Automatic adjustment device for forging lubricant spraying gun
Patent Information
- Application Number
- CN202620123733.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-29
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2036-01-29
AI Technical Summary
In forging production, the efficiency of forging lubricant replenishment is low, the labor intensity of workers is high, and it is time-consuming and labor-intensive, becoming a bottleneck to production efficiency.
Design an automatic adjustment and operation device for a forging lubricant spray gun, including a lower base frame, an electric lifting cylinder, an upper integral frame, a vertical rotating shaft, a horizontal rotating shaft, a spray gun, a lower clamp for the spray gun, and an upper clamp for the spray gun. The combination of these components realizes the automatic adjustment of the spray gun, enabling spraying at different angles, heights, and positions.
It improves the spraying flexibility and stability of forging lubricant, reduces the labor intensity of workers, increases production efficiency, reduces work vibration, and achieves stable and automated operation of the spray gun.
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Figure CN224926964U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of operating vehicles, and specifically relates to an automatic adjustment operating device for a forging lubricant spray gun. Background Technology
[0002] In forging production, when applying lubricant for replenishment, operators typically use both hands to hold a spray gun and apply the lubricant to the mold surface. This process is labor-intensive, inefficient, and time-consuming, becoming a bottleneck to improving production efficiency and a factor affecting overall production productivity. Utility Model Content
[0003] This invention proposes an automatic adjustment and operation device for a forging lubricant spray gun to solve the problem of low efficiency in replenishing forging lubricant spraying in the prior art.
[0004] To achieve the above objectives, the present invention proposes the following technical solution: An automatic adjustment and operation device for a forging lubricant spray gun includes a lower base frame, an electric lifting cylinder, an upper integral frame, a vertical rotating shaft, a horizontal rotating shaft, a spray gun, a lower clamping body for the spray gun, and an upper clamping body for the spray gun. The upper integral frame is set above the lower foundation frame; the electric lifting cylinder is located at the bottom inside the lower foundation frame, and the top of the electric lifting cylinder is connected to the bottom of the upper integral frame; a vertical rotating shaft is set at the top of the upper integral frame, and the vertical rotating shaft is connected to the lower clamp of the spray gun through a horizontal rotating shaft, and the lower clamp of the spray gun is connected to the upper clamp of the spray gun. An elongated hole is formed between the upper clamp and the lower clamp of the spray gun, and the spray gun is disposed inside the elongated hole.
[0005] Preferably, it also includes four swivel casters, which are located on the bottom outer side of the lower foundation frame.
[0006] Preferably, it also includes a device push handle, which is welded to the outer wall of the lower foundation frame.
[0007] Preferably, it also includes a horizontal pivot lock nut, which is connected to the end of the horizontal pivot.
[0008] Preferably, it also includes four guide pillars, which are located in the middle of the upper integral frame and pass through the bottom of the upper integral frame and the top of the lower foundation frame.
[0009] Preferably, it also includes four guide sleeves, which are located at the top of the lower foundation frame and correspond to the four guide posts.
[0010] Preferably, the vertical rotating shaft is mounted on the top of the lower foundation frame via a bearing and is fixed by a lock nut.
[0011] Preferably, it also includes a spray gun lower clamp bracket, and the horizontal rotating shaft is connected to the spray gun lower clamp via the spray gun lower clamp bracket.
[0012] Preferably, it also includes a spray gun support rail, a horizontal electric cylinder, a tail hinge of the electric cylinder, a horizontal slider, and a head hinge of the electric cylinder. The horizontal slider is mounted on the spray gun, and the spray gun support rail is connected to the end of the lower clamp of the spray gun. The horizontal electric cylinder is connected to the lower clamp of the spray gun via a hinge at the tail of the electric cylinder, and the horizontal electric cylinder is connected to the horizontal slider via a hinge at the head of the electric cylinder.
[0013] The advantages of this utility model are: This invention supports the spray gun by setting a vertical rotating shaft and a horizontal rotating shaft on the frame, enabling the forging lubricant spray gun to spray at different horizontal angles, different pitch angles, and different heights. This improves the flexibility of the device while ensuring its practicality, reduces the labor intensity of workers, and reduces vibration during operation by using the lower and upper clamps of the spray gun, thus maintaining the stability of the spray gun. Attached Figure Description
[0014] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments and descriptions of this utility model are used to explain this utility model and do not constitute an undue limitation thereof. In the drawings: Figure 1 A schematic diagram of an automatic adjustment and operation device for a forging lubricant spray gun; Figure 2 A side view of an automatic adjustment and operation device for a forging lubricant spray gun; Figure 3 This is a diagram showing the raised state of an automatic adjustment and control device for a forging lubricant spray gun. Figure 4 This is a diagram showing the automatic operating status of an automatic adjustment device for a forging lubricant spray gun. Detailed Implementation
[0015] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.
