Sand separation anti-blocking screen structure of fine sand recycling all-in-one machine
By using a servo motor-driven drum and ball bearing structure to separate fine sand particles, combined with a linear module vibrating screen and water pump nozzle rinsing, the problem of substandard fine sand recovery in existing technologies has been solved, achieving efficient fine sand recovery and improved purity.
Patent Information
- Application Number
- CN202522388141.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-11
AI Technical Summary
Existing sediment separation facilities are relatively simple, making it difficult for the recovered fine sand to meet specified standards, which increases industrial costs and environmental risks.
The system employs a servo motor-driven drum and ball bearing structure for fine sand particle separation, combined with the vibration screening of a linear module and screen, and utilizes the flushing effect of a water pump and nozzles to remove mud from the surface of the fine sand.
It achieves efficient recovery and screening of fine sand, improves the purity and screening efficiency of fine sand, and reduces the mud content of fine sand.
Smart Images

Figure CN224926487U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mud and sand separation technology, specifically to a mud and sand separation anti-clogging screen structure for an integrated fine sand recovery machine. Background Technology
[0002] Fine sand recovery refers to the process technology used in industrial processes such as sand and gravel production, mineral processing, and construction mud treatment to separate and recover fine sand particles that would otherwise be lost with wastewater, using specialized equipment.
[0003] Sediment is a general term for solid particles in natural water bodies or industrial wastewater. Its composition can be divided into two core parts according to particle size and material properties. Common sediment separation mechanisms are relatively simple, and it is easy for the recovered fine sand to fail to meet the specified standards, which will directly affect its industrial reuse value and increase subsequent costs and environmental risks.
[0004] Now, a mud and sand separation anti-clogging screen structure for an integrated fine sand recovery machine is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a mud and sand separation anti-clogging screen structure for a fine sand recovery integrated machine, so as to solve the problem that the common mud and sand separation mechanism mentioned in the background art is relatively simple and easily results in the fine sand recovered not meeting the specified standards.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a mud and sand separation anti-clogging screen structure for a fine sand recovery integrated machine, comprising a machine body, four sets of bases fixedly connected to the bottom of the machine body, a fixing plate fixedly connected to the lower side inside the machine body, a controller fixedly connected to the left side of the bottom inside the machine body, an operation button fixedly connected to the right side of the front end of the machine body, an observation window opened on the left side of the front end of the machine body, a discharge port opened at the bottom of the right side of the machine body, and an adjustable fine sand recovery mechanism provided at the bottom inside the machine body;
[0007] The adjustable fine sand recovery mechanism includes a servo motor, which is fixedly connected to the bottom of a fixed plate. A drum is provided on the upper side of the fixed plate, and a support base is fixedly connected to the bottom of the drum. A fixed seat is fixedly connected to the top of the fixed plate, and multiple sets of ball bearings are provided on the top of the fixed seat.
[0008] As a further technical solution of this utility model, the output end of the servo motor is connected to the support base, the drum rotates at a horizontal angle, and the servo motor is electrically connected to the controller.
[0009] As a further technical solution of this utility model, the multiple sets of balls are arranged at equal angles, and the tops of the multiple sets of balls are connected to the rotating drum.
[0010] As a further technical solution of this utility model, a limiting ring is fixedly connected in the middle of the body, and two sets of linear modules are fixedly connected to the left and right sides of the bottom end of the limiting ring. A screen is provided inside the limiting ring.
[0011] As a further technical solution of this utility model, the output ends of the two sets of linear modules are connected to the screen, the screen moves up and down inside the limiting ring, and the two sets of linear modules are electrically connected to the controller.
[0012] As a further technical solution of this utility model, a distribution chamber is fixedly connected to the upper side of the body, four sets of nozzles are opened at the bottom of the distribution chamber, a water inlet is opened at the top right side of the body, a water pump is fixedly connected to the right side of the water inlet, and a water inlet pipe is fixedly connected to the right side of the water pump.
[0013] As a further technical solution of this utility model, the four sets of nozzles are arranged symmetrically, the water inlet, the distribution chamber and the nozzle are connected, and the water pump and the controller are electrically connected.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the mud and sand separation anti-clogging screen structure of the fine sand recycling integrated machine not only realizes the recycling of fine sand, but also realizes the screening of large particles, and also makes it easy to separate mud from the surface of sand particles.
[0015] (1) By setting up a servo motor, a rotating drum, a support base, a fixed base and ball bearings, the fine sand particle size range is 0.15mm-0.63mm. When in use, the servo motor is started by the controller, and the servo motor drives the support base to rotate. The top of the support base is connected to the rotating drum. The mud and water are combined and rotated in the rotating drum. The diameter of the hole on the rotating drum is 0.15mm. When the rotating drum rotates, the mud and sand are separated. The diameter of the mud is usually less than 0.074mm. Under the action of the rotating drum and water, the mud passes through the hole on the rotating drum and is discharged from the discharge port. The fine sand that meets the requirements is in the rotating drum, thereby realizing the recovery of fine sand.
