High efficiency belt conveyor

Abstract

The utility model discloses a kind of efficient belt conveying devices, including belt conveyor body, adjusting module, shaping module and limiting module, one end of belt conveyor body is installed on ground and belt conveyor body can swing up and down, adjusting module is installed at the bottom of one end of rack, shaping module for shaping the upper half of conveying belt is installed in rack, limiting module for limiting conveying belt and adjusting conveying belt tightness is also installed in rack, the efficient belt conveying device can jacking or lowering one end of rack by adjusting module, and then the height of conveying belt conveying material is adjusted;The upper half of conveying belt is shaped by shaping module, so that the upper half of conveying belt is shaped into U-shaped structure, so that conveying belt can fully block and limit material while increasing the friction between material and conveying belt, so that material transmission is more stable, smooth, effectively improve the conveying efficiency of material.

Description

Technical Field

[0001] This utility model relates to the field of conveyor technology, specifically to a high-efficiency belt conveyor device. Background Technology

[0002] A conveyor is a mechanical device used for the continuous, uniform, and stable transport of bulk materials or packaged goods. It is widely used in industries such as mining, logistics, food processing, and chemicals. Core types include belt conveyors, chain conveyors, and roller conveyors. Once installed, the position of existing large belt conveyors is relatively fixed. When users need to adjust the height of the conveyed material, one end of the conveyor needs to be raised. Due to the large size and weight of the conveyor, adjusting the height is cumbersome and cannot meet the user's needs. Furthermore, when the belt conveyor is set at an incline, the material is prone to fall off the sides during the conveying process. If baffles are installed on both sides of the conveyor belt, the friction of the material may be insufficient, causing the material to slip on the conveyor belt or even roll off the belt, resulting in low material conveying efficiency. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a high-efficiency belt conveyor device, which solves the technical problems of inconvenient adjustment of conveying height and easy material drop in existing belt conveyors.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A high-efficiency belt conveyor device includes a belt conveyor body, which comprises a frame and a conveyor belt. A drive module is installed on the frame, and the conveyor belt is wound and installed on the drive module. The device also includes an adjustment module, a shaping module, and a limiting module. One end of the belt conveyor body is mounted on the ground and is capable of vertical swinging. An adjustment module is installed at the bottom of one end of the frame. A shaping module for shaping the upper part of the conveyor belt is installed inside the frame. A limiting module for limiting the conveyor belt and adjusting its tension is also installed inside the frame. The adjustment module includes a mobile trolley, several adjusting hydraulic cylinders, and an adjusting frame. One end of the adjusting hydraulic cylinder is hinged to one end of the mobile trolley, and the other end of the adjusting hydraulic cylinder is hinged to the bottom of the frame. The other end of the trolley is hinged to one end of the adjusting frame, and the other end of the adjusting frame is hinged to the bottom of the frame, so that the frame, the adjusting hydraulic cylinders, and the adjusting frame form a triangular structure.

[0005] Furthermore, the shaping module includes several shaping structures. The shaping mechanism is evenly installed on the frame. The shaping structure includes a first shaping roller and two second shaping rollers. The first shaping roller is installed on the frame by a bracket. The two second shaping rollers are stacked on both ends of the first shaping roller by a bracket. The second shaping rollers are installed obliquely on the side of the first shaping roller. The first shaping roller and the two second shaping rollers are distributed in a U-shape. The bottom of the upper half of the conveyor belt is attached to the first shaping roller and the second shaping roller.

[0006] Furthermore, the limiting module includes several limiting mechanisms, each of which is evenly installed on the frame. Each limiting mechanism includes a limiting roller, which is installed on the frame via a bracket. The lower half of the conveyor belt abuts against the upper side of the limiting roller.

[0007] Furthermore, the drive module includes a drive motor and two drive rollers, which are rotatably mounted at both ends of the frame. A conveyor belt is wound around the two drive rollers, and the drive motor is connected to one of the drive rollers through a transmission mechanism.

[0008] Furthermore, the flatbed cart includes a frame and wheels, with several wheels installed on the frame, and the adjusting hydraulic cylinder and adjusting frame are both hinged to the frame.