[0016] The following detailed description is exemplary and intended to provide further detailed explanation of the present invention. Unless otherwise specified, all technical terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this invention. Example
[0017] Please see Figure 1 As shown, this utility model provides an automatic adjustment and operation device for a forging lubricant spray gun, including four universal casters 1, a lower base frame 2, an electric lifting cylinder 3, four guide columns 4, four guide sleeves 5, fixing bolts 6, an upper integral frame body 7, a locking nut 8, a vertical rotating shaft 9, a horizontal rotating shaft 10, a spray gun lower clamp 11, a spray gun 12, a spray gun upper clamp 13, a locking screw assembly 14, a spray gun lower clamp bracket 15, a rotating bearing 16, a long hole through which the spray gun passes 17, a device push handle 18, a horizontal rotating shaft lock nut 19, a spray gun support rail 20, a spray gun nozzle 21, a horizontal electric cylinder 22, an electric cylinder tail hinge 23, a horizontal slider 24, and an electric cylinder head hinge 25.
[0018] The upper integral frame 7 is set on top of the lower foundation frame 2. The bottom end of the electric lifting cylinder 3 is placed on the upper end of the bottom beam of the lower foundation frame 2, and the top of the electric lifting cylinder 3 is provided with a piston rod head, which is connected to the lower end of the middle part of the upper integral frame 7.
[0019] The four guide posts 4 are fixed to the middle of the upper integral frame 7 by fixing bolts 6. The guide sleeves 5 are placed on the upper beam of the lower foundation frame 2, and the guide posts 4 pass through the corresponding guide sleeves 5. The four guide posts 4, in cooperation with the guide sleeves 5, guide the piston rod of the electric lifting cylinder 3 to drive the upper integral frame 7 to move up and down. Figure 2 As shown.
[0020] like Figure 3 As shown, the bearing 16 is placed in the upper beam of the upper integral frame 7, the vertical rotating shaft 9 is set on the top outer side of the lower foundation frame 2, the locking nut 8 is located on the top inner side of the lower foundation frame 2, and the vertical rotating shaft 9 is connected to the locking nut 8 by the lower end of the bearing 16 through a screw thread; the vertical rotating shaft 9 is connected to the spray gun lower clamp bracket 15 through the horizontal rotating shaft 10, and the horizontal rotating shaft 10 passes through the shaft hole of the spray gun lower clamp bracket 15 and the vertical rotating shaft 9; the spray gun lower clamp 11 is welded to the spray gun lower clamp bracket 15, and the spray gun upper clamp 13 is placed on the spray gun lower clamp 11 through the locking screw assembly 14, and the spray gun upper clamp 13 and the spray gun lower clamp 11 form an elongated hole 17 for the spray gun 12 to pass through.
[0021] The upper clamp 13 and lower clamp 11 of the spray gun can drive the spray gun 12 to rotate horizontally in the rotary bearing 16 around the vertical rotation axis 9, so that the spray gun can spray at different horizontal angles. The upper clamp 13 and lower clamp 11 of the spray gun can drive the spray gun 12 to rotate around the horizontal rotation axis 10, so that the head of the spray gun 12 can be tilted up and down, so that the spray gun can spray at different elevation angles.
[0022] The horizontal slider 24 is mounted on the spray gun 12, and the spray gun support rail 20 is welded to the end of the lower clamp 11 of the spray gun. It serves to support the extension of the spray gun 12 and slide the horizontal slider 24 to prevent the spray gun 12 from shaking during extension.
[0023] The horizontal electric cylinder 22 is connected to the lower clamp 11 of the spray gun via a rear hinge 23, and is also connected to the horizontal slider 24 via a head hinge 25. The horizontal electric cylinder 22, through the extension and retraction of its piston rod, can slide the horizontal slider 24 on the spray gun rail 20, automatically extending the spray gun 12 the required distance, thus automating the spray gun 12. Figure 4 As shown.
[0024] In one specific embodiment, the four omnidirectional casters 1 are located at the bottom of the lower base frame 2.
[0025] In one specific embodiment, the device push handle 18 is welded to the lower base frame 2 to push the entire device to move in various directions on the ground.
[0026] In one specific embodiment, the horizontal pivot lock nut 19 is connected to the end of the horizontal pivot 10 and can lock the spray gun lower clamp bracket 15 when tilted up or down. Example
[0027] The specific operation of this utility model is as follows: In use, first loosen the locking screw assembly 14 connection, remove the upper clamp 13 of the spray gun, then place the spray gun 12 on the lower clamp 11 of the spray gun and the horizontal slider 24 on the spray gun support rail 20, and lock the locking screw assembly 14 to connect the spray gun. This allows the spray gun to move back and forth or rotate 360 degrees up and down in the cavity formed by the elongated hole 17 in the upper clamp 13 and the lower clamp 11 of the spray gun, so that the spray gun nozzle 21 can spray lubrication on different positions of the mold. This can realize lubrication spraying for upper and lower mold forging, multi-directional mold forging, and various complex mold forging.