[0016] (2) By setting a limit ring, a linear module and a screen, when in use, the linear module is started by the controller, and the linear module pushes the screen to move up and down. The diameter of the holes on the screen is 0.63mm. The mud and sand vibrate up and down inside the screen, thereby achieving the screening of particles with a diameter greater than 0.63mm that do not meet the fine sand standard, thereby improving the screening efficiency.
[0017] (3) By setting up an inlet, a distribution chamber, nozzles, a water pump and an inlet pipe, when in use, water is sprayed out through the nozzles after passing through the inlet pipe, the inlet and the distribution chamber under the action of the water pump. The four sets of nozzles are arranged symmetrically. Fine mud powder often adheres to the surface of fine sand particles, which is difficult to completely remove by mechanical separation alone. By adding water, a washing effect can be formed to wash off the mud on the surface of the sand particles, thereby reducing the mud content of the fine sand separated later and improving its purity. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a front view structural diagram of the present utility model;
[0020] Figure 3 This is a top view of the structure of this utility model;
[0021] Figure 4 For the present utility model Figure 1 A magnified schematic diagram of a partial cross-section at point A in the middle.
[0022] In the diagram: 1. Machine body; 2. Base; 3. Fixing plate; 4. Controller; 5. Operation button; 6. Observation window; 7. Discharge port; 8. Servo motor; 9. Drum; 10. Support base; 11. Fixing base; 12. Ball bearing; 13. Limit ring; 14. Linear module; 15. Screen; 16. Water inlet; 17. Distribution chamber; 18. Nozzle; 19. Water pump; 20. Water inlet pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example: Please refer to Figure 1-4 A fine sand recovery integrated machine with a mud and sand separation anti-clogging screen structure includes a machine body 1, four sets of bases 2 are fixedly connected to the bottom of the machine body 1, a fixing plate 3 is fixedly connected to the lower side inside the machine body 1, a controller 4 is fixedly connected to the left side of the bottom inside the machine body 1, an operation button 5 is fixedly connected to the right side of the front end of the machine body 1, an observation window 6 is opened on the left side of the front end of the machine body 1, a discharge port 7 is opened at the bottom right side of the machine body 1, and an adjustable fine sand recovery mechanism is set at the bottom inside the machine body 1.
[0025] Please see Figure 1-4The anti-clogging screen structure of the fine sand recovery integrated machine also includes an adjustable fine sand recovery mechanism. The adjustable fine sand recovery mechanism includes a servo motor 8, which is fixedly connected to the bottom end of the fixed plate 3. A rotating drum 9 is provided on the upper side of the fixed plate 3. A support seat 10 is fixedly connected to the bottom end of the rotating drum 9. A fixed seat 11 is fixedly connected to the top end of the fixed plate 3. Multiple sets of balls 12 are provided on the top end of the fixed seat 11.
[0026] The output end of the servo motor 8 is connected to the support base 10, the drum 9 rotates at a horizontal angle, the servo motor 8 is electrically connected to the controller 4, multiple sets of balls 12 are arranged at equal angles, and the top of the multiple sets of balls 12 is connected to the drum 9.
[0027] Specifically, such as Figure 1 and Figure 3 As shown, the particle size range of the fine sand is 0.15mm-0.63mm. During use, the servo motor 8 is started by the controller 4, and the servo motor 8 drives the support base 10 to rotate. The top of the support base 10 is connected to the drum 9. The mud and water are combined and rotated in the drum 9. The diameter of the hole on the drum 9 is 0.15mm. When the drum 9 rotates, the mud and sand are separated. The diameter of the mud is usually less than 0.074mm. Under the action of the drum 9 and water, the mud passes through the hole on the drum 9 and is discharged from the discharge port 7. The fine sand that meets the requirements is in the drum 9, thereby realizing the recovery of fine sand. The servo motor 8 and the controller 4 are electrically connected. This technology is existing technology, so it will not be described in detail.
[0028] A limiting ring 13 is fixedly connected in the middle inside the body 1. Two sets of linear modules 14 are fixedly connected to the left and right sides of the bottom end of the limiting ring 13. A screen 15 is provided inside the limiting ring 13. The output ends of the two sets of linear modules 14 are connected to the screen 15. The screen 15 moves up and down inside the limiting ring 13. The two sets of linear modules 14 are electrically connected to the controller 4.
[0029] Specifically, such as Figure 1 As shown, during use, the linear module 14 is started by the controller 4, and the linear module 14 pushes the screen 15 to move up and down. The diameter of the holes on the screen 15 is 0.63mm. The mud and sand vibrate up and down inside the screen 15, thereby achieving the screening of particles with a diameter greater than 0.63mm that do not meet the fine sand standard, thereby improving the screening efficiency. The linear module 14 is electrically connected to the controller 4.
[0030] A distribution chamber 17 is fixedly connected to the upper side inside the body 1. Four sets of nozzles 18 are opened at the bottom of the distribution chamber 17. A water inlet 16 is opened at the top right side of the body 1. A water pump 19 is fixedly connected to the right side of the water inlet 16. A water inlet pipe 20 is fixedly connected to the right side of the water pump 19. The four sets of nozzles 18 are arranged symmetrically. The water inlet 16, the distribution chamber 17, and the nozzles 18 are internally connected. The water pump 19 is electrically connected to the controller 4.
