Battery pack with two housing parts

A modular battery pack with interchangeable housing parts and a control unit addresses inflexibility and high maintenance costs by enabling adaptable and cost-effective maintenance.

DE102024100799A1Pending Publication Date: 2025-07-17EINHELL GERMANY AG
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
DE102024100799
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2025-07-17

AI Technical Summary

Technical Problem

Existing battery packs are inflexible, cannot be easily adapted to different electrical devices, and require complete disposal upon defects, leading to high maintenance costs and environmental impact.

Method used

A modular battery pack design comprising two housing parts with interchangeable components, allowing for different electronic and mechanical specifications, and a control unit for monitoring and safety, enabling flexible use and cost-effective maintenance.

Benefits of technology

The modular design enhances adaptability, reduces maintenance costs, and allows for environmentally friendly repairs by replacing defective parts, improving user flexibility and economic efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The invention relates to a battery pack (1) for detachable connection to an electrical device, comprising a battery pack housing (2) having an outer housing side (3), at least one rechargeable battery (23) arranged in the battery pack housing (2), a control unit (24) arranged in the battery pack housing (2), and a device interface (4) formed on the outer housing side (3) for detachably connecting the battery pack (1) to the electrical device. According to the invention, the battery pack housing (2) comprises a first housing part (5) and a second housing part (6). The first housing part (5) comprises a first inner interface (7), and the second housing part (6) comprises a second inner interface (8) corresponding to the first inner interface (7), via which second inner interface the first housing part (5) and the second housing part (6) can be mechanically and electrically connected to one another.
Need to check novelty before this filing date? Find Prior Art

Description

[0001] The present invention relates to a battery pack for detachable connection to an electrical device, comprising a battery pack housing having an outer housing surface, at least one rechargeable battery arranged in the battery pack housing, an electronic control unit arranged in the battery pack housing, and a device interface formed on the outer housing surface for detachably connecting the battery pack to the electrical device. Furthermore, the invention relates to a first housing part and a second housing part, as well as their use in a battery pack.

[0002] A battery pack is known from DE 10 2021 120 180 A1. The battery pack has a lower shell and an upper shell. These shells are connected to each other by plug-in or clamp connections. They form a housing with an interior space. Several battery cells connected in series are arranged in this interior space. The upper shell has a contact area. This serves to mechanically connect the housing to another housing of the electrical device. An electrical connection is also possible. The disadvantage of the battery pack known from the prior art is that its electrical storage capacity cannot be changed. Furthermore, this battery pack cannot be used for different electrical devices with different electrical or mechanical specifications. Furthermore, in the event of a defect, the entire battery pack must be disposed of.

[0003] The object of the present invention is therefore to eliminate the disadvantages known from the prior art, in particular to create a battery pack that can be used flexibly for different application scenarios, can be adapted to these and / or is characterized by reduced maintenance effort and reduced maintenance costs.

[0004] The problem is solved by a battery pack, a first housing part, and / or a second housing part having the features of the independent claims. Advantageous or preferred embodiments are each the subject of a corresponding dependent claim.

[0005] A battery pack for detachable connection to an electrical device is proposed. The battery pack comprises a battery pack housing with an outer housing side and a rechargeable battery arranged in the battery pack housing. The integration of the rechargeable battery in the battery pack housing achieves a compact and space-saving arrangement, which improves handling. Furthermore, the battery pack comprises an electronic control unit arranged in the battery pack housing. This control unit preferably enables precise control and monitoring of the charge level of the rechargeable battery, which contributes to increased safety and efficiency. A device interface for detachably connecting the battery pack to the electrical device is formed on the outer housing side. The device interface allows quick and easy connection to various electrical devices, which increases flexibility in use. The battery pack housing comprises a first and a second housing part.The first housing part has a first internal interface and the second housing part has a corresponding second internal interface. The first and second housing parts can be mechanically and electrically connected to one another via this interface. The mechanical and electrical connection of the housing parts contributes to reliable and stable energy transmission. If there is a defect in one of the two housing parts, the entire battery pack does not have to be disposed of. Instead, the defective housing part can be replaced with a new or refurbished housing part. This enables cost-effective and environmentally friendly repair or upgrade of the battery pack. Furthermore, the second housing part can be combined with different first housing parts for different application purposes.Accordingly, there may, for example, be multiple first housing parts with mutually different electronic specifications, in particular storage capacities, which can all be connected to the second housing part. As a result, a user only needs one second housing part and can use this to combine multiple different first housing parts. This can reduce the acquisition costs for the end user. The ability to combine different first housing parts with different specifications increases the adaptability of the battery pack to different operating conditions and user requirements. Additionally or alternatively, it is possible to combine the first housing part with different second housing parts. This offers further flexibility for adapting the battery pack to different electrical devices.Accordingly, there may be, for example, multiple second housing parts with mutually different mechanical specifications, in particular with mutually different housing interfaces. Additionally or alternatively, these mutually different second housing parts may have mutually different electronic specifications, in particular different device protection controls. Advantageously, the first housing part can be connected to a plurality of different terminal devices via the mutually different second housing parts and operated safely.