[0028] The entire device can be moved anywhere on the ground using four swivel casters 1 and a push handle 18. Guided by the guide column 4 and guide sleeve 5, the piston rod of the electric cylinder 3 extends and retracts, causing the upper frame 7 to move up and down, thus changing the height of the spray gun 12. The upper clamp 13 and lower clamp 11 of the spray gun can drive the spray gun 12 to rotate horizontally around the vertical rotation axis 9 within the rotary bearing 16, allowing the spray gun to spray at different horizontal angles.
[0029] The upper clamp 13 and lower clamp 11 of the spray gun can drive the spray gun 12 to spray at different elevation angles around the horizontal rotating shaft 10. The horizontal rotating shaft lock nut 19 is connected to the end of the horizontal rotating shaft 10 to lock the elevation of the lower clamp bracket 15 of the spray gun. The spray gun support rail 20 is welded to the end of the lower clamp 11 of the spray gun to support the extension of the spray gun 12, preventing the spray gun 12 from shaking when it extends. A clamp similar to the upper clamp 13 can also be added to it as needed to create a stronger clamping effect. Extending or retracting the piston rod of the horizontal electric cylinder 22 can slide the horizontal slider 24 on the spray gun support rail 20 to automatically extend the spray gun 12 the required distance, thus achieving automatic extension of the spray gun 12. If the universal caster 1 is locked, such as... Figure 4 The two devices working together in an automated manner will result in a smoother operation.
[0030] This invention proposes an automatic adjustment device for a forging lubricant spray gun, which can achieve spraying of forging lubricant at different horizontal angles, different pitch angles, and different heights. This invention is highly flexible and practical, and reduces operational vibration, maintaining spray gun stability.
[0031] This invention features adjustable height, enabling it to be used flexibly in various situations. It solves the problem of high labor intensity for workers who need to hold the spray gun for extended periods, and also addresses the issue of sloshing during lubricant spraying, thus improving production efficiency. In use, it offers ideal results, high efficiency, safe and reliable operation, and ease of use.
[0032] As is known from common technical knowledge, this utility model can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the specific implementation of this utility model. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the protection scope of the claims of this utility model.
Claims
1. An automatic adjustment and operation device for a forging lubricant spray gun, characterized in that, It includes a lower foundation frame, an electric lifting cylinder, an upper integral frame, a vertical rotating shaft, a horizontal rotating shaft, a spray gun, a lower clamp for the spray gun, and an upper clamp for the spray gun; The upper integral frame is set above the lower foundation frame; the electric lifting cylinder is located at the bottom inside the lower foundation frame, and the top of the electric lifting cylinder is connected to the bottom of the upper integral frame; a vertical rotating shaft is set at the top of the upper integral frame, and the vertical rotating shaft is connected to the lower clamp of the spray gun through a horizontal rotating shaft, and the lower clamp of the spray gun is connected to the upper clamp of the spray gun. An elongated hole is formed between the upper clamp and the lower clamp of the spray gun, and the spray gun is disposed inside the elongated hole.
2. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, It also includes four swivel casters, which are located on the bottom outer side of the lower foundation frame.
3. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, It also includes a device push handle, which is welded to the outer wall of the lower foundation frame.
4. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, It also includes a horizontal pivot lock nut, which is connected to the end of the horizontal pivot.
5. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, It also includes four guide pillars, which are located in the middle of the upper integral frame and pass through the bottom of the upper integral frame and the top of the lower foundation frame.
6. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 5, characterized in that, It also includes four guide sleeves, which are located at the top of the lower foundation frame and correspond to the four guide posts.
7. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, The vertical rotating shaft is mounted on top of the lower foundation frame via bearings and is secured with lock nuts.
8. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, It also includes a spray gun lower clamp bracket, and the horizontal rotating shaft is connected to the spray gun lower clamp via the spray gun lower clamp bracket.
9. The automatic adjustment and operation device for a forging lubricant spray gun as described in claim 1, characterized in that, It also includes a spray gun rail, a horizontal electric cylinder, a tail hinge of the electric cylinder, a horizontal slider, and a head hinge of the electric cylinder. The horizontal slider is mounted on the spray gun, and the spray gun support rail is connected to the end of the lower clamp of the spray gun. The horizontal electric cylinder is connected to the lower clamp of the spray gun via a hinge at the tail of the electric cylinder, and the horizontal electric cylinder is connected to the horizontal slider via a hinge at the head of the electric cylinder.
