A tipping hopper loading pre-pressing garbage compressor

Abstract

The utility model relates to garbage disposal technical field discloses a kind of tipping-dump hopper pre-pressing type garbage compressor, including compression box, six support columns are fixedly connected in compression box bottom, control unit interface is opened in compression box outer wall, the gate oil cylinder is fixedly connected in compression box front side, the hopper is fixedly connected in compression box top, the pusher mechanism is installed in hopper top, the feeding bin is opened in compression box top, the inlet is opened in compression box top. By rational layout each component, garbage transfer truck provides equipment transport power, load box is used for garbage storage, compression box realizes garbage compression function, support column ensures equipment operation stability, control unit interface is convenient control. Overall design improves the efficiency of garbage transfer and compression, provides strong support for efficient operation of garbage transfer station.

Description

Technical Field

[0001] This utility model relates to the field of waste treatment technology, and in particular to a tipping-feed pre-compression waste compressor. Background Technology

[0002] With the surge in urban waste generation, waste transfer stations, as key nodes in waste disposal, urgently require compression equipment. Traditional waste transfer stations rely on manual labor or simple compression devices, resulting in low processing efficiency and limited waste volume reduction, making them unsuitable for large-scale transportation needs. Therefore, specialized equipment with mechanical compression capabilities is gradually becoming the mainstream, aiming to reduce waste volume, lower transportation costs, and improve the processing capacity of transfer stations through physical compression.

[0003] Existing waste transfer station compression equipment typically includes an underground pit-type container, a hydraulic compression mechanism, a lifting device, and a simple electrical control system. The underground container is used to temporarily store waste, the hydraulic mechanism applies pressure to the waste through push plates to achieve compression, the lifting device is responsible for lifting the compressed waste blocks and transferring them to transport vehicles, and the electrical control system controls the start and stop of each component. The overall operation mode is based on underground storage and above-ground transfer.

[0004] Existing garbage compactors often have their core components and maintenance points located in underground pits. Technicians must enter dark and damp spaces to work, resulting in limited operating space, narrow visibility, and time-consuming routine maintenance and troubleshooting, leading to low operational efficiency. The underground container is prone to accumulating leachate and residues, and there is no dedicated cleaning channel. Cleaning requires disassembling some components, making it difficult to achieve rapid disinfection and maintenance. This also makes it easy for bacteria to grow and produce odors. Therefore, a tipping-feed pre-compression garbage compactor is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a tipping-feed pre-compression garbage compressor, which aims to improve the problems of lack of efficient operation and maintenance devices and lack of rapid cleaning and maintenance in the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a tipping-feed pre-compression garbage compressor, comprising a compression box, wherein six supporting columns are fixedly connected to the bottom of the compression box, and an electrical control unit interface is provided on the outer wall of the compression box.

[0007] As a further description of the above technical solution:

[0008] A gate cylinder is fixedly connected to the front side of the compression box, a hopper is fixedly connected to the top of the compression box, a pushing mechanism is installed on the top of the hopper, a feeding bin is opened on the top of the compression box, and an inlet is opened on the top of the compression box.

[0009] As a further description of the above technical solution:

[0010] The outer wall of the compression box is provided with two feeding mechanisms, and each feeding mechanism is fixedly connected to a feeding cylinder on its outer wall.

[0011] As a further description of the above technical solution:

[0012] A compression frame is fixedly connected to one end of each of the two feeding mechanisms away from the compression chamber.

[0013] As a further description of the above technical solution:

[0014] A compression mechanism is fixedly connected to the inner wall of the compression chamber, and a compression cylinder is fixedly connected to the inner wall of the compression chamber.

[0015] As a further description of the above technical solution:

[0016] A compression mechanism is fixedly connected to the output end of the compression cylinder.

[0017] This utility model has the following beneficial effects:

[0018] 1. In this utility model, through the rational layout of various components, the garbage transfer vehicle provides the power for equipment transportation, the carrying container is used for garbage storage, the compression container realizes the garbage compression function, the supporting column ensures the stable operation of the equipment, and the electrical control unit interface facilitates operation. The overall design improves the efficiency of garbage transfer and compression, providing strong support for the efficient operation of garbage transfer stations.