[0006] It is advantageous if the first and / or second housing part each comprise a housing sub-housing, in particular a closed one. Consequently, electronic components can be accommodated in a protected manner inside the housing sub-housing. In an advantageous development of the invention, the two housing sub-housings form the battery pack housing.

[0007] It is advantageous if the first housing part comprises a first housing inner side of the battery pack housing and the second housing part comprises a second housing inner side of the battery pack housing.

[0008] Additionally or alternatively, it is advantageous if, in the connected state of the two housing parts, the first housing inner side and the second housing inner side are arranged inside the battery pack housing and / or at least partially cover each other.

[0009] According to an advantageous development of the invention, the first internal interface is arranged on the first housing inner side and the second internal interface is arranged on the second housing inner side.

[0010] Furthermore, it is advantageous if the two internal interfaces are designed in such a way that the housing parts can be moved relative to one another for connecting and / or detaching, in particular translationally.

[0011] Furthermore, it is advantageous if a guide mechanism is formed between the two housing parts. This guides the two housing parts toward each other, particularly translationally, during connection and / or release.

[0012] In this context, it is advantageous if the first inner interface comprises a first guide element and the second inner interface comprises a corresponding second guide element.

[0013] It is advantageous if one of the corresponding guide elements is designed as a guide rail and the other as a guide carriage.

[0014] It is advantageous if an end stop is formed between the two internal interfaces, which limits the mobility, in particular translational mobility, between the two housing parts to an end position when connecting.

[0015] It is advantageous if the first internal interface has at least one electrical first contact element for transmitting power and / or data. Additionally or alternatively, it is advantageous if the second internal interface comprises at least one second contact element corresponding to the first contact element.

[0016] It is advantageous if the first and / or second contact element is spring-loaded into a first position. In this first position, the contact element preferably protrudes beyond the associated housing interior.

[0017] According to an advantageous development of the invention, the contact element can be moved from its protruding first position into a retracted second position when the housing parts are connected.

[0018] Furthermore, it is advantageous if the first contact element and / or the second contact element has a ramp. This ramp allows the electrical contact element to be moved from its first position to its second position by a corresponding stop element of the other housing part when connecting the two housing parts.

[0019] In an advantageous development, a locking mechanism is formed between the two housing parts, in particular between the corresponding internal interfaces. This locking mechanism locks the housing parts in their end position when connected, in particular in a releasable and / or form-fitting manner.

[0020] It is advantageous if the locking mechanism comprises a first locking element formed on one of the two housing parts and a corresponding first locking recess formed on the other housing part. The locking element can engage in this recess in a form-fitting manner in its locked position. The first locking element is preferably formed on the first housing part.

[0021] It is advantageous if the locking mechanism comprises a first unlocking element. This can preferably be manually operated by the user to release the lock.

[0022] In an advantageous development of the invention, the device interface is formed on the second housing part.

[0023] It is advantageous if the first unlocking element is arranged on the second housing part in the region of the device interface in such a way that, when connected to the electrical device, it is at least partially covered by the electrical device and / or cannot be actuated by the user.

[0024] Alternatively, it is advantageous if the first unlocking element is arranged at a distance from the device interface in such a way that the first unlocking element can be actuated by the user when connected to the electrical device and the first housing part can be removed from the second housing part.

[0025] It is advantageous if the first locking element can be moved by the user from its locking position into its unlocking position by means of the first unlocking element.

[0026] The first internal interface of the first housing part and the device interface of the second housing part are non-corresponding and / or differently designed. This non-corresponding and different design of the interfaces helps prevent incorrect connections and ensures a correct and secure connection between the housing parts and the electrical device.

