A constant temperature stirring reaction device for spice processing

Abstract

The utility model discloses a kind of spice processing constant-temperature stirring type reaction devices, it is related to spice processing technical field.The utility model includes heat preservation tank, reaction tank is fixedly installed in heat preservation tank inner wall, hot water cavity is opened in the heat preservation tank inner chamber and located the reaction tank periphery, stirring mechanism is installed in the reaction tank inner chamber, the hot water cavity right upper side is obliquely communicated with water inlet pipe, the hot water cavity left lower side is communicated with water outlet pipe, another end of the water inlet pipe is communicated with water pump.The utility model passes through water temperature sensor real-time monitoring the water temperature data in heating mechanism inside, and temperature signal collected is transmitted to main control immediately, and main control controls the heating component of heating mechanism, realizes the dynamic adjustment to internal water temperature, ensure that water temperature is always stable in set range, then water pump is transported hot water to hot water cavity by water inlet pipe, hot water heats reaction tank, and then provides reliable constant-temperature guarantee for spice reaction in reaction tank.

Description

Technical Field

[0001] This utility model belongs to the field of fragrance processing technology, and specifically relates to a constant temperature stirring reaction device for fragrance processing. Background Technology

[0002] In the processing and production of liquid flavorings, the reaction vessel is the core equipment for realizing raw material mixing, chemical reaction, and flavor substance transformation. Its operating performance directly affects the aroma purity, component stability, and production efficiency of the flavoring product. Currently, existing reaction devices for liquid flavoring processing generally focus on stirring as the core design feature. A motor drives the stirring blades to rotate inside the vessel, allowing various liquid raw materials to fully contact and mix, thereby promoting the reaction.

[0003] However, the chemical reactions of liquid flavorings are highly sensitive to temperature conditions. Excessive temperature fluctuations can lead to an imbalance in the reaction rate and an increase in byproducts, which not only reduces the yield of the target flavoring substances but also causes quality problems such as darkening of the flavoring color and the generation of off-flavors. At the same time, unstable temperatures can also lead to significant differences in product quality between batches, making it difficult to meet the stringent requirements of the flavoring industry for product consistency.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a constant temperature stirring reaction device for fragrance processing to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a constant temperature stirring reaction device for spice processing, comprising an insulated tank, a reaction tank fixedly installed on the inner wall of the insulated tank, a hot water chamber opened in the inner cavity of the insulated tank and located outside the reaction tank, a stirring mechanism installed in the inner cavity of the reaction tank, an inlet pipe obliquely connected to the upper right of the hot water chamber, an outlet pipe connected to the lower left of the hot water chamber, a water pump connected to the other end of the inlet pipe, a heating mechanism connected to the inlet end of the water pump, a water temperature sensor installed in the heating mechanism, and the heating mechanism connected to the outlet pipe; The heating mechanism is also equipped with a main controller on the left end, and a stirring component is rotatably installed on the top wall of the hot water chamber. The top of the reaction tank is also connected to a feed pipe.

[0007] Furthermore, several support legs are fixedly installed at the bottom of the insulated tank, and an insulation plate is installed inside the insulated tank and around the hot water cavity.

[0008] Furthermore, the stirring mechanism includes a drive motor, which is fixedly installed on the top of the reaction vessel. An output shaft is fixedly installed at the output end of the drive motor, which extends into the inner cavity of the reaction vessel, and a stirring shaft is fixedly installed at one end extending into the inner cavity of the reaction vessel.

[0009] Furthermore, a number of turntables are fixedly installed on the outer wall of the stirring shaft, and a number of inclined plates are fixedly installed on each turntable.

[0010] Furthermore, the heating mechanism includes a heating box, which is fixedly installed on the outer wall of the insulation tank, and the water pump is installed on the top of the heating box, with the water inlet of the water pump connected to the heating box.

[0011] Furthermore, one end of the heating box is connected to the water outlet pipe, the water temperature sensor and the main controller are installed on the left end of the heating box, and several heating rods are installed from top to bottom in the inner cavity on the right side of the heating box.

[0012] Furthermore, the agitation assembly includes two connecting plates, and a plurality of agitation plates are fixedly installed between the two connecting plates, with any one of the connecting plates rotatably installed on the top wall of the hot water chamber.

