An apparatus for uniformly adding chips in a cookie center layer

Abstract

The utility model provides a device for even adding crisp piece in cookie sandwich layer, including mounting panel, the inside top of mounting panel is equipped with feeding mechanism, the inside middle part of mounting panel is equipped with scattering material mechanism, scattering material mechanism below is equipped with clear material mechanism and collection frame, scattering material mechanism and clear material mechanism between are equipped with the conveyer belt of conveying cookie, the middle part of mounting panel is equipped with shuttle motor, and the inside of mounting panel is equipped with guide rail. The utility model discloses through the shuttle motor and vibrator of scattering material box outside setting, can make the crisp piece even sliding of scattering material box, and the crisp piece of sliding will be guided to fall by the multiple material distribution board of the middle interval distribution of scattering material component, is favorable to improve the evenness of crisp piece spilling, simultaneously, and the scattering material component of installation side plate side surface can dismantle replacement, can adjust the scattering material component of different material distribution board quantity according to cookie size and quantity, and then be favorable to improve the application scope of this device, and the crisp piece addition of more types cookie is applicable.

Description

Technical Field

[0001] This utility model relates to the field of cookie production technology, specifically to a device for uniformly adding crispy chips into the filling layer of cookies. Background Technology

[0002] Sandwich cookies are a delicious dessert made of two biscuits sandwiching a filling. They have a rich texture and are loved by many. During the production of sandwich cookies, crispy chips are added inside the cookies. These chips are usually made of nuts, chocolate, or grains and have a crispy texture. When paired with the soft biscuits and sweet filling, they can bring a rich taste experience. When adding sandwich cookie crisps, the filling layer is usually first coated on the surface of each cookie, and then the crisps are sprinkled on top of the filling layer by manual or machine spreading. When spreading by hand, the material is unevenly spread, and manual operation is prone to secondary breakage, which affects the quality of the finished product. In addition, human contact can easily introduce contamination, making hygiene control difficult. When spreading by machine, the cookies are also prone to breakage during feeding and spreading.

[0003] In summary, there is a need for a device that can evenly distribute fillings and prevent breakage of sandwich cookie crisps. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present invention provides a device for uniformly adding crispy chips into the filling layer of cookies, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An apparatus for uniformly adding crisps to a cookie filling layer includes a mounting plate, a feeding mechanism at the top inner side of the mounting plate, a sprinkling mechanism at the middle inner side of the mounting plate, a cleaning mechanism and a collection frame below the sprinkling mechanism, and a conveyor belt for conveying cookies between the sprinkling mechanism and the cleaning mechanism. The mounting plate has a reciprocating motor in the middle and a guide rail on the inner side. The material spreading mechanism includes a material spreading box, a feeding hopper, a movable plate, a material distributing rod, and a mounting side plate. The material spreading box is located at the end of the reciprocating motor. A vibrator is located on the outside of the material spreading box. A movable plate is located on the bottom surface of the material spreading box. The movable plate engages and slides with the guide rail. The material spreading box is set at an inclination. A feeding hopper is located on the top surface of the material spreading box. A material distributing rod is located on the inner side of the material spreading box. Multiple material distributing rods are staggered. A material spreading assembly is located at the end of the material spreading box.

[0006] Furthermore, the material spreading assembly includes a material spreading plate, an assembly plate, an assembly hanging plate, and a material distributing plate. The material spreading plate is located inside the mounting side plate, and assembly plates are provided at both ends of the material spreading plate. An assembly hanging plate is provided at the top of the assembly plate, and a material distributing plate is provided on the top surface of the material spreading plate. Multiple material distributing plates are provided at intervals.

[0007] Furthermore, the top of the mounting side plate is provided with a mounting block, and the assembly hanging plate has a J-shaped structure, which is engaged and connected with the mounting side plate.

[0008] Furthermore, the feeding mechanism includes a feeding box, a feeding roller, a feeding belt, and a motor. The feeding box has an inner top of a mounting plate, a feeding roller is located inside the feeding box, a motor is located outside the feeding box, a feeding belt is located outside the feeding roller, a discharge port is opened at the bottom of the feeding box, the discharge port is located above the feed hopper, and a feeding port is opened at the top of the feeding box.

[0009] Furthermore, the feeding mechanism also includes a mounting frame, heating rods, and electric fans. The mounting frame is located inside the feeding box, and multiple heating rods are provided inside the mounting frame. A support plate is provided in the middle of the mounting frame, and multiple electric fans are provided inside the support plate.

