High-strength cold extrusion buckling pipe machining tool facilitating blanking
Patent Information
- Application Number
- CN202522684166.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-18
AI Technical Summary
[0002]在高强度冷挤压扣压管加工过程中,需先对管件进行稳定夹持,再通过冷挤压工艺实现扣压成型,最后完成下料操作,目前,传统加工工装在夹持环节常采用单侧或双侧夹持结构,难以实现管件的精准对中,易导致夹持偏移,使得冷挤压时挤压力传递不均,影响加工后管件的强度与精度,同时,传统工装的位移与下料结构相互独立,位移调节灵活性差,且加工完成后需人工辅助下料,不仅增加人工成本,还降低了整体加工效率,因此,需要设计一种便于下料的高强度冷挤压扣压管加工工装来解决上述问题
[0015]1、本实用新型中,通过转动固定装置中的驱动电机、小齿轮、外齿环与连接盘、对中夹持块之间的相互配合关系,使得驱动电机启动后带动小齿轮转动,小齿轮啮合外齿环使其转动,外齿环带动连接盘同步转动,连接盘上的导向槽对固定杆产生导向作用,进而带动对中夹持块在间隔扇形块之间活动,通过对中夹持块对管件进行精准对中与紧密夹持,有效避免夹持偏移,保障冷挤压时挤压力均匀传递,确保加工后管件的强度与精度。
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Figure CN224916969U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe processing technology, and in particular to a high-strength cold extrusion crimping pipe processing tool that facilitates material cutting. Background Technology
[0002] In the processing of high-strength cold-extruded crimped tubes, the tubes must first be stably clamped, then crimped using a cold extrusion process, and finally unloaded. Currently, traditional processing fixtures often use single-sided or double-sided clamping structures in the clamping stage, which makes it difficult to achieve precise alignment of the tubes and easily leads to clamping deviation. This results in uneven transmission of extrusion pressure during cold extrusion, affecting the strength and precision of the processed tubes. At the same time, the displacement and unloading structures of traditional fixtures are independent of each other, resulting in poor flexibility in displacement adjustment. Furthermore, manual assistance is required for unloading after processing, which not only increases labor costs but also reduces overall processing efficiency. Therefore, it is necessary to design a high-strength cold-extruded crimped tube processing fixture that facilitates unloading to solve the above problems. Utility Model Content
[0003] The main purpose of this utility model is to provide a high-strength cold extrusion crimping tube processing tool that facilitates material feeding, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A high-strength cold-extruded crimping tube processing fixture for easy material unloading includes a worktable, a fixing plate fixedly connected to the upper right end of the worktable, a power supply box fixedly connected to the rear right end of the worktable, a rotating fixing device fixedly connected to the lower end of the fixing plate, a sliding groove opened on the upper left side of the worktable, a displacement device fixedly connected to the left front end of the worktable, and an unloading platform fixedly connected to the upper front end of the worktable at an incline.
[0006] Preferably, the rotating fixing device includes a drive motor, the output end of which passes through the fixing plate and is fixedly connected to a pinion. An external gear ring is meshed with the left side of the outer surface of the pinion ring. An upper fixing ring plate is sleeved on the outer side of the external gear ring. A connecting disc is fixedly connected to the inner ring wall of the external gear ring. A through guide groove is opened at the upper end of the connecting disc. An arc-shaped groove is opened at the right side of the outer surface of the external gear ring. A plurality of support rods are fixedly connected to the lower end of the upper fixing ring plate. A base plate is fixedly connected to the lower end of the support rods. A spaced sector block is fixedly connected to the upper middle part of the base plate. Six spaced sector blocks are provided. A centering clamping block is movably connected between adjacent spaced sector blocks. Six centering clamping blocks are provided. A fixing rod is fixedly connected to one side of the top of each centering clamping block. The base plate is fixedly connected to the upper end of the worktable. The drive motor is fixedly connected to the lower end of the fixing plate.
