroelectric ceramics, semiconductor ceramics, and ion ceramics, and are widely used in energy, communications, home appliances, automotive electronics, aerospace, medical and other fields. They are an indispensable basic material for the manufacture of electronic components.
[0003] In existing electronic ceramic production processes, single-shaft stirring devices are typically used to stir and mix the molten material. However, the rotation direction of such single-shaft stirring devices remains unchanged, resulting in a constant direction of stirring and mixing of the molten material. This leads to low mixing efficiency and the creation of dead zones, causing uneven distribution of the molten material and affecting the mixing quality. In order to improve mixing efficiency and ensure the mixing quality of the molten material, this application proposes a molten material stirring device for electronic ceramic production. Utility Model Content
[0004] The purpose of this invention is to provide a solvent mixing device for electronic ceramic production, in order to solve the problem that in the existing electronic ceramic production process, a single-shaft stirring device is usually used to stir and mix the solvent. However, the rotation direction of this single-shaft stirring device is unchanged, which causes the direction of the solvent to be stirred and mixed to remain unchanged, resulting in low solvent mixing efficiency and the easy generation of dead zones, leading to uneven solvent distribution and affecting the mixing quality.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a mixing device for electronic ceramic production, comprising a mixing tank, a rotating cover component at the top of the mixing tank, a gear mixing component at one end of the lower surface of the rotating cover component, a pulley mixing component at the other end of the lower surface of the rotating cover component, and a motor transmission component on the upper surface of the rotating cover component capable of driving the gear mixing component and the pulley mixing component to rotate, wherein the gear mixing component and the pulley mixing component rotate in opposite directions.
[0006] The mixing tank includes a tank body, with a discharge pipe fixedly connected to the bottom of the tank body and a conveying pipe fixedly connected to one side of the top of the tank body at an angle.
[0007] The rotating lid component includes a bucket lid, a toothed ring is fixedly connected to the outside of the bucket lid, and the bottom of the bucket lid is rotatably connected to the bucket body.
[0008] The motor transmission component includes a drive motor, a drive gear is fixedly connected to the output end of the drive motor, the bottom of the drive motor is fixedly connected to the upper surface of the bucket lid, a drive pulley is fixedly connected to the upper surface of the drive gear, a synchronous belt is meshed with the outer side of the drive pulley, and the inner side of the drive pulley is fixedly connected to the output end of the drive motor.
[0009] The gear stirring component includes a gear stirring rod, the top of which passes through the bucket lid and is fixedly connected to a driven gear. The gear stirring rod is rotatably connected to the bucket lid, and one side of the driven gear meshes with the driving gear.
[0010] The pulley stirring component includes a pulley stirring rod, the top of which passes through the bucket cover and is fixedly connected to a driven pulley. The pulley stirring rod is rotatably connected to the bucket cover, and the pulley stirring rod and the gear stirring rod are arranged alternately. The driven pulley is meshed with the inner side of the other end of the synchronous belt.
[0011] The top outer side of the barrel, away from the conveying pipe, is provided with a motor rotating component. The motor rotating component includes a rotary motor, and a rotary gear is fixedly connected to the output end of the rotary motor. The bottom of the rotary motor is fixedly connected to the barrel, and one side of the rotary gear is engaged with a gear ring.
[0012] A discharge solenoid valve is movably connected to the inner side of the discharge pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By setting up a motor transmission component, this utility model can drive the gear stirring component and the pulley stirring component to rotate simultaneously, and make the gear stirring component and the pulley stirring component rotate in opposite directions, which can form a convective mixing field inside the barrel, thereby better mixing and improving the mixing efficiency.
[0015] 2. By setting up a motor rotating component, this utility model can drive the rotating cover component to rotate, which in turn drives the gear stirring component and the pulley stirring component to rotate inside the barrel, which facilitates better stirring of electronic ceramic molten material and improves mixing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall main structure of this utility model;
[0017] Figure 2 This is a side sectional view of the present invention.
