A manganese slag sorting device

Abstract

The utility model relates to the technical field of manganese residue sorting, specifically a manganese residue sorting device, including sorting frame, pretreatment box, the upper surface of pretreatment box is provided with magnetic attraction mechanism, one side of magnetic attraction mechanism is provided with scraper mechanism, magnetic attraction mechanism includes: connecting frame, the surface fixed connection of connecting frame is in sorting frame, mounting plate, mounting plate fixed connection is in one end of connecting frame, the surface fixed mounting of mounting plate has a plurality of first motor, magnetic attraction cylinder, magnetic attraction cylinder fixed connection is in the output of first motor, the inside of magnetic attraction cylinder is provided with installation groove, the inner wall fixed mounting of installation groove has strong magnet. Pretreatment mechanism breaks manganese residue even, cooperation rotating magnetic attraction cylinder and strong magnet, magnetic impurity adsorption is sufficient, high -frequency vibration sorting net precision grading, manganese element recovery rate is greatly promoted, scraper mechanism automatic cleaning impurity, avoid the inefficiency and secondary pollution of artificial operation, realize continuous operation.

Description

Technical Field

[0001] This utility model relates to the field of manganese slag sorting technology, specifically a manganese slag sorting device. Background Technology

[0002] In the manganese smelting industry, manganese slag is a major solid waste. It still contains recyclable manganese and magnetic impurities, requiring sorting devices for resource recovery and impurity removal. Current mainstream manganese slag sorting technologies typically involve a pre-treatment box on a sorting rack to crush the slag, followed by a screening mechanism for particle size classification. Some devices also incorporate magnetic structures to separate magnetic impurities from the slag.

[0003] Existing manganese slag sorting devices have obvious defects in actual operation. It is inconvenient to clean the impurities after magnetic attraction. Existing devices mostly rely on manual scraping of impurities on the surface of magnetic attraction components, which is not only inefficient but also prone to secondary pollution and cannot meet the needs of continuous production.

[0004] Therefore, we propose a manganese slag sorting device. Summary of the Invention

[0005] One of the technical problems this application aims to solve is that cleaning impurities after magnetic attraction is inconvenient. Existing devices mostly rely on manual scraping of impurities from the surface of the magnetic attraction components, which is not only inefficient but also prone to secondary pollution, making it difficult to meet the needs of continuous production.

[0006] To address the aforementioned technical problems, this application provides a manganese slag sorting device, including a sorting frame and a pretreatment box. A magnetic attraction mechanism is provided on the upper surface of the pretreatment box, and a scraper mechanism is provided on one side of the magnetic attraction mechanism. The magnetic attraction mechanism includes: A connecting frame is fixedly connected to the surface of the sorting frame; Mounting plate, which is fixedly connected to one end of connecting frame; multiple first motors are fixedly mounted on the surface of mounting plate; A magnetic chuck is fixedly connected to the output end of a first motor.

[0007] In some embodiments, the magnetic cylinder has an internal mounting groove, and a strong magnet is fixedly mounted on the inner wall of the mounting groove.

[0008] In some embodiments, the scraper mechanism includes: An electric slide rail is fixedly installed on the upper surface of the sorting rack; A sliding block, which is slidably connected inside the electric slide rail; An electric push rod, which is fixedly mounted on the surface of the sliding block; A scraper frame is fixedly connected to one end of an electric push rod, and the scraper frame is compatible with a magnetic suction cylinder.

[0009] In some embodiments, a pretreatment mechanism is provided inside the pretreatment box, the pretreatment mechanism comprising: The second motor is fixedly mounted on the side surface of the pretreatment box; A crushing roller, which is fixedly connected to the output end of a second motor; The crushing teeth are fixedly connected to the surface of the crushing roller and mesh with each other.

[0010] In some embodiments, a support assembly is provided on the side surface of the pretreatment box, the support assembly comprising: A support frame, which is fixedly connected to the side surface of the pretreatment box; A support base is fixedly connected to one end of a support frame and bolted to the upper surface of the sorting frame.

[0011] In some embodiments, a screening mechanism is provided on both sides of the sorting rack, the screening mechanism comprising: A vibration motor is fixedly mounted on the side surface of the sorting frame, and the output end of the vibration motor extends into the interior of the sorting frame and is connected to a polarization block. The sorting mesh is fixedly connected to the surface of the polarizing block.

[0012] In some embodiments, the bottom of the sorting rack is provided with a bottom assembly, the bottom assembly including a base frame fixedly connected to the bottom of the sorting rack, and a base pad is adhered to the bottom of the base frame.

[0013] This utility model has at least the following beneficial effects: The pretreatment mechanism crushes manganese slag evenly, and with the help of a rotating magnetic suction cylinder and a strong magnet, magnetic impurities are fully adsorbed. The high-frequency vibration sorting screen accurately grades the slag, greatly improving the manganese recovery rate. The scraper mechanism automatically cleans impurities, avoiding the inefficiency and secondary pollution of manual operation, and enabling continuous operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model; Figure 4 This is a schematic diagram of the structure of this utility model; Figure 5 This is a schematic diagram of the structure of this utility model.

