A polyester cotton cloth inspection machine with static electricity elimination function

CN224930861UActive Publication Date: 2026-11-03XIANGYANG ZESHENG TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522735242.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-24
Publication Date
2026-11-03
Estimated Expiration
2035-12-24

AI Technical Summary

Technical Problem

现有自动验布机在布料收卷过程中因摩擦产生静电,导致线头和灰尘杂质吸附在布料表面,影响验布效率和准确性,且现有除尘机构效率低。

Method used

A polyester-cotton fabric inspection machine with static elimination function was designed. It uses a beating rod and connecting rod structure to beat the fabric to remove dust, and combines it with an ion fan to eliminate static electricity. The dust collection box collects impurities, and the opening and closing of the cover plate is controlled by a drive bar and support rod structure. The dust collection box and centrifugal fan are integrated to collect impurities.

Benefits of technology

It effectively improves dust removal efficiency, reduces impurities on the fabric surface, enhances the accuracy and efficiency of fabric inspection, and avoids secondary pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224930861U_ABST
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Abstract

The application relates to the field of textile machinery, in particular to a polyester cotton cloth inspecting machine with an electrostatic elimination function, which comprises a supporting box, an ion wind rod is fixedly arranged in the supporting box, a driving rod is rotatably arranged on the top of the supporting box, a cover plate is rotatably connected to the driving rod, positioning shells are fixedly connected to the outer surface of the cover plate, two driven rotary wheels are rotatably connected to the inside of each positioning shell, beaters are rotatably connected to the lower surface of the cover plate, and a link is rotatably connected to the middle section of each beater. The beaters and the links are arranged, the beaters and the links are matched with each other, the driven rotary wheels can drive the beaters to reciprocatingly swing and beat through the links, the impurities on the surface of the cloth are separated from the cloth, and the dust removal efficiency is improved through the arrangement of the beaters and the links.
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Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, specifically to a polyester-cotton fabric inspection machine with static electricity elimination function. Background Technology

[0002] Fabric inspection machines are specialized equipment used in the garment industry to inspect large-format, double-width, and single-width fabrics such as cotton, wool, linen, silk, and synthetic fibers. They are primarily used in the quality control phase before production. Through light reflection, light guiding technology, and an inspection table, the machine assists operators in visually inspecting defects and color differences, and automatically completes tasks such as length recording and roll arrangement. Fabric inspection machines are an essential set of specialized equipment for the garment industry to inspect extra-large-format, double-width, and single-width fabrics such as cotton, wool, linen, silk, and synthetic fibers before production.

[0003] Automatic fabric inspection machines can replace manual labor, automatically inspecting, grading, and cutting fabrics, and labeling defects. These machines rely on the reflection and guiding of light sources for inspection. Detected defects are displayed on a screen, providing a quick and convenient service. They can handle high-frequency defects or rare new defects and have a memory function, allowing them to process a larger number of defects.

[0004] When an automatic fabric inspection machine rolls up and conveys unfolded fabric, static electricity is generated due to friction between the fabric and the transmission mechanism. This causes loose threads and dust impurities to adhere to the outer surface of the fabric, making them difficult to remove. This can easily interfere with the fabric inspection process, leading to false inspections and affecting the efficiency of the inspection.

[0005] However, the auxiliary dust removal mechanism in the existing technology makes it difficult to remove dust and impurities from the outer surface of the fabric, resulting in low dust removal efficiency. In order to solve the shortcomings of the lack of auxiliary dust removal mechanism in the existing technology, this application sets up components such as connecting rods and striking rods, so that the driven wheel can drive the striking rods to continuously beat the fabric through the connecting rods, thereby improving the dust removal efficiency. Therefore, a new solution is needed to solve this problem. Utility Model Content

[0006] In view of the above-mentioned background technology, there are shortcomings and defects in the existing technology due to the lack of auxiliary dust removal mechanisms.