[0027] It is advantageous if the first internal interface is designed such that it can be connected only and / or exclusively to the second internal interface. Furthermore, the second internal interface of the second housing part is preferably designed differently from the device interface and / or from the interface of the electrical device designed to correspond to the device interface. Preferably, the first internal interface of the first housing part is designed such that the first housing part cannot be connected, in particular not directly, to an electrical device via its first internal interface.

[0028] It is advantageous if the device interface includes a second release element for releasing the locking mechanism between the battery pack and the electrical device. This second release element enables easy and quick separation of the battery pack from the electrical device, which increases user-friendliness.

[0029] Furthermore, it is advantageous if the device interface includes a second locking element. This can engage positively with a corresponding second locking recess in the electrical device. The second locking element ensures a secure and firm connection of the battery pack to the electrical device, preventing accidental release.

[0030] It is advantageous if the second locking element can be moved by means of the second unlocking element, in particular by the user, from its locked position to its unlocked position. This function allows the user to quickly and easily release the connection between the battery pack and the electrical device, thus improving comfort during handling.

[0031] The at least one accumulator is preferably arranged in the first housing part.

[0032] It is advantageous if the control unit is designed such that it can control a charging and / or discharging process of the at least one rechargeable battery. The control unit preferably comprises a device protection controller and / or a battery pack protection controller.

[0033] It is advantageous if the control unit is at least partially arranged in the second housing part. The device protection control is preferably arranged in the second housing part. The battery pack protection control can be arranged in the first or second housing part.

[0034] It is advantageous if the device protection controller comprises a first circuit board and / or a first electronic chip. The first chip is advantageously connected to the first circuit board.

[0035] Advantageously, the battery pack protection controller comprises a second circuit board and / or a second electronic chip. This chip is preferably connected to the second circuit board.

[0036] Furthermore, it is advantageous if the second housing part comprises a power line. This preferably electrically connects the second internal interface and the device interface. This allows electrical current to flow from the first housing part to the electrical device to operate the electrical device.

[0037] According to an advantageous development of the invention, the second housing part comprises an electronic adapter unit. This is preferably designed such that it can determine at least one device-specific control parameter, in particular a shutdown current, for an electrical device connected to the device interface during intended use. Furthermore, it is advantageous if the electronic adapter unit is designed such that it can independently detect when an electrical device is coupled to the device interface during intended use.

[0038] Advantageously, the electronic adapter unit is designed such that, when used as intended, it determines the device-specific control parameter for the electrical device connected to the device interface based on a device-specific identification value. It is advantageous if the device-specific identification value is a device-specific measured value, in particular a resistance value of an electrical resistor of the electrical device connected to the device interface and / or a current measured value of the electrical device connected to the device interface. It is advantageous if the adapter unit is designed such that it can detect, in particular measure, the device-specific identification value.

[0039] It is advantageous if the device-specific identification value is a bit sequence and / or an electrical signal, in particular a shutdown signal, of the electrical device connected to the device interface.

[0040] It is advantageous if at least one device-specific control parameter, in particular together with a device characteristic value, is stored in the electronic adapter unit, in particular in a list, for several electrical devices.

[0041] Advantageously, the electronic adapter unit is configured such that, during intended use, it compares the device-specific identification value of the electrical device connected to the device interface with the stored device characteristics. If there is a match, the electronic adapter unit preferably selects the at least one device-specific control parameter associated with the determined device characteristic. It is advantageous if the electronic adapter unit is configured such that, during intended use, it transmits the at least one determined control parameter to the device protection controller.

[0042] It is advantageous if the battery pack has a protective switch, in particular a MOSFET. It is advantageous if the protective switch is arranged in the first or second housing part. In an advantageous development of the invention, the device protection control is designed such that it switches and / or controls the protective switch taking the control parameter into account.

[0043] It is advantageous if the device protection control is designed such that, during intended use, it switches the circuit breaker to interrupt and / or reduce a current flow. Additionally or alternatively, it is advantageous if the device protection control is designed such that, during intended use, it controls the circuit breaker to interrupt and / or reduce a current flow if a status parameter detected by at least one detection means exceeds the device-specific control parameter.