[0007] Preferably, the displacement device includes an electric push rod one and an electric push rod two. The output end of the electric push rod one passes through the worktable and is fixedly connected to a displacement plate. The output end of the electric push rod two passes through the displacement plate and is fixedly connected to a connecting plate. The front end and rear end of the connecting plate are both fixedly connected to an electric push rod three. The output end of the electric push rod three passes through the connecting plate and is fixedly connected to a clamping block. The inner wall of the clamping block is fixedly connected to a rubber pad. The electric push rod one is fixedly connected to the front left side of the worktable, and the electric push rod two is fixedly connected to the upper right side of the displacement plate.
[0008] Preferably, the bottom of the vertical section of the displacement plate is slidably connected in the groove, and the connecting plate has a concave structure with its opening facing downwards.
[0009] Preferably, both clamping blocks are arc-shaped, and the arc-shaped structures of the two clamping blocks are arranged opposite to each other to form a circular clamping space for clamping the pipe fitting.
[0010] Preferably, each of the six fixing rods is movably connected to the guide groove.
[0011] Preferably, the spaced sector blocks and the centering clamping blocks together form a complete annular structure, and the clamping surface of the centering clamping blocks is an arc-shaped surface that matches the outer wall of the pipe.
[0012] Preferably, the plurality of support rods are evenly distributed along the circumference of the upper fixed ring plate and are vertically fixed to the base plate.
[0013] Preferably, the power supply box is electrically connected to the drive motor, electric push rod one, electric push rod two, and electric push rod three via wires.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In this utility model, through the mutual cooperation between the drive motor, pinion, external gear ring, connecting plate, and centering clamping block in the rotating fixing device, the drive motor drives the pinion to rotate after starting. The pinion meshes with the external gear ring to make it rotate, and the external gear ring drives the connecting plate to rotate synchronously. The guide groove on the connecting plate guides the fixing rod, thereby driving the centering clamping block to move between the spaced sector blocks. The centering clamping block accurately centers and tightly clamps the pipe fitting, effectively avoiding clamping deviation, ensuring uniform transmission of extrusion pressure during cold extrusion, and ensuring the strength and precision of the processed pipe fitting.
[0016] 2. In this utility model, through the mutual cooperation between the electric push rod one, the displacement plate, the electric push rod two, the connecting plate, the electric push rod three, and the clamping block in the displacement device, the electric push rod one drives the displacement plate to adjust the lateral position along the slide groove, the electric push rod two drives the connecting plate to adjust the longitudinal position, and the electric push rod three pushes the clamping block to close or open. By clamping the pipe fitting with the clamping block, the position of the pipe fitting can be flexibly adjusted. After processing, the pipe fitting can also be transferred to the unloading table by the displacement device, and the unloading can be completed without manual assistance, thus improving processing efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a high-strength cold-extruded crimping tube processing tool that facilitates material cutting according to this utility model;
[0018] Figure 2 This is a top view of a high-strength cold-extruded crimping tube processing tooling that facilitates material cutting according to this utility model.
[0019] Figure 3 This is a schematic diagram of the rotating and fixing device structure of a high-strength cold-extruded crimping tube processing fixture that facilitates material feeding according to this utility model;
[0020] Figure 4 This is a schematic diagram of the displacement device structure of a high-strength cold-extruded crimping tube processing fixture that facilitates material feeding according to this utility model;
[0021] Figure 5 This is a detailed enlarged structural diagram of section A of a high-strength cold-extruded crimping tube processing tool that facilitates material cutting according to this utility model.
