A bearing processing one-machine three-process grinding machine
Patent Information
- Application Number
- CN202521206398.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-06-13
AI Technical Summary
[0004]本实用新型为了解决传统磨床通常一次只能完成单一工序,加工同一轴承的不同零件需在不同磨床上多次装夹和加工,影响轴承度的技术问题,进而提供了一种轴承加工一机三工序磨床
通过三个同心夹具,一次性将轴承的内圈、外圈、挡边分别同心装夹,通过打磨杆与磨头穿过通孔,将三种零件的内圈分别同心精磨,通过将同一轴承的三种零件同心装夹、同心精磨大大提升了轴承研磨后的同心度。
Smart Images

Figure CN224896682U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bearing processing technology, specifically to a bearing processing three-process grinding machine. Background Technology
[0002] Bearings are crucial components in modern machinery, primarily functioning to support rotating parts, reduce friction, and ensure rotational accuracy. Their manufacturing process is complex, involving multiple stages including forging, annealing, machining, heat treatment, and grinding. Grinding, especially the grinding of rolling surfaces, is a critical step determining bearing precision, directly impacting bearing life and vibration / noise reduction performance. The strict tolerances for the inner diameter of bearing rings necessitate highly precise grinding machines to ensure dimensional accuracy and surface quality.
[0003] Traditional grinding machines typically can only complete a single operation at a time. For example, an external cylindrical grinding machine can only grind the outer diameter of a bearing, while an internal cylindrical grinding machine can only machine the inner diameter. To complete multiple grinding operations on a bearing, different parts of the same bearing need to be clamped and machined multiple times on different grinding machines. This not only consumes a lot of time and manpower, but may also lead to cumulative errors due to multiple clamping operations, affecting the bearing's accuracy. Utility Model Content
[0004] This invention addresses the technical problem that traditional grinding machines can typically only complete a single process at a time, requiring multiple clamping and processing on different grinding machines to process different parts of the same bearing, thus affecting bearing performance. It provides a three-process grinding machine for bearing processing.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a bearing processing three-process grinding machine, comprising: a frame, a slide rail connected inside the frame, a transmission box slidably connected on the slide rail, the transmission box being able to slide along the slide rail self-locking, a turntable rotatably connected inside the transmission box, the output end of the transmission box being connected to the turntable, an eccentrically formed groove on the turntable, a support portion of a grinding motor slidably connected inside the groove, a threaded shaft rotatably connected inside the turntable, the threaded shaft being threadedly connected to the support portion of the grinding motor, the output end of the grinding motor being connected to a grinding rod, the grinding rod being connected to a grinding head, three clamping ring frames connected along the axial direction of the grinding rod on the frame, the upper part of the clamping ring frames being concentrically arranged with the grinding rod, each clamping ring frame being concentrically connected to a corresponding centering fixture, a through hole being formed at the center of the clamping ring frame, the centering fixture being hollow, and an outer ring, a flange, and an inner ring being sequentially clamped in different centering fixtures along the axial direction from the grinding rod to the grinding head.
[0006] Preferably, the grinding motor is powered by its own battery.
[0007] Preferably, a threaded shaft is rotatably connected inside the frame, and the threaded shaft is threadedly connected to the transmission box.
[0008] Preferably, the centering fixture includes a worm gear, which is rotatably connected to the upper part of the fixture ring frame. The worm gear meshes with a worm wheel, which is connected to a sleeve. The sleeve is rotatably connected to a through hole. A scroll guide rail is connected to the side of the worm wheel, which meshes with the bottom teeth of the gripper. The gripper is slidably connected to a gripper slide rail, which is connected to the fixture ring frame. Different clamping plates are connected to the grippers of different centering fixtures.
[0009] Compared with the prior art, the beneficial effects of this utility model are: Using three concentric clamps, the inner ring, outer ring, and flange of the bearing are concentrically clamped at one time. The inner rings of the three parts are concentrically precision ground by passing the grinding rod and grinding head through the through hole. By concentrically clamping and concentrically precision grinding the three parts of the same bearing, the concentricity of the bearing after grinding is greatly improved.
[0010] The grinding motor is powered by its own battery, which avoids the wire tangling when rotating eccentrically. Moreover, the torque required for fine grinding is not high, and the battery can fully supply low-torque grinding. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the structure of the present invention. Figure 3 .
[0012] In the diagram: 1. Frame; 2. Transmission box; 3. Turntable; 4. Slide groove; 5. Grinding motor; 6. Threaded shaft; 7. Grinding rod; 8. Grinding head; 9. Slide rail; 10. Clamping ring frame; 11. Centering clamp; 11. Worm gear; 111. Worm wheel; 112. Sleeve; 113. Scroll guide rail; 114. Clamping jaw; 115. Clamping jaw slide rail; 116. Clamping plate; 117. Through hole; 12. Outer ring; 13. Edge retainer; 14. Inner ring; 15. Threaded shaft 16. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] The rotary connection described in this device refers to the axial fixation of the bearing by mounting the bearing on the shaft, with a spring retaining ring groove provided on the shaft or shaft hole, and the rotation achieved by locking the elastic retaining ring in the retaining ring groove; the hinge connection refers to the connection method that allows movement through connecting parts such as hinges, pins, and short shafts.
[0015] The present invention will now be described in detail with reference to the accompanying drawings.
