Conversion hot water tank with pressure control regulating valve

CN224933288UActive Publication Date: 2026-11-03QINGHAI YIHUA CHEM
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Patent Information

Application Number
CN202522323110.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-11-03
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

In the prior art, the hot water temperature is limited by the following specific problems: In the prior art, the hot water temperature of the converter is affected by high altitude, resulting in low reaction efficiency and failure to meet technical requirements. In the prior art, the hot water temperature of the converter is limited by the atmospheric pressure at high altitude, resulting in the inability to remove the heat of the converter reaction in a timely manner.

Method used

By using a spherical gate structure, the problem of the hot water temperature in the converter being limited by the atmospheric pressure at high altitudes is solved. The hot water tank with a pressure control valve is used to pressurize the hot water tank and bring the water temperature to the boiling point, thus achieving timely heat removal.

Benefits of technology

This method achieves boiling point in the hot water tank, improves the efficiency of heat removal from the converter reaction, reduces catalyst and alkali consumption, and minimizes safety risks.

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Abstract

The utility model relates to hot water tank technical field especially has the conversion hot water tank with pressure control regulating valve, including hot water tank body, both ends of hot water tank body all are installed with fixed disc, the centre of one of fixed disc is equipped with the liquid inlet pipe, the centre of another fixed disc is equipped with the liquid outlet pipe, the bottom fixed connection of hot water tank body has a plurality of support column, one end of liquid inlet pipe and liquid outlet pipe all is equipped with flange spare, the top of hot water tank body is equipped with the air inlet pipe, the one side of air inlet pipe is equipped with the return gas pipe, the bottom of return gas pipe is equipped with the top of hot water tank body. The device can increase the pressure in hot water tank according to the need, so that the internal air pressure can reach 26 kilo pascal, that is, the compensation is standard atmospheric pressure 103 kilo pascal, so that the temperature of internal hot water is increased to the boiling point, so as to provide boiling water for the hydrogen chloride and acetylene reaction of high altitude area to prepare chloroethylene, so that the catalytic efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of hot water tank technology, specifically to a convertible hot water tank with a pressure control regulating valve. Background Technology

[0002] The process of producing vinyl chloride by reacting hydrogen chloride with acetylene using mercuric chloride catalyst requires preheating before entering the converter. The higher the preheater temperature, i.e., the initial converter temperature, the better the catalytic reaction of hydrogen chloride and acetylene under the mercuric chloride catalyst. The reaction within the converter is exothermic, with the heat released by the vaporization of hot water between the tubes being carried away. Higher hot water temperatures result in better heat removal. However, due to the low local atmospheric pressure, the hot water temperature can only reach 92 degrees Celsius, which has long plagued the conversion production, leading to high catalyst consumption, high alkali consumption, and high acetylene levels before the machine, posing safety risks.

[0003] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: In the existing chlorination process of chlor-alkali chemical plants, the hot water in the conversion process is limited by the atmospheric pressure at high altitudes, resulting in low temperature and low latent heat of vaporization, which causes the heat of reaction in the converter to not be removed in time. Utility Model Content

[0004] The purpose of this invention is to provide a conversion hot water tank with a pressure control regulating valve to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a conversion hot water tank with a pressure control regulating valve, comprising a hot water tank body, both ends of the hot water tank body are equipped with fixed plates, and several support columns are fixedly connected to the bottom of the hot water tank body, wherein an inlet pipe is provided through the center of one of the fixed plates, and an outlet pipe is provided through the center of the other fixed plate. Both the inlet pipe and the outlet pipe are equipped with flanges at one end. An air inlet pipe is provided through the top of the hot water tank. A return air pipe is provided through one side of the air inlet pipe. The bottom of the return air pipe is provided through the top of the hot water tank. A pressure control valve is provided in the middle of the return air pipe. The pressure control valve includes a valve body, a gate body movably disposed in the middle of the valve body, a lead screw passing through the top of the gate body, the top of the lead screw passing through the top of the valve body, a bearing disposed at the upper part of the lead screw and the opening of the valve body, a rotating ring fixedly connected to the top of the lead screw, and the bottom of the lead screw movably connected to the inner wall of the valve body.

[0006] The beneficial effects of this utility model are as follows: under the action of the pressure control valve, steam can flow back, thereby pressurizing the inside of the hot water tank and allowing the water temperature to reach the boiling point. The valve body can be opened and closed quickly by moving the spherical gate body up and down, and the airtightness of the valve body can be ensured, so that the heat of the converter reaction can be removed in time.

[0007] To achieve good airtightness of the valve body: The gate body is further configured to have a spherical structure, and the size of the gate body is consistent with the inner diameter of the return air pipe. The gate body moves up and down along the lead screw.

[0008] By adopting the above technical solution, the gate body can ensure the airtightness of the valve body.

[0009] To achieve hot water inflow and outflow in the hot water tank and improve water output efficiency: The configuration is further defined as follows: the horizontal center lines of the hot water tank, the fixed plate, the inlet pipe, and the outlet pipe are aligned.

[0010] By adopting the above technical solution, hot water can be easily introduced and removed, improving the overall process efficiency.

[0011] To achieve a tight seal in the hot water tank: The fixed plate is further configured such that: the fixed plate includes a fixed plate body, and a sealing rubber is provided on one side of the fixed plate body, and a water inlet is provided in the center of the fixed plate body.

[0012] By adopting the above technical solution, sealing rubber is installed on the inner wall of the fixed plate to ensure sealing.

