Quick-release tube box and tube type condenser

Abstract

The utility model discloses a quick release formula pipe box row pipe type condenser relates to row pipe type condenser technical field. This quick release formula pipe box row pipe type condenser, including row pipe type condenser and base quick release mechanism, base quick release mechanism includes side mounting panel, support frame, spacing block, clamping slot, fastening bolt and spacing convex edge, the number of side mounting panel is two and is fixedly connected in the surface both sides of row pipe type condenser symmetry, the number of support frame is multiple and all sets up in the bottom of row pipe type condenser, the number of spacing block is same with support frame and all is fixedly connected in the surface of side mounting panel, the size of clamping slot is adapted with spacing block and all is set up in the top of support frame, spacing block and clamping slot are connected, spacing block is connected with support frame through fastening bolt and is screwed, and base quick release mechanism is connected through the adaptive joint of spacing block and clamping slot, can realize the positioning butt joint of row pipe type condenser and support frame quickly, need not repeatedly adjust calibration.

Description

Technical Field

[0001] This utility model relates to the field of shell and tube condenser technology, and in particular to a quick-release tube box shell and tube condenser. Background Technology

[0002] Shell-and-tube condensers are commonly used heat exchange equipment in industrial production and are widely used in chemical, petroleum, and refrigeration fields. They are mainly used to cool and condense gaseous substances into liquids. The cooling effect is achieved through heat exchange between different media in the tube side and shell side. They are characterized by strong applicability, stable operation, and moderate processing capacity. They can adapt to various working conditions and media types. In the process flow, they play a key role in heat recovery and media state conversion. They are one of the important equipment to ensure continuous production and improve energy efficiency.

[0003] During the installation and maintenance of shell-and-tube condensers, the traditional connection method is difficult to align. During assembly, the equipment position needs to be adjusted repeatedly to ensure accurate connection. Disassembly also requires many cumbersome procedures to separate the equipment from the base. Especially when the condenser needs to be repaired, replaced or moved, the inefficient disassembly and assembly method will consume a lot of time and affect the overall process flow. Therefore, a quick-release shell-and-tube condenser is needed. Utility Model Content

[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a quick-release tube-and-shell condenser that can solve the problems of difficult positioning and alignment, cumbersome disassembly and assembly procedures, and high labor consumption in the traditional tube-and-shell condenser connection with the base, resulting in low efficiency of equipment maintenance, replacement and transportation, and thus affecting the smooth progress of the overall process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick-release tube-and-shell condenser, comprising a tube-and-shell condenser and a quick-release base mechanism. The quick-release base mechanism includes a side mounting plate, a support frame, a limiting block, a slot, a fastening bolt, and a limiting protrusion. Two side mounting plates are symmetrically fixedly connected to both sides of the surface of the tube-and-shell condenser. Multiple support frames are provided at the bottom of the tube-and-shell condenser. The number of limiting blocks is the same as the number of support frames and they are all fixedly connected to the surface of the side mounting plates. The size of the slot is adapted to the limiting block and is provided at the top of the support frame. The limiting block engages with the slot. Fastening bolts are provided on the surface of the support frame. The limiting block is threadedly connected to the support frame via the fastening bolts. Two limiting protrusions are provided and fixedly connected to the bottom of the tube-and-shell condenser.

[0006] Preferably, the limiting blocks are equidistantly distributed on the surfaces of the two side mounting plates, the number of slots is the same as the number of limiting blocks, and the opposite faces of the two limiting protrusions are slidably connected to the corresponding support frame.

[0007] Preferably, the bottom of the support frame is fixedly connected to an adjusting base, the bottom of the adjusting base is rotatably connected to a support base, the bottom of the support base is fixedly connected to a bottom support structure, and the top of the support base is fixedly connected to a protective shell, the surface of which has heat dissipation vents.

[0008] Preferably, a motor is fixedly connected to the surface of the support base, and a threaded rod is rotatably connected to the surface of the support base. Two sliders are threaded onto the outer surface of the threaded rod, and each slider is slidably connected to the support base.

[0009] Preferably, a connector is fixedly connected to the bottom of the adjusting base, and a connecting rod is rotatably connected to the surface of the connector. The end of the connecting rod away from the connector is fixedly connected to the slider. The number of connectors and connecting rods is the same as the number of sliders.

