A kind of tape reel surface pneumatic impurity removal device

CN224926649UActive Publication Date: 2026-11-03SHU GROUP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202620191731.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2026-02-09
Publication Date
2026-11-03
Estimated Expiration
2036-02-09

AI Technical Summary

Technical Problem

In the current tape production process, cleaning impurities stuck to the tape reel surface relies on manual inspection and rework, resulting in high labor intensity, low efficiency, and high costs.

Method used

A pneumatic impurity removal device for conveyor belt reels was designed. It utilizes a combination of an air compressor, a pressure regulating valve, a magnetic base, and a blower nozzle to automatically clean impurities from the conveyor belt reel surface using high-pressure gas. The device includes an air compressor for compressing air, a pressure regulating valve for adjusting airflow, a magnetic base for fixing the belt, and a blower nozzle for spraying high-pressure gas to clean impurities.

Benefits of technology

It improves cleaning efficiency, reduces the labor intensity of workers, increases product qualification rate, reduces production costs, and is economically viable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224926649U_ABST
    Figure CN224926649U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of tape reel surface pneumatic impurity removal devices, including air compressor, air pressure pressure regulating valve, magnetic base, ball valve and blow nozzle, the air pressure pressure regulating valve is set on tape supply disc support, the magnetic base is magnetically attracted on tape conveyor support, the blow nozzle is set on tape conveyor and located tape conveyor and tape supply disc junction part, the input of the air pressure pressure regulating valve is connected with the air compressor, the output of the air pressure pressure regulating valve is connected with the input of the magnetic base, the output of the magnetic base is connected with the input of the ball valve, the output of the ball valve is connected with the blow nozzle. The utility model has the advantages that: high work efficiency, can greatly reduce the labor intensity of worker, reduce the sundries of tape reel surface, improve product pass rate, not only time-saving, labor-saving, also greatly reduce production cost, good economy, strong practicality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of tape reel surface cleaning technology, specifically to a pneumatic impurity removal device for tape reel surfaces. Background Technology

[0002] In existing technologies, during the production process of adhesive tape, it is inevitable that some impurities, such as dust, lint, and small particles, will adhere to the tape reel surface. To ensure the cleanliness of the tape reel surface before packaging, it is usually necessary to clean it. The traditional approach is to manually inspect and select defective products (i.e., tape with impurities on the reel surface) and then rework them. However, this traditional cleaning method has the following drawbacks: it involves high labor intensity for workers, low work efficiency, is time-consuming and labor-intensive, increases production costs, and is not economically viable. Utility Model Content

[0003] The purpose of this utility model is to provide a pneumatic impurity removal device for tape reels, which solves the technical problems existing in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A pneumatic impurity removal device for a conveyor belt reel includes an air compressor, a pressure regulating valve, a magnetic base, a ball valve, and a blower nozzle. The pressure regulating valve is mounted on a conveyor belt feed reel support. The magnetic base is magnetically attached to a conveyor belt support. The blower nozzle is mounted on the conveyor belt and located at the junction of the conveyor belt and the conveyor belt feed reel. The input end of the pressure regulating valve is connected to the air compressor, the output end of the pressure regulating valve is connected to the input end of the magnetic base, the output end of the magnetic base is connected to the input end of the ball valve, and the output end of the ball valve is connected to the blower nozzle.

[0005] Furthermore, the input end of the pressure regulating valve is connected to the air compressor through the first air inlet pipe, the output end of the pressure regulating valve is connected to the input end of the magnetic base through the first air outlet pipe, and the output end of the ball valve is connected to the blower nozzle through the second air outlet pipe.

[0006] Furthermore, the magnetic base includes a magnetic base body, the magnetic base body is provided with a magnetic base air passage, a magnetic base air inlet is provided on one side of the magnetic base body, the magnetic base air inlet is connected to the first air outlet pipe, a magnetic base air outlet is provided on the top of the magnetic base body, the magnetic base air outlet is connected to the input end of the ball valve, a magnet is provided at the bottom of the magnetic base body, the magnet is magnetically fixed to the conveyor belt bracket, and the magnetic base air passage is connected to the magnetic base air inlet and the magnetic base air outlet respectively.

[0007] Furthermore, the blower nozzle includes a blower nozzle body, the input end of which is connected to the second air outlet pipe, and the output end which faces the connection between the conveyor belt and the conveyor belt feed tray. The output end of the blower nozzle body is provided with a plurality of high-pressure air outlet holes.

[0008] Furthermore, the first intake pipe is made of plastic or metal hose.

