An air spring joint oiling machine

Abstract

The utility model discloses a kind of air spring joint oiling machine, belong to air spring joint oiling field, including first base and second base, the second base is at the right side of first base, the left end fixed mounting of first base has fixed frame, the upper end of fixed frame is installed with storage tank, the upper end in storage tank is provided with oil storage cavity, the lower end in storage tank is provided with storage cavity;Through the cooperation of vibration disc and star type partition plate, the orderly feeding of air spring joint is ensured, the tediousness and error of manual operation are avoided, the production efficiency is significantly improved, secondly, the rotation of rotating disc is driven using second driving motor, cooperate multiple clamping assemblies, the continuous, stable conveying of air spring joint is realized, reliable guarantee is provided for subsequent accurate oiling, furthermore, the setting of multiple guide frames in oiling assembly and third driving motor makes that oiling gun can be flexibly adjusted according to actual demand, the accurate control of oiling amount is ensured.

Description

Technical Field

[0001] This utility model relates to the field of gas spring connector oil injection technology, specifically a gas spring connector oil injection machine. Background Technology

[0002] The gas spring joint lubrication machine is an automated and semi-automated device specifically designed for the lubrication and maintenance of gas spring joints. Its core function is to precisely inject a measured amount of clean lubricating grease into the friction gap or lubrication channel of the joint, reducing wear during gas spring extension and contraction, reducing abnormal noise, and extending service life.

[0003] In the existing gas spring joint processing, the lubrication process usually relies on manual operation or some traditional lubrication equipment. Manual lubrication is inefficient and the control of the lubrication amount is not precise enough, which can easily lead to too much or too little oil in the gas spring joint, affecting the performance and life of the gas spring. On the other hand, some traditional lubrication equipment has a complex structure, is inconvenient to operate, has high maintenance costs, and is difficult to adapt to the lubrication needs of different specifications of gas spring joints, and cannot meet the requirements of modern large-scale production for efficient, precise and flexible lubrication.

[0004] Therefore, this utility model provides a gas spring connector oil injection machine to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved This utility model provides a gas spring connector oil injection machine, which aims to solve the problems mentioned in the background art.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: It includes a first base and a second base, the second base being located to the right of the first base. A fixing frame is fixedly installed on the left end of the first base. A storage box is installed on the upper end of the fixing frame. An oil storage chamber is provided in the upper end of the storage box, and a storage cavity is provided in the lower end of the storage box. A feeding port is provided on the right side of the storage box, and the feeding port is connected to the storage cavity. An oil filling hopper is provided on the upper side of the storage box, and the oil filling hopper is connected to the oil storage cavity. A feeding assembly is provided at the lower end of the storage box, and an oil injection assembly is provided on the upper side of the second base.

[0007] As a preferred technical solution of this application, four sets of omnidirectional wheels are installed at the lower ends of the first base and the second base, and four sets of leveling feet are installed at the lower ends of the first base and the second base, with the four sets of omnidirectional wheels and the four sets of leveling feet in contact with the ground.

[0008] As a preferred technical solution of this application, the feeding assembly includes a vibratory feeder, which is fixedly installed on the right end of the first base. A discharge port is fixedly installed on the lower side of the storage box. A first drive motor is fixedly installed on the front side of the discharge port. A star-shaped partition plate is rotatably installed inside the discharge port. The star-shaped partition plate is fixedly connected to the output shaft of the first drive motor of the discharge port. A guide plate is fixedly installed at the lower end of the discharge port. The right end of the guide plate is located above the vibratory feeder.

[0009] As a preferred technical solution of this application, the guide plate is inclined, and the right end of the guide plate is lower than the left end.

[0010] As a preferred technical solution of this application, a second drive motor is fixedly installed inside the second base, a drive gearbox is fixedly installed on the upper side of the second base, synchronous pulleys are fixedly installed on both the second drive motor and the drive gearbox, and synchronous belts are sleeved on the two sets of synchronous pulleys. A turntable is installed on the upper side of the drive gearbox, and multiple sets of clamping components are fixedly installed on the upper side of the turntable. The left end guide groove of the vibratory plate coincides with the movement trajectory of the multiple sets of clamping components installed on the turntable.

[0011] As a preferred technical solution of this application, multiple sets of fixing seats are fixedly installed on the upper side of the second base, and lubrication wheels are rotatably installed on the upper end of each set of fixing seats, and the lubrication wheels are in contact with the lower side of the turntable.