[0016] The following is in conjunction with the appendix Figure 1-3 This embodiment describes a bearing processing three-process grinding machine, comprising: a frame 1, a slide rail 9 connected inside the frame 1, a transmission box 2 slidably connected to the slide rail 9, the transmission box 2 being capable of self-locking sliding along the slide rail 9, a turntable 3 rotatably connected inside the transmission box 2, the output end of the transmission box 2 being connected to the turntable 3, an eccentrically formed groove 4 on the turntable 3, a support portion of a grinding motor 5 slidably connected inside the groove 4, and a threaded shaft 6 rotatably connected inside the turntable 3, the threaded shaft 6 being threadedly connected to the support portion of the grinding motor 5. Next, the output end of the grinding motor 5 is connected to the grinding rod 7, the grinding rod 7 is connected to the grinding head 8, and the frame 1 is connected with three clamping ring frames 10 along the axial direction of the grinding rod 7. The upper part of the clamping ring frame 10 is concentrically set with the grinding rod 7. Each clamping ring frame 10 is concentrically connected with a corresponding centering clamp 11. A through hole 12 is opened at the center of the clamping ring frame 10. The centering clamp 11 is hollow. The outer ring 13, the flange 14, and the inner ring 15 are clamped in sequence in different centering clamps 11 along the axial direction from the grinding rod 7 to the grinding head 8.
[0017] In use, the outer ring 13, the flange 14, and the inner ring 15 are sequentially clamped in different centering fixtures 11 along the axis from the grinding rod 7 to the grinding head 8. The grinding motor 5 is turned on, and the grinding motor 5 drives the grinding rod 7 and the grinding head 8 to rotate. The transmission box 2 is controlled to slide along the slide rail 9 to move the grinding head 8 to the inside of the outer ring 13. By rotating the threaded shaft 6, the support part of the grinding motor 5 is driven to slide in the slide groove 4 to adjust the grinding degree of the grinding head 8. After completion, the power of the transmission box 2 is turned on, and the transmission box 2 drives the turntable 3 to rotate. The turntable 3 drives the grinding rod 7 and the grinding head 8 to rotate eccentrically to grind the inner surface and inner groove of the outer ring 13. After grinding, the grinding head 8 is controlled to move through the through hole 12 to grind the inner surface of the flange 14 and the inner ring 15. The inner rings of the three parts are concentrically fine ground. By concentrically clamping and finely grinding the three parts of the same bearing, the concentricity of the bearing after grinding is greatly improved.
[0018] The grinding motor 5 is powered by its own battery.
[0019] The grinding motor 5 is powered by its own battery, which avoids the wire tangling when rotating eccentrically. Moreover, the torque required for fine grinding is not high, and the battery can fully supply low-torque grinding.
[0020] A threaded shaft 16 is rotatably connected inside the frame 1, and the threaded shaft 16 is threadedly connected to the transmission box 2.
[0021] By controlling the rotation of the axially limited threaded shaft 16, the transmission box 2 is driven to slide along the slide rail 9.
[0022] The centering fixture 11 includes a worm gear 111, which is rotatably connected to the upper part of the fixture ring frame 10. The worm gear 111 is meshed with a worm wheel 112, which is connected to a sleeve 113. The sleeve 113 is rotatably connected to the through hole 12. A scroll guide rail 114 is connected to the side of the worm wheel 112. The scroll guide rail 114 is meshed with the bottom teeth of the gripper 115. The gripper 115 is slidably connected to a gripper slide rail 116, which is connected to the fixture ring frame 10. Different clamping plates 117 are connected to the grippers 115 of different centering fixtures 11.
[0023] When clamping, place the part in the clamping plate 117, rotate the worm gear 111, the worm gear 111 drives the worm wheel 112 to rotate, the worm wheel 112 drives the three jaws 115 to slide synchronously along the jaw slide rail 116 through the scroll guide rail 114, the jaws 115 drive the clamping plate 117 to clamp the part, and complete the centering clamping.
[0024] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0025] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0026] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bearing processing three-process grinding machine, comprising: The frame (1) has a slide rail (9) connected inside it. A transmission box (2) is slidably connected to the slide rail (9). The transmission box (2) can slide along the slide rail (9) in a self-locking manner. The features are as follows: a turntable (3) is rotatably connected inside the transmission box (2), the output end of the transmission box (2) is connected to the turntable (3), a sliding groove (4) is eccentrically opened on the turntable (3), a support part of the grinding motor (5) is slidably connected inside the sliding groove (4), a threaded shaft (6) is rotatably connected inside the turntable (3), the threaded shaft (6) is threadedly connected to the support part of the grinding motor (5), the output end of the grinding motor (5) is connected to the grinding rod (7), the grinding rod (7) is connected to the grinding head (8), and the frame (1) Three clamping rings (10) are connected along the axial direction of the grinding rod (7). The upper part of the clamping rings (10) is concentrically set with the grinding rod (7). Each clamping ring (10) is concentrically connected with a corresponding centering clamp (11). A through hole (12) is opened at the center of the clamping ring (10). The centering clamp (11) is hollow. The outer ring (13), the flange (14), and the inner ring (15) are clamped in sequence in different centering clamps (11) along the axial direction from the grinding rod (7) to the grinding head (8).
2. The bearing processing three-process grinding machine according to claim 1, characterized in that: The grinding motor (5) is powered by its own battery.
3. The bearing processing three-process grinding machine according to claim 1, characterized in that: The frame (1) is rotatably connected to a threaded shaft (16), which is threadedly connected to the transmission box (2).
4. The bearing processing three-process grinding machine according to claim 1, characterized in that: The centering fixture (11) includes a worm gear (111), which is rotatably connected to the upper part of the fixture ring frame (10). The worm gear (111) is meshed with a worm wheel (112), which is connected to a sleeve (113). The sleeve (113) is rotatably connected to the through hole (12). A vortex guide rail (114) is connected to the side of the worm wheel (112). The vortex guide rail (114) is meshed with the bottom teeth of the jaw (115). The jaw (115) is slidably connected to the jaw slide rail (116), which is connected to the fixture ring frame (10). Different clamping plates (117) are connected to the jaws (115) of different centering fixtures (11).