A wind and water cleaning mechanism for new energy motor stator processing

Abstract

The utility model relates to motor stator processing technical field, concretely is a kind of wind and spray cleaning mechanism for new energy motor stator processing, including washing stand, the inner wall top of washing stand is provided with inner ion wind stick, the inner wall bottom of washing stand is provided with outer ion wind stick, the upper and lower ends of washing stand are provided with adjusting assembly, the front and rear of the side of washing stand are provided with conveying assembly, adjusting assembly includes roof and base, the top of washing stand is fixedly connected with roof, the bottom of washing stand is fixedly connected with base.The utility model is provided with washing stand, inner ion wind stick, outer ion wind stick, roof, base, telescopic piston, telescopic roof board, control cylinder and positioning ring seat, can make equipment to carry out new energy motor stator processing all-around cover connection's adaptive wind and spray cleaning operation, in actual use process, staff first put the new energy motor stator needing cleaning into the inside of washing stand.

Description

Technical Field

[0001] This utility model relates to the field of motor stator processing technology, specifically to an air shower cleaning mechanism for processing new energy motor stators. Background Technology

[0002] The stator is an important component of motors such as generators and starters. It is an important part of the motor and consists of three parts: the stator core, the stator windings, and the frame. The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be cut by magnetic lines of force in the rotating magnetic field to generate current.

[0003] For example, patent document CN 220553911 U discloses an air shower device for stator processing, including a base plate. A first bracket is fixedly connected to the upper surface of the base plate, a carrier conveyor line is fixedly connected to the upper surface of the first bracket, a stator carrier is disposed on the upper surface of the carrier conveyor line, a hollow plate is fixedly connected to the bottom of the carrier conveyor line, a second bracket is connected to the upper surface of the hollow plate, and a lifting mechanism is fixedly connected to the inner wall of the second bracket. This utility model of an air shower device for stator processing, through the cooperation of the hollow plate, the second bracket, the lifting mechanism, the air shower hood, and the rotating air shower mechanism, enables the air shower device to automatically clean the inner and outer walls of the stator conveyed on the carrier conveyor line. Simultaneously, after cleaning, the cleaned stator can be automatically transported to the next process via the carrier conveyor line. Thus, this air shower device achieves automated cleaning of the inner and outer walls of the stator, thereby reducing the labor intensity of workers.

[0004] However, in practice, due to its structural limitations, this structure can only perform simple air shower cleaning operations on the stator of new energy motors. The actual cleaning process suffers from dead corners inside the stator, making it impossible to ensure a more thorough and comprehensive cleaning of the stator. At the same time, the equipment cannot perform proper protection operations before and after cleaning the motor stator, failing to meet daily usage needs. Therefore, there is an urgent need to design an air shower cleaning mechanism for the processing of new energy motor stators to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide an air shower cleaning mechanism for processing stators of new energy motors, in order to solve the problem mentioned in the background art that, due to the limitations of its own structure, the existing structure can only perform simple air shower cleaning operations for processing stators of new energy motors. In actual cleaning, there are dead corners inside the stator, which cannot guarantee a more proper and comprehensive cleaning operation for the stator. At the same time, the equipment cannot perform proper protection operations before and after cleaning the motor stator, and cannot meet the needs of daily use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an air shower cleaning mechanism for processing stators of new energy motors, including a cleaning frame, an inner ion air bar provided at the top of the inner wall of the cleaning frame, an outer ion air bar provided at the bottom of the inner wall of the cleaning frame, adjustment components provided at the upper and lower ends of the cleaning frame, and conveying components provided at the front and rear of the sides of the cleaning frame. The adjustment assembly includes a top frame and a bottom frame. The top frame is fixedly connected to the top of the cleaning rack, and the bottom frame is fixedly connected to the bottom of the cleaning rack. The conveying assembly includes a first conveying seat and a second conveying seat. The first conveying seat is fixedly connected to the back of the cleaning rack, and the second conveying seat is fixedly connected to the front of the cleaning rack.

[0007] Preferably, a cleaning nozzle is provided at the top of the first conveyor seat, and a drying fan is provided at the top of the second conveyor seat.

[0008] Preferably, the bottom ends of the first and second conveyor seats are fixedly connected to receiving bases, and the surface of the receiving bases is provided with filter screens.

[0009] Preferably, the top frame and the bottom frame are provided with telescopic pistons inside, and one end of the telescopic piston is fixedly connected to a telescopic top plate.

[0010] Preferably, the upper and lower telescopic pistons and telescopic top plates are connected to the inner ion fan bar and the outer ion fan bar, respectively.

[0011] Preferably, the top and bottom ends of the top frame and the bottom frame are respectively provided with regulating cylinders.

