A reaction kettle feed assembly and a reaction kettle

Abstract

The utility model discloses a kind of reaction kettle feeding assembly and reaction kettle, it is related to reaction kettle equipment technical field, including feed pipe and feed barrel, and feed pipe is arranged at the bottom end of feed barrel;The top of the inside of feed barrel is rotatably connected with rotary cylinder by bearing, the bottom end of rotary cylinder is fixedly connected with the lower tooth piece of equiangular distribution, the side of feed barrel top is fixedly connected with mounting frame, the inside of mounting frame is connected with the rotating shaft of the rotary cylinder by bearing. The utility model drives rotary cylinder and rotating shaft to make opposite direction rotation by driving mechanism, so that it can be through lower tooth piece and upper tooth piece to shear, impact pre-shredding to caked raw material, solve the problem of feed pipe blockage, without manual shutdown cleaning, guarantee production continuity, reduce man-hour cost, and eliminate the security risk in cleaning process, avoid sieve plate blockage by convex strip simultaneously, strengthen screening effect and feeding efficiency, improve the overall operating efficiency of equipment.

Description

Technical Field

[0001] The present utility model relates to the technical field of reaction kettle equipment, and specifically relates to a reaction kettle feeding assembly and a reaction kettle. Background Art

[0002] A reaction kettle is a core pressure-bearing stirring reaction equipment in the fields of chemical industry, medicine, food and the like. It generally comprises a kettle body, a feed inlet and a discharge inlet. A stirring assembly, a heating assembly and the like are further arranged inside the kettle body, which can complete process reactions such as mixing, dissolving, polymerization and esterification under set temperature, pressure and stirring rate. Its material can be selected from stainless steel, titanium alloy or enamel according to the characteristics of the medium, has the characteristics of corrosion resistance, high temperature and high pressure resistance, can ensure the uniformity and yield of products by precisely regulating reaction parameters, and is widely applied in large-scale production scenarios such as synthesis of fine chemical intermediates and preparation of pharmaceutical raw materials.

[0003] At present, when the existing reaction kettles are in use, most of the raw materials are directly put into the kettle body through the feed inlet. When the raw materials are affected with moisture and agglomerate or have uneven particle sizes, the blocky materials are easy to get stuck at the feed inlet, resulting in feeding interruption. At this time, manual cleaning is required, which not only affects the production continuity, but also requires shutdown and pressure relief, significantly increasing the working hour cost. In addition, frequent cleaning is easy to reduce the operation efficiency of the equipment and has potential safety hazards. Contents of the Utility Model

[0004] The purpose of the present utility model is to provide a reaction kettle feeding assembly and a reaction kettle, so as to solve the technical problems proposed in the above background art.

[0005] To achieve the above purpose, the present utility model provides the following technical solution: a reaction kettle feeding assembly, comprising a feeding pipe and a feeding barrel, and the feeding pipe is arranged at the bottom end of the feeding barrel; The top end of the inner side of the feeding barrel is rotatably connected with a rotating cylinder through a bearing, the bottom end of the rotating cylinder is fixedly connected with lower tooth pieces distributed at equal angles, one side of the top end of the feeding barrel is fixedly connected with a mounting frame, the inner side of the mounting frame is connected with a rotating shaft penetrating through the rotating cylinder through a bearing, the bottom end of the rotating shaft is fixedly connected with an upper tooth piece, the lower tooth piece is matched with the upper tooth piece to solve the blockage problem of the feeding pipe, the bottom end of the upper tooth piece is fixedly connected with convex strips for improving the screening efficiency, the bottom end of the inner side of the feeding barrel is provided with a sieve plate for ensuring the feeding uniformity, and the top end of the feeding barrel is provided with a driving mechanism so as to drive the rotating cylinder and the rotating shaft to rotate in opposite directions.

[0006] Preferably, the lower tooth piece comprises a first diamond-shaped cross bar fixedly connected with the rotating cylinder and a lower tooth frame fixedly connected to the bottom end of the first diamond-shaped cross bar, and the lower tooth frame is configured in a "double-T" shape structure.

[0007] Preferably, the upper tooth member includes a diamond-shaped cross bar II fixedly connected to the rotating shaft and an upper tooth holder fixedly connected to the bottom end of the diamond-shaped cross bar II, and the upper tooth holder is configured in a "dry"-shaped structure.

[0008] Preferably, the driving mechanism includes a support shaft connected to the feeding barrel through a bearing and a driven gear sleeved on the surface of the rotating cylinder.