[0015] In the picture: 1. Sorting rack; 101. Pre-treatment box; 2. Screening mechanism; 201. Vibration motor; 202. Sorting mesh; 3. Bottom components; 301. Base frame; 302. Base pad; 4. Magnetic suction mechanism; 401. Connecting frame; 402. Mounting plate; 403. Magnetic suction cylinder; 404. Mounting slot; 405. Strong magnet; 5. Scraper mechanism; 501. Electric slide rail; 502. Sliding block; 503. Electric push rod; 504. Scraper frame; 6. Pre-treatment mechanism; 601. Second motor; 602. Crushing roller; 603. Crushing teeth; 7. Support components; 701. Support frame; 702. Support base. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-5 This utility model provides a technical solution: a manganese slag sorting device, including a sorting frame 1 and a pretreatment box 101. A magnetic attraction mechanism 4 is provided on the upper surface of the pretreatment box 101, and a scraper mechanism 5 is provided on one side of the magnetic attraction mechanism 4. The magnetic attraction mechanism 4 includes: Connecting frame 401 is fixedly connected to the surface of sorting frame 1; Mounting plate 402 is fixedly connected to one end of connecting frame 401; multiple first motors are fixedly mounted on the surface of mounting plate 402. The magnetic chuck 403 is fixedly connected to the output end of the first motor.

[0018] Please see Figure 3 The magnetic cylinder 403 has an internal mounting groove 404, and a strong magnet 405 is fixedly installed on the inner wall of the mounting groove 404.

[0019] Through the above technical solution, multiple first motors mounted on the surface of the mounting plate 402 synchronously drive the magnetic suction cylinder 403 to rotate. When the pretreated manganese slag is discharged from the pretreatment box 101 onto the surface of the magnetic suction cylinder 403, the rotating magnetic suction cylinder 403 can expand the contact area with the manganese slag. In conjunction with the strong magnet inside the magnetic suction cylinder 403, it can fully adsorb the magnetic impurities in the manganese slag. Compared with the traditional fixed magnetic suction structure, the rotating magnetic suction cylinder 403 can prevent the manganese slag from accumulating in the magnetic suction area, further improving the thoroughness of the separation of magnetic impurities, laying the foundation for the subsequent impurity cleaning of the scraper mechanism 5, while ensuring the continuity of the overall sorting process and improving sorting efficiency and resource recovery rate.

[0020] Please see Figure 3 , Figure 4 The scraper mechanism 5 includes: Electric slide rail 501 is fixedly installed on the upper surface of sorting rack 1; Sliding block 502 is slidably connected inside the electric slide rail 501; Electric push rod 503 is fixedly installed on the surface of sliding block 502; The scraper frame 504 is fixedly connected to one end of the electric push rod 503, and the scraper frame 504 is compatible with the magnetic suction cylinder 403.

[0021] The pretreatment box 101 is equipped with a pretreatment mechanism 6, which includes: The second motor 601 is fixedly installed on the side surface of the pretreatment box 101; Crushing roller 602 is fixedly connected to the output end of second motor 601; The crushing teeth 603 are fixedly connected to the surface of the crushing roller 602 and mesh with each other.

[0022] A support assembly 7 is provided on the side surface of the pretreatment box 101. The support assembly 7 includes: Support frame 701 is fixedly connected to the side surface of pretreatment box 101; Support base 702 is fixedly connected to one end of support frame 701 and bolted to the upper surface of sorting frame 1.

[0023] Through the above technical solution, the sliding block 502 can move flexibly along the electric slide rail 501, driving the electric push rod 503 and the scraper frame 504 to adjust their positions; the electric push rod 503 can precisely control the fit between the scraper frame 504 and the magnetic suction cylinder 403, adapting to the rotation trajectory of the magnetic suction cylinder 403. Compared with the traditional manual cleaning method, this mechanism can realize the automated cleaning of magnetic impurities, avoiding the inefficiency and secondary pollution caused by manual operation, and ensuring thorough cleaning of impurities through flexible adjustment. The second motor 601 drives the crushing roller 602 to rotate, and the crushing teeth 603 with interlocking surfaces can fully crush the blocky manganese slag, crushing the manganese slag into particles with uniform particle size. The support component 7 connects the pretreatment box 101 and the support base 702 through the support frame 701. The support base 702 is fixed to the sorting frame 1 with bolts to form a stable support structure.

[0024] Please see Figure 5 The sorting rack 1 has screening mechanisms 2 on both sides of its surface. The screening mechanisms 2 include: Vibration motor 201 is fixedly installed on the side surface of sorting rack 1. The output end of vibration motor 201 extends into the interior of sorting rack 1 and is connected to a polarization block. Sorting mesh 202 is fixedly connected to the surface of the polarizing block.

[0025] The bottom of the sorting rack 1 is provided with a bottom component 3, which includes a base frame 301 fixedly connected to the bottom of the sorting rack 1, and a base pad 302 is glued to the bottom of the base frame 301.