[0031] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, during use, water, under the action of water pump 19, passes through water inlet pipe 20, water inlet 16, and distribution chamber 17, and is then sprayed out through nozzle 18. The four sets of nozzles 18 are arranged symmetrically. Fine sand particles often have fine mud powder adhering to their surface, which is difficult to completely remove by mechanical separation alone. By adding water, a flushing effect can be formed, washing away the mud on the surface of the sand particles, thereby reducing the mud content and improving the purity of the fine sand separated subsequently. Water pump 19 is electrically connected to controller 4. This technology is existing technology and will not be described in detail.
[0032] Working Principle: In use, this invention firstly, the fine sand particle size ranges from 0.15mm to 0.63mm. The controller 4 starts the servo motor 8, which drives the support base 10 to rotate. The top of the support base 10 is connected to the rotating drum 9. The mud and water combine and rotate within the drum 9. The diameter of the holes on the drum 9 is 0.15mm. As the drum 9 rotates, it separates the mud from the sand. The mud's diameter is typically less than 0.074mm. Under the action of the water and the drum 9, the mud passes through the holes on the drum 9 and is discharged from the outlet 7. The fine sand that meets the requirements remains inside the drum 9, thus achieving fine sand recovery. Secondly, the controller 4 starts the linear module 14. The linear module 14 drives the screen 15 to move up and down. The diameter of the holes on the screen 15 is 0.63mm. The mud and sand vibrate up and down inside the screen 15, thereby screening particles with a diameter greater than 0.63mm that do not meet the fine sand standard, thus improving screening efficiency. At the same time, water is pumped by the water pump 19. After passing through the water inlet pipe 20, water inlet 16, and distribution chamber 17, water is sprayed out through the nozzles 18. The four sets of nozzles 18 are symmetrically arranged. Fine mud powder often adheres to the surface of fine sand particles. It is difficult to completely remove it by mechanical separation alone. By adding water, a washing effect can be formed, which washes off the mud on the surface of the sand particles, thereby reducing the mud content and improving the purity of the fine sand separated later.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A silt and sand separation anti-clogging screen structure for a fine sand recovery integrated machine, comprising a machine body (1), characterized in that: The bottom of the machine body (1) is fixedly connected to four sets of bases (2), the lower side of the inside of the machine body (1) is fixedly connected to a fixing plate (3), the left side of the bottom of the inside of the machine body (1) is fixedly connected to a controller (4), the right side of the front end of the machine body (1) is fixedly connected to an operation button (5), the left side of the front end of the machine body (1) is provided with an observation window (6), the bottom of the right side of the machine body (1) is provided with a discharge port (7), and the bottom of the inside of the machine body (1) is provided with an adjustable fine sand recovery mechanism. The adjustable fine sand recovery mechanism includes a servo motor (8), which is fixedly connected to the bottom end of the fixed plate (3). A drum (9) is provided on the upper side of the fixed plate (3). A support base (10) is fixedly connected to the bottom end of the drum (9). A fixed seat (11) is fixedly connected to the top end of the fixed plate (3). A plurality of balls (12) are provided on the top end of the fixed seat (11).
2. The anti-clogging screen structure for mud and sand separation in a fine sand recovery integrated machine according to claim 1, characterized in that: The output end of the servo motor (8) is connected to the support base (10), the drum (9) rotates at a horizontal angle, and the servo motor (8) is electrically connected to the controller (4).
3. The anti-clogging screen structure for mud and sand separation in a fine sand recovery integrated machine according to claim 1, characterized in that: The multiple sets of balls (12) are arranged at equal angles, and the top of the multiple sets of balls (12) are connected to the drum (9).
4. The anti-clogging screen structure for mud and sand separation in a fine sand recovery integrated machine according to claim 1, characterized in that: A limiting ring (13) is fixedly connected in the middle inside the body (1). Two sets of linear modules (14) are fixedly connected to the left and right sides of the bottom end of the limiting ring (13). A screen (15) is provided inside the limiting ring (13).
5. The anti-clogging screen structure for mud and sand separation in a fine sand recovery integrated machine according to claim 4, characterized in that: The output ends of the two sets of linear modules (14) are connected to the screen (15), the screen (15) moves up and down inside the limiting ring (13), and the two sets of linear modules (14) are electrically connected to the controller (4).
6. The anti-clogging screen structure for mud and sand separation in a fine sand recovery integrated machine according to claim 1, characterized in that: A distribution chamber (17) is fixedly connected to the upper side inside the body (1). Four sets of nozzles (18) are opened at the bottom of the distribution chamber (17). A water inlet (16) is opened at the top right side of the body (1). A water pump (19) is fixedly connected to the right side of the water inlet (16). A water inlet pipe (20) is fixedly connected to the right side of the water pump (19).
7. The anti-clogging screen structure for mud and sand separation in a fine sand recovery integrated machine according to claim 6, characterized in that: The four sets of nozzles (18) are arranged symmetrically. The water inlet (16), the distribution chamber (17), and the nozzles (18) are connected internally. The water pump (19) is electrically connected to the controller (4).