[0013] This utility model has the following beneficial effects: This invention uses a water temperature sensor to monitor the water temperature inside the heating mechanism in real time and transmits the collected temperature signal to the main controller. The main controller then controls the heating components of the heating mechanism to achieve dynamic adjustment of the internal water temperature, ensuring that the water temperature remains stable within the set range. The water pump then delivers hot water to the hot water chamber through the inlet pipe, which heats the reaction tank, thereby providing a continuous and reliable constant temperature guarantee for the spice reaction inside the reaction tank.

[0014] During the process of delivering hot water to the hot water chamber through the inlet pipe, the water flow continuously impacts the stirring component in the hot water chamber. The stirring component rotates inside the hot water chamber, agitating the hot water. On the one hand, this ensures that the temperature in all areas of the hot water chamber remains consistent, ensuring uniform heating of the outer wall of the reaction vessel and preventing problems such as reaction imbalance and increased by-products caused by local temperature differences in the fragrance inside the reaction vessel. On the other hand, it allows heat to be conducted more quickly through the outer wall of the reaction vessel to the reaction system inside the reaction vessel, increasing the heating rate of the hot water to the reaction vessel.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the back of the present invention; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 This is a partial cross-sectional view of the reaction vessel of this utility model; Figure 5 This is an exploded view of the reaction vessel of this utility model; Figure 6 This is a partial cross-sectional view of the heating box of this utility model; Figure 7 This is an overall structural diagram of the stirring component of this utility model; Figure 8 This is a structural diagram of the stirring mechanism of this utility model; Figure 9 for Figure 3 Enlarged view of point A in the middle.

[0018] The attached diagram lists the components represented by each number as follows: 1. Insulated tank; 101. Hot water chamber; 102. Support leg; 103. Insulation plate; 2. Reaction tank; 3. Stirring mechanism; 301. Drive motor; 302. Output shaft; 303. Stirring shaft; 304. Turntable; 305. Inclined plate; 4. Water inlet pipe; 5. Water outlet pipe; 6. Water pump; 7. Heating mechanism; 701. Heating box; 702. Heating rod; 8. Water temperature sensor; 9. Main controller; 10. Stirring assembly; 1001. Connecting plate; 1002. Stirring plate; 11. Feed pipe. Detailed Implementation

[0019] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0020] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0021] Please see Figures 1-9 As shown, this utility model is a constant temperature stirring reaction device for spice processing, including a heat preservation tank 1, a reaction tank 2 fixedly installed on the inner wall of the heat preservation tank 1, a hot water chamber 101 opened in the inner cavity of the heat preservation tank 1 and located on the periphery of the reaction tank 2, a stirring mechanism 3 installed in the inner cavity of the reaction tank 2, an inlet pipe 4 obliquely connected to the upper right of the hot water chamber 101, an outlet pipe 5 connected to the lower left of the hot water chamber 101, a water pump 6 connected to the other end of the inlet pipe 4, a heating mechanism 7 connected to the inlet end of the water pump 6, a water temperature sensor 8 installed in the heating mechanism 7, and the heating mechanism 7 connected to the outlet pipe 5; The heating mechanism 7 is also equipped with a main control unit 9 at its left end, and the hot water chamber 101 is rotatably equipped with a stirring component 10 on its top wall. The top of the reaction tank 2 is also connected to a feed pipe 11.