[0018] Figure 3 This is a schematic diagram of the mounting structure of the rotating cover component of this utility model;
[0019] Figure 4 This is a schematic diagram of the gear stirring component of this utility model;
[0020] Figure 5 This is a schematic diagram of the belt-driven stirring component of this utility model;
[0021] Figure 6 This is a schematic diagram of the installation structure of the motor drive component of this utility model;
[0022] In the diagram: 1. Mixing tank; 101. Tank body; 102. Discharge pipe; 103. Conveying pipe; 2. Rotating cover assembly; 201. Tank cover; 202. Gear ring; 3. Gear mixing assembly; 301. Gear mixing rod; 302. Driven gear; 4. Pulley mixing assembly; 401. Pulley mixing rod; 402. Driven pulley; 5. Motor transmission assembly; 501. Transmission motor; 502. Drive gear; 503. Drive pulley; 504. Synchronous belt; 6. Motor rotating assembly; 601. Rotating motor; 602. Rotating gear; 7. Discharge solenoid valve. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Please see Figure 1-6 This utility model provides a technical solution: a melting and stirring device for electronic ceramic production, including a stirring tank 1, a rotating cover component 2 on the top of the stirring tank 1, a gear stirring component 3 on one end of the lower surface of the rotating cover component 2, a pulley stirring component 4 on the other end of the lower surface of the rotating cover component 2, and a motor transmission component 5 on the upper surface of the rotating cover component 2 that can drive the gear stirring component 3 and the pulley stirring component 4 to rotate, and the gear stirring component 3 and the pulley stirring component 4 rotate in opposite directions.
[0025] The mixing tank 1 includes a tank body 101, with a discharge pipe 102 fixedly connected to the bottom of the tank body 101 and a conveying pipe 103 fixedly connected to one side of the top of the tank body 101 at an angle. By setting the conveying pipe 103 at an angle, it is convenient to pour electronic ceramic molten material into the tank body 101.
[0026] The rotating cover component 2 includes a barrel cover 201, a gear ring 202 fixedly connected to the outside of the barrel cover 201, and the bottom of the barrel cover 201 is rotatably connected to the barrel body 101. By setting the gear 202, the motor rotating component 6 can drive the rotating cover component 2 to rotate, thereby driving the gear stirring component 3 and the pulley stirring component 4 to rotate inside the barrel body 101, thereby improving the mixing efficiency.
[0027] The motor transmission component 5 includes a drive motor 501, with a drive gear 502 fixedly connected to the output end of the drive motor 501. The bottom of the drive motor 501 is fixedly connected to the upper surface of the bucket cover 201. A drive pulley 503 is fixedly connected to the upper surface of the drive gear 502. A synchronous belt 504 is meshed with the outer side of the drive pulley 503. The inner side of the drive pulley 503 is fixedly connected to the output end of the drive motor 501. By setting the motor transmission component 5, the gear stirring component 3 and the pulley stirring component 4 can be driven to rotate simultaneously, thereby improving the stirring and mixing efficiency.
[0028] The gear stirring component 3 includes a gear stirring rod 301. The top of the gear stirring rod 301 passes through the bucket cover 201 and is fixedly connected to a driven gear 302. The gear stirring rod 301 is rotatably connected to the bucket cover 201. One side of the driven gear 302 is meshed with the driving gear 502. By setting the driven gear 302, it can mesh with the driving gear 503 and rotate in opposite directions. This makes the rotation direction of the gear stirring rod 301 opposite to the rotation direction of the output shaft of the transmission motor 501, which facilitates stirring with the pulley stirring component 4 and improves the mixing efficiency.
[0029] The pulley stirring component 4 includes a pulley stirring rod 401. The top of the pulley stirring rod 401 passes through the bucket cover 201 and is fixedly connected to a driven pulley 402. The pulley stirring rod 401 is rotatably connected to the bucket cover 201, and the pulley stirring rod 401 and the gear stirring rod 301 are arranged alternately. The driven pulley 402 is meshed with the inner side of the other end of the synchronous belt 504. By setting the pulley stirring component 4, it can rotate synchronously and in the same direction as the output shaft of the drive motor 501 and rotate in opposite directions to the gear stirring component 3, forming a convective mixing field and improving the mixing efficiency.
[0030] Among them, a motor rotating component 6 is provided on the outer side of the top of the barrel 101 away from the conveying pipe 103. The motor rotating component 6 includes a rotary motor 601, and a rotary gear 602 is fixedly connected to the output end of the rotary motor 601. The bottom of the rotary motor 601 is fixedly connected to the barrel 101, and one side of the rotary gear 602 is meshed with the gear ring 202. By setting the motor rotating component 6, the rotating cover component 2 can be driven to rotate, which in turn drives the gear stirring component 3 and the pulley stirring component 4 to rotate inside the barrel 101, which facilitates better stirring and mixing of the molten material and improves the stirring and mixing efficiency.