[0044] It is advantageous if the detection means is arranged in the first and / or second housing part. It is advantageous if the detection means is designed such that it can detect a current intensity, a current voltage, a charge level, a temperature, and / or a vibration and / or transmit it to the device protection control.

[0045] Advantageously, the battery pack protection control is designed such that, when used as intended, it switches and / or controls the protective switch to interrupt and / or reduce a current flow when a state parameter detected by the at least one detection means exceeds and / or falls below a battery pack parameter.

[0046] It is advantageous if the second housing part has a display for displaying the charge level and an actuating element for switching, in particular for switching the display on and off.

[0047] Proposed is a first housing part of a battery pack housing of a battery pack, which comprises a first internal interface that corresponds to a second internal interface of a second housing part of the battery pack housing such that the first housing part can be mechanically and electrically connected to the second housing part. Preferably, the first housing part for the battery pack is provided according to the preceding description and / or configured according to the preceding description, wherein the aforementioned features of the first housing part can be present individually or in any combination.

[0048] The invention proposes the use of a first housing part in a battery pack. The first housing part and / or the battery pack is preferably designed and / or used according to the preceding description, wherein the aforementioned features can be present individually or in any combination.

[0049] Proposed is a second housing part of a battery pack housing of a battery pack, which comprises a second internal interface that corresponds to a first internal interface of a first housing part of the battery pack housing such that the second housing part can be mechanically and electrically connected to the first housing part. Preferably, the second housing part for the battery pack is provided according to the preceding description and / or configured according to the preceding description, wherein the aforementioned features of the second housing part can be present individually or in any combination.

[0050] The use of a second housing part in a battery pack is proposed. The second housing part and / or the battery pack is preferably designed and / or used according to the preceding description, wherein the aforementioned features can be present individually or in any combination. The use of the second housing part according to this description enables a versatile and modular design of the battery pack, which increases adaptability and cost-effectiveness for the user.

[0051] Further advantages of the invention are described in the following exemplary embodiments. It shows: Fig. 1 a battery pack in a side view with a first housing part and a second housing part, which in the illustrated operating state are detachably connected to each other at two corresponding internal interfaces, Fig. 2 the battery pack Fig. 1 in a side view with the first housing part and the second housing part, which are separated from each other in the alternating state shown, Fig. 3 the battery pack Fig. 1 and Fig. 2 in the alternating state in a detailed lateral sectional view, Fig. 4 to 7 the first and second housing parts at different times during the connection in a detailed side sectional view and Fig. 8 the battery pack at the time of release with the first release element actuated in a detailed side sectional view.

[0052] The Fig. 1 shows a side view of a battery pack 1 composed of multiple components. The battery pack 1 comprises a battery pack housing 2. This is composed of a first housing part 5 and a second housing part 6. These two housing parts 5, 6 are designed such that they can be releasably joined together in the operating state. The connection is established via two corresponding internal interfaces 7, 8. Accordingly, a first internal interface 7 is formed on the first housing part 5 and a corresponding second internal interface 8 is formed on the second housing part 6.

[0053] The battery pack housing 2 has an outer housing side 3. Located on this outer housing side 3 of the battery pack housing 2 is a device interface 4, which is designed for the detachable connection of the battery pack 1 to a corresponding electrical device (not shown here). The design of the battery pack 1 is advantageously chosen so that in the event of a defect in one of the housing parts 5, 6, the entire battery pack 1 does not have to be disposed of. Instead, the modular design of the battery pack 1 allows the damaged housing part, namely the first housing part 5 or the second housing part 6, to be replaced with a new or reconditioned housing part 5, 6. This offers not only a sustainable advantage but also a cost-effective solution for the end user.

[0054] A further advantage of the present invention is that the second housing part 6 can be used in combination with various first housing parts 5. The various first housing parts 5 can have different electronic specifications from one another. This allows the user to use the second housing part 6 with several, in particular different, first housing parts 5, which enables adaptation to different requirements and thus increases the flexibility and cost-effectiveness of the overall system.

[0055] The device interface 4 further comprises a second unlocking element 21 and a second locking element 22. The second locking element 22 is designed in such a way that it can be inserted into a Fig. 1, corresponding locking recess of the electrical device. This enables a stable connection between the battery pack 1 and the electrical device, not shown here. Via the second unlocking element 21, the user can release the second locking element 22 from a Fig. 3 into a pushed-back unlocking position, which releases the locking mechanism between the battery pack 1 and the electrical device.