[0009] Preferably, a driving gear meshed with the driven gear is sleeved on the surface of the support shaft, and the driving gear cooperates with the driven gear to make the rotating cylinder rotate in the opposite direction to the support shaft.

[0010] Preferably, a pulley set is arranged between the support shaft and the rotating shaft, and the pulley set is used to make the rotating shaft rotate in the same direction as the support shaft, a servo motor connected with the support shaft through a coupling is installed on the other side of the top end of the feeding barrel, and the servo motor is used to drive the support shaft to rotate.

[0011] A reaction kettle comprises a kettle body; a mounting frame is fixedly connected to one side of the top end of the kettle body, the feeding barrel is mounted on the inner side of the mounting frame, a stirring assembly is arranged inside the kettle body, and one end of the feeding pipe far away from the feeding barrel is in conduction with the kettle body.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: According to the feeding assembly for the reaction kettle, the driving mechanism drives the rotating cylinder and the rotating shaft to rotate in opposite directions, so that caked raw materials can be subjected to shearing and impact type pre-crushing through the lower tooth member and the upper tooth member, the problem of feeding pipe blockage is solved, manual shutdown cleaning is not needed, production continuity is guaranteed, labor hour cost is reduced, potential safety hazards in the cleaning process are eliminated, meanwhile, the sieve plate is prevented from being blocked through the convex strips, the sieving effect and the feeding efficiency are enhanced, and the overall operation efficiency of equipment is improved. Brief Description of the Drawings

[0013] Figure 1 is a schematic perspective view of the utility model; Figure 2 is a schematic perspective sectional view of the feeding barrel of the utility model; Figure 3 is a schematic exploded perspective view of the utility model; Figure 4 is a schematic front sectional view of the feeding barrel of the utility model.

[0014] In the figures: 1. Kettle body; 101. Stirring assembly; 2. Feeding pipe; 3. Feeding barrel; 4. Driving mechanism; 401. Servo motor; 402. Pulley set; 403. Driving gear; 404. Driven gear; 405. Support shaft; 5. Mounting frame; 6. Mounting frame; 7. Sieve plate; 8. Rotating cylinder; 801. Lower tooth member; 9. Rotating shaft; 901. Upper tooth member; 10. Convex strip. Detailed Description of the Embodiments

[0015] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are merely part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0016] Referring to Figures 1-4 , the present utility model provides a technical solution: a reactor feeding assembly, comprising a feeding pipe 2 and a feeding barrel 3, wherein the feeding pipe 2 is arranged at the bottom end of the feeding barrel 3; The top end of the inner side of the feeding barrel 3 is rotatably connected with a rotating cylinder 8 through a bearing, the bottom end of the rotating cylinder 8 is fixedly connected with lower tooth members 801 distributed at equal angles, one side of the top end of the feeding barrel 3 is fixedly connected with a mounting frame 6, the inner side of the mounting frame 6 is connected with a rotating shaft 9 penetrating through the rotating cylinder 8 through a bearing, the bottom end of the rotating shaft 9 is fixedly connected with an upper tooth member 901, and the lower tooth members 801 cooperate with the upper tooth member 901 to perform shearing and impact type pre-crushing on caked raw materials, so as to solve the problem of blockage of the feeding pipe 2.

[0017] Specifically, the caked raw materials entering the feeding barrel 3 are subjected to shearing and impact type pre-crushing through the lower tooth members 801 and the upper tooth member 901, so that large pieces of raw materials are crushed to a qualified particle size, so as to prevent the caked raw materials from blocking the feeding pipe 2 and improve the subsequent mixing efficiency.

[0018] In Figures 2-4 : each lower tooth member 801 comprises a first diamond-shaped cross bar fixedly connected with the rotating cylinder 8 and a lower tooth frame fixedly connected to the bottom end of the first diamond-shaped cross bar, the lower tooth frame is configured in a "shi"-shaped structure, the upper tooth member 901 comprises a second diamond-shaped cross bar fixedly connected with the rotating shaft 9 and an upper tooth frame fixedly connected to the bottom end of the second diamond-shaped cross bar, the upper tooth frame is configured in a "gan"-shaped structure, the upper tooth frame and the lower tooth frame are arranged in a staggered manner, and both the upper tooth frame and the lower tooth frame are formed by combining a plurality of mutually perpendicular diamond-shaped rods.