[0012] As a preferred technical solution of this application, the oil injection assembly includes multiple sets of guide frames, which are fixedly mounted on multiple sets of fixed seats. A third drive motor is fixedly mounted on the upper end of each set of guide frames. Adjusting screws are rotatably mounted on the output shafts of each set of third drive motors. Slide plates are threaded onto each set of adjusting screws. Oil injection guns are fixedly mounted on each set of slide plates. An oil injection pump is fixedly mounted on the right side of the storage tank. The oil injection pump is connected to the oil storage chamber at the upper end of the storage tank. A diverter pipe is fixedly mounted on the output port of the oil injection pump. The diverter pipe is fixedly connected to the multiple sets of oil injection guns.

[0013] As a preferred technical solution of this application, visual positioning cameras are fixedly installed on each of the multiple sets of guide frames.

[0014] As a preferred technical solution of this application, an annular oil receiving groove is fixedly installed on the outer side of the turntable, and an oil return pipe is connected to the lower end of the annular oil receiving groove.

[0015] As a preferred technical solution of this application, the upper surfaces of both the first base and the second base are covered with oil-proof rubber pads.

[0016] (III) Beneficial Effects The combination of the vibratory feeder and the star-shaped partition plate ensures the orderly feeding of gas spring connectors, avoiding the tediousness and errors of manual operation and significantly improving production efficiency. Secondly, the rotation of the turntable driven by the second drive motor, along with multiple sets of clamping components, achieves continuous and stable conveying of gas spring connectors, providing a reliable guarantee for subsequent precise oiling. Furthermore, the setting of multiple guide frames and the third drive motor in the oiling component allows the oiling gun to be flexibly adjusted according to actual needs, ensuring precise control of the oiling volume and effectively avoiding the impact of too much or too little oil on the performance and lifespan of the gas spring. Attached Figure Description

[0017] Figure 1 This is a front view structural diagram of a gas spring joint oil injection machine; Figure 2 This is a rear view cross-sectional diagram of a gas spring joint oil injection machine; Figure 3 This is a top view schematic diagram of the feeding component in a gas spring joint oil injection machine; Figure 4 This is a front view schematic diagram of the oil injection component in a gas spring joint oil injection machine; Figure 5 A bottom view of the oil injection component in a gas spring joint oil injection machine; Figure 6 This is a front view schematic diagram of the guide frame in a gas spring joint oil injection machine.

[0018] In the picture: 1. First base; 2. Second base; 3. Casters; 4. Leveling feet; 5. Fixing frame; 6. Storage box; 7. Oil storage chamber; 8. Material storage chamber; 9. Feeding port; 10. Oil hopper; 11. Vibratory feeder; 12. Discharge port; 13. First drive motor; 14. Star-shaped partition plate; 15. Guide plate; 16. Second drive motor; 17. Drive gearbox; 18. Synchronous pulley; 19. Synchronous belt; 20. Turntable; 21. Clamping assembly; 22. Fixing seat; 23. Lubricating wheel; 24. Guide frame; 25. Third drive motor; 26. Adjusting screw; 27. Slide plate; 28. Oil injection gun; 29. ​​Oil injection pump; 30. Diverter pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This utility model provides a gas spring connector oil injection machine, such as Figure 1-6 As shown, the gas spring connector oiling machine includes a first base 1 and a second base 2. The second base 2 is located to the right of the first base 1. A fixing frame 5 is fixedly installed on the left end of the first base 1. A storage box 6 is installed on the upper end of the fixing frame 5. An oil storage chamber 7 is provided in the upper end of the storage box 6. A storage chamber 8 is provided in the lower end of the storage box 6. A feeding port 9 is provided on the right side of the storage box 6 and is connected to the storage chamber 8. An oil hopper 10 is provided on the upper side of the storage box 6 and is connected to the oil storage chamber 7. A feeding assembly is provided at the lower end of the storage box 6. An oiling assembly is provided on the upper side of the second base 2.

[0021] The gas spring connector in the storage chamber 8 on the storage box 6 is conveyed by the feeding component, and then the gas spring connector is below the oil injection component. At this time, the oil injection component accurately injects a metered amount of clean lubricating grease into the friction gap or lubrication channel of the gas spring connector.

[0022] Four sets of casters 3 are installed at the lower ends of the first base 1 and the second base 2, and four sets of leveling feet 4 are installed at the lower ends of the first base 1 and the second base 2. The four sets of casters 3 and the four sets of leveling feet 4 are in contact with the ground.