[0009] Furthermore, the first vent pipe is made of plastic or metal.

[0010] Furthermore, the second air outlet pipe is made of any one of plastic universal bamboo joint pipe, plastic corrugated hose or stainless steel corrugated hose.

[0011] Compared with the existing technology, the advantages of this utility model are as follows: high work efficiency, which can greatly reduce the labor intensity of workers, reduce the dirt on the tape reel, improve the product qualification rate, not only save time and effort, but also greatly reduce production costs, with good economic benefits and strong practicality. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in this embodiment, the accompanying drawings used in the description of the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of a specific embodiment of the pneumatic impurity removal device for tape reel surface involved in this utility model; Figure 2 yes Figure 1 A schematic diagram of the magnetic base in the embodiment; Figure 3 yes Figure 1 A schematic diagram of the blower nozzle in the embodiment; Figure 4 yes Figure 1 A partial top view of the pneumatic dust removal device for the tape reel in use, as shown in the embodiment. Figure 5 yes Figure 1 A partial front view of the embodiment of the pneumatic impurity removal device for tape reel surface in use; Explanation of reference numerals in the attached drawings: 1. Air compressor; 2. First air inlet pipe; 3. Air pressure regulating valve; 4. First air outlet pipe; 5. Magnetic base; 6. Ball valve; 7. Second air outlet pipe; 8. Air nozzle; 9. Belt feeder; 10. Belt conveyor; 11. Belt feeder bracket; 12. Belt conveyor bracket; 13. Belt. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0016] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In addition, the appearance of the term "horizontal" does not mean that the component is required to be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0017] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0018] The present invention will be further described below with reference to the accompanying drawings: See Figures 1 to 5This utility model provides a pneumatic impurity removal device for a conveyor belt reel, including an air compressor 1, a pressure regulating valve 3, a magnetic base 5, a ball valve 6, and a blower nozzle 8. The pressure regulating valve 3 is mounted on the conveyor belt feeder support 11, the magnetic base 5 is magnetically attached to the conveyor belt support 12, and the blower nozzle 8 is mounted on the conveyor belt 10 and located at the junction of the conveyor belt 10 and the conveyor belt feeder 9. The input end of the pressure regulating valve 3 is connected to the air compressor 1, the output end of the pressure regulating valve 3 is connected to the input end of the magnetic base 5, the output end of the magnetic base 5 is connected to the input end of the ball valve 6, and the output end of the ball valve 6 is connected to the blower nozzle 8.

[0019] Specifically, in some embodiments, the input end of the pressure regulating valve 3 is connected to the air compressor 1 through the first air inlet pipe 2, the output end of the pressure regulating valve 3 is connected to the input end of the magnetic base 5 through the first air outlet pipe 4, and the output end of the ball valve 6 is connected to the blower nozzle 8 through the second air outlet pipe 7. Preferably, the pressure regulating valve 3 is a manual pressure regulating valve, and the ball valve 6 is preferably a manual ball valve.

[0020] Specifically, as an optional implementation method, see [link to relevant documentation]. Figure 2 The magnetic base 5 includes a magnetic base body 501, a magnetic base air passage 502 is provided inside the magnetic base body 501, a magnetic base air inlet 503 (i.e., the input end of the magnetic base 5) is provided on one side of the magnetic base body 501, the magnetic base air inlet 503 is connected to the first air outlet pipe 4, a magnetic base air outlet 504 (i.e., the output end of the magnetic base 5) is provided on the top of the magnetic base body 501, the magnetic base air outlet 504 is connected to the input end of the ball valve 6, a magnet 505 is provided at the bottom of the magnetic base body 501, the magnet 505 is magnetically fixed to the conveyor belt bracket 12, and the magnetic base air passage 502 is connected to the magnetic base air inlet 503 and the magnetic base air outlet 504 respectively.

[0021] Specifically, as an optional implementation method, see [link to relevant documentation]. Figure 3 The blower nozzle 8 includes a blower nozzle body 801. The input end of the blower nozzle body 801 is connected to the second air outlet pipe 7, and the output end faces the junction of the conveyor belt 10 and the conveyor belt feed tray 9. The output end of the blower nozzle body 801 is provided with a number of high-pressure air outlet holes 802 for spraying high-pressure gas.

[0022] Specifically, in some embodiments, the first air intake pipe 2 can be made of plastic hose, such as PVC hose, PE hose, PU hose, PTFE hose or TPE hose; or it can be made of metal hose, such as corrugated metal hose, plastic-coated metal hose or braided metal hose.