[0012] Preferably, the upper and lower ends of the cleaning rack are fixedly connected with positioning ring seats, which are adapted to the inner ion air bar and the outer ion air bar.

[0013] Preferably, the washing rack has conveying grooves on both the front and back sides.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This air shower cleaning mechanism for processing new energy motor stators, through its cleaning frame, inner ion air bars, outer ion air bars, top frame, base frame, telescopic piston, telescopic top plate, regulating cylinder, and positioning ring seat, enables the equipment to perform all-around air shower cleaning operations for processing new energy motor stators. In actual use, the operator first places the new energy motor stator to be cleaned into the cleaning frame, and then simultaneously activates the regulating cylinders at both ends of the top and base frames, driving the telescopic piston and telescopic top plate inside the top and base frames to perform a matching lifting and lowering operation. This causes the upper and lower inner and outer ion air bars to overlap, firmly securing the new energy motor stator to the center of the cleaning frame. Through the structure of the inner ion air bars inside and the outer ion air bars outside, a synchronous air shower cleaning operation is performed, effectively ensuring the final cleaning effect. At the same time, the positioning ring seats at both ends of the cleaning frame perform precise positioning operations for the inner and outer ion air bars, demonstrating the practicality of the equipment design.

[0015] This air shower cleaning mechanism for processing stators of new energy motors improves the overall efficiency of the equipment by incorporating a cleaning rack, a first conveyor seat, a second conveyor seat, cleaning nozzles, a drying fan, a receiving base, a filter screen, and a conveying trough. During daily use, operators can install the first and second conveyor seats on opposite sides of the cleaning rack's conveying troughs, allowing for material feeding. During feeding, the cleaning nozzles and drying fan at the top of the first and second conveyor seats are activated. The cleaning nozzles perform pre-cleaning of the stators before the air shower cleaning. The cleaned stators then enter the second conveyor seat and are dried by the drying fan. Simultaneously, the receiving base and filter screen at the bottom of the first and second conveyor seats collect and discharge wastewater and waste, demonstrating the comprehensiveness of the equipment design. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of the top frame and bottom frame of this utility model; Figure 3 This is a schematic diagram of the overall structure of the cleaning rack of this utility model; Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point A; Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure at point B.

[0017] In the diagram: 1. Cleaning rack; 2. Inner ion air bar; 3. Outer ion air bar; 4. Top frame; 5. Base frame; 6. First conveyor seat; 7. Second conveyor seat; 8. Cleaning nozzle; 9. Drying fan; 10. Receiving base; 11. Filter screen; 12. Telescopic piston; 13. Telescopic top plate; 14. Control cylinder; 15. Positioning ring seat; 16. Conveying trough. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-5 One embodiment provided by this utility model: An air shower cleaning mechanism for processing stators of new energy motors includes a cleaning frame 1. An inner ion air bar 2 is provided at the top of the inner wall of the cleaning frame 1, and an outer ion air bar 3 is provided at the bottom of the inner wall of the cleaning frame 1. Adjustment components are provided at the upper and lower ends of the cleaning frame 1, and conveying components are provided at the front and back of the sides of the cleaning frame 1. Positioning ring seats 15 are fixedly connected to the upper and lower ends of the cleaning frame 1. The positioning ring seats 15 are adapted to the inner ion air bar 2 and the outer ion air bar 3. Conveying grooves 16 are opened on the front and back sides of the cleaning frame 1. The cleaning nozzles 8 and the drying fan 9 at the top of the first conveying seat 6 and the second conveying seat 7 are started. The cleaning nozzles 8 perform a pre-cleaning operation on the stator before air shower cleaning. The stator that has been cleaned inside the cleaning frame 1 then enters the interior of the second conveying seat 7 and is dried by the drying fan 9.

[0020] The adjustment assembly includes a top frame 4 and a bottom frame 5. The top frame 4 is fixedly connected to the top of the cleaning frame 1, and the bottom frame 5 is fixedly connected to the bottom of the cleaning frame 1. The conveying assembly includes a first conveyor seat 6 and a second conveyor seat 7. The first conveyor seat 6 is fixedly connected to the back of the cleaning frame 1, and the second conveyor seat 7 is fixedly connected to the front of the cleaning frame 1. A cleaning nozzle 8 is provided at the top of the first conveyor seat 6, and a drying fan 9 is provided at the top of the second conveyor seat 7. A receiving base 10 is fixedly connected to the bottom of the first conveyor seat 6 and the second conveyor seat 7. A filter screen 11 is provided on the surface of the receiving base 10. The top frame 4 and the bottom frame 5 are internally arranged... There is a telescopic piston 12, and one end of the telescopic piston 12 is fixedly connected to a telescopic top plate 13. The upper and lower telescopic pistons 12 and the telescopic top plate 13 are respectively connected to the inner ion air bar 2 and the outer ion air bar 3. The upper and lower ends of the top frame 4 and the bottom frame 5 are respectively equipped with control cylinders 14. The control cylinders 14 at the upper and lower ends of the top frame 4 and the bottom frame 5 are activated simultaneously, driving the telescopic pistons 12 and the telescopic top plate 13 inside the top frame 4 and the bottom frame 5 to perform matching lifting and lowering adjustment operations, thereby making the upper and lower inner ion air bars 2 and the outer ion air bars 3 cover each other, and firmly covering the stator of the new energy motor inside the center of the cleaning frame 1.

