Processing unit, processing machine and method for setting up at least one suction bar of at least one processing unit
The machining unit with a pivotable suction strip addresses the contamination and cleaning challenges of existing systems by simplifying access and cleaning, and adapting suction power to the substrate format, thereby enhancing process safety and efficiency.
Patent Information
- Application Number
- DE102024119267
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-12
- Estimated Expiration
- 2044-07-08
AI Technical Summary
Existing suction strips in processing machines are prone to contamination and blockage due to dust development during processing, leading to reduced suction power and complex cleaning processes.
A machining unit with a suction strip designed to pivot, allowing for easy access and tool-free opening of a cavity forming a suction volume, which can be cleaned and has a varying suction area to adapt to different substrate formats.
The solution enhances process safety by simplifying handling and cleaning of the suction strip, improving accessibility of the suction volume, and minimizing leakage, while adapting suction power to the substrate format.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
[0001] The invention relates to a processing unit, a processing machine and a method for setting up at least one suction bar of at least one processing unit according to the preamble of claim 1, claim 9 and claim 10.
[0002] In the production of packaging, web- or sheet-like materials are used. In several processing steps, the substrates are printed, embossed, grooved, perforated, punched, cut, stapled, glued, and folded into packaging. To optimally utilize the surface area of a sheet-like substrate, also called a sheet, several identical or different copies, e.g., a poster, a folding box, or packaging, are usually printed on a single sheet and then punched. These copies are referred to as a "print-on-print."
[0003] A processing machine can comprise various processing steps such as printing, cutting, embossing, creasing, punching, perforating, gluing and / or stapling. Such processing machines often also have inspection devices. Sheets are usually processed and trimmed in processing machines with form-specific punching and cutting devices. Such a processing machine is designed, for example, as a punching, cutting, perforating, embossing and / or creasing machine. When such a processing machine is referred to below as a punch and / or punching machine, this also particularly refers to a cutting, perforating, embossing and / or creasing machine. In this context, form-specific systems include not only rotary punches but also flat-bed punches, in particular flatbed punches.
[0004] In flatbed die cutters, several individual sheets are processed one after the other, i.e., individually, through a cyclically repeating movement of lifting tools. The sheets are moved largely horizontally through the sheet-processing units of the processing machine, in particular a punching unit and / or stripping unit and / or blanking unit, using a transport system, preferably a chain gripper system. In addition to the punching unit, such a machine also has other units such as a sheet feeding unit, a sheet delivery unit, and / or the stripping unit. For example, a sheet insertion unit, a blanking unit, and / or a remnant delivery unit are also provided.
[0005] WO 2021 / 089291 A1 discloses a sheet processing machine comprising several lifting processing units.
[0006] DE 198 04 120 A1 relates to a device for the lateral alignment of sheets in a sheet stream during the work cycle of a sheet-processing machine. A suction-pulling rail grasps the leading sheet of a sheet stream and moves it transversely to the sheet conveying direction until it reaches a lateral alignment position. The suction-pulling rail extends across the width of the transport plane and has suction holes almost along its entire length.
[0007] The transport movement through each processing unit of the processing machine is discontinuous, with the substrate being accelerated for transport and then decelerated, remaining stationary during processing. Since the substrate is only gripped by the transport system at the front edge, the rear substrate area in particular can bulge and / or flutter during the braking process.
[0008] In order to calm the rear substrate area and hold it in its position, suction devices are arranged in front of the processing area, for example, which slow down and / or smooth and / or tighten the substrate.
[0009] WO 2024 / 003185 A1 discloses a suction bar system for a processing machine. A suction plate is mounted on a cross member. The suction plate has a plurality of air channels connected to internal air channels of the cross member.
[0010] A disadvantage of conventional suction bars, however, is that the dust generated during the individual processing steps leads to contamination and even blockage of the suction bar, particularly its openings and air ducts. This reduces or completely eliminates suction power. Furthermore, cleaning is very time-consuming. The air ducts are difficult to access. For example, depending on the degree of contamination or the substrate used, only partial cleaning is possible.
[0011] The invention is based on the object of creating a processing unit, a processing machine and a method for setting up at least one suction bar of at least one processing unit.
[0012] The object is achieved according to the invention by the features of claim 1, claim 9 and claim 10. The dependent claims show advantageous embodiments.
[0013] A processing unit is provided, particularly preferably comprising at least one lifting tool. The processing unit is particularly preferably designed for processing sheet-shaped substrates. For example, a processing machine comprising the at least one processing unit is additionally provided. A method for setting up at least one suction bar of at least one processing unit is also provided. A substrate is transported through the processing unit, preferably by means of a transport system, preferably a chain transport system.
[0014] At least one suction bar for braking and / or smoothing and / or tightening the substrate is arranged upstream of a processing area of the processing unit along a transport path of the substrate. The at least one suction bar preferably extends with its longitudinal extent orthogonal to a transport direction of the substrate. The at least one suction bar has at least one suction plate. The at least one suction bar has at least one support bar on a side of the at least one suction plate facing away from the transport path. The at least one suction plate and the at least one support bar are designed to be pivotable and / or pivotable relative to one another about a pivot axis. By pivoting about the pivot axis, the surface of the at least one suction plate facing the at least one support bar and the at least one support bar are positioned and / or positioned relative to one another.Preferably, the pivoting movement adjusts the position of the at least one suction plate. A cavity configured as a suction volume is preferably formed. The at least one suction bar can preferably be converted from an open state to a closed state and / or vice versa by pivoting about the pivot axis.
[0015] The advantages achievable with the invention are, in particular, that the process reliability of the processing unit and / or the processing machine is increased. Easy handling and / or cleaning of the suction bar is advantageously enabled. The accessibility of a cavity forming a suction volume is advantageously improved, which in particular simplifies and / or improves cleaning of the suction bar. Tool-free opening of the cavity is advantageously enabled. Advantageously, for example, a suction area and the suction power therein are varied by at least one covering means. Advantageously, the suction power is adapted to a substrate format. Leakage is advantageously minimized. Further advantages can be found in the following description.