[0056] According to Fig. 1, the first housing part 5 includes a first housing inner side 9 and the second housing part 6 includes a second housing inner side 10. These housing inner sides 9, 10 are arranged on the respective housing part 5, 6 such that, when the housing parts 5, 6 are assembled and / or connected, they are positioned inside the battery pack housing 2. Furthermore, the two corresponding housing inner sides 9, 10 overlap at least partially. As a result, when the battery pack housing 2 is assembled and / or connected, they do not form the housing outer side 3 of the battery pack housing 2. Furthermore, the internal interfaces 7, 8 are attached directly to these housing inner sides 9, 10, which enables a precise and stable connection of the housing parts 5, 6.

[0057] The Fig. The battery pack housing 2 shown in Figure 1 also allows the first housing part 5 to be combined with different second housing parts 6, which can preferably have diverse mechanical and / or electronic specifications. This variability allows the battery pack 1 to be coupled and operated with a wide range of end devices, which underscores the universal applicability and user-friendliness of the battery pack 1.

[0058] The Fig. Figure 2 shows the battery pack 1 in a state in which the first housing part 5 and the second housing part 6 are separated from each other. This alternating state allows a detailed examination of the design features relevant for connecting and disconnecting the housing parts 5, 6. Fig. 2 clearly shows that the two housing parts 5, 6 can be moved translationally relative to each other along the internal interfaces 7, 8.

[0059] As from the Fig. As can be seen in Figure 2, a guide mechanism is formed between the two internal interfaces 7, 8. This guide mechanism serves to guide the housing parts 5, 6 during connection and disconnection in order to ensure precise and easy handling. The first internal interface 7 is equipped with a first guide element 11, while the second internal interface 8 has a corresponding second guide element 12. A sectional view of these two guide elements 11, 12 is shown in Figure 2. Fig. 3. These guide elements 11, 12 are designed so that one acts as a guide rail and the other as a guide carriage, which enables a smooth and precise translational movement of the housing parts 5, 6 relative to one another.

[0060] Furthermore, the Fig. 2 and Fig. 3 at least one end stop 13, which is formed between the internal interfaces 7, 8. The end stop 13 limits the mobility of the housing parts 5, 6 during the connection process to a defined end position, which contributes to the safety and precision during assembly of the battery pack 1. This end stop 13 prevents excessive movement of the housing parts 5, 6 and ensures that they engage in the correct position. As can be seen in particular from the Fig. As can be seen from the sectional view shown in Figure 3, both the first housing part 5 and the second housing part 6 each comprise an end stop 13, which correspond to one another or abut one another in the connected state.

[0061] In the side view of the Fig. 2 shows that the battery pack 1 is designed such that, in the event of required maintenance or the replacement of a defective part, the housing parts 5, 6 can be easily separated. This structural design contributes to the longevity and user-friendliness of the battery pack 1 by enabling easy maintenance and quick part replacement without the need for a completely new purchase.

[0062] The representation of the Fig. 2 illustrates the simple design and user-oriented functionality of the battery pack 1. The separability of the housing parts 5, 6 and the associated guide elements 11, 12 contribute significantly to the modularity and adaptability of the battery pack 1 to different requirements and conditions.

[0063] The Fig. Figure 3 shows the battery pack 1 in a longitudinal section, in which the two housing parts 5, 6 are detached and / or separated from each other. This view provides detailed information about the arrangement of the various components within the battery pack housing 2 and / or within the respective housing part 5, 6. Accordingly, Fig. 3, the lateral longitudinal sectional view of the battery pack 1 shows that the battery pack 1 has at least one battery 23. In the present exemplary embodiment, the battery pack 1 has a plurality of batteries 23, of which, for reasons of clarity, only one is provided with a reference numeral. The batteries 23 are, in particular all, arranged inside the first housing part 5. Furthermore, the battery pack 1 comprises a control unit 24. In the present exemplary embodiment, the control unit 24 is according to Fig. 3 is arranged partly in the first housing part 5 and partly in the second housing part 6. The control unit 24 is responsible for monitoring and regulating a charging and discharging process of the accumulators 23, in particular to ensure the operational reliability and efficiency of the battery pack 1.

