Double-row automatic production line

Abstract

The utility model discloses a double -row automatic production line, including frame, the frame is provided with conveyor symmetry, the frame is welded with the bearing frame, and the top surface fixed mounting of bearing frame has first servo electric jar and second servo electric jar, the output of first servo electric jar and second servo electric jar installs first lifting plate and second lifting plate respectively, the bottom surface of first lifting plate and second lifting plate is detachably installed with first cutting knife and second cutting knife respectively, first cutting knife and second cutting knife are used with two conveyors respectively. In the utility model, double -row design promotes production efficiency, adopts the raw material delivery and cutting structure of double -path parallelism, can carry out the synchronous production of two -way wet wipe simultaneously, compares to single -row production line, and the output per unit time doubles, effectively promotes the whole production efficiency, satisfies the large -scale production demand, secondly, and double cutting knives work independently, and adapt to multi -specification products.

Description

Technical Field

[0001] This utility model relates to the technical field of wet wipe production equipment, and in particular to a double-row automatic production line. Background Technology

[0002] As a commonly used product for daily cleaning and disinfection, wet wipes are experiencing a continuous increase in market demand, placing higher demands on the efficiency, flexibility, and product adaptability of production equipment. Existing wet wipe production equipment is mainly based on single-row production lines, which have the following significant problems: A single-row production line can only complete the cutting, processing, and subsequent procedures of a single batch of wet wipes in one go. The output per unit time is low, which is difficult to match the needs of large-scale production, resulting in extended production cycles and high production costs for enterprises.

[0003] Traditional single-row production lines typically have fixed cutting mechanisms that can only cut wet wipes of a single length. When the market demands wet wipes of different lengths, the machine must be stopped to adjust the position and spacing of the cutting blades or replace the cutting components. This is not only cumbersome but also causes production interruptions, reduces production continuity, and increases equipment setup and time costs.

[0004] Secondly, some existing double-row production equipment uses a linkage control method for its dual-path cutting mechanism. If one path malfunctions or needs adjustment, the other path must be stopped simultaneously, making independent operation impossible and further affecting production efficiency.

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a double-row wet wipe automatic production line to solve the problems of low efficiency of existing single-row production lines and the inability of double-row equipment to independently cut products of different specifications. Utility Model Content

[0006] The purpose of this invention is to propose a double-row automatic production line to overcome the shortcomings of existing technologies.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a double-row automatic production line, including a frame, on which conveyors are symmetrically arranged, and a support frame is welded on the frame. A first servo cylinder and a second servo cylinder are fixedly installed on the top surface of the support frame. A first lifting plate and a second lifting plate are respectively installed at the output ends of the first servo cylinder and the second servo cylinder. A first cutting blade and a second cutting blade are detachably installed on the bottom surfaces of the first lifting plate and the second lifting plate, respectively. The first cutting blade and the second cutting blade are used in conjunction with the two conveyors.

[0008] A control cabinet is fixedly installed on the outer wall of the support frame, and the control cabinet is electrically connected to the first servo cylinder, the second servo cylinder and the conveyor through wires.

[0009] A receiving box is provided on one side of the frame, and the receiving box is a hollow polyhedral structure with an open top.

[0010] The movement directions of the first and second cutting blades are perpendicular to the movement direction of the conveyor.

[0011] The length of the receiving box is greater than the width of the conveyor.

[0012] The lengths of the first and second cutting blades are greater than the width of the conveyor.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. The double-row design of this utility model improves production efficiency. It adopts a dual-path parallel raw material conveying and cutting structure, which can simultaneously produce two paths of wet wipes. Compared with a single-row production line, the output per unit time is doubled, effectively improving the overall production efficiency and meeting the needs of large-scale production. Secondly, the two cutting blades work independently and are suitable for multiple specifications of products. The first cutting blade and the second cutting blade are driven by independent first servo cylinders and second servo cylinders, respectively, and are independently controlled through the control cabinet. The cutting length parameters of the two cutting mechanisms can be set according to production needs. Two different length specifications of wet wipes can be produced simultaneously without stopping the machine, or one path can be run alone to produce a single specification of product, which greatly improves production flexibility and reduces equipment adjustment time and downtime losses.