[0010] Furthermore, the cleaning mechanism includes a cleaning roller, a second motor, and a cleaning brush. The cleaning roller is located inside the mounting plate, the second motor is located outside the mounting plate, and the cleaning brush is located outside the cleaning roller.

[0011] This invention provides a device for uniformly adding crispy chips into the filling layer of cookies. Compared with the prior art, it has the following advantages: The reciprocating motor and vibrator installed on the outside of the feeding box enable the crispy chips inside the feeding box to slide down evenly. The sliding crispy chips are guided down by multiple distributing plates that are spaced apart in the middle of the feeding assembly, which helps to improve the uniformity of the crispy chip distribution. At the same time, the feeding assembly on the side of the mounting plate can be disassembled and replaced. The number of distributing plates can be adjusted according to the size and quantity of cookies, which helps to improve the applicability of the device and make it suitable for adding crispy chips to more types of cookies. By using a heating rod and an electric fan in the feeding mechanism, the crisps can be preheated, reducing their crispness and increasing their toughness. This reduces the chance of breakage during the addition of crisps and improves the efficiency of the device in adding crisps. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 A schematic diagram of the structure of a device according to the present invention for uniformly adding crispy chips into a cookie filling layer is shown; Figure 2 This diagram shows a side view of the overall structure of the present invention. Figure 3 A schematic diagram of the feeding mechanism of this utility model is shown; Figure 4 A schematic diagram of the material spreading mechanism of this utility model is shown; Figure 5 A schematic diagram of the material spreading assembly of this utility model is shown; The diagram shows: 1. Mounting plate; 11. Reciprocating motor; 12. Guide rail; 2. Spreading mechanism; 21. Spreading box; 211. Vibrator; 22. Feed hopper; 23. Movable plate; 24. Dividing rod; 25. Mounting side plate; 251. Mounting block; 26. Spreading plate; 27. Assembly plate; 28. Assembly hanging plate; 29. ​​Dividing plate; 3. Feeding mechanism; 31. Feeding box; 32. Feeding roller; 33. Feeding belt; 34. Motor 1; 35. Mounting frame; 36. Heating rod; 37. Electric fan; 38. Discharge port; 39. Feeding port; 4. Cleaning mechanism; 41. Cleaning roller; 42. Motor 2; 43. Cleaning brush; 5. Collection frame; 6. Conveyor belt. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0015] To address the technical problems in the background art, the following apparatus is provided for uniformly adding crispy chips into the filling layer of cookies: Combination Figures 1-5As shown, this utility model provides a device for uniformly adding crispy chips to the filling layer of cookies. It includes a mounting plate 1, a feeding mechanism 3 for conveying crispy chips at the top inner side of the mounting plate 1, a chip-spreading mechanism 2 for adding crispy chips at the middle inner side of the mounting plate 1, a cleaning mechanism 4 for cleaning crispy chips above a conveyor belt 6 and a collection frame 5 for collecting crispy chips below the chip-spreading mechanism 2, a conveyor belt 6 for conveying cookies between the chip-spreading mechanism 2 and the cleaning mechanism 4, a reciprocating motor 11 in the middle of the mounting plate 1 (which drives the chip-spreading mechanism 2 to move back and forth to assist in uniformly adding crispy chips), a guide rail 12 on the inner side of the mounting plate 1, and a chip-spreading mechanism 2 including a chip-spreading box 21, a feeding hopper 22, a movable plate 23, a distributing rod 24, and a mounting side plate 25. The chip-spreading box 21 is equipped with… At the end of the reciprocating motor 11, a vibrator 211 is provided on the outside of the feeding box 21. The vibrator 211 can make the feeding box 21 vibrate when feeding, ensuring stable and uniform feeding. The bottom surface of the feeding box 21 is provided with a movable plate 23. The movable plate 23 engages and slides with the guide rail 12. The engagement and sliding of the movable plate 23 with the guide rail 12 facilitates the reciprocating movement of the feeding box 21 above the guide rail 12. The feeding box 21 is set at an inclination. The top surface of the feeding box 21 is provided with a feeding hopper 22. The inner side of the feeding box 21 is provided with a distribution rod 24. Multiple distribution rods 24 are staggered. The end of the feeding box 21 is provided with a feeding component. The multiple distribution rods 24 staggered inside the feeding box 21 can disperse the crispy pieces entering the feeding box 21, avoiding the crispy pieces from sliding down and accumulating, resulting in uneven feeding. As an improvement to the above solution, the material dispensing assembly includes a material dispensing plate 26, an assembly plate 27, an assembly hanging plate 28, and a material separating plate 29. The material dispensing plate 26 is located inside the mounting side plate 25. The material dispensing plate 26 has assembly plates 27 at both ends and an assembly hanging plate 28 at the top. The top surface of the material dispensing plate 26 has material separating plates 29. Multiple material separating plates 29 are spaced apart. The multiple material separating plates 29 distributed on the top surface of the material dispensing plate 26 can separate and dispense the biscuits that slide down into the material dispensing box 21 through the interval, so that the material dispensing assembly can dispense the material according to the arrangement of the cookies. As an improvement to the above solution, the top of the mounting side plate 25 is provided with a mounting block 251, and the assembly hanging plate 28 has a J-shaped structure. The assembly hanging plate 28 is engaged with the mounting side plate 25. Through the engagement of the assembly hanging plate 28 with the mounting side plate 25, the material spreading component can be disassembled and assembled from the side of the mounting side plate 25, thereby facilitating the replacement of material spreading components of different specifications.