[0023] The gas spring joint oiler can be moved to the desired working position using the casters 3, and then the leveling feet 4 can be adjusted to ensure that the equipment is in a stable horizontal state, providing a basis for subsequent precise oiling.

[0024] The feeding assembly includes a vibratory feeder 11, which is fixedly installed on the right end of the first base 1. A feeding port 12 is fixedly installed on the lower side of the storage box 6. A first drive motor 13 is fixedly installed on the front side of the feeding port 12. A star-shaped partition plate 14 is rotatably installed inside the feeding port 12. The star-shaped partition plate 14 is fixedly connected to the output shaft of the first drive motor 13 of the feeding port 12. A guide plate 15 is fixedly installed at the lower end of the feeding port 12. The right end of the guide plate 15 is located above the vibratory feeder 11.

[0025] When the feeding assembly is working, the gas spring connectors in the storage chamber 8 fall into the discharge port 12. The first drive motor 13 drives the star-shaped partition plate 14 to rotate. The special structure of the star-shaped partition plate 14 allows the gas spring connectors to pass through the discharge port 12 in an orderly and quantitative manner. Subsequently, the gas spring connectors slide down along the inclined guide plate 15 into the vibratory feeder 11. The vibratory feeder 11, through its own vibration function, neatly arranges the gas spring connectors and conveys them along the guide groove.

[0026] The guide plate 15 is set at an angle, with the right end of the guide plate 15 being lower than the left end.

[0027] The inclined setting ensures that the gas spring connector can slide smoothly from the discharge port 12 into the vibratory plate 11, avoiding the gas spring connector from accumulating or getting stuck on the guide plate 15, thus improving the smoothness and efficiency of feeding.

[0028] A second drive motor 16 is fixedly installed inside the second base 2. A drive gearbox 17 is fixedly installed on the upper side of the second base 2. Synchronous pulleys 18 are fixedly installed on both the second drive motor 16 and the drive gearbox 17. Synchronous belts 19 are sleeved on the two sets of synchronous pulleys 18. A turntable 20 is installed on the upper side of the drive gearbox 17. Multiple clamping components 21 are fixedly installed on the upper side of the turntable 20. The guide groove at the left end of the vibratory plate 11 coincides with the movement trajectory of the multiple clamping components 21 installed on the turntable 20.

[0029] After the second drive motor 16 starts, it drives the drive gearbox 17 to rotate through the synchronous pulley 18 and the synchronous belt 19, which in turn drives the turntable 20 to rotate. During the rotation, the multiple clamping components 21 on the turntable 20 will pass through the guide groove at the left end of the vibratory plate 11 in sequence, accurately clamp the gas spring connectors conveyed from the guide groove, and stably convey them to the bottom of the oiling component, preparing for the subsequent oiling operation.

[0030] Multiple sets of fixed seats 22 are fixedly installed on the upper side of the second base 2. Each set of fixed seats 22 has a lubricating wheel 23 rotatably installed on its upper end. The lubricating wheels 23 are in contact with the lower side of the turntable 20.

[0031] The multiple sets of lubrication wheels 23 can reduce the friction between the turntable 20 and the fixed seat 22 during rotation, thereby reducing equipment wear and energy consumption and extending the service life of the equipment. On the other hand, it can ensure the smooth rotation of the turntable 20 and prevent the gas spring connector on the clamping assembly 21 from shifting due to the wobbling of the turntable 20, which would affect the accuracy of oil injection.

[0032] The oil injection assembly includes multiple sets of guide frames 24, which are fixedly mounted on multiple sets of fixed seats 22. A third drive motor 25 is fixedly mounted on the upper end of each set of guide frames 24. An adjusting screw 26 is rotatably mounted on the output shaft of each set of third drive motors 25. A sliding plate 27 is threadedly connected to each set of adjusting screws 26. An oil injection gun 28 is fixedly mounted on each set of sliding plates 27. An oil injection pump 29 is fixedly mounted on the right side of the storage tank 6. The oil injection pump 29 is connected to the oil storage chamber 7 at the upper end of the storage tank 6. A diversion pipe 30 is fixedly mounted on the output port of the oil injection pump 29. The diversion pipe 30 is fixedly connected to the multiple sets of oil injection guns 28.