[0016] Embodiments of the invention are illustrated in the drawings and are described in more detail below.
[0017] They show: Fig. 1 a schematic representation of a processing machine with several units; Fig. 2 a schematic perspective view of the processing machine; Fig. 3 is a schematic representation of an exemplary sheet-shaped substrate; Fig. 4 a perspective view of an exemplary gripper carriage of a chain transport system; Fig. 5 a schematic representation of a machining unit of a machining unit with tools arranged above and below the transport path and a suction bar arranged in front of the machining area; Fig. 6 a perspective view of an exemplary suction bar in the closed state; Fig. 7 a perspective view of the suction bar in the open state; Fig. 8 a sectional view of the suction bar in the closed state and an auxiliary support device; Fig. 9 a sectional view of the suction bar in the open state.
[0018] A processing machine 01 is designed to process substrate 02. The processing machine 01 is preferably designed as a sheet processing machine 01, in particular as a punching machine 01, more preferably as a flatbed punching machine 01, for processing sheet-shaped substrate 02 or sheets 02. In the foregoing and in the following, processing machine 01 also refers to punching machine 01. The processing machine 01 has at least one unit 100; 200; 300; 400; 500; 600; 650; 700; 800; 900. In particular, a plurality of units 100; 200; 300; 400; 500; 600; 650; 700; 800; 900 are provided. The processing machine 01, in particular the sheet processing machine 01, preferably comprises at least one unit 300 designed as a shaping unit 300 for processing substrate 02, in particular sheets 02.
[0019] In the foregoing and in the following, the processing of a substrate 02 describes the changing of at least one property of the substrate 02 in question, in particular with regard to its physical properties and / or material properties, in particular its mass and / or shape and / or appearance. In particular, punching, cutting, embossing, creasing, stripping and / or blanking represent processing of the substrate 02. Printing is also a processing process. Through processing operations, an existing substrate 02 can be further processed into an intermediate product or end product. The processing machine 01 can therefore also be referred to, for example, as a processing machine for processing preferably sheet-shaped substrate 02.
[0020] The substrate 02 processed by the processing machine 01 is preferably sheet-shaped. The processing machine 01 is preferably designed to process at least 6000 substrates 02 per hour, preferably at least 7000 substrates 02 per hour, more preferably at least 7500 substrates 02 per hour. Unless explicitly distinguished, the term sheet-shaped substrate 02, specifically sheet 02, is intended to encompass in principle any substrate 02 that is present in a flat form or in sections, i.e. also substrate 02 that is present in panel or plate form, i.e. also panels or plates. The sheet-shaped substrate 02 or sheet 02 defined in this way is made, for example, of paper or cardboard or paperboard or corrugated cardboard, i.e. sheets of paper, cardboard sheets, cardboard sheets or corrugated cardboard sheets, or by sheets, panels or possibly plates made of plastic, cardboard, glass, wood or metal.In a particularly preferred embodiment, the sheet-shaped substrate 02 is corrugated cardboard. In a preferred alternative embodiment, the sheet-shaped substrate 02 is cardboard, paper, or carton. In particular, in the foregoing and in the following, the term "sheet 02" refers to both those sheets 02 that have not yet been processed by at least one unit 300; 400; 500, and those sheets 02 that have already been processed by at least one unit 300; 400; 500 and, in the process, have possibly been altered in their shape and / or mass.
[0021] Paper is preferably a flat material consisting essentially of fibers, usually of plant origin, which is formed by dewatering a fiber suspension on a screen. This creates a fiber felt, which is then dried. The basis weight of paper is preferably a maximum of 225 g / m². 2(two hundred twenty-five grams per square meter).
[0022] Cardboard is preferably a flat material consisting essentially of fibers of plant origin, which is formed by dewatering a fiber suspension on one or between two screens. The fiber structure is compacted and dried. Cardboard is preferably made from cellulose by gluing or pressing it together. Cardboard is preferably in the form of solid board or corrugated board. The basis weight of cardboard is preferably over 225 g / m². 2 (two hundred twenty-five grams per square meter). Corrugated cardboard is paperboard made from one or more layers of corrugated paper glued to a layer or between several layers of another, preferably smooth, paper or cardboard.
[0023] In the foregoing and in the following, the term cardboard refers to a paper sheet, preferably coated on one side, with a mass per unit area of at least 150 g / m 2 (one hundred and fifty grams per square meter) and a maximum of 600 g / m 2 (six hundred grams per square meter). Preferably, cardboard has a high strength relative to paper.
[0024] Preferably, a sheet 02 to be processed has a basis weight of at least 70 g / m 2 (seventy grams per square meter) and / or a maximum of 700 g / m 2 (seven hundred grams per square meter), preferably a maximum of 500 g / m 2 (five hundred grams per square meter), more preferably a maximum of 200 g / m 2(two hundred grams per square meter). A sheet 02 to be processed preferably has a thickness of a maximum of 1 cm (one centimeter), preferably a maximum of 0.7 cm (zero point seven centimeters), more preferably a maximum of 0.5 cm (zero point five centimeters), more preferably a maximum of 0.3 cm (zero point three centimeters).
[0025] The at least one substrate 02 preferably has at least one blank 03, preferably at least two blanks 03. The at least one substrate 03 preferably has at least one remnant piece 04; 05; 06. The at least one blank 03 preferably has at least one printed image. In the foregoing and in the following, the term blank 03 preferably refers to the number of identical and / or different objects that are manufactured from the same piece of material and / or are arranged on a common carrier material, for example a common sheet 02. A blank 03 is preferably that region of a sheet 02 which is designed as a product of the processing machine 01, in particular as an intermediate product for producing an end product, and / or is further processed, for example, into a desired or required end product and / or is designed to be further processable.Preferably, the desired or required end product, which is preferably produced by further processing of the respective panel 03, is a packaging, in particular a folding box.