[0019] Specifically, the diamond-shaped edges can form "shearing blades", which can increase the shearing and impact force when contacting with the materials. Cooperating with the staggered upper tooth frame and lower tooth frame, the caked raw materials can be crushed more easily, and the probability of raw materials adhering to the surface of the rods is reduced. Moreover, the side edges of the diamond shape are inclined, which can guide the flow of raw materials between the upper tooth frame and the lower tooth frame, avoid the accumulation of raw materials at the upper tooth frame and the lower tooth frame, and ensure the smoothness of the crushing process.

[0020] Specifically, the multi-rod combined structure of the "shi" and "gan" shapes can form multi-point contact with the raw materials during rotation, cooperate with the movement track of reverse rotation to cover more raw material areas, and improve the uniformity of pre-crushing.

[0021] exist Figures 2-4 In the middle: The bottom end of the upper toothed part 901 is fixedly connected with a protrusion 10. The protrusion 10 is used to prevent the raw material from clogging the mesh of the screen plate 7, so as to improve the screening efficiency.

[0022] Specifically, when the upper toothed part 901 rotates, the convex strip 10 rotates synchronously so as to move the raw material through the convex strip 10, prevent the screen plate 7 from clogging, and thus improve the screening effect and efficiency.

[0023] exist Figure 2 and Figure 4 In the middle: A screen plate 7 is installed at the bottom of the inner side of the feed hopper 3. The screen plate 7 is used to ensure the uniformity of feeding.

[0024] Specifically, the pre-crushed raw materials are screened through the sieve plate 7, allowing only materials that meet the particle size requirements to pass through, thus ensuring uniform feeding.

[0025] exist Figures 1-4 In the middle: The top of the feed hopper 3 is provided with a drive mechanism 4. The drive mechanism 4 is used to drive the rotating cylinder 8 to rotate in the opposite direction to the rotating shaft 9. The drive mechanism 4 includes a support shaft 405 connected to the feed hopper 3 through a bearing and a driven gear 404 sleeved on the surface of the rotating cylinder 8. The surface of the support shaft 405 is sleeved with a drive gear 403 that meshes with the driven gear 404. The drive gear 403 and the driven gear 404 cooperate to make the rotating cylinder 8 rotate in the opposite direction to the support shaft 405.

[0026] Specifically, when the servo motor 401 is working, the output end of the servo motor 401 drives the support shaft 405 and the drive gear 403 to rotate. Since the driven gear 404 is meshed with the drive gear 403, the driven gear 404 and the rotating cylinder 8 rotate in the opposite direction to the rotation of the support shaft 405. The rotation of the rotating cylinder 8 drives the lower gear 801 to rotate synchronously.

[0027] exist Figures 2-4 In the middle: A pulley set 402 is provided between the support shaft 405 and the rotating shaft 9. The pulley set 402 is used to make the rotating shaft 9 rotate in the same direction as the support shaft 405. A servo motor 401 connected to the support shaft 405 via a coupling is installed on the other side of the top of the feed barrel 3. The servo motor 401 is used to drive the support shaft 405 to rotate.

[0028] Specifically, since the rotating shaft 9 and the support shaft 405 are linked by the pulley group 402, the rotating shaft 9 rotates in the same direction as the support shaft 405, and the rotation of the rotating shaft 9 drives the upper gear 901 to rotate synchronously.

[0029] Specifically, the lower toothed part 801 and the upper toothed part 901 shear and impact pre-crush the agglomerated raw material entering the feed barrel 3, breaking the large pieces of raw material into qualified particle size, so as to prevent the agglomerated raw material from clogging the feed pipe 2 and improve the subsequent mixing efficiency. This method can solve the problem of clogging of the feed pipe 2, eliminate the need for manual shutdown for cleaning, ensure production continuity, reduce labor costs, and eliminate safety hazards during the cleaning process.

[0030] Please see Figure 1 , Figure 2 and Figure 4 A reaction vessel includes a vessel body 1, with a mounting frame 5 fixedly connected to one side of the top of the vessel body 1. The mounting frame 5 is used to stably support a feed tank 3, which is installed inside the mounting frame 5. A stirring assembly 101 is provided inside the vessel body 1, and the end of the feed pipe 2 away from the feed tank 3 is connected to the vessel body 1.

[0031] Specifically, the vessel body 1 is used to contain raw materials and provide a closed space for the reaction, and can withstand the temperature, pressure and other conditions required for the reaction. The feed pipe 2 is a channel connecting the feed tank 3 and the vessel body 1, used to transport the screened and crushed raw materials into the vessel body 1.