[0022] Working principle: The fragrances to be reacted are poured into the reaction tank 2 through the feed pipe 11. Then, the operator operates the main control 9 according to the temperature required for the fragrance reaction. The main control 9 controls the heating mechanism 7 to heat the water inside. At the same time, the main control 9 also controls the water pump 6 to start, drawing the heated water from the inner cavity of the heating mechanism 7 into the water pump 6. After being pressurized by the water pump 6, it is transported to the hot water chamber 101 through the water inlet pipe 4. It should be noted that before heating, the water outlet pipe 5, heating mechanism 7, water pump 6, water inlet pipe 4, and hot water chamber 101 are all filled with water. The process of transporting hot water to the hot water chamber 101 through the water inlet pipe 4 is as follows. In the process, the water output from the inlet pipe 4, which is inclined at an angle to the hot water chamber 101, continuously impacts the stirring component 10 in the hot water chamber 101, causing the stirring component 10 to rotate within the hot water chamber 101. This stirring component 10 agitates the hot water in the hot water chamber 101, ensuring that the temperature of each area within the hot water chamber 101 remains consistent, thus ensuring uniform heating of the outer wall of the reaction vessel 2 and preventing the reaction imbalance and increased byproducts caused by local temperature differences in the fragrance within the reaction vessel 2. On the other hand, it allows heat to be conducted more quickly through the outer wall of the reaction vessel 2 to the reaction system within the reaction vessel 2, increasing the heating rate of the hot water on the reaction vessel 2. The hot water then heats the reaction vessel 2. After the reaction tank 2 is heated, the hot water with residual heat is discharged through the outlet pipe 5 connected to the lower left and then enters the heating mechanism 7 to recycle the hot water with residual heat, thus avoiding waste of resources. Then, the heating components in the heating mechanism 7 heat the hot water with residual heat, and finally, the water pump 6 delivers it to the hot water chamber 101 through the inlet pipe 4 to heat the reaction tank 2. The water temperature sensor 8 configured in the heating mechanism 7 monitors the water temperature data inside the heating mechanism 7 in real time and transmits the collected temperature signal to the main control 9 in real time. After receiving the signal, the main control 9 compares and analyzes the preset constant temperature target value with the actual monitored temperature, and then adjusts the heating components of the heating mechanism 7 to achieve dynamic adjustment of the internal water temperature, ensuring that the water temperature is always stable within the set range, thus providing a continuous and reliable constant temperature guarantee for the fragrance reaction in the reaction tank 2. During the fragrance reaction, the main controller 9 controls the stirring mechanism 3 to rotate. The stirring mechanism 3 stirs the fragrance in the reaction tank 2, increasing the number of collisions between the fragrances, thereby accelerating the reaction rate between the fragrances.

[0023] In one embodiment, for the above-mentioned heat preservation tank 1, a plurality of support legs 102 are fixedly installed at the bottom of the heat preservation tank 1, and a heat preservation plate 103 is installed inside the heat preservation tank 1 and around the hot water chamber 101.

[0024] Several support legs 102 can support the heat preservation tank 1 to ensure the stability of the heat preservation tank 1. The heat preservation plate 103 is made of polyurethane foam insulation material, which has an extremely low thermal conductivity coefficient and excellent heat insulation performance. It can form a heat insulation barrier between the hot water chamber 101 and the external environment, effectively preventing the heat of the hot water in the hot water chamber 101 from diffusing and losing to the external environment, and maximizing the temperature stability of the hot water.

[0025] In one embodiment, the stirring mechanism 3 includes a drive motor 301, which is fixedly installed on the top of the reaction vessel 2. An output shaft 302 is fixedly installed at the output end of the drive motor 301. The output shaft 302 extends into the inner cavity of the reaction vessel 2, and a stirring shaft 303 is fixedly installed at one end extending into the inner cavity of the reaction vessel 2.

[0026] A plurality of turntables 304 are fixedly installed on the outer wall of the stirring shaft 303, and a plurality of inclined plates 305 are fixedly installed on each turntable 304.

[0027] The main controller 9 controls the start of the drive motor 301. The output end of the drive motor 301 drives the output shaft 302 to rotate. Then, the output shaft 302 transmits power to the inner cavity of the reaction vessel 2. The output shaft 302 then drives the stirring shaft 303 to rotate. The stirring shaft 303 drives several turntables 304 to rotate synchronously. The turntables 304 drive several inclined plates 305 on their respective turntables to rotate. The rotating turntables 304 and the inclined plates 305 stir the fragrance in the reaction vessel 2, increasing the number of reaction collisions between the fragrances, thereby accelerating the reaction rate between the fragrances.

[0028] In one embodiment, the heating mechanism 7 includes a heating box 701, which is fixedly installed on the outer wall of the heat preservation tank 1. The water pump 6 is installed on the top of the heating box 701, and the water inlet of the water pump 6 is connected to the heating box 701.

[0029] One end of the heating box 701 is connected to the water outlet pipe 5. The water temperature sensor 8 and the main controller 9 are installed on the left end of the heating box 701. Several heating rods 702 are installed from top to bottom in the inner cavity on the right side of the heating box 701.

[0030] The heating chamber 701 supports the water pump 6 and the main control unit 9. The hot water with residual heat in the hot water chamber 101 enters the heating chamber 701 through the water outlet pipe 5. Then, several heating rods 702 in the heating chamber 701 heat the water in the heating chamber 701. The heated hot water is pumped away by the water pump 6 and then transported back to the hot water chamber 101 through the water inlet pipe 4 to heat the reaction vessel 2. In addition, the detection end of the water temperature sensor 8 is located in the inner cavity of the heating chamber 701.

