A homogenizer sterile water system
The homogenizer sterile water system, composed of multi-stage filtration and heat exchangers, solves the problem of valve core blockage caused by steam impurities flowing in, generates sterile water, and ensures material quality.
Patent Information
- Application Number
- CN202522392415.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-11
AI Technical Summary
In the existing technology, when steam is used to convert sterile water, impurities can easily flow into the homogenizer, causing valve core blockage or affecting material quality.
A homogenizer sterile water system is adopted, which uses a multi-stage filtration and heat exchanger system, including a shut-off valve, a Y-type filter, a pressure gauge, a pressure reducing valve, a steam filter, and a plate heat exchanger, to achieve multiple filtrations and pressure control of steam to generate sterile water.
It effectively filters out large particulate impurities in the steam, prevents valve core blockage, ensures material quality, and meets the sterile water requirements of the homogenizer.
Smart Images
Figure CN224925782U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sterile water generation equipment, specifically a homogenizer sterile water system. Background Technology
[0002] Sterile water for homogenizers is a dedicated water source that meets the sterility standards and is adapted to the operating requirements of homogenizers (equipment used in the food, pharmaceutical, and cosmetic industries for refining and mixing materials). The sterile water generated is mainly used for the plunger sealing of the homogenizer.
[0003] However, in existing steam conversion sterile water systems, impurities in the steam can easily flow into the homogenizer, which can clog the homogenizer valve core or affect the quality of the material. Therefore, we propose a homogenizer sterile water system to solve the above-mentioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a sterile water system for a homogenizer, which solves the problem that impurities in the steam can easily flow into the homogenizer, thereby clogging the homogenizer valve core or affecting the quality of the materials.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a homogenizer sterile water system, including a homogenizer main unit, a water guide pipe connected to the liquid inlet end of the homogenizer main unit, a water outlet pipe connected to the liquid outlet end of the homogenizer main unit, a plate heat exchanger connected to the liquid inlet end of the water guide pipe, a steam filter connected to the liquid inlet end of the plate heat exchanger, and a secondary pressure gauge connected to the liquid inlet end of the steam filter; The inlet of the secondary pressure gauge is connected to a pressure reducing valve, the inlet of the pressure reducing valve is connected to a primary pressure gauge, the inlet of the primary pressure gauge is connected to a Y-type filter, and the inlet of the Y-type filter is connected to a shut-off valve.
[0006] Preferably, the Y-type filter is a 100-mesh filter.
[0007] Preferably, the steam filter is a 10µm filter.
[0008] Preferably, the plate heat exchanger is externally connected to a tap water cooling device.
[0009] Preferably, it also includes a thermometer connected in series with the water pipe, and the thermometer is used to check the temperature of the sterile water after conversion when it is introduced into the homogenizer main unit.
[0010] Preferably, it also includes a water flow regulating valve, which is connected in series with the water outlet pipe and is used to control the flow rate of sterile water from the homogenizer main unit.
[0011] Beneficial effects This invention provides a homogenizer-based sterile water system. Compared with existing technologies, it has the following advantages: This homogenizer's sterile water system, through a shut-off valve, can connect to an external heat source and control the intake air of the heat source. Simultaneously, it delivers hot air to a Y-type filter. The 100-mesh Y-type filter provides initial filtration of the steam heat source, reducing the burden on subsequent equipment. A primary pressure gauge monitors the initial pressure of the flowing steam heat source, and a pressure reducing valve precisely controls the required steam pressure. A secondary pressure gauge displays the pressure required after the pressure reducing valve's control, ensuring the steam pressure demand is met. A 10µm steam filter provides secondary filtration, ensuring the steam is free of large particles and preventing damage to the plates. A tap water-cooled plate heat exchanger converts the steam into sterile water, which is then introduced into the homogenizer, meeting its sterile water requirements. A temperature gauge allows easy monitoring of the temperature of the converted sterile water entering the homogenizer, and a flow regulating valve easily controls the sterile water outlet flow rate of the homogenizer. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model. In the diagram: 1. Shut-off valve; 2. Y-type filter; 3. Primary pressure gauge; 4. Pressure reducing valve; 5. Secondary pressure gauge; 6. Steam filter; 7. Plate heat exchanger; 8. Thermometer; 9. Homogenizer main unit; 10. Water flow regulating valve. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1This utility model provides a technical solution: a homogenizer sterile water system, including a homogenizer main unit 9, a water guide pipe connected to the liquid inlet end of the homogenizer main unit 9, a water outlet pipe connected to the liquid outlet end of the homogenizer main unit 9, a plate heat exchanger 7 connected to the liquid inlet end of the water guide pipe, a steam filter 6 connected to the liquid inlet end of the plate heat exchanger 7, a secondary pressure gauge 5 connected to the liquid inlet end of the steam filter 6; a pressure reducing valve 4 connected to the liquid inlet end of the secondary pressure gauge 5, a primary pressure gauge 3 connected to the liquid inlet end of the pressure reducing valve 4, a Y-type filter 2 connected to the liquid inlet end of the primary pressure gauge 3, a shut-off valve 1 connected to the liquid inlet end of the Y-type filter 2, and an external tap water cooling device connected to the plate heat exchanger 7. The Y-type filter 2 is a 100-mesh filter, and the steam filter 6 is a 10µm filter. The shut-off valve 1 allows for both connection to an external heat source and control of the heat source intake. Simultaneously, it delivers hot air to the Y-type filter 2. The 100-mesh Y-type filter 2 provides initial filtration of the steam heat source, reducing the burden on subsequent equipment. The first-stage pressure gauge 3 monitors the initial pressure of the flowing steam heat source. The pressure reducing valve 4 precisely controls the required steam pressure. The second-stage pressure gauge 5 displays the pressure required after the pressure reducing valve control, ensuring the steam pressure demand is met. The 10µm steam filter 6 provides secondary filtration, ensuring the steam is free of large particles and preventing damage to the plates. The tap water-cooled plate heat exchanger 7 converts the steam into sterile water, which is then fed into the homogenizer 9, meeting the homogenizer 9's requirement for sterile water.