[0064] The control unit 24 therefore offers comprehensive protection for the battery pack 1 and the electrical device connected to it in the operating state and not shown here. According to the present exemplary embodiment, the control unit 24 is divided into a device protection controller 25 and a battery pack protection controller 26. The device protection controller 25 is accommodated in the second housing part 6, i.e. in its interior. The device protection controller 25 comprises a first printed circuit board 27 and / or a first chip 29. The battery pack protection controller 26 is located in the first housing part 5. A second printed circuit board 28 and / or a second chip 30 are components of the battery pack protection controller 26. The specific design and mode of operation of the control unit 24, in particular the device protection controller 25 and the battery pack protection controller 26, will be discussed in more detail below.

[0065] In the Fig. 3 shows that the first internal interface 7 of the first housing part 5 and the second internal interface 8 of the second housing part 6 each have a guide element 11, 12. The design of these guide elements 11, 12 allows one to serve as a guide rail and the other as a guide carriage, ensuring precise guidance of the housing parts 5, 6 during connection and separation. The first end stop 13 of the first housing part 5 and the corresponding second end stop 13 of the second housing part 6 limit the mobility of the housing parts 5, 6 to an exact end position and prevent excessive movement during assembly, which ensures a reliable and secure connection of the two housing parts 5, 6.

[0066] As is particularly evident from Fig. 3, the first housing part 5 comprises a first electrical contact element 14. The second housing part 6 has a second electrical contact element 15, which corresponds to the first contact element 14. The electrical connectivity for power, information, and / or data transmission between the two housing parts 5, 6 is thus ensured by the two corresponding electrical contact elements 14, 15.

[0067] The first contact element 14 is positioned at the first internal interface 7. Furthermore, this is preferably between the Fig. 3 and a retracted second position. The first contact element 14 projects in its Fig. 3, in particular in its rest position, beyond the first housing inner side 9. Furthermore, the first contact element 14 is pressed into its first position by a spring, in particular via a spring element not shown here. When connecting the housing parts 5, 6, the first contact element 14 is held by a corresponding first stop element 17 of the second housing part 6 according to Fig. 4 and Fig. 5 into the retracted second position. A first run-on bevel 16 facilitates the movement of the first contact element 14. In the present embodiment, the first run-on bevel 16 is formed on the first contact element 14. Additionally or alternatively, this first run-on bevel 16 could also be formed on the first stop element 17.

[0068] As is particularly evident from Fig. 3 and Fig. As can be seen in Figure 7, a locking mechanism is formed between the two housing parts 5, 6. The locking mechanism comprises a first locking element 18 and a corresponding first locking recess 19. The first locking element 18 is movable. Furthermore, it is spring-loaded, in particular via a spring (not shown here), into the Fig. 3 and Fig. 7. The first locking element 18 and the corresponding first locking recess 19 enable a positive and secure locking of the housing parts 5, 6 in the assembled state. According to the present exemplary embodiment, the first locking element 18 is formed on the first housing part 5 and the corresponding first locking recess 19 on the second housing part 6. Alternatively, however, the first locking element 18 could also be formed on the second housing part 6 and the corresponding first locking recess 19 on the first housing part 5.

[0069] A first unlocking element 20 is provided for unlocking the two housing parts 5, 6. In the present embodiment, this is arranged on the second housing part 6 and allows the user to manually release the lock. As can be seen in particular from Fig. As can be seen from Figure 3, the first unlocking element 20 is arranged on the second housing part 6 in the region of the device interface 4 in such a way that, when connected to the electrical device (not shown here), it is at least partially concealed by the electrical device and / or cannot be actuated by the user. This prevents the first housing part 5 from being detached from the second housing part 6 when the battery pack 1 is connected to an electrical device. Alternatively, the first unlocking element 20 could also be arranged on the first housing part 5.

[0070] The arrangement and design of the components of the battery pack 1 described above ensure optimal functionality while simultaneously offering a high level of safety during operation. Furthermore, this design supports ease of maintenance and facilitates the replacement of components, in particular the first housing part 5 or the second housing part 6, without having to replace the entire battery pack 1.