[0026] In the foregoing and in the following, a remnant 04; 05; 06 is that area of a sheet 02 which does not correspond to a blank 03. Collected remnants 04; 05; 06 are preferably referred to as waste. A remnant 04; 05; 06 is preferably formed as a trim and / or break-out and / or is removable. During operation of the sheet processing machine 01, the at least one remnant 04; 05; 06 is preferably produced in at least one shaping unit 300, preferably by at least one processing step of the respective sheet 02, for example in at least one punching process. During operation of the sheet processing machine 01, the at least one remnant 04; 05; 06 is preferably at least partially removed from the respective sheet 02 and thus separated in particular from the respective blanks 03 of the sheet 02.Preferably, at least one unit 400 configured as a stripping unit 400 is configured to remove at least one first residual piece 04, in particular at least one waste piece 04, and / or is configured to remove at least one waste piece 04. For example, a sheet 02 comprises a residual piece 05 configured as a web 05. In particular, the blanks 03 are spaced apart from one another by the at least one web 05. Alternatively, the blanks 02 are distributed contiguously on the sheet 02 without a web 05 in between.
[0027] The area of space intended for the transport of a sheet 02, which the sheet 02 occupies at least temporarily in the event of its presence, is the transport route.
[0028] In particular, the transport path is the path traveled by the sheet 02 from entering the processing machine 01 to leaving the processing machine 01. Within at least one unit 200; 300; 400, in particular the at least one feed unit 200 and / or shaping unit 300 and / or stripping unit 400, the transport path is preferably arranged in one plane, preferably oriented horizontally. The transport path is defined, at least in one section, by at least one component of a system 1200 designed as a transport system 1200. Within the at least one blanking unit 500 and / or the at least one delivery unit 600, or the common unit 650, the transport path is preferably arranged in the same plane, preferably horizontally, at least until the at least one sheet 02 is released by the at least one transport system 1200.
[0029] A transport direction T is a direction T provided for an operating state of the processing machine 01, in which direction the substrate 02, in particular the at least one sheet 02, is transported if it is present at every point along the transport path. The transport direction T provided in particular for transporting sheets 02 is a direction T that is preferably at least substantially and more preferably completely horizontally oriented. The transport direction T preferably points from a first unit 100 of the processing machine 01 to a last unit 600; 900 of the processing machine 01.Additionally or alternatively, the transport direction T preferably points in a direction in which the sheets 02 are transported apart from vertical movements or vertical components of movements, in particular from a first contact with the unit 100; 200; 300; 400; 500; 600; 650 of the processing machine 01 or first contact with the processing machine 01 to a last contact with the unit 100; 200; 300; 400; 500; 600; 650 of the processing machine 01 or last contact with the processing machine 01. In particular, an upstream position in the transport direction T is arranged before a downstream position, substrates 02 are moved from an upstream position to a downstream position along the transport direction T.
[0030] The transverse direction A is preferably the direction directed from an operator side to a rear side, preferably a drive side, of the processing machine 01. The transverse direction A is directed orthogonally to the transport direction T and / or oriented orthogonally to the intended transport path of the sheets 02 through the at least one unit 200; 300; 400; 600 of the processing machine 01. The transverse direction A is a horizontally extending direction A.
[0031] A direction V is directed vertically. The vertical direction V is preferably oriented perpendicularly from below and / or from a base of the processing machine 01 and / or from a lowest component of the processing machine 01 upwards and / or to a top component of the processing machine 01 and / or to a top cover of the processing machine 01. The vertical direction V is preferably the direction V that is arranged orthogonally to a plane spanned by the transport direction T and the transverse direction A.
[0032] In the foregoing and in the following, the working width is preferably the width of the processing area of the at least one shaping unit 300, i.e., its extent in the transverse direction A. The working width preferably corresponds to the maximum width that a sheet 02 may have in order to be transported through the at least one unit 200; 300; 400; 600, in particular the respective units 200; 300; 400; 600, of the processing machine 01 and / or to be processed with the at least one shaping unit 300 of the processing machine 01. This thus corresponds to the maximum width of the respective sheet 02 that can be processed with the at least one shaping unit 300 of the processing machine 01.The working width of the processing machine 01 is preferably at least 30 cm (thirty centimeters), more preferably at least 50 cm (fifty centimeters), even more preferably at least 73 cm (seventy-three centimeters), even more preferably at least 80 cm (eighty centimeters), even more preferably at least 100 cm (one hundred centimeters), and even more preferably at least 150 cm (one hundred and fifty centimeters). For example, the maximum working width is 300 cm (three hundred centimeters), preferably 280 cm (two hundred and eighty centimeters), more preferably 250 cm (two hundred and fifty centimeters), even more preferably 210 cm (two hundred and ten centimeters).
[0033] The substrate 02, preferably the sheet 02 to be processed, preferably has a width, preferably when arranged in the processing machine 01 parallel to the transverse direction A, of at least 600 mm (six hundred millimeters), preferably at least 700 mm (seven hundred millimeters), more preferably at least 730 mm (seven hundred thirty millimeters). The sheet width is preferably a maximum of 2500 mm (two thousand five hundred millimeters), more preferably a maximum of 2300 mm (two thousand three hundred millimeters), even more preferably a maximum of 2100 mm (two thousand one hundred millimeters). In one example, the maximum processable sheet width is 1060 mm (one thousand sixty millimeters). The length of the substrate 02, preferably when arranged in the processing machine 01 parallel to the transport direction T, is, for example, at least 400 mm (four hundred millimeters), preferably at least 500 mm (five hundred millimeters), more preferably at least 520 mm (five hundred twenty millimeters).Furthermore, the length is, for example, a maximum of 1500 mm (one thousand five hundred millimeters), preferably a maximum of 1400 mm (one thousand four hundred millimeters), further preferably a maximum of 1300 mm (one thousand three hundred millimeters).