[0010] Preferably, the surface of the support base is provided with a rectangular groove for the slider to slide, and the motor and the threaded rod are symmetrically arranged on both sides of the surface of the support base.

[0011] Preferably, both sides of the shell-and-tube condenser are movably connected with detachable end caps.

[0012] Preferably, the bottom support structure can be a shock-absorbing base.

[0013] Preferably, the bottom support structure can also be a rigid anti-slip base.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This quick-release tube-and-shell condenser features a quick-release mechanism at the base that uses a matching locking block and slot to quickly position and connect the tube-and-shell condenser to the support frame without repeated adjustments or calibrations. The locking action of the fastening bolts ensures a stable connection. Disassembly is simple: just loosen the fastening bolts to release the locking block and slot, simplifying the assembly and disassembly process. The sliding contact between the limiting protrusion and the support frame provides stable guidance, preventing equipment misalignment during assembly and disassembly, ensuring operational accuracy and safety. The overall design is adaptable to various equipment usage scenarios, effectively reducing disassembly and assembly time, improving the convenience of equipment installation, maintenance, and transportation, and ultimately ensuring the smooth progress of the overall process flow. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the main body of this utility model;

[0018] Figure 2 This is a schematic diagram of the adjustment base of this utility model;

[0019] Figure 3 This is a partial schematic diagram of the present invention;

[0020] Figure 4 For the present utility model Figure 3 Schematic diagram at point A in the middle.

[0021] Reference numerals: 1. Shell and tube condenser; 2. Removable end cap; 3. Side mounting plate; 4. Support frame; 5. Adjustable base; 6. Support base; 7. Protective shell; 8. Heat dissipation vent; 9. Bottom support structure; 10. Motor; 11. Threaded rod; 12. Slider; 13. Connecting rod; 14. Connector; 15. Limiting block; 16. Slot; 17. Fastening bolt; 18. Limiting protrusion. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0026] Please see Figure 1-4 This utility model provides a technical solution: a quick-release tube-and-shell condenser, wherein:

[0027] The shell-and-tube condenser 1 is movably connected to the removable end caps 2 on both sides. The removable end caps 2 are made of corrosion-resistant metal, which facilitates quick opening for inspection and maintenance of the interior of the shell-and-tube condenser 1, while ensuring the sealed transmission of the condensing medium inside the equipment to avoid leakage that could affect the condensation effect.

[0028] The shell-and-tube condenser 1 has side mounting plates 3 symmetrically fixedly connected to both sides of its surface. The side mounting plates 3 and the bottom support frame 4 are precisely engaged through limiting blocks 15 and slots 16. The limiting blocks 15 and the side mounting plates 3 are fixed as one unit, and the slots 16 are opened on the top of the support frame 4. The adaptability design of the two allows the positioning and docking to be adjusted without repeated adjustments, improving assembly efficiency.

[0029] The support frame 4 is provided with fastening bolts 17. The fastening bolts 17 are made of high-strength alloy material. After the limit block 15 and the slot 16 are engaged, the two are locked and fixed by threaded connection, which enhances the stability of the connection between the shell and tube condenser 1 and the support frame 4 and prevents loosening when the equipment is running or the angle is adjusted.

[0030] Two limiting protrusions 18 are fixedly connected to the bottom of the shell-and-tube condenser 1. The opposite surfaces of the limiting protrusions 18 are slidably connected to the corresponding support frame 4. This provides stable guidance during the adjustment of the tilt angle of the equipment, prevents the shell-and-tube condenser 1 from shifting or becoming misaligned, and ensures the accuracy of the angle adjustment.

[0031] The bottom of the support frame 4 is fixedly connected to the adjusting base 5, and the bottom of the adjusting base 5 is rotatably connected to the support base 6. This rotatable connection structure provides a basis for adjusting the tilt angle of the shell-and-tube condenser 1, allowing the adjusting base 5 to drive the upper structure to rotate flexibly relative to the support base 6 to meet different tilt requirements.