[0022] In the diagram: 1. Workbench; 2. Rotating and fixing device; 3. Fixing plate; 4. Power supply box; 5. Unloading platform; 6. Slide groove; 7. Displacement device; 21. Drive motor; 22. Pinion gear; 23. Upper fixing ring plate; 24. Support rod; 25. Base plate; 26. Arc groove; 27. External gear ring; 28. Connecting plate; 29. Guide groove; 210. Fixing rod; 211. Centering clamping block; 212. Spacer sector block; 71. Electric push rod one; 72. Displacement plate; 73. Electric push rod two; 74. Connecting plate; 75. Electric push rod three; 76. Clamping block; 77. Rubber pad. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figure 1-5 This utility model provides a technical solution:
[0027] A high-strength cold-extruded crimping tube processing tooling that facilitates material cutting, such as Figure 1-5 As shown, the workbench 1 is included. A fixing plate 3 is fixedly connected to the upper right end of the workbench 1. A power supply box 4 is fixedly connected to the rear right end of the workbench 1. A rotating fixing device 2 is fixedly connected to the lower end of the fixing plate 3. A sliding groove 6 is opened on the upper left side of the workbench 1. A displacement device 7 is fixedly connected to the left front end of the workbench 1. A feeding table 5 is fixedly connected to the upper front end of the workbench 1 at an incline.
[0028] The power supply box 4 is electrically connected to the drive motor 21, electric push rod 1 71, electric push rod 2 73 and electric push rod 3 75 respectively via wires.
[0029] Through the above scheme, the power supply box 4 provides centralized power to the drive motor 21, electric push rod 1 71, electric push rod 2 73 and electric push rod 3 75 through wires, realizing unified management and control of the power source of the entire tooling, ensuring the coordination and reliability of the actions of each actuator. The control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power components and the power supply are common knowledge in the field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and wiring layout will not be explained in detail.
[0030] Please see Figure 3 and Figure 5The rotating fixing device 2 includes a drive motor 21. The output end of the drive motor 21 passes through the fixing plate 3 and is fixedly connected to a pinion 22. An external gear ring 27 is meshed with the left side of the outer surface of the pinion 22. An upper fixing ring plate 23 is sleeved on the outer side of the external gear ring 27. A connecting disc 28 is fixedly connected to the inner ring wall of the external gear ring 27. A through guide groove 29 is opened at the upper end of the connecting disc 28. An arc-shaped groove 26 is opened on the right side of the outer surface of the external gear ring 27. A plurality of support rods 24 are fixedly connected to the lower end of the upper fixing ring plate 23. A base plate 25 is fixedly connected to the lower end of the support rods 24. A spacer sector block 212 is fixedly connected to the middle of the upper end of the base plate 25. Six spacer sector blocks 212 are provided. A centering clamping block 211 is movably connected between adjacent spaced sector blocks 212. There are six centering clamping blocks 211. A fixing rod 210 is fixedly connected to the top side of each centering clamping block 211. The base plate 25 is fixedly connected to the upper end of the workbench 1. The drive motor 21 is fixedly connected to the lower end of the fixing plate 3. The six fixing rods 210 are movably connected to the guide groove 29. The spaced sector blocks 212 and the centering clamping blocks 211 together form a complete ring structure. The clamping surface of the centering clamping block 211 is an arc-shaped surface that matches the outer wall of the pipe. Multiple support rods 24 are evenly distributed along the circumference of the upper fixing ring plate 23 and are vertically fixedly connected to the base plate 25.