[0007] This utility model discloses a polyester-cotton fabric inspection machine with static elimination function, comprising a support box, an ion air bar fixedly installed inside the support box, a drive rod rotatably installed on the top of the support box, a cover plate rotatably connected to the drive rod, a positioning shell fixedly connected to the outer surface of the cover plate, two driven wheels rotatably connected inside each positioning shell, and equidistantly arranged striking rods rotatably connected to the lower surface of the cover plate. Multiple positioning rollers are rotatably connected inside the support box, and a connecting rod is rotatably connected to the middle section of each striking rod. A controller and an inspection assembly are fixedly installed on the outer surface of the support box, and a lighting assembly is fixedly installed inside the support box.

[0008] Furthermore, each of the driven pulleys is connected to a driving pulley via a synchronous belt drive, and each driving pulley is fixedly connected to the outer surface of the drive rod.

[0009] Furthermore, a first dust collection box and a second dust collection box are fixedly connected inside the support box, with the second dust collection box located below a positioning roller.

[0010] Furthermore, a dust collector and a centrifugal fan are fixedly installed on the outer surface of the support box, and a conveying pipe is fixedly connected to the input end of the dust collector.

[0011] Furthermore, a baffle is hinged to the outer surface of the first dust collection box, and two first support rods are rotatably connected to the outer surface of the baffle.

[0012] Furthermore, a reset rod is rotatably connected to the other end of each of the first support rods, a spring is sleeved on the outer surface of each reset rod, and a positioning cylinder is slidably connected to the outer surface of each reset rod.

[0013] Furthermore, the support box is equipped with a drive bar inside, and a second support rod is rotatably connected to both ends of the drive bar.

[0014] Furthermore, an electric telescopic rod is fixedly installed inside the support box, and two limiting rods are fixedly connected inside the support box.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up components such as a striking rod and a connecting rod, and through the cooperation between the striking rod and the connecting rod, enables the driven rotating wheel to drive the striking rod to swing back and forth and strike the fabric, thereby separating impurities from the outer surface of the fabric. This achieves the effect of improving dust removal efficiency by setting up the striking rod and the connecting rod.

[0016] 2. This utility model, by setting up components such as a drive bar and a second support rod, and through the cooperation between the drive bar and the second support rod, enables the electric telescopic rod to drive the drive bar to rise and fall, thereby causing the drive bar to drive the cover plate to rotate through the second support rod, thus achieving the effect of opening and closing the cover plate by setting up the drive bar and the second support rod. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rear structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of the positioning shell of this utility model; Figure 5 This is a schematic diagram of the cover plate structure of this utility model; Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point A in the middle.

[0018] In the diagram: 1. Support box; 2. Ionizing air bar; 3. Drive rod; 4. Cover plate; 5. Positioning shell; 6. Driven wheel; 7. Striking rod; 8. Positioning roller; 9. Connecting rod; 10. Fabric inspection assembly; 11. Lighting assembly; 12. Drive wheel; 13. First dust collection box; 14. Second dust collection box; 15. Dust removal box; 16. Centrifugal fan; 17. Conveying pipe; 18. Baffle; 19. First support rod; 20. Reset rod; 21. Spring; 22. Positioning cylinder; 23. Drive bar; 24. Second support rod; 25. Limiting rod. Detailed Implementation

[0019] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.