[0032] The bottom of the support base 6 is fixedly connected to the bottom support structure 9. The bottom support structure 9 can be either a shock-absorbing base or a rigid anti-slip base. The shock-absorbing base can buffer the vibration during the operation of the equipment, while the rigid anti-slip base enhances the stability of the placement. The two options are suitable for different usage scenarios and ensure that the overall placement of the equipment is stable.

[0033] A protective shell 7 is fixedly connected to the top of the support base 6. The protective shell 7 has heat dissipation vents 8 on its surface. The protective shell 7 is made of wear-resistant protective material and plays a protective role for components such as the motor 10 on the surface of the support base 6. The heat dissipation vents 8 can dissipate the heat generated by the motor 10 during operation in a timely manner to avoid overheating and affecting the life of the components.

[0034] A motor 10 is fixedly connected to the surface of the support base 6. The motor 10 is connected to the threaded rod 11 for transmission. The surface of the support base 6 is also rotatably connected to the threaded rod 11. After the motor 10 is started, it can drive the threaded rod 11 to rotate stably, providing a power source for angle adjustment. Its transmission structure is compact, with efficient power transmission and low energy consumption.

[0035] Two sliders 12 are threaded onto the outer surface of the threaded rod 11. The sliders 12 are slidably connected to the rectangular groove on the surface of the support base 6. When the threaded rod 11 rotates, the two sliders 12 are driven to slide synchronously in opposite directions along the groove through the threaded transmission. The sliding process is smooth and without jamming, providing a stable displacement basis for subsequent angle adjustment.

[0036] The bottom of the adjustment base 5 is fixedly connected to a connector 14. The connector 14 is rotatably connected to one end of the connecting rod 13. The end of the connecting rod 13 away from the connector 14 is fixedly connected to the slider 12. When the slider 12 slides, it drives the connecting rod 13 to push and pull the connector 14, converting linear motion into rotational force and transmitting it to the adjustment base 5.

[0037] The motor 10 and the threaded rod 11 are symmetrically arranged on both sides of the surface of the support base 6. This symmetrical layout allows the two sliders 12 to be subjected to balanced forces, which drives the connecting rod 13 and the connecting piece 14 to move more smoothly. This ensures that there is no unbalanced load when the adjustment base 5 rotates, thereby making the tilt angle adjustment of the shell and tube condenser 1 more precise and improving the stability of equipment operation.

[0038] Working principle: During installation, first place the bottom support structure 9 stably, then place the shell-and-tube condenser 1 on the support frame 4 corresponding to the adjusting base 5, so that the limiting block 15 of the side mounting plate 3 is precisely engaged with the slot 16 of the support frame 4, and then locked and fixed by the fastening bolt 17. At the same time, ensure that the limiting protrusion 18 slides in close contact with the support frame 4 to limit the movement. When adjusting the angle, start the motor 10. The motor 10 drives the threaded rod 11 to rotate, which drives the two sliders 12 to slide along the rectangular slide groove. The sliders 12 drive the adjusting base 5 to rotate relative to the support base 6 through the connecting rod 13 and the connecting piece 14, thereby driving the shell-and-tube condenser 1 to adjust the tilt angle synchronously. After adjusting to the required angle, turn off the motor 10 and check the stability of each connection part.

[0039] Example 1: (Reference) Figure 1 )

[0040] The bottom support structure 9 adopts a shock-absorbing base. This base is made of a composite material of elastic wear-resistant rubber and metal frame, which has good buffering and vibration reduction performance. It can effectively absorb the vibration generated by the shell and tube condenser 1 during operation, while isolating the vibration interference transmitted from the surrounding environment. It reduces the impact of vibration on the connecting structures such as the side mounting plate 3, support frame 4, and adjusting base 5, and avoids long-term vibration from causing the limit block 15 and slot 16 to loosen and the fastening bolt 17 to fall off. This ensures the overall connection stability of the equipment, extends the service life of each structure, and reduces the noise generated by vibration, thus improving the operating environment.

[0041] Example 2: (Reference) Figure 2 )

[0042] The bottom support structure 9 adopts a rigid anti-slip base. This base is made of high-strength carbon steel and is treated with anti-corrosion. It has high hardness and strong load-bearing capacity, which can provide a stable support foundation for the shell and tube condenser 1 and the entire support and adjustment structure. The anti-slip texture on its surface can increase the friction with the placement surface, preventing the equipment from sliding displacement during static operation or angle adjustment. It is adapted to the weight of the shell and tube condenser 1 itself and the medium pressure during operation, avoiding uneven force on the transmission structure such as threaded rod 11, slider 12, and connecting rod 13 due to displacement, and ensuring the accuracy of angle adjustment and the safety of equipment operation.