[0031] The discharge pipe 102 is movably connected to a discharge solenoid valve 7. By setting the discharge solenoid valve 7, the stirring and mixing time of the electronic ceramic molten material inside the barrel 101 can be controlled, and the discharge of the molten material from the barrel 101 can be controlled.
[0032] Working principle: The electronic ceramic molten material is poured into the barrel 101 through the feed pipe 103. The drive motor 501 drives the drive gear 502 and drive pulley 503 to rotate simultaneously. The drive gear 502 drives the gear stirring rod 301 inside the driven gear 302 to rotate in the opposite direction to the output shaft of the drive motor 501. Then, the drive pulley 503 drives the driven pulley 402 inside the other end of the synchronous belt 504 to rotate synchronously, so that the pulley stirring rod 401 rotates in the same direction as the output shaft of the drive motor 501. The rotary motor 601 drives the rotary gear 602 to rotate, which in turn drives the barrel cover 201 inside the gear ring 202 to rotate. This further drives the gear stirring component 3 and the pulley stirring component 4 to rotate inside the barrel 101, stirring and mixing the electronic ceramic molten material inside the barrel 101. After mixing is completed, the discharge solenoid valve 7 is opened, and the molten material is discharged from the barrel 101 through the discharge pipe 102.
[0033] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
Claims
1. A solvent mixing device for electronic ceramic production, comprising a mixing tank (1), characterized in that: The top of the mixing tank (1) is provided with a rotating cover component (2). A gear stirring component (3) is provided at one end of the lower surface of the rotating cover component (2), and a pulley stirring component (4) is provided at the other end of the lower surface of the rotating cover component (2). A motor transmission component (5) is provided on the upper surface of the rotating cover component (2) to drive the gear stirring component (3) and the pulley stirring component (4) to rotate. The gear stirring component (3) and the pulley stirring component (4) rotate in opposite directions.
2. The melting and stirring equipment for electronic ceramics production according to claim 1, characterized in that: The mixing tank (1) includes a tank body (101), the bottom of the tank body (101) is fixedly connected to a discharge pipe (102), and the top side of the tank body (101) is inclined and fixedly connected to a conveying pipe (103).
3. The melting and stirring equipment for electronic ceramics production according to claim 2, characterized in that: The rotating lid component (2) includes a bucket lid (201), a toothed ring (202) is fixedly connected to the outside of the bucket lid (201), and the bottom of the bucket lid (201) is rotatably connected to the bucket body (101).
4. The melting and stirring equipment for electronic ceramics production according to claim 3, characterized in that: The motor transmission component (5) includes a transmission motor (501), the output end of which is fixedly connected to a drive gear (502), the bottom of which is fixedly connected to the upper surface of the bucket cover (201), the upper surface of which is fixedly connected to a drive pulley (503), the outer side of which is meshed with a synchronous belt (504), and the inner side of which is fixedly connected to the output end of the transmission motor (501).
5. The melting and stirring equipment for electronic ceramics production according to claim 4, characterized in that: The gear stirring component (3) includes a gear stirring rod (301), the top of which passes through the bucket cover (201) and is fixedly connected to a driven gear (302). The gear stirring rod (301) is rotatably connected to the bucket cover (201), and one side of the driven gear (302) is meshed with the driving gear (502).
6. The melting and stirring equipment for electronic ceramics production according to claim 5, characterized in that: The pulley stirring component (4) includes a pulley stirring rod (401), the top of which passes through the bucket cover (201) and is fixedly connected to a driven pulley (402). The pulley stirring rod (401) is rotatably connected to the bucket cover (201), and the pulley stirring rod (401) and the gear stirring rod (301) are arranged alternately. The driven pulley (402) is engaged with the inner side of the other end of the synchronous belt (504).
7. The melting and stirring equipment for electronic ceramics production according to claim 3, characterized in that: A motor rotating component (6) is provided on the outer side of the top of the barrel (101) away from the conveying pipe (103). The motor rotating component (6) includes a rotary motor (601). A rotary gear (602) is fixedly connected to the output end of the rotary motor (601). The bottom of the rotary motor (601) is fixedly connected to the barrel (101). One side of the rotary gear (602) is meshed with a gear ring (202).
8. The melting and stirring equipment for electronic ceramics production according to claim 2, characterized in that: A discharge solenoid valve (7) is movably connected to the inside of the discharge pipe (102).