A new type of blanking and hole arranging waste die cutting sleeve punching machine template

Abstract

The application discloses a novel blanking and hole arranging waste die cutting sleeve punching machine template and belongs to the field of die manufacturing. The template is provided with a mounting mechanism on one side and the upper and four side parts, and a mounting frame is arranged on one side of the middle part of the template, and a hole waste blanking mechanism is arranged on the middle part and one side of the mounting frame. The application has the beneficial effect of providing a novel blanking and hole arranging waste die cutting sleeve punching machine template. The template is locked on the lower die of the die through the mounting mechanism, the die cutting machine then performs the punching operation on the base material, when the die cutting cutter completes the hole waste punching, the cylinder is started and drives the ejector pin to make the ejection action to ensure that the waste material is separated from the base material, the waste material is brought into the waste arranging channel through the blanking groove hole along with the homing of the ejector pin, at this time, the air supply equipment connected with one end of the main air pipe is started, compressed air is guided through the main air pipe end branch guide frame and then blown out from each branch air pipe, and since the ends of each branch air pipe are communicated with the waste arranging channel.

Description

Technical Field

[0001] This application relates to the field of mold manufacturing, and more specifically, to a novel blanking and hole-discharging waste die cutting and punching machine template. Background Technology

[0002] In modern manufacturing, the requirements for the processing precision and production efficiency of various parts are becoming increasingly higher. In the process of mold stamping or die cutting, the template is the core functional component that determines the product precision, production efficiency and processing stability.

[0003] Currently, the die-cutting and punching machines for blanking and punching mainly use two methods: "waste removal from the upper part of the suction die" and "waste removal from the lower part of the dragging film". "Waste removal from the upper part of the suction die" collects the waste material from the holes through the cavity on the back of the suction die, and then the waste material in the cavity is cleaned manually. "Waste removal from the lower part of the dragging film" relies on the adhesiveness of the dragging film to pick up the waste material from the holes. However, both methods have limitations. For example, "waste removal from the upper part" relies on the suction force, and when encountering small holes, irregularly shaped waste materials or other complex shapes, the suction force is easily insufficient, resulting in waste material residue. "Waste removal from the lower part" requires the dragging film to accurately fit the waste material. If the product has complex hole positions or narrow edge structures, the dragging film is easy to shift, resulting in "stuck finished product instead of waste material". Utility Model Content

[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0005] The purpose of this application is to address the shortcomings of existing technologies by providing a novel die template for a blanking and punching machine that discharges waste through holes. This addresses the limitations of existing technologies, which primarily employ two methods: "waste removal from the upper part of the suction die" and "waste removal from the lower part of the dragging film." "Waste removal from the upper part of the suction die" involves collecting waste through a cavity on the back of the suction die, followed by manual cleaning of the cavity. "Waste removal from the lower part of the dragging film" relies on the adhesiveness of the dragging film to remove the waste. However, both methods have limitations. For example, "upper removal" relies on suction force, which can be insufficient when encountering small holes or complex shapes like irregularly shaped waste, leading to waste residue. "Lower removal" requires the dragging film to precisely adhere to the waste; if the product has complex holes or narrow edges, the dragging film can easily shift, resulting in the product being stuck instead of the waste.

[0006] To achieve the above objectives, this application provides the following technical solution: A novel die-cutting template for blanking and punching machines includes: a template, an installation mechanism provided on one side and the upper four sides of the template, an assembly frame installed on one side of the middle of the template, a blanking mechanism for holes provided on the middle and one side of the assembly frame, a blanking area opened on the other side of the middle of the template, the blanking mechanism for holes includes a top waste component, the top waste component is located in the middle of the assembly frame, and a waste discharge component is installed on the middle and one side of the assembly frame.

[0007] Furthermore, the top waste assembly includes a cylinder, which is separately installed in the middle of the assembly frame. The extended end of the cylinder is connected to a ejector pin, and the surface of the ejector pin is coated with a Teflon coating.

[0008] Furthermore, the waste discharge component includes waste discharge channels, which are located in the middle of the assembly frame. The waste discharge channels and the corresponding upper parts of the assembly frame are provided with material drop slots, and the bottom of the waste discharge channels is provided with guide sleeves. The ends of the multiple waste discharge channels are connected to branch air pipes, and the ends of the branch air pipes are connected to diverter frames. The other end of the diverter frames is connected to a main air pipe.