[0071] In the Fig. 3 to 7, the two housing parts 5, 6 are shown during the connection at different times. According to Fig. 3, the two housing parts 5, 6 are completely separated from each other. To connect them, they are moved translationally towards each other in such a way that according to Fig. 4, the first guide element 11 of the first housing part 5 engages positively with the second guide element 12 of the second housing part 6. At this point, the two housing parts 5, 6 are guided translationally towards each other via the guide mechanism. According to Fig. 4, the two housing parts 5, 6 are pushed together until the first stop element 17 of the second housing part 6 touches the first contact element 14 of the first housing part 5. The first contact element 14 is pushed back by the first stop element 17 via the first run-on bevel 16 during further pushing into one another, so that the two housing parts 5, 6 according to Fig. 5 can be pushed further into each other. As can be seen Fig. 6, the first locking element 18 is also pushed back upon further telescoping. For this purpose, the first locking element 18, in particular analogous to the first contact element 14, has a second bevel 31. This second bevel 31 comes into contact with a second stop element 32 of the second housing part 6 and is pushed back by the latter upon further telescoping. In the present case, this second stop element 32 is formed by the end stop 13 of the second housing part 6.

[0072] According to Fig. 7, the pushed-back first locking element 18 engages in the end position in the first locking recess 19, so that the two housing parts 5, 6 are fixed to each other in a form-fitting manner. Furthermore, the two end stops 13 of the first and second housing parts 5, 6 abut each other, so that sliding of the two housing parts 5, 6 towards each other is avoided. In this Fig. In the end position shown in Figure 7, the first contact element 14 and the second contact element 15 are now aligned with each other. In this end position, the first contact element 14 is pressed against the second contact element 15 by a spring, ensuring a current flow between the two housing parts 5, 6.

[0073] In order to separate the two housing parts 5, 6 from each other, a user must Fig. 8, the first release element 20 is pressed. This is only possible if the battery pack 1 is not connected to any electrical device via its device interface 4. Only then is the release element 20 accessible. According to Fig.8, the unlocking element 20 penetrates the first locking recess 19 when pressed. The unlocking element 20 comes into contact with the first locking element 18 and pushes it out of the locking recess 19, so that the two housing parts 5, 6 are unlocked from one another. In this unlocked state, the two housing parts 5, 6 can be translated relative to one another again, namely in the opposite direction for release. List of reference symbols 1 battery pack 2 battery pack housings 3 Housing exterior 4 Device interface 5 first housing part 6 second housing part 7 first internal interface 8 second internal interface 9 first inside of the housing 10 second housing interior 11 first guide element 12 second guide element 13 End stop 14 first contact element 15 second contact element 16 first run-up slope 17 first stop element 18 first locking element 19 first locking recess 20 first unlocking element 21 second unlocking element 22 second locking element 23 Accumulator 24 Control unit 25 Device protection control 26 Battery pack protection control 27 first circuit board 28 second circuit board 29 first chip 30 second chip 31 second run-up slope 32 second stop element QUOTES CONTAINED IN THE DESCRIPTION

[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature

[0000] DE 10 2021 120 180 A1

[0002]