[0034] The substrate 02, in particular the sheet 02, has a plurality of edges 07; 08; 09. In particular, an edge 07 designed as a front edge 07 is oriented at the front of the sheet 02 in the transport direction T and is arranged parallel to the transverse direction A. In particular, the front edge 07 is that edge 07 of the respective sheet 02 which, for the transport of the respective sheet 02, can be grasped preferably by at least one component of the sheet processing machine 01, in particular by at least one holding element 1202 of the transport system 1200, and / or at which at least one component of the processing machine 01, in particular by at least one holding element 1202 of the transport system 1200, grasps the respective sheet 02. An edge 08 designed as a rear edge 08 is preferably arranged opposite the front edge 07. More preferably, the front edge 07 and the rear edge 08 are arranged parallel to one another.In particular, a trailing edge 08 is oriented at the rear in the transport direction T on the sheet 02 and is arranged parallel to the transverse direction A. Furthermore, the sheet 02 comprises two edges 09 designed as side edges 09. The two side edges 09 are preferably arranged parallel to the transport direction T and orthogonal to the transverse direction A. The side edges 09 are preferably each arranged orthogonally to the front edge 07 and / or the trailing edge 08 of the sheet 02.
[0035] The substrate 02, preferably formed as a sheet 02, preferably has at least one printed image. The at least one printed image is preferably arranged within the at least one blank 03. Each blank 03 preferably has at least one printed image. The surface of the sheet 02 preferably has at least one unprinted area, in particular an unprinted edge area. In particular, the at least one holding element 1202 preferably holds the sheet 02 at least at the unprinted edge area of the leading edge 07, which is formed as a residual piece 06 and / or gripper edge 06.
[0036] Preferably, the sheet 02 has at least one mark, also called a print mark 11, preferably at least two print marks 11. In the foregoing and in the following, a print mark 11 is a mark preferably for aligning the sheet 02 in the transport direction T and / or transverse direction A. By detecting and / or evaluating the at least one mark, the substrate 02 having the mark can be aligned, preferably in the transport direction T and / or in the transverse direction A. In particular, the position and positioning errors of the substrate 02 can be determined by detecting and evaluating them. For example, the at least one print mark 11 is additionally or alternatively designed to check a register and / or register.
[0037] An aggregate 100; 200; 300; 400; 500; 600; 650; 700; 800; 900 is preferably understood to mean a group of devices that interact functionally, in particular in order to be able to carry out a preferably self-contained processing operation of at least one substrate 02. An aggregate 100; 200; 300; 400; 500; 600; 650; 700; 800; 900 preferably comprises a machine section of the processing machine 01, which is preferably arranged so as to be at least partially spatially separable from other machine sections.
[0038] A system 1000; 1100; 1200 of the processing machine 01 is preferably at least one device which is in contact with at least one unit 100; 200; 300; 400; 500; 600; 650; 700; 800; 900, preferably with at least two mutually different units 100; 200; 300; 400; 500; 600; 650; 700; 800; 900, of the processing machine 01, at least temporarily, in particular permanently, and / or can interact and / or enter into operative connection. The processing machine 01 preferably has at least one drive system 1000. The processing machine 01 preferably has at least one control system 1100. The processing machine 01 preferably has at least one transport system 1200.
[0039] The processing machine 01 preferably comprises at least one unit 100 designed as a feeder unit 100. The feeder unit 100 is preferably designed as a feeder 100, more preferably as a sheet feeder 100, more preferably as a sheet feeder unit 100. The feeder unit 100 is preferably designed as the first unit 100 of the processing machine 01 in the transport direction T. The feeder unit 100 is preferably designed to feed sheets 02 onto the transport path of the processing machine 01.
[0040] The processing machine 01 preferably has at least one, preferably exactly one, feed unit 200. The feed unit 200 preferably follows directly after the feeder unit 100. For example, in an alternative embodiment, the feeder unit 100 is omitted, in which case the feeder unit 200 is preferably the first unit 200 of the processing machine 01. The at least one feed unit 200 is preferably designed to feed sheets 02, preferably from a sequential feed of sheets 02, to the at least one forming unit 300. The at least one feed unit 200 preferably has at least one device for detecting sheets 02. A respective sheet 02 can preferably be aligned at least partially, preferably completely, by the at least one feed unit 200 with regard to its position in the transport direction T and / or in the transverse direction A.
[0041] At least one unit 300; 400; 500 of the processing machine 01 designed as a processing unit 300; 400; 500 is preferably arranged downstream of the at least one system unit 200.
[0042] The processing machine 01 has at least one unit, preferably exactly one, designed as a shaping unit 300. The at least one shaping unit 300 is preferably a processing unit 300 of the processing machine 01. The at least one shaping unit 300 preferably has at least one shaping unit 301. The shaping unit 301 is designed to process the at least one substrate 02, preferably by punching, grooving, cutting, and / or perforating, depending on the design of the tool. The shaping unit 301 is preferably designed as a punching unit 301, more preferably as a flatbed punching unit 301. The corresponding unit 300 is then preferably designed as a punching unit 300 and / or creasing unit 300 and / or cutting unit 300 and / or punch 300, more preferably as a flatbed punching unit 300 and / or flatbed punch 300.In the foregoing and in the following, a creasing unit 300 refers to a device for partially severing and / or reducing the thickness and / or removing the sheet 02 to be processed, in particular the packaging material. In particular, notches and / or creasing are introduced into the preferably cardboard-containing or carton-containing packaging material, in particular the sheet 02. For example, in the case of corrugated cardboard, the uppermost layer is severed in the at least one creasing unit 300. In particular, the sheet 02, in particular the packaging material, can thus preferably be bent and / or folded into a specific shape, e.g., a three-dimensional shape, with less effort. A cutting unit 300 or punching unit 300 preferably refers to a device for severing, preferably completely severing, the sheet 02, in particular the packaging material, at specific points.In particular, the at least one remaining piece 04; 05; 06, in particular the packaging material not required, can then be easily separated from the blanks 03.