[0014] 2. The process coordination in this utility model is good, which reduces the workload of subsequent processes. The receiving box can receive the wet wipes after cutting from both directions, avoiding stacking and mess, reducing subsequent sorting processes, and further improving the overall production efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a double-row automatic production line proposed in this utility model; Figure 2 This is a rear view of a double-row automatic production line proposed in this utility model; Figure 3 This is a structural schematic diagram of the first servo electric cylinder, the second servo electric cylinder, the first lifting plate, the second lifting plate, the first cutting blade, and the second cutting blade; Figure 4 This is an exploded view of the first servo cylinder, the second servo cylinder, and the conveyor.

[0017] Legend: 1. Frame; 2. Conveyor; 3. Support frame; 4. First servo cylinder; 5. Second servo cylinder; 6. First lifting plate; 7. Second lifting plate; 8. First cutting blade; 9. Second cutting blade; 10. Control cabinet; 11. Receiving box. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0020] Please refer to Figure 1-4 A double-row automated production line, including a frame 1.

[0021] It is clear that one of the core components of this utility model is the frame 1. The frame 1 serves as the basic support structure for the entire production line, providing installation benchmarks and stable support for all other components, and is the basic carrier for the overall operation of the equipment.

[0022] Conveyors 2 are symmetrically arranged on frame 1.

[0023] The installation location and distribution of conveyor 2 are explained. The two symmetrically arranged conveyors 2 form a dual raw material conveying channel, which can simultaneously convey two streams of wet wipe raw materials, providing the prerequisite for the dual-row production mode and ensuring the synchronicity of dual-row production.

[0024] A support frame 3 is welded onto the frame 1.

[0025] It is pointed out that the connection between the support frame 3 and the frame 1 is welding. The welding connection can improve the installation stability and structural strength of the support frame 3, ensuring that it can stably support the servo electric cylinder and cutting-related parts to be installed later, and avoid shaking during operation.

[0026] The top surface of the support frame 3 is fixedly equipped with the first servo electric cylinder 4 and the second servo electric cylinder 5.

[0027] The installation positions of the first servo cylinder 4 and the second servo cylinder 5 are clearly defined as the top surface of the support frame 3, and a fixed installation method is adopted to ensure stability during the driving process. The two independent servo cylinders are the power core for realizing dual-path independent cutting.

[0028] The output ends of the first servo cylinder 4 and the second servo cylinder 5 are respectively equipped with a first lifting plate 6 and a second lifting plate 7.

[0029] This section explains the connection between the servo electric cylinder and the lifting plate. The output of the servo electric cylinder can drive the lifting plate to perform vertical lifting motion. The lifting plate transmits the power of the servo electric cylinder to the cutting blade, thereby realizing the up and down cutting action of the cutting blade.

[0030] The bottom surfaces of the first lifting plate 6 and the second lifting plate 7 are respectively detachably equipped with a first cutting blade 8 and a second cutting blade 9.

[0031] The installation position and connection method of the cutting blade and the lifting plate are indicated. The cutting blade can be detached for easy maintenance, replacement or grinding in the later stage. The first cutting blade 8 and the second cutting blade 9 correspond to the two conveying channels respectively and are responsible for cutting the wet wipe raw materials in their respective channels.

[0032] The first cutting blade 8 and the second cutting blade 9 are used in conjunction with the two conveyors 2 respectively.

[0033] The collaborative working relationship between the cutting blade and the conveyor 2 is clearly defined. The conveyor 2 is responsible for transporting the raw materials, and the cutting blade completes the cutting when the raw materials are transported to the designated position. The two work together to achieve a continuous action of transporting and cutting.

[0034] A control cabinet 10 is fixedly installed on the outer wall of the support frame 3.

[0035] The control cabinet 10 is installed on the outer wall of the support frame 3. Fixed installation can prevent the control cabinet 10 from shifting during equipment operation, and at the same time facilitates the operator to operate and observe the equipment operation status nearby.

[0036] The control cabinet 10 is electrically connected to the first servo cylinder 4, the second servo cylinder 5 and the conveyor 2 via wires.

[0037] The control object and connection method of the control cabinet 10 are specified. Electrical signals are transmitted through wires, enabling the control cabinet 10 to accurately control the lifting frequency and stroke of the servo electric cylinder and the conveying speed of the conveyor 2, ensuring the coordinated operation of all components.

[0038] A receiving box 11 is provided on one side of the frame 1.

[0039] The installation position of the receiving box 11 is clearly defined. It is located on one side of the frame 1 and corresponds to the output end of the conveyor 2, so as to facilitate the receiving of the cut wet wipes and reduce the product conveying distance.

