A coating die and a coating apparatus

CN224926394UActive Publication Date: 2026-11-03JIANGSU AIPARATIS INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202522598665.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-11-03
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

Traditional coating die cleaning methods require disassembling the die head, resulting in low efficiency, easy damage to equipment, incomplete cleaning, and the residual slurry is prone to solidification and agglomeration of particles.

Method used

A coating die head has been designed, equipped with a cleaning assembly including a pusher plate, an electric push rod, and a wire box. The slurry is softened by heating the wire and the residue is scraped off by a cleaning brush, achieving efficient cleaning without disassembling the die head.

Benefits of technology

It enables efficient and convenient cleaning of slurry mold cavities, prevents slurry solidification, extends equipment life, improves coating uniformity and production efficiency, and reduces the risk of equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of coating die and coating equipment, it includes, die upper cover and cleaning component, the bottom of the die upper cover is fixedly connected with die main body, the inside fixed connection of push plate has heating electric wire, one of which connector is electrically connected with heating electric wire, first in the two connectors is detachably threadedly connected with the threaded push rod of electric push rod, second is detachably threadedly connected with the threaded sleeve of electric cable box, by above structure, by unloading sealing cap and connecting electric push rod with electric cable box, after external power supply start, utilize electric heating wire to heat and soften residual slurry in die cavity, simultaneously by electric push rod drive push plate with brush to scrape off inner wall and push out softened slurry, realize that it can be thoroughly cleaned without disassembling die, effectively prevent slurry caking, guarantee slurry fluidity and coating uniformity, to improve cleaning efficiency and equipment life, operation is safe and simple.
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Description

Technical Field

[0001] This utility model relates to the field of coating equipment technology, and in particular to a coating die head and coating equipment. Background Technology

[0002] In the field of coating technology, the coating die head is one of the core components of coating equipment, and its function is to uniformly coat the substrate surface with slurry. The coating die head has a slurry cavity inside for slurry flow channels, and the end of the cavity is a precision die lip. During production, especially when changing slurry types or during maintenance shutdowns, some slurry inevitably remains in the slurry cavity.

[0003] Traditional methods for cleaning these residual slurries usually require the complete disassembly of the entire die head. This disassembly and cleaning method has many drawbacks: First, the operation is cumbersome, time-consuming, and labor-intensive, seriously affecting production efficiency; second, frequent disassembly and assembly can easily cause mechanical damage to the high-precision die head, especially the die lip, affecting the uniformity of coating and shortening the service life of the equipment; third, if the cleaning is not thorough, the residual slurry will solidify and dry due to prolonged retention, producing agglomerated particles. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a coating die head and coating equipment, which solves the problems of low efficiency, easy damage to equipment and incomplete cleaning caused by the need to disassemble the die head in traditional cleaning methods.

[0005] This utility model also provides a coating die head as described above, comprising: a die head cover and a cleaning assembly. The bottom of the die head cover is fixedly connected to a die head body. The die head body has a slurry mold cavity inside, and a liquid outlet hole is opened on the slurry mold cavity. A liquid outlet pipe is fixedly connected to one side of the die head body, and the liquid outlet pipe communicates with the liquid outlet hole. A first sealing cap is detachably threadedly connected to the liquid outlet pipe. A die lip gap is opened on one side of the die head body. The cleaning assembly includes a push plate, an electric push rod, and a wiring box. Two adapters are fixedly connected to one side of the push plate. A heating wire is fixedly connected inside the push plate. One adapter is electrically connected to the heating wire. The first of the two adapters is detachably threadedly connected to the threaded push rod of the electric push rod, and the second is detachably threadedly connected to the threaded sleeve of the wiring box. The push plate is slidably connected inside the slurry mold cavity, and the adapters extend outside the die head body and are detachably connected to the second sealing cap. This assembly can automatically clean the slurry mold cavity, prevent slurry residue and blockage, and improve the service life and coating quality of the die head.

[0006] According to the coating die head of this utility model, a take-up roller is rotatably connected inside the wire box. Return springs are fixedly connected to both sides of the take-up roller and are fixedly connected to the inner wall of the wire box. Wires are wound on the take-up roller and the wires extend out of the threaded sleeve, which can automatically take up and release the wires, keep the wires neat, avoid tangling and damage, and improve the safety and ease of use of the equipment.

[0007] According to the coating die head of this utility model, a limiting plate can be detachably installed on the end face of the wire, and the limiting plate is larger than the inner diameter of the threaded sleeve to prevent the wire from being pulled out excessively or falling off, ensuring stable and reliable electrical connection and reducing the risk of failure.