[0015] See Figure 1 It also includes a thermometer 8, which is connected in series with the water pipe. The temperature of the sterile water after conversion can be easily viewed when it is introduced into the homogenizer main unit 9.
[0016] See Figure 1 It also includes a water flow regulating valve 10, which is connected in series to the water outlet pipe. The flow rate of the sterile water outlet of the homogenizer main unit 9 can be easily controlled through the water flow regulating valve 10.
[0017] During operation, the shut-off valve 1 allows for both connection to an external heat source and control of the heat source's air intake. Simultaneously, it delivers hot air to the Y-type filter 2. The 100-mesh Y-type filter 2 provides initial filtration of the steam heat source, reducing the load on subsequent equipment. Next, the first-stage pressure gauge 3 monitors the initial pressure of the flowing steam heat source. Then, the pressure reducing valve 4 precisely controls the required steam pressure. Finally, the second-stage pressure gauge 5 displays the pressure required after the pressure reducing valve's control, thus ensuring the desired steam pressure is met. The steam pressure requirement is met by a 10u steam filter 6, which performs secondary filtration of the steam heat source to ensure that the steam is free of large particulate impurities, thus preventing damage to the plates. The steam is converted into sterile water by a tap water-cooled plate heat exchanger 7, and then introduced into the homogenizer 9, thereby meeting the sterile water requirements of the homogenizer 9. The temperature of the converted sterile water entering the homogenizer 9 can be easily viewed by a temperature gauge 8, and the sterile water outlet flow rate of the homogenizer 9 can be easily controlled by a water flow regulating valve 10.
[0018] In summary, this device effectively produces sterile water, which is then introduced into the plunger seal of the homogenizer, ensuring that the homogenizer remains in a sterile environment during operation.
[0019] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. A homogenizer sterile water system, comprising a homogenizer main unit (9), characterized in that: The inlet end of the homogenizer (9) is connected to a water pipe, the outlet end of the homogenizer (9) is connected to a water outlet pipe, the inlet end of the water pipe is connected to a plate heat exchanger (7), the inlet end of the plate heat exchanger (7) is connected to a steam filter (6), and the inlet end of the steam filter (6) is connected to a secondary pressure gauge (5). The liquid inlet of the secondary pressure gauge (5) is connected to a pressure reducing valve (4), the liquid inlet of the pressure reducing valve (4) is connected to a primary pressure gauge (3), the liquid inlet of the primary pressure gauge (3) is connected to a Y-type filter (2), and the liquid inlet of the Y-type filter (2) is connected to a shut-off valve (1).
2. The homogenizer sterile water system according to claim 1, characterized in that: The Y-type filter (2) is a 100-mesh filter.
3. The homogenizer sterile water system according to claim 1, characterized in that: The steam filter (6) is a 10u filter.
4. The homogenizer sterile water system according to claim 1, characterized in that: The plate heat exchanger (7) is connected to an external tap water cooling device.
5. The homogenizer sterile water system according to claim 1, characterized in that: It also includes a thermometer (8), which is connected in series to the water pipe. The thermometer (8) is used to check the temperature of the sterile water after conversion when it is introduced into the homogenizer host (9).
6. The homogenizer sterile water system according to claim 1, characterized in that: It also includes a water flow regulating valve (10), which is connected in series to the water outlet pipe and is used to control the flow rate of the sterile water outlet of the homogenizer main unit (9).