Claims

[1] Battery pack (1) for detachable connection to an electrical device, comprising a battery pack housing (2) having an outer housing side (3), at least one rechargeable battery (23) arranged in the battery pack housing (2), a control unit (24) arranged in the battery pack housing (2) and a device interface (4) formed on the outer housing side (3) for detachably connecting the battery pack (1) to the electrical device, characterized by that the battery pack housing (2) comprises a first housing part (5) and a second housing part (6) and that the first housing part (5) comprises a first internal interface (7) and the second housing part (6) comprises a second internal interface (8) corresponding to the first internal interface (7), via which second internal interface the first housing part (5) and the second housing part (6) can be mechanically and electrically connected to one another. [2] Battery pack according to the previous claim, characterized bythat the first housing part (5) comprises a first housing inner side (9) of the battery pack housing (2) and the second housing part (6) comprises a second housing inner side (10) of the battery pack housing (2) and / or that the first housing inner side (9) and the second housing inner side (10) are arranged in the interior of the battery pack housing (2) when the two housing parts (5, 6) are connected and / or at least partially overlap one another when the two housing parts (5, 6) are connected. [3] Battery pack according to one of the preceding claims, characterized by that the first internal interface (7) is arranged on the first housing inner side (9) and the second internal interface (8) is arranged on the second housing inner side (10) and / or that the two internal interfaces (7, 8) are designed such that the two housing parts (5, 6) can be moved relative to one another, in particular translationally, for connecting and / or detaching. [4] Battery pack according to one of the preceding claims, characterized by that a guide mechanism is formed between the two housing parts (5, 6), by means of which the two housing parts (5, 6) are guided towards one another during connection and / or detachment, in particular translationally, wherein preferably the first inner interface (7) comprises a first guide element (11) and the second inner interface (8) comprises a second guide element (12) corresponding to the first guide element (11). [5] Battery pack according to one of the preceding claims, characterized by that an end stop (13) is formed between the two internal interfaces (7, 8), which limit the mobility, in particular translational mobility, between the two housing parts (5, 6) to an end position during connection. [6] Battery pack according to one of the preceding claims, characterized bythat the first internal interface (7) has at least one electrical first contact element (14) for transmitting power and / or data and the second internal interface (8) has at least one second contact element (15) corresponding to the first contact element (14), wherein preferably the first contact element (14) and / or the second contact element (15) is spring-loaded into a first position in which the contact element (14, 15) protrudes beyond the associated housing inner side (9, 10), and / or wherein the contact element (14, 15), in particular when connecting the two housing parts (5, 6), is movable from its protruding first position into a retracted second position. [7] Battery pack according to one of the preceding claims, characterized bythat a locking mechanism is formed between the two housing parts (5, 6), in particular between the two corresponding internal interfaces (7, 8), by means of which the two housing parts (5, 6) can be locked in their end position in the connected state, in particular in a form-fitting manner. [8] Battery pack according to one of the preceding claims, characterized by that the locking mechanism comprises a first locking element (18) formed on one of the two housing parts (5, 6), in particular on the first housing part (6), and a corresponding first locking recess (19) formed on the other housing part (5, 6), into which the first locking element (18) can engage in a form-fitting manner in its locking position. [9] Battery pack according to one of the preceding claims, characterized bythat the locking mechanism comprises a first unlocking element (20) which can be manually actuated by a user to release the lock, wherein the first locking element (18) can be moved by the user from its locking position into its unlocking position by means of the first unlocking element (20). [10] Battery pack according to one of the preceding claims, characterized by that the device interface (4) is formed on the second housing part (6) and that the first unlocking element (20) is arranged on the second housing part (6) in the region of the device interface (4) in such a way that, when connected to the electrical device (4), it is at least partially covered by the electrical device (4) and / or cannot be actuated by the user. [11] Battery pack according to one of the preceding claims, characterized bythat the first internal interface (7) of the first housing part (5) and the device interface (4) of the second housing part (6) are non-corresponding and / or different from one another. [12] Battery pack according to one of the preceding claims, characterized by that the control unit (24) comprises a device protection control (25) and / or a battery pack protection control (26), wherein preferably the device protection control (25) is arranged in the second housing part (6) and / or the battery pack protection control (26) is arranged in the first housing part (5). [13] Battery pack according to one of the preceding claims, characterized bythat the second housing part (6) comprises an electronic adapter unit which is designed such that it can determine at least one device-specific control parameter, in particular a cut-off current, for an electrical device connected to the device interface (4) during intended use; wherein at least one device-specific control parameter, in particular together with a device characteristic value, is stored in the electronic adapter unit, in particular in a list, for a plurality of electrical devices; and wherein the electronic adapter unit, when used as intended, determines a device-specific identification value of the electrical device connected to the device interface and / or compares it with the stored device characteristics and If there is a match, at least one device-specific control parameter associated with the determined device characteristic value is selected and / or transmitted to the device protection control. [14] First housing part (5) of a battery pack housing (2) of a battery pack (1) according to the preceding claim 1, which comprises a first internal interface (7) which corresponds to a second internal interface (8) of a second housing part (6) of the battery pack housing (2) such that the first housing part (5) can be mechanically and electrically connected to the second housing part (6). [15] Second housing part (6) of a battery pack housing (2) of a battery pack (1) according to the preceding claim 1, which comprises a second internal interface (8) which corresponds to a first internal interface (7) of a first housing part (5) of the battery pack housing (2) such that the second housing part (6) can be mechanically and electrically connected to the first housing part (5).

Citation Information

Patent Citations

  • Adapter for a power tool battery

    EP1833137A2

  • Electronic device and battery holder

    US20230291058A1

  • Universal wireless charging of power tool battery packs

    WO2022072402A1

  • Adapter, electrical apparatus system and operating method therefor

    WO2023000981A1

  • Modular interchangeable battery devices, apparatus, and systems

    WO2023122356A1