[0043] The at least one shaping unit 301 preferably comprises at least one tool 302 designed as an upper shaping tool, in particular at least one upper punching tool, and / or at least one tool 303 designed as a lower shaping tool, in particular at least one lower punching tool. At least one shaping tool, preferably at least one upper shaping tool and / or at least one lower shaping tool, is preferably designed to be movable, preferably in the vertical direction V. The at least one upper shaping tool and the at least one lower shaping tool are preferably matched to one another and in particular to the blank 03 and / or the sheet 02.In particular, if both the at least one upper shaping tool and the at least one lower shaping tool are designed to be movable, the movement of the respective shaping tools is preferably synchronized and / or adjustable in time. During a punching process, the upper shaping tool and the lower shaping tool preferably have an opposing relative movement to one another, so that the shaping tools are moved and / or are relatively movable towards and / or away from one another in the vertical direction V. The at least one tool 302; 303 is therefore preferably designed to be movable in a stroke. The at least one upper shaping tool is preferably in direct contact with the at least one lower shaping tool at least temporarily, preferably at least once per machine cycle, more preferably in a closed position of the at least one shaping unit 301.Preferably, the at least one upper forming tool is spaced from the at least one lower forming tool by a distance greater than zero in an open position of the forming unit 301. For example, the movement of the forming tools relative to one another determines a machine cycle.
[0044] A sheet 02 which is processed by the at least one shaping unit 300, i.e. which is arranged on the transport path in the transport direction T after the at least one shaping unit 300, preferably has at least one punching impression. The at least one punching impression is designed, for example, as a groove and / or score line and / or embossing and / or cut and / or perforation. The at least one punching impression, in particular if it is designed as a perforation and / or cut, is preferably designed to at least partially separate the at least one blank 03 from at least one remaining piece 04; 05; 06 and / or from at least one further blank 03 of the sheet 02 in question.Preferably, a sheet 02 which has been processed by the at least one shaping unit 300, i.e. which is arranged on the transport path in the transport direction T after the at least one shaping unit 300, has the at least one blank 03, preferably at least two blanks 03, and at least one remaining piece 04; 05; 06.
[0045] The processing machine 01 preferably has at least one unit 400 designed as a stripping unit 400. The at least one stripping unit 400 is preferably a processing unit 400 of the processing machine 01. The at least one stripping unit 400 is preferably designed to process substrate 02, i.e. to change its shape, mass and / or appearance. The at least one unit 400 designed as a stripping unit 400 is preferably arranged in the transport direction T after the at least one shaping unit 300, preferably following the at least one shaping unit 300, more preferably without any further unit of the processing machine 01 in between. The at least one stripping unit 400 is preferably designed to remove the at least one first residual piece 04, preferably to remove the at least one waste piece 04, from the respective sheet 02.The at least one stripping unit 400 preferably has at least one stripping device 401. The at least one stripping device 401 preferably has at least one upper tool 402, which is arranged above the transport path of substrate 02. At least one further tool 403 is preferably arranged below the transport path of substrate 02. In a preferred embodiment, a middle tool 403 is arranged below the transport path, which tool is preferably plate-shaped and has openings for pushing through waste pieces 04. A further tool is preferably provided below the transport path, which tool preferably has pin-shaped components that contact the waste pieces 04 from below during the stripping process. The tools 402; 403 of the stripping unit 400 are preferably designed to be movable towards and away from one another relative to one another.Preferably, at least one of the tools 402; 403 of the stripping unit 401, preferably the upper tool 402 and, for example, additionally the lower tool having the pin-shaped components, is designed to be movable by lifting, i.e., to move in and against the vertical direction V. For example, the preferably plate-shaped tool 403 is designed to be stationary with respect to the vertical direction V during the stripping process. A sheet 02 that has been processed by the at least one stripping unit 400, i.e., which is arranged on the transport path in the transport direction T after the at least one stripping unit 400, preferably has only the at least one blank 03, in particular a plurality of blanks 03, and the at least one second remaining piece 06, i.e., the gripper edge 06. For example, the sheet 02 that has been processed by the at least one stripping unit 400 additionally has the at least one web 05.
[0046] In a preferred embodiment of the processing machine 01, at least one processing unit 500 designed as a blanking unit 500 is provided for separating blanks 03 from one another and / or for removing previously remaining remnants 05; 06. The blanking unit 500 is a processing unit 500. In an alternative embodiment of the processing machine 01, the blanking unit 500 is omitted. If present, the blanking unit 500 is arranged downstream of the at least one stripping unit 400 and preferably upstream of the at least one delivery unit 600. Alternatively, for example, at least one blanking unit 500 is arranged downstream of the at least one delivery unit 600 of the processing machine 01, for example inline by linking by means of a transport system or as an independent downstream processing machine or as part of a downstream processing machine, such as a folding and / or gluing machine.The at least one depaneling unit 500 preferably has at least one depaneling unit 501 with, for example, a punch-like and / or die-like tool 502; 503. An upper tool 502 and a lower tool 503 are preferably designed to be movable toward and away from each other relative to each other, wherein, for example, one of the tools 502; 503, preferably the lower tool 503, is designed to be stationary. At least one of the tools 502; 503, preferably the upper tool 502, is thus designed to be movable by lifting.
[0047] The at least one, preferably each, processing unit 300; 400; 500 has a tool 302; 303; 402; 403; 502; 503, which contacts the substrate 02 during the respective processing process. The spatial area within the processing unit 300; 400; 500, in which the substrate 02 is contacted during processing by the at least one tool 302; 303; 402; 403; 502; 503, is preferably the processing area. In particular, with at least one upper and one lower tool 302; 303; 402; 403; 502; 503 in a processing unit 300; 400; 500, the processing area is thus described by the spatial area in which the upper and lower tools 302; 303; 402; 403; 502; 503 of the processing unit 300; 400; 500 interact with each other for processing substrate 02 and / or have the shortest distance to each other.
[0048] The sheet processing machine 01 preferably has at least one unit 600 designed as a delivery unit 600, also called delivery 600. This is designed for delivering and / or stacking the processed substrates 02. In the transport path of the sheets 02, the at least one delivery unit 600 is preferably arranged downstream of the at least one processing unit 300; 400; 500. During regular operation, a processed substrate 02 is preferably transported into the at least one delivery unit 600 and deposited there on a delivery stack. In a preferred embodiment, the at least one blanking unit 500 and the at least one delivery unit 600 are designed as a common unit 650, wherein the stacking area of the delivery is arranged below the blanking tools.