[0009] Compared with the prior art, the present invention provides a high-efficiency belt conveyor device with the following advantages: This high-efficiency belt conveyor can raise or lower one end of the frame through the adjustment module, thereby adjusting the height of the conveyor belt conveying materials. The shaping module shapes the upper part of the conveyor belt into a U-shaped structure, which allows the conveyor belt to effectively block and limit the material while increasing the friction between the material and the conveyor belt, making the material conveying more stable and smooth, and effectively improving the material conveying efficiency. Attached Figure Description

[0010] Figure 1 This is a structural diagram of the present invention; Figure 2 This is a cross-sectional view of the present invention.

[0011] In the diagram: 1. Frame, 2. Conveyor belt, 3. Shaping module, 31. First shaping roller, 32. Second shaping roller, 4. Limiting roller, 5. Car frame, 6. Wheel, 7. Adjusting hydraulic cylinder, 8. Adjusting frame. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] Please see Figure 1 and Figure 2 The present invention provides the following technical solution: A high-efficiency belt conveyor device includes a belt conveyor body, which comprises a frame 1 and a conveyor belt 2. A drive module is installed on the frame 1, consisting of a drive motor and two drive rollers mounted at both ends of the frame 1. The drive motor is connected to one of the drive rollers via a transmission mechanism such as a belt pulley, chain sprocket, etc. The conveyor belt 2 is wound around the two drive rollers. The device also includes an adjustment module, a shaping module 3, and a limiting module. One end of the belt conveyor body is mounted on the ground and can swing up and down. An adjustment module is installed at the bottom of one end of the frame 1 to adjust the height of one end of the frame 1, thereby adjusting the feeding height of the device. A shaping module 3 is installed inside the frame 1 to shape the upper part of the conveyor belt 2, reducing the possibility of material falling off the conveyor belt 2 and increasing the contact area between the material and the conveyor belt 2, thus improving the friction between them. A limiting module is also installed inside the frame 1 to limit the conveyor belt 2 and adjust its tension. The adjustment module includes a mobile trolley, several adjusting hydraulic cylinders 7, and an adjusting frame 8. One end of the adjusting hydraulic cylinder 7 is hinged to one end of the mobile trolley, and the other end of the adjusting hydraulic cylinder 7 is hinged to the bottom of the frame 1. The other end of the trolley is hinged to one end of the adjusting frame 8, and the other end of the adjusting frame 8 is hinged to the bottom of the frame 1, so that the frame 1, the adjusting hydraulic cylinders 7, and the adjusting frame 8 form a triangular structure. When the adjusting hydraulic cylinders 7 extend or retract, the position of the adjusting frame 8 can be adjusted, thereby allowing the adjusting frame 8 to adjust the height of one end of the frame 1. The mobile trolley is used to assist in the installation and movement of the adjusting frame 8.

[0014] The shaping module 3 includes several shaping structures. The shaping mechanism is evenly installed on the frame 1. The shaping structure includes a first shaping roller 31 and two second shaping rollers 32. The first shaping roller 31 is installed on the frame 1 by a bracket. The two second shaping rollers 32 are stacked on both ends of the first shaping roller 31 by a bracket, and the second shaping rollers 32 are installed obliquely on the side of the first shaping roller 31. The first shaping roller 31 and the two second shaping rollers 32 are distributed in a U-shape. Since the conveyor belt 2 has a certain degree of elasticity and flexibility, it can be shaped. The bottom of the upper half of the conveyor belt 2 is attached to the first shaping roller 31 and the second shaping roller 32. At the same time, under the action of the limiting module, the conveyor belt 2 is kept in a taut state, so that the conveyor belt 2 is attached to the shaping module 3. The conveyor belt 2 can fully contact the material, and the side inclination can block the material to a certain extent and reduce the possibility of material leakage.

[0015] The limiting module includes several limiting mechanisms, which are evenly installed on the frame 1. Each limiting mechanism includes a limiting roller 4, which is installed on the frame 1 via a bracket. The lower half of the conveyor belt 2 abuts against the upper side of the limiting roller 4 to adjust and limit the tension of the conveyor belt 2.

[0016] The flatbed cart includes a frame 5 and wheels 6. Several wheels 6 are installed on the frame 5. The adjusting hydraulic cylinder 7 and the adjusting frame 8 are both hinged to the frame 5.