[0021] Working Principle: During use, the user first places the new energy motor stator to be cleaned into the cleaning rack 1. Then, simultaneously activate the regulating cylinders 14 at both ends of the top frame 4 and the bottom frame 5. This drives the telescopic pistons 12 and telescopic top plate 13 inside the top frame 4 and bottom frame 5 to perform corresponding lifting and lowering adjustments. This causes the inner ion air bars 2 and outer ion air bars 3 to connect vertically, firmly securing the new energy motor stator to the center of the cleaning rack 1. Through the structure where the inner ion air bars 2 are inside and the outer ion air bars 3 are outside, a synchronous internal and external air shower cleaning operation is performed, effectively ensuring the final cleaning effect. Simultaneously, the positioning ring seats 15 at both ends of the cleaning rack 1 precisely position the inner ion air bars 2 and outer ion air bars 3. In daily use, the staff can install the first conveyor seat 6 and the second conveyor seat 7 on the conveying grooves 16 on the opposite sides of the cleaning frame 1, and then the material can be conveyed through the first conveyor seat 6 and the second conveyor seat 7 on the opposite sides of the cleaning frame 1. During the material conveying process, the cleaning nozzles 8 and the drying fan 9 at the top of the first conveyor seat 6 and the second conveyor seat 7 can be started. The cleaning nozzles 8 perform a pre-cleaning operation on the stator before the air shower cleaning. The stator that has been cleaned inside the cleaning frame 1 then enters the interior of the second conveyor seat 7 and is dried by the drying fan 9. At the same time, the receiving base 10 and the filter screen 11 at the bottom of the first conveyor seat 6 and the second conveyor seat 7 can collect and discharge wastewater and waste. The above is the complete working principle of this utility model.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An air shower cleaning mechanism for processing stators of new energy motors, comprising a cleaning rack (1), characterized in that: The cleaning rack (1) has an inner ion air bar (2) at the top of its inner wall and an outer ion air bar (3) at the bottom of its inner wall. The cleaning rack (1) has adjustment components at its upper and lower ends and conveying components at the front and back of its sides. The adjustment assembly includes a top frame (4) and a bottom frame (5). The top of the cleaning rack (1) is fixedly connected to the top of the top frame (4), and the bottom of the cleaning rack (1) is fixedly connected to the bottom of the bottom frame (5). The conveying assembly includes a first conveying seat (6) and a second conveying seat (7). The first conveying seat (6) is fixedly connected to the back of the cleaning rack (1), and the second conveying seat (7) is fixedly connected to the front of the cleaning rack (1).

2. The air shower cleaning mechanism for stator processing of new energy motors according to claim 1, characterized in that: The top of the first conveyor seat (6) is provided with a cleaning nozzle (8), and the top of the second conveyor seat (7) is provided with a drying fan (9).

3. The air shower cleaning mechanism for stator processing of new energy motors according to claim 1, characterized in that: The bottom ends of the first conveyor seat (6) and the second conveyor seat (7) are fixedly connected to a receiving base (10), and a filter screen (11) is provided on the surface of the receiving base (10).

4. The air shower cleaning mechanism for stator processing of new energy motors according to claim 1, characterized in that: The top frame (4) and the bottom frame (5) are equipped with telescopic pistons (12), and one end of the telescopic piston (12) is fixedly connected to a telescopic top plate (13).

5. The air shower cleaning mechanism for stator processing of new energy motors according to claim 4, characterized in that: The telescopic piston (12) and telescopic top plate (13) are connected to the inner ion fan rod (2) and the outer ion fan rod (3) respectively.

6. The air shower cleaning mechanism for stator processing of new energy motors according to claim 1, characterized in that: The top frame (4) and the bottom frame (5) are respectively equipped with regulating cylinders (14) at their upper and lower ends.

7. The air shower cleaning mechanism for stator processing of new energy motors according to claim 1, characterized in that: The cleaning rack (1) is fixedly connected to the upper and lower ends with positioning ring seats (15), which are adapted to the inner ion air bar (2) and the outer ion air bar (3).

8. The air shower cleaning mechanism for stator processing of new energy motors according to claim 1, characterized in that: The cleaning rack (1) has conveying grooves (16) on both the front and back sides.

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