[0033] When oiling is required, the third drive motor 25 starts, driving the adjusting screw 26 to rotate. Since the sliding plate 27 and the adjusting screw 26 are connected by a threaded connection, the sliding plate 27 will move up and down along the guide frame 24, thereby adjusting the height of the oiling gun 28 so that it can be accurately aligned with the oiling position of the gas spring connector in the clamping assembly 21 on the turntable 20. At the same time, the oiling pump 29 draws lubricating grease from the oil storage chamber 7 and distributes the lubricating grease evenly to multiple sets of oiling guns 28 through the distribution pipe 30. The oiling gun 28 accurately injects the lubricating grease into the friction gap or lubrication channel of the gas spring connector according to the preset oiling amount, ensuring that each gas spring connector receives an appropriate amount of clean lubricating grease, thus guaranteeing its performance and lifespan.

[0034] Visual positioning cameras are fixedly installed on multiple sets of guide frames 24.

[0035] The visual positioning camera can capture the position information of the gas spring connector in real time and transmit this information to the equipment's control system. Based on the data fed back by the visual positioning camera, the control system precisely controls the operation of the third drive motor 25, thereby adjusting the position of the grease gun 28. This ensures that the grease gun 28 can accurately align with the grease filling point of the gas spring connector. Even if there is a slight positional deviation of the gas spring connector during equipment operation, the visual positioning camera can detect it in time and guide the grease gun 28 to make corresponding adjustments, which greatly improves the accuracy and reliability of grease filling and avoids problems such as poor lubrication effect or waste of lubricating grease due to inaccurate grease filling position.

[0036] An annular oil receiving groove is fixedly installed on the outer side of the turntable 20, and a return oil pipe is connected to the lower end of the annular oil receiving groove.

[0037] During the oil filling process, some lubricating grease will inevitably overflow from the oil filling part of the gas spring joint. The annular oil receiving groove can collect this overflowing lubricating grease in time, preventing it from dripping onto other parts of the equipment or the working environment, causing pollution and waste. The collected lubricating grease flows back to the equipment's lubricating oil recovery system through the return oil pipe. After filtration and treatment, it can be recycled again, which reduces production costs and meets environmental protection requirements.

[0038] Oil-proof rubber pads are attached to the upper surfaces of both the first base 1 and the second base 2.

[0039] The oil-proof rubber pad has excellent oil-proof properties, effectively preventing lubricating grease dripping during the oiling process from seeping into the surfaces of the first base 1 and the second base 2. This avoids problems such as rust and corrosion caused by grease immersion, thus extending the service life of the equipment base. At the same time, the oil-proof rubber pad also has a certain cushioning effect, which can reduce the vibration and noise generated during equipment operation, providing operators with a relatively stable and quiet working environment. In addition, its relatively flat surface makes it easy to clean up dripping lubricating grease, keeping the overall cleanliness and tidiness of the equipment, improving the appearance and ease of use of the equipment.

[0040] Working Principle: When the gas spring connector oiling machine is working, the first base 1 and the second base 2 are first moved to the required working position by the casters 3. Then, the leveling feet 4 are adjusted to make the first base 1 and the second base 2 stable and level. Next, the feeding assembly is started, and the gas spring connectors in the storage chamber 8 fall into the discharge port 12. The first drive motor 13 drives the star-shaped partition plate 14 to rotate, so that the gas spring connectors pass through the discharge port 12 in an orderly and quantitative manner. Then, they slide down along the inclined guide plate 15 into the vibrating plate 11. The vibrating plate 11 arranges the gas spring connectors neatly by vibration and conveys them along the guide groove. At the same time, the second drive motor 16 is started, which drives the drive gearbox 17 to rotate through the synchronous pulley 18 and the synchronous belt 19, thereby driving the turntable 20 to rotate. The multiple sets of clamping components 21 on the turntable 20 rotate. During the process, the gas spring connector passes through the guide groove at the left end of the vibratory plate 11, accurately picks up the gas spring connector conveyed from the guide groove, and stably delivers it to the bottom of the oil injection assembly. When the gas spring connector reaches the oil injection position, the third drive motor 25 starts, driving the adjusting screw 26 to rotate, causing the slide plate 27 to move up and down along the guide frame 24, adjusting the height of the oil injection gun 28 so that it is accurately aligned with the oil injection position of the gas spring connector. At the same time, the oil injection pump 29 draws lubricating grease from the oil storage chamber 7 and distributes the lubricating grease evenly to multiple sets of oil injection guns 28 through the diversion pipe 30. The oil injection gun 28 accurately injects the lubricating grease into the friction gap or lubrication channel of the gas spring connector according to the preset oil injection amount. During the oil injection process, the annular oil receiving groove collects the overflowing lubricating grease in time and returns it to the lubricating oil recovery system of the equipment through the return oil pipe.