[0032] The servo motor 401 is started, and the output end of the servo motor 401 drives the support shaft 405 to rotate. At the same time, the support shaft 405 drives the drive gear 403 to rotate synchronously. Through the meshing of the driven gear 404 and the drive gear 403, the driven gear 404 drives the rotating cylinder 8 to rotate in the opposite direction to the support shaft 405. At the same time, the support shaft 405 is linked to the rotating shaft 9 through the pulley group 402, so that the rotating shaft 9 rotates in the same direction as the support shaft 405. When the rotating cylinder 8 rotates, it drives the lower gear 801 to rotate. When the rotating shaft 9 rotates, it drives the upper gear 901 to rotate. The upper and lower gears are staggered to shear and impact the agglomerated raw material entering the feed barrel 3 to pre-crush it, breaking the large raw material into qualified particle size. The synchronously moving convex strip 10 continuously contacts and moves the surface of the screen plate 7 to prevent the screen plate 7 from clogging. The crushed qualified raw material falls into the feed pipe 2 through the screen plate 7 so that it can be sent into the kettle body 1 through the feed pipe 2. The raw material entering the kettle body 1 is stirred and mixed by the stirring component 101. Electrical equipment (including but not limited to motors, electric actuators, etc.) is safely powered by an external power source or a battery and controlled by a control box, control panel, or controller. Any content not described in detail in this document is prior art known to those skilled in the art.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A feed assembly for a reaction vessel, comprising a feed pipe (2) and a feed barrel (3), wherein the feed pipe (2) is arranged at the bottom end of the feed barrel (3); the feed assembly is characterized in that: The top end of the inner side of the feed barrel (3) is rotatably connected with a rotating cylinder (8) through a bearing, the bottom end of the rotating cylinder (8) is fixedly connected with lower tooth members (801) distributed at equal angles, one side of the top end of the feed barrel (3) is fixedly connected with a mounting frame (6), the inner side of the mounting frame (6) is connected with a rotating shaft (9) penetrating through the rotating cylinder (8) through a bearing, the bottom end of the rotating shaft (9) is fixedly connected with an upper tooth member (901), the lower tooth members (801) cooperate with the upper tooth member (901) to solve the blockage problem of the feed pipe (2), the bottom end of the upper tooth member (901) is fixedly connected with protruding strips (10) for improving screening efficiency, the bottom end of the inner side of the feed barrel (3) is provided with a sieve plate (7) for ensuring feeding uniformity, and the top end of the feed barrel (3) is provided with a driving mechanism (4) so as to drive the rotating cylinder (8) and the rotating shaft (9) to rotate in opposite directions.

2. The reactor feeding assembly according to claim 1, characterized in that: The lower tooth member (801) comprises a first diamond-shaped cross bar fixedly connected with the rotating cylinder (8) and a lower tooth frame fixedly connected to the bottom end of the first diamond-shaped cross bar, and the lower tooth frame is configured in a "shi" (horizontal two-stroke) shape.

3. The reactor feeding assembly according to claim 1, characterized in that: The upper tooth member (901) comprises a second diamond-shaped cross bar fixedly connected with the rotating shaft (9) and an upper tooth frame fixedly connected to the bottom end of the second diamond-shaped cross bar, and the upper tooth frame is configured in a "gan" (horizontal three-stroke) shape.

4. The reactor feeding assembly according to claim 1, characterized in that: The driving mechanism (4) comprises a support shaft (405) connected with the feed barrel (3) through a bearing, and a driven gear (404) sleeved on the surface of the rotating cylinder (8).

5. A reactor feeding assembly according to claim 4, characterized in that: A driving gear (403) meshed and connected with the driven gear (404) is sleeved on the surface of the support shaft (405), and the driving gear (403) cooperates with the driven gear (404) to make the rotating cylinder (8) rotate in the direction opposite to that of the support shaft (405).

6. A reactor feeding assembly according to claim 5, characterized in that: A pulley set (402) is arranged between the support shaft (405) and the rotating shaft (9), the pulley set (402) is used for making the rotating shaft (9) rotate in the same direction as the support shaft (405), the other side of the top end of the feed barrel (3) is provided with a servo motor (401) connected with the support shaft (405) through a coupling, and the servo motor (401) is used for driving the support shaft (405) to rotate.

7. A reaction vessel, employing the reaction vessel feeding assembly according to any one of claims 1-6, comprising a vessel body (1); characterized in that: One side of the top end of the vessel body (1) is fixedly connected with a mounting bracket (5), the feed barrel (3) is mounted on the inner side of the mounting bracket (5), a stirring assembly (101) is arranged inside the vessel body (1), and the end of the feed pipe (2) away from the feed barrel (3) is in communication with the vessel body (1).

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