[0017] The specific implementation process is as follows: When using this high-efficiency belt conveyor, if it is necessary to adjust the conveying height of the conveyor belt 2, the adjusting hydraulic cylinder 7 is operated to move the trolley, which in turn moves the adjusting frame 8, thereby adjusting the support height of the adjusting frame 8. The adjusting frame 8 can then adjust the feeding height of the frame 1 and the conveyor belt 2. When conveyor belt 2 transports materials, the materials are placed at the lower end of conveyor belt 2, and the drive module drives the conveyor belt 2 to rotate. Under the shaping effect of the first shaping roller 31 and two second shaping rollers 32 of the shaping module 3 of conveyor belt 2, and the limiting effect of the limiting roller 4 of the limiting module, the upper part of conveyor belt 2 forms a U-shaped structure, so that conveyor belt 2 can fully contact the materials. At the same time, the friction between conveyor belt 2 and materials, and the two sides of conveyor belt 2 can block the materials, thereby preventing the materials from rolling or slipping, effectively improving the material conveying efficiency.

[0018] This high-efficiency belt conveyor can raise or lower one end of the frame 1 through the adjustment module, thereby adjusting the height of the conveyor belt 2 conveying materials. The upper half of the conveyor belt 2 is shaped by the shaping module 3, so that the upper half of the conveyor belt 2 is shaped into a U-shaped structure. This allows the conveyor belt 2 to effectively block and limit the material while increasing the friction between the material and the conveyor belt 2, making the material conveying more stable and smooth, and effectively improving the material conveying efficiency.

[0019] The above description is merely an embodiment of this utility model. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are aware of all existing technologies in that field, and have the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, based on the guidance provided in this application, improve and implement this solution in combination with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the applicability of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A high-efficiency belt conveyor device, comprising a belt conveyor body, the belt conveyor body including a frame and a conveyor belt, a drive module installed at the frame, and the conveyor belt wound and installed at the drive module, characterized in that: It also includes an adjustment module, a shaping module, and a limit module. One end of the belt conveyor body is mounted on the ground and can swing up and down. An adjustment module is installed at the bottom of one end of the frame. A shaping module for shaping the upper part of the conveyor belt is installed inside the frame. A limit module for limiting the conveyor belt and adjusting its tension is also installed inside the frame. The adjustment module includes a mobile trolley, several adjusting hydraulic cylinders, and an adjusting frame. One end of the adjusting hydraulic cylinder is hinged to one end of the mobile trolley, and the other end of the adjusting hydraulic cylinder is hinged to the bottom of the frame. The other end of the trolley is hinged to one end of the adjusting frame, and the other end of the adjusting frame is hinged to the bottom of the frame, so that the frame, the adjusting hydraulic cylinders, and the adjusting frame form a triangular structure.

2. The high-efficiency belt conveyor device according to claim 1, characterized in that: The shaping module includes several shaping structures. The shaping mechanism is evenly installed on the frame. The shaping structure includes a first shaping roller and two second shaping rollers. The first shaping roller is installed on the frame by a bracket. The two second shaping rollers are stacked on both ends of the first shaping roller by a bracket. The second shaping rollers are installed at an angle on the side of the first shaping roller. The first shaping roller and the two second shaping rollers are distributed in a U-shape. The bottom of the upper half of the conveyor belt is attached to the first shaping roller and the second shaping roller.

3. The high-efficiency belt conveyor device according to claim 1, characterized in that: The limiting module includes several limiting mechanisms, each of which is evenly installed on the frame. Each limiting mechanism includes a limiting roller, which is installed on the frame via a bracket. The lower half of the conveyor belt abuts against the upper side of the limiting roller.

4. The high-efficiency belt conveyor device according to claim 1, characterized in that: The drive module includes a drive motor and two drive rollers, which are rotatably mounted at both ends of the frame. A conveyor belt is wound around the two drive rollers, and the drive motor is connected to one of the drive rollers through a transmission mechanism.

5. The high-efficiency belt conveyor device according to claim 1, characterized in that: The flatbed cart includes a frame and wheels. Several wheels are installed on the frame, and the adjusting hydraulic cylinder and the adjusting frame are both hinged to the frame.

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