[0019] 2. In this utility model, a gate cylinder is fixedly connected to the front side of the compression box to provide power for the gate opening and closing; a hopper is fixedly connected to the top for convenient garbage disposal; a pushing mechanism is installed on the top to assist in pushing the garbage; a feeding bin and an inlet are also provided so that the garbage can enter the compression box in an orderly manner, making the entire garbage compression process smoother and more efficient. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of a tipping-feed pre-compression garbage compressor proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the compression chamber of a tipping-feed pre-compression garbage compressor proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the gate cylinder of a tipping-feed pre-compression garbage compressor proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the compression frame of a tipping-feed pre-compression garbage compressor proposed in this utility model;

[0024] Figure 5 This is a schematic diagram of the feeding hopper of a tipping-feed pre-compression garbage compressor proposed in this utility model.

[0025] Legend:

[0026] 1. Feed inlet; 2. Compression cylinder; 3. Compression housing; 4. Support column; 5. Electrical control unit interface; 6. Feeding cylinder; 7. Feeding mechanism; 8. Compression frame; 9. Gate cylinder; 10. Hopper; 11. Pushing mechanism; 12. Feeding bin; 13. Compression mechanism. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figures 1-5 This utility model provides an embodiment of a tipping-feed pre-compression garbage compressor, including a compression box 3. Six supporting columns 4 are fixedly connected to the bottom of the compression box 3. An electrical control unit interface 5 is opened on the outer wall of the compression box 3. The six supporting columns 4 fixedly connected to the bottom of the compression box 3 can provide stable support for the box and prevent the box from shifting due to the weight of garbage or compression vibration during operation. On the other hand, the height of the columns can be adjusted to adapt to different installation and operating environments, improving the flexibility of equipment use.

[0029] Meanwhile, the outer wall of the compression box 3 is equipped with an electrical control unit interface 5, which can be easily connected to the control system to realize the automated control of subsequent processes such as feeding and compression, reduce manual intervention, and ensure the efficiency and stability of waste treatment operations.

[0030] Reference Figures 1-5The compression chamber 3 has a gate cylinder 9 fixedly connected to its front side, a hopper 10 fixedly connected to its top, a pushing mechanism 11 installed on top of the hopper 10, a feeding bin 12 on top of the compression chamber 3, and an inlet 1 on top of the compression chamber 3. The gate cylinder 9, fixedly connected to the front side of the compression chamber 3, provides power for opening and closing the gate, precisely controlling the closing and opening of the compression chamber 3 to ensure that garbage and sewage do not leak out during compression. The hopper 10, fixedly connected to the top of the compression chamber 3, is used to temporarily store garbage to be compressed, facilitating subsequent orderly feeding. The pushing mechanism 11, installed on top of the hopper 10, pushes the garbage in the hopper 10 to the compression area, assisting in the continuous compression operation. The feeding bin 12 on top of the compression chamber 3 allows for batch garbage feeding, improving garbage disposal efficiency; simultaneously, the inlet 1 on top of the compression chamber 3 serves as a channel for garbage to enter the interior of the compression chamber 3, allowing garbage to smoothly enter the compression space for compression processing.

[0031] Reference Figures 1-5 The outer wall of the compression box 3 is provided with two feeding mechanisms 7. The outer walls of the two feeding mechanisms 7 are fixedly connected with feeding cylinders 6. Each feeding mechanism 7 is fixedly connected with a feeding cylinder 6. These cylinders can provide power to the feeding mechanism 7, drive it to complete the feeding action, and ensure that the garbage can smoothly enter the compression box 3.

[0032] Reference Figures 1-5 Two feeding mechanisms 7 are fixedly connected to a compression frame 8 at the end away from the compression box 3. The frame and the feeding mechanism 7 form a stable whole, which not only provides structural support for the feeding components, but also enhances the stability of the equipment during operation through synergistic force, and ensures the smooth connection between the feeding link and the compression process.

[0033] Reference Figures 1-5 A compression mechanism 13 is fixedly connected to the inner wall of the compression box 3, and a compression cylinder 2 is fixedly connected to the inner wall of the compression box 3. The two form a cooperative structure in the box. The compression cylinder 2 provides power support for the compression mechanism 13, and together they ensure the efficient operation of the garbage compression operation and ensure that the garbage can be fully compressed and reduced in volume.