[0031] In one embodiment, the agitation assembly 10 includes two connecting plates 1001, and a plurality of agitation plates 1002 are fixedly installed between the two connecting plates 1001. Any one of the connecting plates 1001 is rotatably installed on the top wall of the hot water chamber 101.

[0032] The water inlet pipe 4 is set at an angle inclined to the inner wall of the hot water chamber 101. The hot water flow output from it continuously acts on several agitator plates 1002 inside the hot water chamber 101. The impact force of the water flow continuously drives the agitator plates 1002 to rotate. The rotating agitator plates 1002 agitate the hot water in the hot water chamber 101, which not only keeps the temperature of each area in the hot water chamber 101 consistent and ensures that the outer wall of the reaction tank 2 is heated evenly, but also allows the heat to be transferred more quickly through the outer wall of the reaction tank 2 to the reaction system inside the reaction tank 2, thereby increasing the heating rate of the hot water to the reaction tank 2. In addition, the agitator plates 1002 drive two connecting plates 1001 to rotate together. The connecting plates 1001 connected to the hot water chamber 101 are rotatably installed on the top wall of the hot water chamber 101, which provides rotational support for the entire agitator assembly 10.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A constant-temperature stirring reaction apparatus for spice processing, comprising a heat-insulating tank (1), characterized in that: The inner wall of the heat preservation tank (1) is fixedly installed with a reaction tank (2). A hot water chamber (101) is opened in the inner cavity of the heat preservation tank (1) and located on the periphery of the reaction tank (2). A stirring mechanism (3) is installed in the inner cavity of the reaction tank (2). A water inlet pipe (4) is inclinedly connected to the upper right of the hot water chamber (101). A water outlet pipe (5) is connected to the lower left of the hot water chamber (101). A water pump (6) is connected to the other end of the water inlet pipe (4). A heating mechanism (7) is connected to the water inlet end of the water pump (6). A water temperature sensor (8) is installed inside the heating mechanism (7). The heating mechanism (7) is connected to the water outlet pipe (5). The heating mechanism (7) is also equipped with a main control (9) on the left end, and the hot water chamber (101) is rotatably equipped with a stirring component (10) on the top wall. The top of the reaction tank (2) is also connected to a feed pipe (11).

2. The constant-temperature stirring reaction apparatus for fragrance processing according to claim 1, characterized in that, The bottom of the insulated tank (1) is fixedly equipped with several support legs (102), and an insulation plate (103) is installed inside the insulated tank (1) and around the hot water chamber (101).

3. The constant-temperature stirring reaction apparatus for fragrance processing according to claim 1, characterized in that, The stirring mechanism (3) includes a drive motor (301), which is fixedly installed on the top of the reaction tank (2). An output shaft (302) is fixedly installed at the output end of the drive motor (301). The output shaft (302) extends into the inner cavity of the reaction tank (2), and a stirring shaft (303) is fixedly installed at one end extending into the inner cavity of the reaction tank (2).

4. The constant-temperature stirring reaction apparatus for spice processing according to claim 3, characterized in that, A plurality of turntables (304) are fixedly installed on the outer wall of the stirring shaft (303), and a plurality of inclined plates (305) are fixedly installed on each of the turntables (304).

5. The constant-temperature stirring reaction apparatus for fragrance processing according to claim 1, characterized in that, The heating mechanism (7) includes a heating box (701), which is fixedly installed on the outer wall of the heat preservation tank (1). The water pump (6) is installed on the top of the heating box (701), and the water inlet of the water pump (6) is connected to the heating box (701).

6. The constant-temperature stirring reaction apparatus for fragrance processing according to claim 5, characterized in that, One end of the heating box (701) is connected to the water outlet pipe (5). The water temperature sensor (8) and the main controller (9) are installed on the left side of the heating box (701). Several heating rods (702) are installed from top to bottom in the inner cavity on the right side of the heating box (701).

7. The constant-temperature stirring reaction apparatus for fragrance processing according to claim 1, characterized in that, The stirring assembly (10) includes two connecting plates (1001), and a plurality of stirring plates (1002) are fixedly installed between the two connecting plates (1001). Any one of the connecting plates (1001) is rotatably installed on the top wall of the hot water chamber (101).

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