[0009] Furthermore, the end of the waste discharge channel is connected to its material drop area.

[0010] Furthermore, the main air tube is connected to multiple branch air tubes via a shunt frame.

[0011] Furthermore, the installation mechanism includes a connecting bracket, which is fixed to one side of the template. The template has screw grooves on both sides of its middle section, and a screw rod is installed in the middle of the screw groove.

[0012] The beneficial effects of this application are as follows: The template is locked onto the lower mold of the die using the installation mechanism. The die-cutting machine then performs a punching operation on the substrate. After the die-cutting blade completes the punching of the waste hole, the cylinder is activated and drives the ejector pin to perform an ejection action to ensure that the waste material is removed from the substrate. The waste material will be carried into the waste discharge channel through the discharge slot hole as the ejector pin returns to its original position. At this time, the air source equipment connected to one end of the main air pipe is activated. Compressed air is guided by the flow divider at the end of the main air pipe and blown out from each branch air pipe. Since the ends of each branch air pipe are connected to the waste discharge channel, it assists in the airflow discharge of the waste material carried into the waste discharge channel, so that the waste material is smoothly discharged into the discharge area along the waste discharge channel. Attached Figure Description

[0013] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0014] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0015] In the attached diagram: Figure 1 This is a three-dimensional structural diagram of the present application; Figure 2 For the purposes of this application Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3 This is a schematic diagram of a three-dimensional partial structure of the assembly frame in this application; Figure 4 For the purposes of this application Figure 3 Schematic diagram of the structure at point B.

[0016] 1. Template; 2. Installation mechanism; 21. Connecting bracket; 22. Screw groove; 23. Screw rod; 3. Assembly frame; 4. Waste discharge mechanism; 41. Waste top assembly; 411. Cylinder; 412. Ejector pin; 413. Teflon coating; 42. Waste discharge assembly; 421. Waste discharge channel; 422. Discharge slot hole; 423. Guide sleeve; 424. Branch air pipe; 425. Diverter frame; 426. Main air pipe; 5. Discharge area. Detailed Implementation

[0017] The following is a detailed description of a novel blanking and punching die template for a die-cutting and punching machine, in conjunction with the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this application.

[0018] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0019] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0020] The present application will now be described in detail with reference to the accompanying drawings and embodiments.

[0021] Reference Figure 1-4 As shown, this utility model provides a novel blanking and hole-discharging die-cutting template, comprising: a template 1; an installation mechanism 2 is provided on one side and the upper four sides of the template 1; an assembly frame 3 is installed on one side of the middle of the template 1; a hole waste blanking mechanism 4 is provided on the middle and one side of the assembly frame 3; a blanking area 5 is opened on the other side of the middle of the template 1; the installation mechanism 2 includes a connecting frame 21, which is fixed to one side of the template 1; threaded grooves 22 are provided on both sides of the middle of the template 1; and a threaded rod 23 is installed in the middle of the threaded grooves 22; the hole waste blanking mechanism 4... The assembly includes a waste removal component 41, which is located in the middle of the assembly frame 3. The waste removal component 41 includes a cylinder 411, which is also located in the middle of the assembly frame 3. The extended end of the cylinder 411 is connected to a ejector pin 412, and the surface of the ejector pin 412 is coated with a Teflon coating 413. A waste discharge component 42 is installed in the middle and on one side of the assembly frame 3. The waste discharge component 42 includes a waste discharge channel 421, which is located in the middle of the assembly frame 3. The end of the waste discharge channel 421 is connected to the material drop area 5. The waste discharge channel 421 and the assembly frame 3... A material discharge slot 422 is provided at the upper corresponding part, and a guide sleeve 423 is provided at the bottom of the waste discharge channel 421. The ends of multiple waste discharge channels 421 are connected to branch air pipes 424, and the ends of branch air pipes 424 are connected to flow dividers 425. The other end of the flow divider 425 is connected to a main air pipe 426. The main air pipe 426 is connected to multiple branch air pipes 424 through the flow divider 425. The template 1 is locked onto the lower mold of the mold by the mounting mechanism 2. The die-cutting machine then performs a punching operation on the substrate. After the die-cutting knife completes the punching of the hole waste, the cylinder 411 is started and driven. The ejector pin 412 ejects to ensure that the waste material is removed from the substrate. As the ejector pin 412 returns to its original position, the waste material is carried into the waste discharge channel 421 through the discharge slot 422. At this time, the air source equipment connected to one end of the main air pipe 426 is started. Compressed air is guided by the flow divider 425 at the end of the main air pipe 426 and blown out from each branch air pipe 424. Since the ends of each branch air pipe 424 are connected to the waste discharge channel 421, it helps to discharge the waste material carried into the waste discharge channel 421 by airflow, so that the waste material is smoothly discharged into the discharge area 5 along the waste discharge channel 421.