[0034] Reference Figures 1-5 The output end of the compression cylinder 2 is fixedly connected to the compression mechanism 13, forming a power transmission link. When the cylinder starts, the extension and retraction force at its output end can directly drive the compression mechanism 13 to operate, achieving the squeezing action on the waste through precise force transmission, ensuring a stable and efficient compression process, and assisting in waste volume reduction treatment.

[0035] Working principle: When operation starts, the six support columns 4 at the bottom of the compression box 3 first unfold and adjust their height. On the one hand, this provides stable support for the box, offsetting the offset force generated by the weight of the subsequent waste and the vibration of compression; on the other hand, it can adapt to the flatness of different sites, ensuring that the equipment operates horizontally. At the same time, the control system is connected through the electrical control unit interface 5 on the outer wall of the compression box 3, and parameters such as feeding speed and compression pressure are preset, laying the foundation for automated operation.

[0036] During the feeding stage, the two feeding mechanisms 7 on the outer wall of the compression box 3 are synchronously rotated under the drive of their respective fixed feeding cylinders 6, forming a symmetrical receiving channel. When the garbage truck transports the garbage to the bottom of the box, the garbage first falls into the hopper 10 at the top of the compression box 3 for temporary storage. After the accumulated material reaches the standard, the pushing mechanism 11 at the top of the hopper 10 is opened, pushing the garbage along the feeding bin 12 to the inlet 1, and accurately sending it into the interior of the compression box 3 to prevent accumulation and blockage.

[0037] During the compression stage, the compression cylinder 2 on the inner wall of the compression box 3 serves as the power source, and its output end is fixedly connected to the compression mechanism 13, forming a stable power transmission link. The compression cylinder 2 drives the compression mechanism 13 to move towards the garbage inside the box, first pre-compressing and venting the air, and then deeply compacting it; at the same time, the compression frame 8 of the two feeding mechanisms 7 at the end away from the box closes synchronously, forming a closed space with the box, restricting the lateral expansion of the garbage, and significantly improving the compaction density.

[0038] After compression, the gate cylinder 9 on the front side of the compression chamber 3 is activated, controlling the gate of the chamber to open. Then, the compression mechanism 13 pushes forward slightly, smoothly pushing the formed compressed waste out of the chamber and finally dumping it into the designated landfill. After a single processing cycle is completed, all components automatically reset, waiting for the next round of operation instructions. The entire process relies on precise control by the electronic control system, reducing manual intervention and balancing processing efficiency and compaction effect.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tipping-feed pre-compression garbage compressor, comprising a compression chamber (3), characterized in that: The bottom of the compression box (3) is fixedly connected to six support columns (4), and the outer wall of the compression box (3) is provided with an electrical control unit interface (5).

2. The tipping-feed pre-compression garbage compressor according to claim 1, characterized in that: A gate cylinder (9) is fixedly connected to the front side of the compression box (3), a hopper (10) is fixedly connected to the top of the compression box (3), a pushing mechanism (11) is installed on the top of the hopper (10), a feeding bin (12) is opened on the top of the compression box (3), and a feeding port (1) is opened on the top of the compression box (3).

3. The tipping-feed pre-compression garbage compressor according to claim 1, characterized in that: The outer wall of the compression box (3) is provided with two feeding mechanisms (7), and the outer walls of the two feeding mechanisms (7) are fixedly connected with feeding cylinders (6).

4. A tipping-feed pre-compression garbage compressor according to claim 3, characterized in that: The two feeding mechanisms (7) are fixedly connected to a compression frame (8) at the end away from the compression box (3).

5. A tipping-feed pre-compression garbage compressor according to claim 2, characterized in that: A compression mechanism (13) is fixedly connected to the inner wall of the compression box (3), and a compression cylinder (2) is fixedly connected to the inner wall of the compression box (3).

6. A tipping-feed pre-compression garbage compressor according to claim 5, characterized in that: The output end of the compression cylinder (2) is fixedly connected to a compression mechanism (13).

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