[0049] In a preferred embodiment, the processing machine 01 has at least one unit 700, preferably designed as a sheet insertion unit 700. The at least one sheet insertion unit 700 is preferably assigned to the at least one delivery unit 600 and more preferably arranged downstream of the at least one delivery unit 600 in the transport direction T. To increase stability, at least one sheet 02, preferably at least one unprocessed sheet 02, is inserted into a stack of sheets 02 and / or, preferably separate, blanks 03 by the at least one sheet insertion unit 700. The sheet insertion unit 700 preferably comprises at least one sheet depositing device 701.
[0050] Furthermore, the at least one sheet depositing unit 700 comprises at least one sheet cassette 702, in particular intermediate sheet cassette 702, for storing, preferably unprocessed, sheets 02.
[0051] In a preferred embodiment, the processing machine 01 has at least one unit 800 designed as a remnant delivery unit 800 for collecting remnants 05; 06. In particular, the at least one remnant 05; 06 is separated from the at least one, preferably from all, blanks 03. For example, a previously held gripper edge 06 is preferably transported further beyond the blank separation unit 500 and / or delivery unit 600 and, by opening the grippers 1202, is deposited along the transport path of the transport system 1200 after the delivery stack within the remnant delivery unit 800, preferably in a disposal station. The at least one remnant delivery unit 800 is preferably arranged downstream of the blank separation unit 700 in the transport direction T. Further preferably, the at least one remnant delivery unit 800 is arranged downstream of the at least one delivery unit 600.In a preferred embodiment, the at least one remnant delivery unit 800 is comprised by the at least one sheet insertion unit 700 and these are designed as a common unit 900.
[0052] The processing machine 01 preferably has at least one system 1200 designed as a transport system 1200. The at least one transport system 1200 guides the at least one substrate 02, preferably holding it continuously, through at least part of the processing machine 01. The at least one transport system 1200 preferably receives the at least one sheet 02 after it has been aligned in the at least one feed unit 200. The at least one substrate 02 is preferably guided by the at least one transport system 1200 at least through the at least one shaping unit 300, preferably through the shaping unit 300 and / or stripping unit 400 and / or blanking unit 500 and / or delivery unit 600, more preferably at least largely horizontally in the transport direction T.
[0053] The at least one transport system 1200 is preferably designed as a chain transport system 1200 and more preferably as a chain gripper system 1200. In particular, the at least one chain transport system 1200 comprises at least one guide device 1203, preferably designed as a chain 1203, for guiding holding elements 1202. In particular, the at least one guide device 1203 is arranged at least partially, preferably completely, outside the transport path of substrate 02. For example, the at least one holding element 1202 is guided on both sides. The chain gripper system 1200 is preferably equipped with at least one, preferably several, more preferably at least four, more preferably at least six, for example eight, carriages 1201, in particular gripper carriages 1201.The at least one guide device 1203 preferably holds the at least one gripper carriage 1201, preferably all gripper carriages 1201, and determines the position of the at least one gripper carriage 1201 in the at least one transport system 1200. The at least one carriage 1201 preferably has at least one holding element 1202, in particular gripper 1202, for temporarily holding a substrate 02. At least one holding element 1202, in particular designed as a gripper 1202, is preferably arranged on each carriage 1201. Each gripper carriage 1201 preferably has a plurality of holding elements 1202, preferably at equal distances from one another, across the working width in the transverse direction A, preferably at least two, more preferably at least four, more preferably at least eight, more preferably at least ten and / or preferably a maximum of twenty, more preferably a maximum of fifteen, for example eleven.The at least one carriage 1201 is designed to hold a substrate 02 by means of its at least one holding element 1202, preferably at the front edge 07.
[0054] The at least one transport system 1200 preferably receives the substrate 02 after its alignment in the system 200, in particular by holding it at its front edge 07 by the at least one holding element 1202. The at least one transport system 1200 then transports the substrate 02 through the at least one processing unit 300; 400; 500, preferably through all processing units 300; 400; 500, wherein the substrate 02 is more preferably held without interruption, preferably with the grippers 1202 closed. For example, the gripper 1202 opens only in the remnant delivery unit 800 to deliver the gripper edge 06 or when the substrate 02 is deposited in the delivery unit 600.
[0055] The chain gripper system 1200 preferably has a cyclical and / or periodic movement for sheet transport through the units 300; 400; 500; 600. In particular, there is a clocked stopping and moving of the gripper carriages 1201, so that all gripper carriages 1201 are moved at a constant distance from one another along the at least one guide device 1203. Preferably, the distances between a leading gripper carriage 1201 and a directly following gripper carriage 1201 are the same for all gripper carriages 1201. In particular, the movement is designed to be periodic and / or cyclical such that during the processing step of the at least one sheet 02 in one of the units 300; 400; 500; 600 and / or during the transfer of the at least one sheet 02 from the at least one upstream transport means of the at least one system unit 200, the gripper carriage 1201, in particular the chain gripper carriage 1201, is stationary.In particular, the at least one chain gripper carriage 1201 and / or the at least one sheet 02 is in motion between the individual processing steps. Preferably, the at least one transport system 1200, in particular the at least one guide device 1203, is driven by a drive of the drive system 1000, in particular by the main drive. For example, additionally or alternatively, the at least one transport system 1200, in particular the at least one guide device 1203, is connected via the at least one control system 1100 to tools 402; 403; 404 of the units 300; 400 processing the substrate 02, i.e. the shaping unit 300 and / or the stripping unit 400, particularly preferably with their drives, and / or with transport means of further units 200; 600, in particular of the at least one installation unit 200 and / or of the at least one delivery unit 600, particularly preferably with their drives, coupled and / or synchronized.
[0056] The processing machine 01 preferably has at least one drive system 1000 with at least one drive 1001, in particular comprising at least one drive means, for example at least one motor, preferably an electric motor. The at least one drive 1001 is preferably a central drive and / or preferably drives, in particular during production operation, at least one tool 302; 303; 402; 403; 502; 503 of the at least one processing unit 300; 400; 500 and / or the at least one transport system 1200, preferably in a coordinated manner.