[0016] When adding crispy chips, the device conveys individual cookie pieces with a sandwich layer to the area below the dispensing mechanism via a conveyor belt, feeding the chips into the feeding mechanism 3. The feeding mechanism 3 then feeds the chips from the feed hopper 22 into the dispensing box 21. Next, the reciprocating motor 11, in conjunction with the vibrator 211, drives the dispensing box 21 to reciprocate, vibrating the chips and causing them to move towards the dispensing assembly. During this process, multiple staggered dispensing rods 24 within the dispensing box 21 disperse the chips, preventing uneven accumulation and ensuring even chip distribution. The crisps slide down evenly, and are guided by multiple distributing plates 29 spaced apart in the middle of the dispensing component. The falling crisps will land evenly on the filling of the cookie surface. In this way, the dispensing can be based on the arrangement of the cookies, which helps to improve the uniformity of the crisps. At the same time, the side dispensing component of the mounting side plate 25 can be disassembled and replaced. The number of dispensing components with different distributing plates 29 can be adjusted according to the size and quantity of cookies, thereby improving the applicability of the device and making it suitable for adding crisps to more types of cookies. Example 2

[0017] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following: To prevent the added flakes from breaking easily, this embodiment provides the following design: The feeding mechanism 3 includes a feeding box 31, a feeding roller 32, a feeding belt 33, and a motor 34. The feeding box 31 is provided with the inner top of the mounting plate 1. The feeding roller 32 is provided inside the feeding box 31. The motor 34 is provided outside the feeding box 31. The motor 34 can provide power for the rotation of the feeding roller. The feeding belt 33 is provided outside the feeding roller 32. The bottom of the feeding box 31 has a discharge port 38, which is located above the feed hopper 22. The top of the feeding box 31 has a feeding port 39. When the feeding roller rotates, the feeding belt 33 can feed the crisps into the feed hopper 22 through the discharge port 38. As an improvement to the above solution, the feeding mechanism 3 also includes a mounting frame 35, heating rods 36, and electric fans 37. The mounting frame 35 is located inside the feeding box 31. Multiple heating rods 36 are provided inside the mounting frame 35. A support plate is provided in the middle of the mounting frame 35. Multiple electric fans 37 are provided inside the support plate. The heating rods 36 can heat the crispy pieces above the feeding belt 33. The electric fans 37 can drive the flow of hot air, making the crispy pieces heat more evenly. Through the cooperation of the heating rods 36 and the electric fans 37, the crispy pieces can be preheated, reducing their crispness and increasing their toughness. This can reduce the breakage of the crispy pieces during addition, which is beneficial to improving the effect of adding crispy pieces by the device.

[0018] To enable the device to recover the dropped chips, this embodiment provides the following technical solution: The cleaning mechanism 4 includes a cleaning roller 41, a second motor 42, and a cleaning brush 43. The cleaning roller 41 is located inside the mounting plate 1, the second motor 42 is located outside the mounting plate 1, and the cleaning brush 43 is located outside the cleaning roller 41. After the cookies above the conveyor belt 6 are added with crispy pieces, the cleaning roller 41 drives the cleaning brush 43 to rotate. At this time, the cleaning brush 43 can brush off the crispy pieces outside the cookie filling layer above the conveyor belt 6, so that the crispy pieces fall into the collection box 5, which is conducive to the recycling of the crispy pieces.