[0008] According to the present invention, a coating die head is provided, wherein a cleaning brush is fixedly connected to the outer periphery of the push plate, and the cleaning brush contacts the inner wall of the slurry die cavity, which can effectively scrape off the residue on the inner wall of the slurry die cavity, ensure the cleanliness of the die cavity, reduce the need for manual cleaning, and improve production efficiency.

[0009] According to the present invention, a coating die head is provided in which the wire extends out of both ends of the wire box, one end of which passes through the threaded sleeve and is electrically connected to the adapter, and the other end is connected to an external power supply device to provide stable power transmission, ensure the normal operation of the heating wire, and facilitate installation and disassembly.

[0010] According to the coating die head of this utility model, the cleaning components are provided in two sets and are symmetrically installed on both sides of the die head body to improve cleaning efficiency and uniformity and avoid cleaning dead corners.

[0011] According to the present invention, a coating die head is provided, wherein the adapter is made of a conductive material.

[0012] A coating device according to the present invention includes: the coating die head. Beneficial effects

[0013] This technical solution utilizes a coating die head and coating equipment that achieves an efficient and convenient cleaning process through a cleaning component. During cleaning, the second sealing cover is removed, and the electric push rod and wiring box are connected to the adapter. External power is then activated, and the heating wire softens the residual slurry within the slurry mold cavity. Simultaneously, the electric push rod pushes a push plate to slide within the cavity, and the cleaning brush on the push plate scrapes and cleans the slurry from the inner wall. The softened slurry is then discharged from the die lip gap. This design allows for thorough cleaning of the slurry mold cavity without disassembling the die head, preventing slurry agglomeration due to prolonged retention, ensuring slurry flowability and coating uniformity, improving cleaning efficiency, extending equipment lifespan, and offering simple, safe, and reliable operation. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a structural diagram showing the connection relationship of the main body of the mold head of this utility model; Figure 2 This is a structural diagram showing the connection relationship of the inner wall of the main body of the mold head of this utility model; Figure 3 This is a structural diagram showing the connection relationship of the cleaning components of this utility model; Figure 4 This is a structural diagram showing the connection relationship of the electrical box of this utility model.

[0015] Legend: 1. Mold top cover; 2. Cleaning components; 101. Die head body; 102. Liquid outlet pipe; 103. First sealing cover; 104. Die lip gap; 105. Slurry mold cavity; 201. Push plate; 202. Adapter; 203. Second sealing cover; 204. Electric push rod; 205. Wire box; 206. Take-up roller; 207. Return spring; 208. Wire; 2011, Cleaning brush; 2012, Heating wire; 2041, Threaded push rod; 2051, Threaded sleeve. Detailed Implementation

[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0017] Reference Figure 1-4 This utility model discloses a coating die head and coating equipment, including: a die head cover 1 and a cleaning component 2. The bottom of the die head cover 1 is fixedly connected to a die head body 101. The die head body 101 has a slurry mold cavity 105 for containing slurry. The bottom of the slurry mold cavity 105 has a liquid outlet hole. A liquid outlet pipe 102 is fixedly connected to one side of the die head body 101. The liquid outlet pipe 102 is connected to the liquid outlet hole and is used to transport slurry into the slurry mold cavity 105. The end of the liquid outlet pipe 102 is detachably connected to a first sealing cap 103 by a thread. The liquid outlet pipe 102 can be sealed in the non-cleaning state. A die lip gap 104 for slurry outflow is also machined on one side of the bottom of the die head body 101.

[0018] The cleaning component 2 is used to clean residual slurry in the slurry mold cavity 105. Its core includes a push plate 201, an electric push rod 204, and an electrical box 205. The push plate 201 is slidably connected to the inside of the slurry mold cavity 105, and a cleaning brush 2011 is fixedly installed around its outer periphery. The cleaning brush 2011 is in close contact with the inner wall of the slurry mold cavity 105. A heating wire 2012 is embedded inside the push plate 201 to heat and soften the slurry for easy cleaning.

[0019] Two adapters 202 are fixedly connected to one side of the push plate 201. The adapters 202 are made of conductive material. One of the adapters 202 is electrically connected to the internal heating wire 2012 to supply power to it. Both adapters 202 extend to the outside of the mold head body 101. In the non-working state, the exposed ends of the two adapters 202 are detachably connected to a second sealing cover 203 by threads to provide sealing and protection.

[0020] When cleaning is required, remove the second sealing cover 203, and detachably connect the first of the two adapters 202 to the threaded push rod 2041 of the electric push rod 204 via threads; detachably connect the second adapter 202 to the threaded sleeve 2051 of the electrical box 205 via threads.