[0026] Through the above technical solution, the vibration motor 201 is fixed on the side surface of the sorting frame 1. Its output end extends into the internally connected polarization block, which can convert the vibration into high-frequency polarization force, driving the sorting net 202 fixed on the surface of the polarization block to vibrate efficiently. Manganese slag that meets the particle size requirements enters the subsequent process through the sorting net 202, while large particles of impurities are intercepted. Combined with the uniform particles crushed by the pretreatment mechanism 6, the screening accuracy and efficiency are greatly improved, providing a guarantee for the efficient recovery of manganese. The bottom component 3 is fixedly connected to the bottom of the sorting frame 1 through the base frame 301 to form a stable support frame, which can distribute the overall weight of the device. The bottom pad 302 bonded to the bottom of the base frame 301 can further buffer the vibration impact.

[0027] All electrical devices in this invention are powered by an external power source; Working principle and usage process: The manganese slag to be sorted is put into the pretreatment box 101. The second motor 601 is started, driving the crushing roller 602 to rotate. The surface-meshing crushing teeth 603 crush the blocky manganese slag into uniform particles. The support assembly 7 is connected to the support seat 702 fixed with bolts through the support frame 701 to ensure the stable operation of the pretreatment box 101. The pretreated manganese slag is discharged to the magnetic suction mechanism 4. The first motor drives the magnetic suction cylinder 403 to rotate. The internal strong magnet 405 adsorbs magnetic impurities in the manganese slag. The rotating magnetic cylinder... The suction cylinder 403 expands the contact area to prevent manganese slag from accumulating. The scraper mechanism 5 is activated, and the sliding block 502 moves along the electric slide rail 501. The electric push rod 503 adjusts the fit between the scraper frame 504 and the magnetic suction cylinder 403 to clean the magnetic impurities adsorbed on the surface. The manganese slag after impurity removal enters the sorting frame 1. The vibration motor 201 drives the polarization block to make the sorting screen 202 vibrate at high frequency. Manganese slag that meets the particle size passes through the sorting screen, while large particles of impurities are intercepted. The base frame 301 and the bottom pad 302 of the bottom component 3 ensure the stability of the device.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A manganese slag sorting device, comprising a sorting frame (1) and a pretreatment box (101), characterized in that: A magnetic suction mechanism (4) is provided on the upper surface of the pretreatment box (101), and a scraper mechanism (5) is provided on one side of the magnetic suction mechanism (4). The magnetic suction mechanism (4) includes: A connecting frame (401) is fixedly connected to the surface of the sorting frame (1); Mounting plate (402), which is fixedly connected to one end of connecting frame (401); a plurality of first motors are fixedly mounted on the surface of mounting plate (402); A magnetic chuck (403) is fixedly connected to the output end of the first motor.

2. The manganese slag sorting device according to claim 1, characterized in that: The magnetic suction tube (403) has an installation groove (404) inside, and a strong magnet (405) is fixedly installed on the inner wall of the installation groove (404).

3. The manganese slag sorting device according to claim 1, characterized in that, The scraper mechanism (5) includes: An electric slide rail (501) is fixedly installed on the upper surface of the sorting rack (1); A sliding block (502) is slidably connected inside the electric slide rail (501); An electric push rod (503) is fixedly mounted on the surface of a sliding block (502); The scraper frame (504) is fixedly connected to one end of the electric push rod (503), and the scraper frame (504) is adapted to the magnetic suction cylinder (403).

4. The manganese slag sorting device according to claim 1, characterized in that, The pretreatment box (101) is equipped with a pretreatment mechanism (6), which includes: The second motor (601) is fixedly mounted on the side surface of the pretreatment box (101); A crushing roller (602) is fixedly connected to the output end of a second motor (601); Crushing teeth (603) are fixedly connected to the surface of the crushing roller (602) and mesh with each other.

5. A manganese slag sorting device according to claim 1, characterized in that, The side surface of the pretreatment box (101) is provided with a support assembly (7), the support assembly (7) comprising: A support frame (701) is fixedly connected to the side surface of the pretreatment box (101); Support base (702), which is fixedly connected to one end of support frame (701) and bolted to the upper surface of sorting frame (1).

6. The manganese slag sorting device according to claim 1, characterized in that: The sorting rack (1) has a screening mechanism (2) on both sides of its surface. The screening mechanism (2) includes: Vibration motor (201), the vibration motor (201) is fixedly installed on the side surface of the sorting rack (1), and the output end of the vibration motor (201) extends into the interior of the sorting rack (1) and is connected to a polarization block; Sorting mesh (202), which is fixedly connected to the surface of the polarizing block.

7. A manganese slag sorting device according to claim 1, characterized in that: The bottom of the sorting rack (1) is provided with a bottom component (3), the bottom component (3) includes a base frame (301) fixedly connected to the bottom of the sorting rack (1), and a base pad (302) is glued to the bottom of the base frame (301).

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