[0031] Through the above scheme: when it is necessary to clamp and compress the pipe fitting to meet the requirements of high-strength cold extrusion crimping processing, after the drive motor 21 starts, its output end passes through the fixed plate 3 and drives the pinion 22 to rotate. The pinion 22 meshes with the left side of the external gear ring 27, so that the external gear ring 27 rotates stably within the upper fixed ring plate 23. The upper fixed ring plate 23 is stably supported by multiple support rods 24 that are evenly distributed around the circumference and vertically fixed to the base plate 25. The base plate 25 is fixed on the worktable 1 to further ensure the stability of the overall structure. When the external gear ring 27 rotates, it drives the connecting plate 28 fixed to its inner ring wall to rotate synchronously. The guide groove 29 on the connecting plate 28 guides the fixed rods 210 that are movably connected therein. The function forces the fixed rod 210 to move the centering clamping block 211 fixed thereto between the six spaced sector blocks 212. Since the spaced sector blocks 212 and the centering clamping block 211 together form a complete ring, and the clamping surface of the centering clamping block 211 is an arc-shaped surface that matches the outer wall of the pipe, the pipe can be accurately centered and tightly clamped from multiple directions. At the same time, the arc groove 26 on the right side of the outer surface of the outer toothed ring 27 can help reduce friction and improve rotational stability when it rotates, effectively preventing the pipe from shifting or loosening during the clamping process. This ensures that the clamping extrusion pressure is evenly transmitted to the pipe during the subsequent cold extrusion crimping process, ensuring the strength and precision of the pipe after processing and meeting the processing requirements of high-strength cold extrusion crimped pipe.
[0032] Please see Figure 4The displacement device 7 includes an electric push rod 1 71 and an electric push rod 2 73. The output end of the electric push rod 1 71 passes through the workbench 1 and is fixedly connected to a displacement plate 72. The output end of the electric push rod 2 73 passes through the displacement plate 72 and is fixedly connected to a connecting plate 74. The front and rear ends of the connecting plate 74 are both fixedly connected to an electric push rod 3 75. The output end of the electric push rod 3 75 passes through the connecting plate 74 and is fixedly connected to a clamping block 76. The inner wall of the clamping block 76 is fixedly connected to a rubber pad 77. The electric push rod 1 71 is fixedly connected to the front left of the workbench 1. The electric push rod 2 73 is fixedly connected to the upper right of the displacement plate 72. The bottom of the vertical section of the displacement plate 72 is slidably connected in the slide groove 6. The connecting plate 74 has a concave structure and the opening direction is downward. The two clamping blocks 76 have an arc-shaped structure. The arc-shaped structures of the two clamping blocks 76 are arranged opposite each other to form a circular clamping space for clamping pipe fittings.
[0033] Through the above scheme: In the displacement device 7, electric push rod 1 71 drives the displacement plate 72 to move along the slide 6 to adjust the lateral position, electric push rod 2 73 drives the connecting plate 74 to move up and down to adjust the longitudinal position, electric push rod 3 75 pushes the clamping block 76 to close or open, rubber pad 77 increases friction and protects the pipe, concave connecting plate 74 and relatively arc-shaped clamping block 76 form a circular clamping space, which can stably clamp the pipe to complete the clamping and extrusion operation, and can also move the processed pipe to the designated position through displacement adjustment to achieve clamping and unloading, thus improving the efficiency of processing and unloading.
[0034] It should be noted that this utility model is a high-strength cold-extruded crimping tube processing fixture that facilitates material unloading. During operation, the power supply box 4 supplies power to the drive motor 21, electric push rod 71, electric push rod 73, and electric push rod 75 via wires. During processing, the tube to be cold-extruded and crimped is placed in the rotating fixing device 2. The drive motor 21 starts, driving the pinion 22 to rotate. The pinion 22 meshes with the external gear ring 27, causing it to rotate within the upper fixing ring plate 23. The external gear ring 27 drives the fixing rod 210 to move through the guide groove 29 of the connecting plate 28, causing the six centering clamping blocks 211 to move between the spaced sector blocks 212, utilizing the arc-shaped clamping... The pipe fitting is centered and clamped together with the fixed-spaced fan-shaped block 212 and the centering clamping block 211 to form a ring structure. The support rod 24 ensures that the upper fixed ring plate 23 and the bottom plate 25 are stably connected. Then the displacement device 7 operates. The electric push rod 1 71 drives the displacement plate 72 to move along the slide groove 6 to adjust its position. The electric push rod 2 73 drives the concave connecting plate 74 to move up and down to adjust its longitudinal position. The electric push rod 3 75 pushes the oppositely arranged arc-shaped clamping block 76 to close. After processing, the displacement device 7 adjusts the position through each electric push rod and moves the pipe fitting to the unloading table 5. The electric push rod 3 75 drives the clamping block 76 to open. The pipe fitting is unloaded through the inclined unloading table 5, realizing the efficient operation of the entire processing and unloading process.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A tooling for processing high-strength cold-extruded crimped tubes that facilitates material cutting, characterized in that: The workbench (1) is fixedly connected to the upper right end of the workbench (1), and a power supply box (4) is fixedly connected to the rear right end of the workbench (1). A rotating fixing device (2) is fixedly connected to the lower end of the fixing plate (3). A sliding groove (6) is opened on the upper left side of the workbench (1). A displacement device (7) is fixedly connected to the left front end of the workbench (1). A feeding table (5) is fixedly connected to the upper front end of the workbench (1) at an incline.
2. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 1, characterized in that: The rotating fixing device (2) includes a drive motor (21). The output end of the drive motor (21) passes through the fixing plate (3) and is fixedly connected to a small gear (22). An external gear ring (27) is meshed with the left side of the outer surface of the small gear (22). An upper fixing ring plate (23) is sleeved on the outer side of the external gear ring (27). A connecting disc (28) is fixedly connected to the inner ring wall of the external gear ring (27). A through guide groove (29) is opened at the upper end of the connecting disc (28). An arc groove (26) is opened on the right side of the outer surface of the external gear ring (27). Multiple supports are fixedly connected to the lower end of the upper fixing ring plate (23). The lower end of the support rod (24) is fixedly connected to the base plate (25). The upper middle part of the base plate (25) is fixedly connected to the spaced sector block (212). There are six spaced sector blocks (212). The centering clamping block (211) is movably connected between adjacent spaced sector blocks (212). There are six centering clamping blocks (211). The top side of each centering clamping block (211) is fixedly connected to a fixing rod (210). The base plate (25) is fixedly connected to the upper end of the workbench (1). The drive motor (21) is fixedly connected to the lower end of the fixing plate (3).
3. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 2, characterized in that: The displacement device (7) includes an electric push rod one (71) and an electric push rod two (73). The output end of the electric push rod one (71) passes through the workbench (1) and is fixedly connected to a displacement plate (72). The output end of the electric push rod two (73) passes through the displacement plate (72) and is fixedly connected to a connecting plate (74). The front end and rear end of the connecting plate (74) are both fixedly connected to an electric push rod three (75). The output end of the electric push rod three (75) passes through the connecting plate (74) and is fixedly connected to a clamping block (76). The inner wall of the clamping block (76) is fixedly connected to a rubber pad (77). The electric push rod one (71) is fixedly connected to the front left of the workbench (1), and the electric push rod two (73) is fixedly connected to the upper right of the displacement plate (72).
4. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 3, characterized in that: The bottom of the vertical section of the displacement plate (72) is slidably connected in the groove (6), and the connecting plate (74) has a concave structure and the opening direction is downward.
5. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 3, characterized in that: Both clamping blocks (76) are arc-shaped, and the arc-shaped structures of the two clamping blocks (76) are arranged opposite to each other to form a circular clamping space for clamping the pipe fitting.
6. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 2, characterized in that: The six fixed rods (210) are movably connected to the guide grooves (29) respectively.
7. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 2, characterized in that: The spaced sector block (212) and the centering clamping block (211) together form a complete ring structure, and the clamping surface of the centering clamping block (211) is an arc-shaped surface that matches the outer wall of the pipe.
8. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 2, characterized in that: Multiple support rods (24) are evenly distributed along the circumference of the upper fixed ring plate (23) and are vertically fixed to the base plate (25).
9. The high-strength cold-extruded crimping tube processing tooling for easy material cutting according to claim 1, characterized in that: The power supply box (4) is electrically connected to the drive motor (21), electric push rod one (71), electric push rod two (73) and electric push rod three (75) respectively via wires.