[0043] Example 3: (Reference) Figure 1-4 )

[0044] The bottom support structure 9 can switch between a shock-absorbing base and a rigid anti-slip base depending on the usage scenario. The shock-absorbing base is suitable for industrial workshops with frequent vibrations due to its elastic buffering characteristics, reducing vibration damage to equipment and noise pollution. The rigid anti-slip base is suitable for laboratories or precision production scenarios with high stability requirements due to its high strength anti-slip performance, preventing equipment displacement from affecting process accuracy. The flexible selection of the two bases allows the equipment to adapt to different working conditions, improving overall applicability and usage flexibility. At the same time, both bases are easy to install and are firmly fixed to the support base 6, ensuring long-term stable operation of the equipment.

[0045] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A quick-release tube-and-shell condenser, characterized in that, include: Shell and tube condenser (1); The quick-release mechanism for the base includes a side mounting plate (3), a support frame (4), a limiting block (15), a slot (16), a fastening bolt (17), and a limiting protrusion (18). There are two side mounting plates (3) which are symmetrically fixedly connected to both sides of the surface of the shell-and-tube condenser (1). There are multiple support frames (4) which are all located at the bottom of the shell-and-tube condenser (1). The number of limiting blocks (15) is the same as that of the support frames (4) and they are all fixedly connected to the surface of the side mounting plate (3). The size of the slot (16) is adapted to the limiting block (15) and is opened at the top of the support frame (4). The limiting block (15) is engaged with the slot (16). The fastening bolt (17) is located on the surface of the support frame (4). The limiting block (15) is threadedly connected to the support frame (4) through the fastening bolt (17). There are two limiting protrusions (18) which are all fixedly connected to the bottom of the shell-and-tube condenser (1).

2. A quick-release tube-and-shell condenser according to claim 1, characterized in that: The limiting blocks (15) are evenly distributed on the surface of the two side mounting plates (3). The number of slots (16) is the same as that of the limiting blocks (15). The opposite faces of the two limiting protrusions (18) are slidably connected to the corresponding support frame (4).

3. A quick-release tube-and-shell condenser according to claim 1, characterized in that: The bottom of the support frame (4) is fixedly connected to an adjustment base (5), the bottom of the adjustment base (5) is rotatably connected to a support base (6), the bottom of the support base (6) is fixedly connected to a bottom support structure (9), the top of the support base (6) is fixedly connected to a protective shell (7), and the surface of the protective shell (7) is provided with a heat dissipation vent (8).

4. A quick-release tube-and-shell condenser according to claim 3, characterized in that: A motor (10) is fixedly connected to the surface of the support base (6), and a threaded rod (11) is rotatably connected to the surface of the support base (6). Two sliders (12) are threadedly sleeved on the outer surface of the threaded rod (11), and each slider (12) is slidably connected to the support base (6).

5. A quick-release tube-and-shell condenser according to claim 3, characterized in that: The bottom of the adjusting base (5) is fixedly connected to a connector (14), and a connecting rod (13) is rotatably connected to the surface of the connector (14). The end of the connecting rod (13) away from the connector (14) is fixedly connected to the slider (12). The number of connectors (14) and connecting rods (13) is the same as that of sliders (12).

6. A quick-release tube-and-shell condenser according to claim 3, characterized in that: The surface of the support base (6) is provided with a rectangular groove for the slider (12) to slide. The motor (10) and the threaded rod (11) are symmetrically arranged on both sides of the surface of the support base (6).

7. A quick-release tube-and-shell condenser according to claim 1, characterized in that: Both sides of the shell-and-tube condenser (1) are movably connected with detachable end caps (2).

8. A quick-release tube-and-shell condenser according to claim 3, characterized in that: The bottom support structure (9) can be a shock-absorbing base.

9. A quick-release tube-and-shell condenser according to claim 3, characterized in that: The bottom support structure (9) can also be a rigid anti-slip base.

Images