[0019] When adding crispy chips to the device, the chips are fed into the feeding box 31 through the feeding port 39. At this time, the motor 34 drives the feeding roller to rotate, and the feeding belt 33 transports the chips. During this process, the heating rod 36 and the electric fan 37 work together to heat the chips while driving the hot air to flow, so that the chips are heated evenly. After heating, the crispy chips can reduce their brittleness and increase their toughness, thus heating them to a temperature that is not easy to break. In this way, the device can reduce the breakage of chips when adding them and improve the effect of adding chips.

Claims

1. An apparatus for uniformly adding crispy chips into a cookie filling layer, characterized in that: Includes a mounting plate (1), a feeding mechanism (3) is provided on the top inner side of the mounting plate (1), a spreading mechanism (2) is provided in the middle inner side of the mounting plate (1), a cleaning mechanism (4) and a collection frame (5) are provided below the spreading mechanism (2), and a conveyor belt (6) for conveying cookies is provided between the spreading mechanism (2) and the cleaning mechanism (4). The mounting plate (1) is provided with a reciprocating motor (11) in the middle and a guide rail (12) on the inner side of the mounting plate (1). The spreading mechanism (2) includes a spreading box (21), a feeding hopper (22), a movable plate (23), a dividing rod (24) and a mounting side plate (25). The spreading box (21) is located at the end of the reciprocating motor (11). A vibrator (211) is provided on the outside of the spreading box (21). A movable plate (23) is provided on the bottom surface of the spreading box (21). The movable plate (23) engages and slides with the guide rail (12). The spreading box (21) is set at an inclination. A feeding hopper (22) is provided on the top surface of the spreading box (21). A dividing rod (24) is provided on the inner side of the spreading box (21). Multiple dividing rods (24) are staggered. A spreading assembly is provided at the end of the spreading box (21).

2. The apparatus for uniformly adding crispy chips to a cookie filling layer according to claim 1, characterized in that: The material spreading assembly includes a spreading plate (26), an assembly plate (27), an assembly hanging plate (28), and a material distribution plate (29). The spreading plate (26) is located inside the mounting side plate (25). The spreading plate (26) has assembly plates (27) at both ends, an assembly hanging plate (28) at the top of the assembly plate (27), and a material distribution plate (29) on the top surface of the spreading plate (26). Multiple material distribution plates (29) are spaced apart.

3. The apparatus for uniformly adding crispy chips to a cookie filling layer according to claim 2, characterized in that: The top of the mounting side plate (25) is provided with a mounting block (251), and the assembly hanging plate (28) has a J-shaped structure. The assembly hanging plate (28) is engaged and connected with the mounting side plate (25).

4. The apparatus for uniformly adding crispy chips to a cookie filling layer according to claim 1, characterized in that: The feeding mechanism (3) includes a feeding box (31), a feeding roller (32), a feeding belt (33), and a motor (34). The feeding box (31) is provided with the top of the inner side of the mounting plate (1). The feeding roller (32) is provided inside the feeding box (31). The motor (34) is provided outside the feeding box (31). The feeding belt (33) is provided outside the feeding roller (32). The bottom of the feeding box (31) is provided with a discharge port (38), which is located above the feed hopper (22). The top of the feeding box (31) is provided with a feeding port (39).

5. The apparatus for uniformly adding crispy chips to a cookie filling layer according to claim 4, characterized in that: The feeding mechanism (3) also includes a mounting frame (35), heating rods (36) and electric fans (37). The mounting frame (35) is located inside the feeding box (31). Multiple heating rods (36) are provided inside the mounting frame (35). A support plate is provided in the middle of the mounting frame (35), and multiple electric fans (37) are provided inside the support plate.

6. The apparatus for uniformly adding crispy chips to a cookie filling layer according to claim 5, characterized in that: The cleaning mechanism (4) includes a cleaning roller (41), a second motor (42), and a cleaning brush (43). The cleaning roller (41) is located inside the mounting plate (1), the second motor (42) is located outside the mounting plate (1), and the cleaning brush (43) is located outside the cleaning roller (41).

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