[0022] It should be noted that the ejector pin 412 is coated with a Teflon coating 413, which can reduce the adhesion of waste material to the ejector pin 412, thereby improving waste discharge efficiency.

[0023] Working principle: In use, the template 1 of this new type of blanking and hole-discharging die-cutting punching machine is locked onto the lower die of the mold by the mounting mechanism 2. The die-cutting machine then performs a punching operation on the substrate. After the die-cutting blade completes the hole punching, the cylinder 411 starts and drives the ejector pin 412 to make an ejection action to ensure that the waste material is removed from the substrate. The waste material will be carried into the waste discharge channel 421 through the blanking slot hole 422 as the ejector pin 412 returns to its position. At this time, the air source equipment connected to one end of the main air pipe 426 starts. Compressed air is guided by the flow divider 425 at the end of the main air pipe 426 and blown out from each branch air pipe 424. Since the ends of each branch air pipe 424 are connected to the waste discharge channel 421, it helps to discharge the waste material carried into the waste discharge channel 421 by airflow, so that the waste material is smoothly discharged into the blanking area 5 along the waste discharge channel 421.

[0024] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

[0025] It should be noted that this application covers any alternatives, modifications, equivalent methods, and solutions made within the spirit and scope of this application. To provide the public with a thorough understanding of this application, specific details are described in detail in the preferred embodiments, while those skilled in the art can fully understand this application without these details. Furthermore, to avoid unnecessary confusion regarding the substance of this application, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0026] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. A novel die-cutting template for blanking and punching, comprising: Template (1), characterized in that: an installation mechanism (2) is provided on one side and the upper four sides of the template (1), and an assembly frame (3) is installed on one side of the middle part of the template (1). A hole waste discharge mechanism (4) is provided on the middle part and one side of the assembly frame (3). A discharge area (5) is opened on the other side of the middle part of the template (1). The hole waste discharge mechanism (4) includes a top waste component (41), and the top waste component (41) is located in the middle part of the assembly frame (3). A waste discharge component (42) is installed on the middle part and one side of the assembly frame (3).

2. The novel blanking and hole-discharging waste die-cutting and punching machine template according to claim 1, characterized in that: The top waste assembly (41) includes a cylinder (411), and the cylinder (411) is installed in the middle of the assembly frame (3). The extended end of the cylinder (411) is connected to a ejector pin (412), and the surface of the ejector pin (412) is coated with a Teflon coating (413).

3. The novel blanking and hole-discharging waste die-cutting punch template according to claim 1, characterized in that: The waste discharge assembly (42) includes a waste discharge channel (421), and the waste discharge channel (421) is located in the middle of the assembly frame (3). The waste discharge channel (421) and the corresponding part above the assembly frame (3) are provided with a material drop groove hole (422). The bottom of the waste discharge channel (421) is provided with a guide sleeve (423). The ends of the multiple waste discharge channels (421) are connected to branch air pipes (424), and the ends of the branch air pipes (424) are connected to a diverter (425). The other end of the diverter (425) is connected to a main air pipe (426).

4. The novel blanking and hole-discharging waste die-cutting and punching machine template according to claim 3, characterized in that: The end of the waste discharge channel (421) is connected to the material drop area (5).

5. The novel blanking and hole-discharging waste die-cutting and punching machine template according to claim 3, characterized in that: The main air pipe (426) is connected to multiple branch air pipes (424) via a diverter (425).

6. The novel blanking and hole-discharging waste die-cutting punch template according to claim 1, characterized in that: The installation mechanism (2) includes a connecting bracket (21), which is fixed to one side of the template (1). The template (1) has screw grooves (22) on both sides of the middle part, and a screw rod (23) is installed in the middle of the screw groove (22).

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