[0057] The processing machine 01 preferably has at least one system 1100, in particular at least one control system 1100, for control and / or regulation. The at least one control system 1100 is, for example, operatively connected to the units 100; 200; 300, 400; 500; 600; 650; 700; 800; 900 of the processing machine 01 and / or the at least one drive 1001. The units 100; 200; 300, 400; 500; 600; 650; 700; 800; 900 of the processing machine 01 are preferably operatively connected to one another via the at least one control system 1100. Process sequences of the units 100; 200; 300, 400; 500; 600; 650; 700; 800; 900 are coordinated and / or tunable to one another by the at least one control system 1100.
[0058] At least one processing unit 300; 400; 500 has at least one suction bar 350. The processing unit 300; 400; 500 is preferably designed for processing sheet-shaped substrate 02, or alternatively, web-shaped substrate. Preferably, the forming unit 300 and / or the stripping unit 400 and / or the blanking unit 500 each have, in particular, at least one suction bar 350.
[0059] The at least one suction bar 350 is arranged upstream of the processing area of the processing unit 300; 400; 500 along the transport path of substrate 02. The at least one suction bar 350 preferably delimits the processing area opposite to the transport direction T. The at least one suction bar 350 is preferably arranged on the inlet side of the processing unit 301; 401; 501, i.e. upstream of it in the transport direction T. In a preferred embodiment, the at least one suction bar 350 is arranged below the transport path, in particular with at least one opening 353 for applying suction air to substrate 02 facing the transport path. As a result, the suction effect of the at least one suction bar 350 for sucking in the substrate 02 is advantageously supported by gravity, and the braking effect and / or the tightening and / or smoothing are further supported.
[0060] The at least one suction bar 350 extends with its longitudinal extent, which preferably represents the greatest extent of the suction bar 350, preferably orthogonally to the transport direction T of substrate 02. The at least one suction bar 350 preferably extends with its longitudinal extent in the transverse direction A, preferably horizontally in the direction of the working width. For example, at least one cross member 356 extends from an operator side to a drive side of the processing machine 01, i.e., in the transverse direction A, to which the components of the at least one suction bar 350 are preferably attached.
[0061] The at least one suction bar 350 is designed to decelerate and / or smooth and / or tighten the substrate 02. Preferably, the at least one suction bar 350 decelerates the movement of the substrate 02 into the processing area and / or smooths or tightens its surface during the deceleration movement. In an exemplary embodiment, for example, if the sheet length exceeds the length of the processing area in the transport direction T, a rear area of the substrate 02, for example an area without a blank 03 near the rear edge 08, is held by the at least one suction bar 350 during processing by the processing unit 301; 401; 501.Alternatively and preferably, the at least one suction bar 350 decelerates the substrate 02, and the trailing edge 08 is transported over the suction bar 350, whereupon the substrate 02 is subsequently processed by the processing unit 301; 401; 501, preferably with a taut and / or smoothed surface. Preferably, the at least one suction bar 350, for example, its source of suction air and / or at least one valve for supplying suction air, is operatively connected to the control system 1100 and / or is controlled via the control system 1100.
[0062] The at least one suction bar 350 has at least one suction plate 351. The at least one suction plate 351 preferably has at least one suction surface 352. The at least one suction surface 352 is preferably designed to apply suction air to a substrate 02 in the presence of the substrate 02. The at least one suction surface 352 is the surface of the at least one suction plate 351 facing the transport path of substrate 02. It preferably extends in a plane spanned by the transport direction T and the transverse direction A, particularly preferably in a horizontal plane. A normal vector of the suction surface 352 is preferably parallel to the vertical direction V. The suction surface 352 preferably limits the transport path of substrate 02 counter to the vertical direction V. The at least one suction surface 352 thus preferably forms a transport plane.
[0063] The at least one suction plate 351 preferably has at least one, preferably at least two, more preferably at least 10, openings 353. The at least one opening 353 is preferably designed as a suction air opening 353. In particular, the spatial area outside the at least one suction plate 351 adjacent to the at least one suction surface 352 is supplied with suction air through the at least one opening 353 and / or can be supplied with suction air accordingly.
[0064] Preferably, the at least one suction plate 351 has at least two, more preferably at least 10, even more preferably a plurality of openings 353 in at least one row, preferably in one row. The openings 353 of the at least one row are preferably spaced apart from one another in the direction of the longitudinal extent of the at least one suction bar 350, particularly preferably in the transverse direction A. The row of openings 353 particularly preferably extends in the direction of the working width, i.e. preferably in the transverse direction A. Preferably, the openings 353 are arranged one behind the other in the direction of the longitudinal extent of the at least one suction bar 350, i.e. preferably aligned with one another in the transverse direction A, in other words at the same height along the transport direction T.For example, alternatively, the openings 353 are arranged spaced apart from one another in the transverse direction A, wherein they are offset from one another with respect to the transport direction T, i.e. at different heights along the transport direction T. For example, the openings 353 are arranged distributed over the at least one suction plate 351 in the longitudinal direction of the suction bar 350 such that openings 353 are arranged over the maximum working width of substrate 02.
[0065] Preferably, the at least one opening 353 is a material-free region of the at least one suction plate 351. The at least one opening 353 preferably extends from the at least one suction surface 352 to the opposite surface of the at least one suction plate 351, i.e., the surface of the suction plate 351 facing away from the transport path. In a preferred embodiment, the diameter of the at least one opening 353 varies through the suction plate 351. Preferably, the at least one opening 353 has a larger diameter in the suction surface 352 facing the transport path of substrate 02 than in a surface of the suction plate 351 facing at least one carrier strip 354, i.e., in the surface facing away from the transport path. In a particularly preferred embodiment, the at least one opening 353 has the largest diameter on the surface of the suction surface 352 and a minimum diameter on the opposite surface.Particularly preferably, the at least one opening 353 is funnel-shaped. The design of the opening 353 advantageously increases the suction power of the respective opening 353, since a particularly large area of the opening 353 is achieved within the suction surface 352. At the same time, leakage, in particular the drawing of air during the suction of substrate 02, is advantageously minimized, since the area of the opening 353 on the surface facing away from the transport path is smaller, preferably minimized.