[0040] The receiving box 11 is a hollow polyhedral structure with an open top.

[0041] The structural features of the receiving box 11 are described: the top opening ensures that the cut wet wipes can fall in smoothly, the hollow structure provides space for product storage, and the polyhedral structure facilitates placement and subsequent product removal.

[0042] The movement direction of the first cutting blade 8 and the second cutting blade 9 is perpendicular to the movement direction of the conveyor 2.

[0043] The relationship between the movement direction of the cutting blade and the conveyor 2 is defined. Cutting in the vertical direction can ensure that the cut of the wet wipe is neat, avoid quality problems such as slanted cuts and rough edges, and improve the cutting accuracy of the product.

[0044] The length of the receiving box 11 is greater than the width of the conveyor 2.

[0045] This explains the size matching relationship between the receiving box 11 and the conveyor 2. The longer receiving box 11 can completely cover the output range of the two conveyors 2, ensuring that all the cut wet wipes can fall into the receiving box 11 and prevent the products from falling.

[0046] The lengths of the first cutting blade 8 and the second cutting blade 9 are greater than the width of the conveyor 2.

[0047] Clearly define the size compatibility requirements between the cutting blade and the conveyor 2. A longer cutting blade can cover the entire width of the conveyor 2 in one go, ensuring that the wet wipe raw material is cut thoroughly in the transverse direction and avoiding problems such as incomplete cutting or partial adhesion.

[0048] Working Principle: During operation, the operator sets the cutting length parameters for both production lines and the conveying speed of the conveyor 2 via the control cabinet 10. Then, the raw materials for the two wet wipes are laid out on the two symmetrically arranged conveyors 2. After starting the equipment, the conveyors 2 synchronously transport the two raw materials towards the first cutting blade 8 and the second cutting blade 9. When the raw materials reach the preset cutting position, the control cabinet 10 sends signals to the first servo cylinder 4 and the second servo cylinder 5, driving the first lifting plate 6 and the second lifting plate 7 to move the first cutting blade 8 and the second cutting blade 9 vertically downwards. The direction of movement is perpendicular to the direction of movement of the conveyor 2, thus simultaneously and accurately cutting the two raw materials. Because the two servo cylinders are independently controlled, wet wipes of different lengths can be cut simultaneously. The cut wet wipes continue to be transported to the output end by the conveyor 2, finally falling into the receiving box 11 on one side of the frame 1. The length is greater than the width of conveyor 2, which can fully support the products and complete the entire production process of raw material transportation, independent cutting and product acceptance. If it is necessary to adjust a single specification or maintain one of the cutting mechanisms, the servo cylinder and conveyor 2 of the corresponding path can be controlled separately through control cabinet 10, while the other path continues to operate normally to ensure production continuity.

[0049] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A double-row automatic production line, comprising a frame (1), characterized in that, Conveyors (2) are symmetrically arranged on the frame (1). A support frame (3) is welded on the frame (1). A first servo cylinder (4) and a second servo cylinder (5) are fixedly installed on the top surface of the support frame (3). A first lifting plate (6) and a second lifting plate (7) are respectively installed on the output ends of the first servo cylinder (4) and the second servo cylinder (5). A first cutting blade (8) and a second cutting blade (9) are respectively detachably installed on the bottom surface of the first lifting plate (6) and the second lifting plate (7). The first cutting blade (8) and the second cutting blade (9) are used in conjunction with the two conveyors (2).

2. The double-row automatic production line according to claim 1, characterized in that, The outer wall of the support frame (3) is fixedly installed with a control cabinet (10), and the control cabinet (10) is electrically connected to the first servo cylinder (4), the second servo cylinder (5) and the conveyor (2) through wires.

3. The double-row automatic production line according to claim 1, characterized in that, A receiving box (11) is provided on one side of the frame (1), and the receiving box (11) is a hollow polyhedral structure with an open top.

4. The double-row automatic production line according to claim 1, characterized in that, The movement direction of the first cutting blade (8) and the second cutting blade (9) is perpendicular to the movement direction of the conveyor (2).

5. A double-row automatic production line according to claim 3, characterized in that, The length of the receiving box (11) is greater than the width of the conveyor (2).

6. A double-row automatic production line according to claim 1, characterized in that, The lengths of the first cutting blade (8) and the second cutting blade (9) are greater than the width of the conveyor (2).

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