[0013] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main view of this utility model; Figure 2 This is a front view full sectional view of the present invention; Figure 3 This is a schematic diagram of the fixing plate of this utility model; Figure 4 This is a schematic diagram of the pressure control valve of this utility model.

[0015] In the diagram: 1. Hot water tank body; 2. Fixed plate; 201. Fixed plate body; 202. Sealing rubber; 203. Water inlet; 3. Support column; 4. Liquid inlet pipe; 5. Liquid outlet pipe; 6. Flange; 7. Air inlet pipe; 8. Air return pipe; 9. Pressure control valve; 901. Valve body; 902. Gate body; 903. Screw; 904. Rotary ring. Detailed Implementation

[0016] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0017] Please see Figures 1 to 4A conversion hot water tank with a pressure control regulating valve includes a hot water tank body 1. Both ends of the hot water tank body 1 are equipped with fixed plates 2. Several support columns 3 are fixedly connected to the bottom of the hot water tank body 1. An inlet pipe 4 is passed through the center of one of the fixed plates 2, and an outlet pipe 5 is passed through the center of the other fixed plate 2. A flange 6 is provided at one end of the liquid inlet pipe 4 and the liquid outlet pipe 5. An air inlet pipe 7 is provided through the top of the hot water tank 1. A return air pipe 8 is provided through one side of the air inlet pipe 7. The bottom of the return air pipe 8 is provided through the top of the hot water tank 1. A pressure control valve 9 is provided in the middle of the return air pipe 8. The pressure control valve 9 includes a valve body 901, a gate body 902 movably disposed in the middle of the valve body 901, a lead screw 903 passing through the top of the gate body 902, the top of the lead screw 903 passing through the top of the valve body 901, a bearing being provided at the upper part of the lead screw 903 and the opening of the valve body 901, a rotating ring 904 being fixedly connected to the top of the lead screw 903, and the bottom of the lead screw 903 being movably connected to the inner wall of the valve body 901.

[0018] In this embodiment, as Figure 4 As shown, the gate body 902 has a spherical structure, and the size of the gate body 902 is consistent with the inner diameter of the return air pipe 8. The gate body 902 moves up and down along the screw 903.

[0019] In this embodiment, as Figure 1 and Figure 2 As shown, the horizontal center lines of the hot water tank 1, the fixed plate 2, the inlet pipe 4, and the outlet pipe 5 are aligned.

[0020] In this embodiment, as Figure 3 As shown, the fixed plate 2 includes a fixed plate body 201, and a sealing rubber 202 is provided on one side of the fixed plate body 201, and a water inlet 203 is provided in the center of the fixed plate body 201.

[0021] The working process of this hot water conversion tank equipped with a pressure control regulating valve is as follows: First, unboiled hot water is introduced into the hot water tank 1 through the liquid inlet pipe 4. Steam is then introduced into the hot water tank 1 through the air inlet pipe 7. Manually rotating the rotating ring 904 will drive the screw 903 to rotate, thereby allowing the gate body 902 to move up and down to realize the air passage and air closure of the valve body 901. The spherical gate body 902 has the same inner diameter as the return air pipe 8 to ensure the airtightness of the return air pipe 8, so that the internal pressure rises to 26 kPa, which is compensated to the standard atmospheric pressure of 103 kPa, and the hot water temperature reaches the boiling point, thereby increasing the efficiency of preheating for subsequent catalytic reactions. The hot water that has reached the boiling point is discharged from the hot water tank 1 through the liquid outlet pipe 5. The two ends of the hot water tank 1 are sealed with rubber 202 (model: Sunray YS-2100) on the fixed plate 201 to ensure the airtightness of the hot water tank 1.

[0022] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0023] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A conversion hot water tank with a pressure control regulating valve, comprising a hot water tank body (1), characterized in that: Both ends of the hot water tank (1) are equipped with fixed plates (2), and several support columns (3) are fixedly connected to the bottom of the hot water tank (1). One of the fixed plates (2) has an inlet pipe (4) through its center, and the other fixed plate (2) has an outlet pipe (5) through its center. The inlet pipe (4) and outlet pipe (5) are each provided with a flange (6) at one end. The top of the hot water tank (1) is provided with an air inlet pipe (7). The side of the air inlet pipe (7) is provided with a return air pipe (8). The bottom of the return air pipe (8) is provided with the top of the hot water tank (1). The middle of the return air pipe (8) is provided with a pressure control valve (9). The pressure control valve (9) includes a valve body (901), a gate body (902) is movably provided in the middle of the valve body (901), a lead screw (903) is provided through the top of the gate body (902), the top of the lead screw (903) is provided through the top of the valve body (901), a bearing is provided at the opening of the valve body (901) at the upper part of the lead screw (903), a rotating ring (904) is fixedly connected to the top of the lead screw (903), and the bottom of the lead screw (903) is movably connected to the inner wall of the valve body (901).

2. The conversion hot water tank with pressure control regulating valve as described in claim 1, characterized in that: The gate body (902) is a spherical structure, and the size of the gate body (902) is consistent with the inner diameter of the return air pipe (8). The gate body (902) moves up and down along the screw (903).

3. The conversion hot water tank with pressure control regulating valve as described in claim 1, characterized in that: The horizontal center lines of the hot water tank (1), the fixed plate (2), the inlet pipe (4) and the outlet pipe (5) are aligned.

4. The hot water conversion tank with a pressure control regulating valve as described in claim 1, characterized in that: The fixed plate (2) includes a fixed plate body (201), and a sealing rubber (202) is provided on one side of the fixed plate body (201), and a water inlet (203) is provided in the center of the fixed plate body (201).