[0041] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A gas spring connector oil injection machine, comprising a first base (1) and a second base (2), wherein the second base (2) is located to the right of the first base (1), characterized in that: A fixing frame (5) is fixedly installed on the left end of the first base (1). A storage box (6) is installed on the upper end of the fixing frame (5). An oil storage chamber (7) is provided in the upper end of the storage box (6). A storage chamber (8) is provided in the lower end of the storage box (6). A feeding port (9) is provided on the right side of the storage box (6). The feeding port (9) is connected to the storage chamber (8). An oil hopper (10) is provided on the upper side of the storage box (6). The oil hopper (10) is connected to the oil storage chamber (7). A feeding component is provided at the lower end of the storage box (6). An oil injection component is provided on the upper side of the second base (2).

2. The gas spring connector oil injection machine according to claim 1, characterized in that: The lower ends of the first base (1) and the second base (2) are each equipped with four sets of casters (3) and four sets of leveling feet (4). The casters (3) and the leveling feet (4) are in contact with the ground.

3. The gas spring connector oil injection machine according to claim 1, characterized in that: The feeding assembly includes a vibratory feeder (11), which is fixedly installed on the right end of the first base (1). A feeding port (12) is fixedly installed on the lower side of the storage box (6). A first drive motor (13) is fixedly installed on the front side of the feeding port (12). A star-shaped partition plate (14) is rotatably installed inside the feeding port (12). The star-shaped partition plate (14) is fixedly connected to the output shaft of the first drive motor (13) of the feeding port (12). A guide plate (15) is fixedly installed at the lower end of the feeding port (12). The right end of the guide plate (15) is located on the upper side of the vibratory feeder (11).

4. The gas spring connector oil injection machine according to claim 3, characterized in that: The guide plate (15) is inclined, and the right end of the guide plate (15) is lower than the left end.

5. The gas spring connector oil injection machine according to claim 3, characterized in that: A second drive motor (16) is fixedly installed inside the second base (2). A drive gearbox (17) is fixedly installed on the upper side of the second base (2). Synchronous pulleys (18) are fixedly installed on both the second drive motor (16) and the drive gearbox (17). Synchronous belts (19) are sleeved on the two sets of synchronous pulleys (18). A turntable (20) is installed on the upper side of the drive gearbox (17). Multiple sets of clamping components (21) are fixedly installed on the upper side of the turntable (20). The left end guide groove of the vibratory plate (11) coincides with the movement trajectory of the multiple sets of clamping components (21) installed on the turntable (20).

6. The gas spring connector oil injection machine according to claim 5, characterized in that: The upper side of the second base (2) is fixedly installed with multiple sets of fixed seats (22), and the upper end of each set of fixed seats (22) is rotatably installed with a lubricating wheel (23), and the lubricating wheel (23) is in contact with the lower side of the turntable (20).

7. The gas spring connector oil injection machine according to claim 1, characterized in that: The oil injection assembly includes multiple sets of guide frames (24), which are fixedly mounted on multiple sets of fixed seats (22). A third drive motor (25) is fixedly mounted on the upper end of each set of guide frames (24). An adjusting screw (26) is rotatably mounted on the output shaft of each set of third drive motors (25). A sliding plate (27) is threaded onto each set of adjusting screws (26). An oil injection gun (28) is fixedly mounted on each set of sliding plates (27). An oil injection pump (29) is fixedly mounted on the right side of the storage tank (6). The oil injection pump (29) is connected to the oil storage chamber (7) at the upper end of the storage tank (6). A diverter pipe (30) is fixedly mounted on the output port of the oil injection pump (29). The diverter pipe (30) is fixedly connected to the multiple sets of oil injection guns (28).

8. A gas spring connector oil injection machine according to claim 7, characterized in that: Visual positioning cameras are fixedly installed on each of the multiple guide frames (24).

9. A gas spring connector oil injection machine according to claim 5, characterized in that: An annular oil receiving groove is fixedly installed on the outer side of the turntable (20), and the lower end of the annular oil receiving groove is connected to an oil return pipe.

10. A gas spring connector oil injection machine according to claim 1, characterized in that: Oil-proof rubber pads are attached to the upper surfaces of the first base (1) and the second base (2).

Images