[0020] Please see Figure 1 , 23, 4, 5, 6, This utility model discloses a polyester-cotton fabric inspection machine with static elimination function, comprising a support box 1, an ion air bar 2 fixedly installed inside the support box 1, a drive rod 3 rotatably installed on the top of the support box 1, a cover plate 4 rotatably connected to the drive rod 3, a positioning shell 5 fixedly connected to the outer surface of the cover plate 4, two driven rotating wheels 6 rotatably connected inside each positioning shell 5, and equidistantly arranged striking rods 7 rotatably connected to the lower surface of the cover plate 4. Multiple positioning rollers 8 rotatably connected inside the support box 1, a connecting rod 9 rotatably connected to the middle section of each striking rod 7, a controller and an inspection assembly 10 fixedly installed on the outer surface of the support box 1, the inspection assembly 10 including an automatic labeling robot and a visual inspection camera, etc., and an illumination assembly 11 fixedly installed inside the support box 1. The unit is equipped with a fabric feeding assembly and a fabric rolling assembly. The ion air bar 2 is located above a positioning roller 8. The ion air bar 2 can neutralize the charge carried by the fabric by blowing air, thereby eliminating static electricity and separating dust and impurities from the outer surface of the fabric. These are all existing conventional technical solutions. The interior of each positioning shell 5 is rotatably connected to the outer surface of the drive rod 3. Several guide rollers are rotatably installed inside the support box 1 to limit the direction of the fabric. The controller can drive the rod 3, positioning roller 8 and other components to rotate through the synchronous belt pulley transmission mechanism of the support box 1. The outer surface of the positioning roller 8 is provided with bidirectional threads to assist the unfolding of the fabric and reduce fabric wrinkles. The other end of each connecting rod 9 is rotatably connected to the corresponding driven wheel 6. The bottom end of the striking rod 7 is specially treated with rounded corners to avoid scratching the fabric.

[0021] Each driven wheel 6 is connected to a driving wheel 12 via a synchronous belt drive. Each driving wheel 12 is fixedly connected to the outer surface of the drive rod 3. Each driving wheel 12 is rotatably connected to the interior of the corresponding positioning shell 5. Each driving wheel 12 can drive the corresponding driven wheel 6 to rotate synchronously via the synchronous belt.

[0022] The support box 1 is fixedly connected to the inside of the first dust collection box 13 and the second dust collection box 14. The second dust collection box 14 is located below a positioning roller 8. The outer surface of the support box 1 is fixedly installed with a dust collection box 15 and a centrifugal fan 16. The input end of the dust collection box 15 is fixedly connected to a conveying pipe 17.

[0023] The first dust collection box 13 and the second dust collection box 14 correspond to the two sides of the fabric respectively. The other two ends of the conveying pipe 17 are connected to the interior of the first dust collection box 13 and the second dust collection box 14 respectively. The centrifugal fan 16 can draw impurities into the interior of the dust collection box 15 through the first dust collection box 13, the second dust collection box 14 and the conveying pipe 17, thereby collecting the detached impurities and reducing the possibility of secondary pollution.

[0024] A baffle 18 is hinged to the outer surface of the first dust collection box 13. Two first support rods 19 are rotatably connected to the outer surface of the baffle 18. A reset rod 20 is rotatably connected to the other end of each first support rod 19. A spring 21 is sleeved on the outer surface of each reset rod 20. A positioning cylinder 22 is slidably connected to the outer surface of each reset rod 20.

[0025] Each positioning cylinder 22 is fixedly connected to the inside of the support box 1. The bottom end of the spring 21 is in contact with the outer surface of the positioning cylinder 22, and the top end of the spring 21 is in contact with the outer surface of the first support rod 19. The spring 21 can drive the baffle 18 to rotate through the first support rod 19 and the reset rod 20, so that one side of the baffle 18 can contact the lower surface of the cloth, thereby scraping the impurities into the inside of the first dust collection box 13.

[0026] The support box 1 is equipped with a drive bar 23. Both ends of the drive bar 23 are rotatably connected to a second support rod 24. An electric telescopic rod is fixedly installed inside the support box 1. Two limit rods 25 are fixedly connected inside the support box 1.

[0027] The output end of the electric telescopic rod is fixedly connected to the middle section of the drive bar 23. The other end of each second support rod 24 is rotatably connected to the lower surface of the cover plate 4. The outer surface of each limiting rod 25 is slidably connected to the inside of the drive bar 23. The electric telescopic rod can drive the cover plate 4 to rotate by raising and lowering the drive bar 23.