[0023] Specifically, in some embodiments, the first vent pipe 4 can be a plastic hose, such as a PVC hose, PE hose, PU hose, PTFE hose or TPE hose; or it can be a metal hose, such as a corrugated metal hose, a plastic-coated metal hose or a braided metal hose.

[0024] Specifically, in some embodiments, the second vent pipe 7 can be any one of a plastic universal bamboo joint pipe, a plastic corrugated hose, or a stainless steel corrugated hose.

[0025] The working principle of the pneumatic impurity removal device for tape reels provided by this utility model is as follows: See Figure 4 and Figure 5 When in use, first install this device at the junction of the conveyor belt 10 and the conveyor belt feed tray 9, so that the air outlet of the blower nozzle 8 is directly facing the junction of the conveyor belt 10 and the conveyor belt feed tray 9. Then start the air compressor 1, and introduce outside air into the air compressor for compression. Then, input the compressed air into the air pressure regulating valve 3 through the first air inlet pipe 2. After the air pressure regulating valve 3 is adjusted to a suitable air volume according to actual needs, it is delivered to the magnetic base 5 through the first air outlet pipe 4. Then, it is input into the blower nozzle 8 through the ball valve 6 and the second air outlet pipe 7 in sequence. Finally, it is sprayed out through the blower nozzle 8 and sprayed towards the junction of the conveyor belt 10 and the conveyor belt feed tray 9. When the conveyor belt 13 flows from the conveyor belt feed tray 9 to the conveyor belt 10, the high-pressure gas sprayed by the blower nozzle 8 can automatically clean (blow away) the impurities on the surface of the conveyor belt 13.

[0026] Finally, it should be noted that the above description is only an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A pneumatic impurity removal device for tape reel surfaces, characterized in that: The device includes an air compressor (1), a pressure regulating valve (3), a magnetic base (5), a ball valve (6), and a blower nozzle (8). The pressure regulating valve (3) is mounted on the belt feed tray support (11). The magnetic base (5) is magnetically attached to the belt conveyor support (12). The blower nozzle (8) is mounted on the belt conveyor (10) and located at the junction of the belt conveyor (10) and the belt feed tray (9). The input end of the pressure regulating valve (3) is connected to the air compressor (1). The output end of the pressure regulating valve (3) is connected to the input end of the magnetic base (5). The output end of the magnetic base (5) is connected to the input end of the ball valve (6). The output end of the ball valve (6) is connected to the blower nozzle (8).

2. The pneumatic impurity removal device for tape reel surface according to claim 1, characterized in that: The input end of the pressure regulating valve (3) is connected to the air compressor (1) through the first air inlet pipe (2), the output end of the pressure regulating valve (3) is connected to the input end of the magnetic base (5) through the first air outlet pipe (4), and the output end of the ball valve (6) is connected to the blower nozzle (8) through the second air outlet pipe (7).

3. The pneumatic impurity removal device for tape reel surface according to claim 2, characterized in that: The magnetic base (5) includes a magnetic base body (501), a magnetic base air passage (502) is provided inside the magnetic base body (501), a magnetic base air inlet (503) is provided on one side of the magnetic base body (501), the magnetic base air inlet (503) is connected to the first air outlet pipe (4), a magnetic base air outlet (504) is provided on the top of the magnetic base body (501), the magnetic base air outlet (504) is connected to the input end of the ball valve (6), a magnet (505) is provided at the bottom of the magnetic base body (501), the magnet (505) is magnetically fixed to the conveyor belt bracket (12), and the magnetic base air passage (502) is connected to the magnetic base air inlet (503) and the magnetic base air outlet (504) respectively.

4. The pneumatic impurity removal device for tape reel surface according to claim 2, characterized in that: The blower nozzle (8) includes a blower nozzle body (801). The input end of the blower nozzle body (801) is connected to the second air outlet pipe (7), and the output end faces the connection between the conveyor belt (10) and the conveyor belt feed tray (9). The output end of the blower nozzle body (801) is provided with a plurality of high-pressure air outlet holes (802).

5. The pneumatic impurity removal device for tape reel surface according to claim 2, characterized in that: The first air intake pipe (2) is made of plastic hose or metal hose.

6. The pneumatic impurity removal device for tape reel surface according to claim 2, characterized in that: The first vent pipe (4) is made of plastic hose or metal hose.

7. The pneumatic impurity removal device for tape reel surface according to claim 2, characterized in that: The second air outlet pipe (7) is made of any one of plastic universal bamboo joint pipe, plastic corrugated hose or stainless steel corrugated hose.