[0021] Inside the wire box 205, a take-up roller 206 is rotatably mounted. Both ends of the take-up roller 206 are fixedly connected to the inner wall of the wire box 205 via return springs 207, enabling the take-up roller 206 to have an automatic take-up function. A wire 208 is wound on the take-up roller 206. One end of the wire 208 passes through the threaded sleeve 2051 and is electrically connected to the corresponding adapter 202, thereby supplying power to the heating wire 2012. The other end of the wire 208 extends out of the wire box 205 for connecting to an external power supply device. At the end of the wire 208 that passes through the threaded sleeve 2051, a limiting plate is fixedly installed. The size of the limiting plate is larger than the inner diameter of the threaded sleeve 2051 to prevent the wire 208 from being excessively pulled into the die head.

[0022] Specifically, two sets of cleaning components 2 can be set and symmetrically installed on both sides of the mold head body 101 so as to clean the slurry mold cavity 105 from two directions and improve cleaning efficiency.

[0023] Specifically, the electric actuator 204 can be a commonly used small linear electric actuator, and its thrust can be selected according to the viscosity of the slurry, such as a standard model of 50N to 200N. The heating wire 2012 can be a common nickel-chromium alloy resistance wire, and the return spring 207 is a spiral spring.

[0024] Working principle: During conventional coating operations, the slurry mold cavity 105 is sealed by the push plate 201 and the second sealing cover 203. When cleaning is required, the second sealing cover 203 is removed, and the electric push rod 204 and the wiring box 205 are respectively installed on the corresponding adapters 202. The external power supply equipment is started, and the heating wire 2012 is powered through the wire 208 and the adapter 202 to heat and soften the solidified slurry. At the same time, the electric push rod 204 is started, and its threaded push rod 2041 pushes the push plate 201 to slide in the slurry mold cavity 105. The cleaning brush 2011 on the push plate 201 scrapes and cleans the residual slurry on the inner wall of the cavity. The cleaned slurry is finally discharged from the mold lip gap 104, thereby achieving efficient and thorough cleaning.

[0025] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A coating die head, characterized in that, include: The mold head cover (1) and the cleaning assembly (2) are provided. The bottom of the mold head cover (1) is fixedly connected to the mold head body (101). The mold head body (101) has a slurry mold cavity (105) inside. The slurry mold cavity (105) has a liquid outlet hole. The mold head body (101) is fixedly connected to one side of the mold head body (101). The liquid outlet pipe (102) is connected to the liquid outlet hole. The liquid outlet pipe (102) is detachably threaded with a first sealing cap (103). The mold head body (101) has a mold lip gap (104) on one side. The cleaning assembly (2) includes a push plate (201), an electric push rod (204), and an electrical box (205). Two adapters (202) are fixedly connected to one side of the push plate (201). A heating wire (2012) is fixedly connected inside the push plate (201). One of the adapters (202) is electrically connected to the heating wire (2012). The first of the two adapters (202) is detachably threaded to the threaded push rod (2041) of the electric push rod (204), and the second is detachably threaded to the threaded sleeve (2051) of the electrical box (205). The push plate (201) is slidably connected inside the slurry mold cavity (105), and the adapter (202) extends out of the outside of the mold head body (101) and is detachably connected to the second sealing cover (203).

2. The coating die head according to claim 1, characterized in that, The inside of the wire box (205) is rotatably connected to a take-up roller (206). The two sides of the take-up roller (206) are fixedly connected to a return spring (207), and the return spring (207) is fixedly connected to the inner wall of the wire box (205). The take-up roller (206) is wound with a wire (208), and the wire (208) extends out of a threaded sleeve (2051).

3. A coating die head according to claim 2, characterized in that, A limiting plate can be detachably installed on the end face of the wire (208), and the limiting plate is larger than the inner diameter of the threaded sleeve (2051).

4. A coating die head according to claim 1, characterized in that, A cleaning brush (2011) is fixedly connected to the outer periphery of the push plate (201), and the cleaning brush (2011) is in contact with the inner wall of the slurry mold cavity (105).

5. A coating die head according to claim 2, characterized in that, The wire (208) extends from both ends of the junction box (205), with one end passing through the threaded sleeve (2051) and electrically connected to the adapter (202), and the other end connected to the external power supply equipment.

6. A coating die head according to claim 1, characterized in that, The cleaning components (2) are provided in two sets and are symmetrically installed on both sides of the mold head body (101).

7. A coating die head according to claim 1, characterized in that, The adapter (202) is made of conductive material.

8. A coating apparatus, characterized in that, include: The coating die head according to any one of claims 1-7.