[0028] The implementation principle is as follows: The electric telescopic rod is activated by the controller. The output end of the electric telescopic rod drives the drive bar 23 to rise. The drive bar 23 drives the cover plate 4 to rotate and open via the second support rod 24. One end of the fabric passes sequentially through multiple guide rollers and positioning rollers 8 from the fabric feeding assembly and connects to the fabric winding assembly. The drive bar 23 is lowered by the electric telescopic rod, and the cover plate 4 rotates to close. The lighting assembly 11 and the fabric inspection assembly 10 are activated, and the motor is started. The motor drives the winding assembly, positioning rollers 8, and drive rod 3 to rotate via a synchronous belt pulley transmission mechanism. The winding assembly winds up the fabric, and simultaneously, the drive rod 3 drives the drive wheel 12 to rotate. The drive wheel 12 drives the driven wheel... When wheel 6 rotates, the driven wheel 6 drives the striking rod 7 to swing back and forth through the connecting rod 9 to beat the outer surface of the fabric, helping impurities to separate from the fabric. The ion bar 2 is activated, which removes static electricity from the fabric and blows off the impurities. The centrifugal fan 16 is driven, and the centrifugal fan 16 sucks the contents of the first dust collection box 13 and the second dust collection box 14 through the conveying pipe 17, so that the blown-off impurities enter the contents of the first dust collection box 13 and the second dust collection box 14, and enter the dust collection box 15 through the conveying pipe 17. When the fabric inspection component 10 detects a defect, the motor stops, and the fabric inspection component 10 marks the target area to complete the inspection of the fabric.

[0029] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A polyester-cotton fabric inspection machine with static electricity elimination function, comprising a support box (1), characterized in that: An ion bar (2) is fixedly installed inside the support box (1). A drive rod (3) is rotatably installed on the top of the support box (1). A cover plate (4) is rotatably connected to the drive rod (3). A positioning shell (5) is fixedly connected to the outer surface of the cover plate (4). Two driven wheels (6) are rotatably connected inside each positioning shell (5). A striking rod (7) is rotatably connected to the lower surface of the cover plate (4) at equal intervals. Multiple positioning rollers (8) are rotatably connected inside the support box (1). A connecting rod (9) is rotatably connected to the middle section of each striking rod (7). A controller and a fabric inspection assembly (10) are fixedly installed on the outer surface of the support box (1). A lighting assembly (11) is fixedly installed inside the support box (1).

2. The polyester-cotton fabric inspection machine with static electricity elimination function according to claim 1, characterized in that: Each of the driven pulleys (6) is connected to a driving pulley (12) via a synchronous belt drive, and each driving pulley (12) is fixedly connected to the outer surface of the drive rod (3).

3. The polyester-cotton fabric inspection machine with static elimination function according to claim 1, characterized in that: The support box (1) is fixedly connected to a first dust collection box (13) and a second dust collection box (14), with the second dust collection box (14) located below a positioning roller (8).

4. A polyester-cotton fabric inspection machine with static electricity elimination function according to claim 1, characterized in that: A dust collector (15) and a centrifugal fan (16) are fixedly installed on the outer surface of the support box (1), and a conveying pipe (17) is fixedly connected to the input end of the dust collector (15).

5. A polyester-cotton fabric inspection machine with static electricity elimination function according to claim 3, characterized in that: The outer surface of the first dust collection box (13) is hinged with a baffle (18), and the outer surface of the baffle (18) is rotatably connected with two first support rods (19).

6. A polyester-cotton fabric inspection machine with static elimination function according to claim 5, characterized in that: Each of the first support rods (19) is rotatably connected to a reset rod (20) at the other end. A spring (21) is sleeved on the outer surface of each reset rod (20), and a positioning cylinder (22) is slidably connected to the outer surface of each reset rod (20).

7. A polyester-cotton fabric inspection machine with static electricity elimination function according to claim 1, characterized in that: The support box (1) is equipped with a drive bar (23), and a second support rod (24) is rotatably connected to both ends of the drive bar (23).

8. A polyester-cotton fabric inspection machine with static electricity elimination function according to claim 1, characterized in that: An electric telescopic rod is fixedly installed inside the support box (1), and two limiting rods (25) are fixedly connected inside the support box (1).