[0066] The at least one suction bar 350 has at least one support bar 354. The at least one support bar 354 is arranged on the side of the at least one suction plate 351 facing away from the transport path. The at least one support bar 354 extends with its greatest extent preferably parallel to the longitudinal extent of the suction bar 350, preferably in the direction of the working width, i.e. preferably orthogonal to the transport direction T, in particular in the transverse direction A. The at least one support bar 354 is preferably fastened to the at least one cross member 356, preferably immovable relative to the cross member 356.
[0067] The opposing surfaces of the at least one suction plate 351 and the at least one support strip 354 preferably have complementary shapes, so that in abutting state, at least one cavity 357 is formed between the surfaces. In other words, the surface of the at least one suction plate 351 facing the at least one support strip 354 and the surface of the at least one support strip 354 facing the at least one suction plate 351 are preferably matched to one another with respect to their surfaces such that in a closed state, the cavity 357 is formed between the surfaces.To form the at least one cavity 357, the surface of the at least one suction plate 351 facing the at least one support strip 354 and / or the surface of the at least one support strip 354 facing the at least one suction plate 351 preferably has at least one recess.
[0068] Preferably, the surfaces of suction plate 351 and support bar 354 surrounding at least one recess form a seal, in particular a gap seal, when suction plate 351 and support bar 354 abut one another. Preferably, at least one seal 358, for example at least one rubber lip and / or at least one sealing ring, is additionally provided, which is arranged and / or fastened in a groove of one of the opposing surfaces of suction plate 351 and support bar 354 and seals off the cavity 357 from the environment when suction plate 351 and support bar 354 abut one another.
[0069] The at least one cavity 357 preferably forms a suction volume. In particular, the at least one cavity 357 is connected via at least one connection point 359 to at least one source of suction air, preferably a vacuum source. For example, between 50 mbar and 500 mbar, preferably between 100 mbar and 300 mbar, for example 200 mbar, of vacuum is generated. The cavity 357 is preferably mirror-symmetrical in the transverse direction A to an axis of symmetry, with the at least one connection point 359 preferably lying on the axis of symmetry within the cavity 357. In particular, the at least one suction strip 350 has at least one line 361 that connects the cavity 357 to the source of suction air, preferably via the at least one connection point 359.Preferably, the cavity 357 is in direct contact with the at least two openings 353, preferably the at least ten openings 353, more preferably all openings 353 of the at least one suction plate 351.
[0070] Preferably, the at least one opening 353 connects the at least one suction surface 352 directly, preferably without additional channels, to the at least one formed cavity 357. Advantageously, further channels that are difficult to access and / or difficult to clean through the interior of the suction plate 351 can be omitted. Particularly preferably, one, preferably single, cavity 357 is formed via the complementary shapes of the mutually facing surfaces of the at least one suction plate 351 and the at least one support strip 354, wherein the at least one opening 353 of the at least one suction plate 351 connects the cavity 357 directly to the at least one suction surface 352.
[0071] The at least one suction plate 351 and the at least one support bar 354 are designed to pivot and / or be pivotable relative to one another about a pivot axis S. Preferably, the at least one suction plate 351 has a first position and at least one second position relative to the at least one support bar 354 with respect to pivoting about the pivot axis S. Preferably, the at least one suction plate 351 pivots about the pivot axis S. Preferably, the at least one support bar 354 is designed to be stationary. The pivot axis S is preferably directed parallel to the longitudinal extent of the at least one suction bar 350, preferably in the direction of the working width, more preferably in the transverse direction A.By pivoting about the pivot axis S, the surface of the at least one suction plate 351 facing the at least one support bar 354 and the at least one support bar 354, in particular the surface of the at least one support bar 354 facing the at least one suction plate 351, are positioned and / or offset relative to one another. Preferably, the pivoting adjusts the position of the at least one suction plate 351.
[0072] In the first position, the at least one suction plate 351 preferably rests against the at least one support strip 354. In particular, in the first position, the mutually facing surfaces of the at least one suction plate 351 and the surface of the at least one support strip 354 rest against one another. The first position describes a closed state of the suction strip 350. In the first position, the opposing surfaces of the at least one suction plate 351 and the at least one support strip 354 form the at least one cavity 357, further preferably sealing it off from the environment. The at least one suction plate 351 is preferably arranged in the first position relative to the at least one support strip 354 such that the at least one cavity 357 is closed.The at least one suction plate 351 is preferably arranged in the first position relative to the at least one support strip 354 such that the at least one cavity 357 formed by complementary shapes of the mutually facing surfaces of the at least one suction plate 351 and the at least one support strip 354 is closed.
[0073] In the second position, the surface of the at least one suction plate 351 is preferably arranged at a distance from the surface of the at least one support strip 354. The second position describes an open state of the suction strip 350. In the second position pivoted about the pivot axis S relative to the at least one support strip 354, the at least one suction plate 351 is preferably arranged such that the at least one cavity 357 is open. In the second position pivoted about the pivot axis S relative to the at least one support strip 354, the at least one suction plate 351 is preferably arranged such that the at least one cavity 357 is opened. Advantageously, the cavity 357 is thus accessible and easy to clean. Preferably, the at least one cavity 357 is cleaned in the open state, for example, blown out with compressed air.
[0074] The at least one suction bar 350 preferably has at least one magnetic closure means, which at least temporarily holds the at least one suction plate 351 relative to the at least one support bar 354 in the first position, i.e., the closed state of the suction bar 350. Particularly preferably, the at least one suction plate 351 is magnetically held on the at least one support bar 354. Advantageously, the at least one suction plate 351 can thereby be detached from the at least one support bar 354 without tools and transferred into the second position. For example, the holding force is designed such that an operator can overcome the holding force to open the cavity 357.
[0075] Preferably, the pivot axis S is arranged in front of the at least one cavity 357 with respect to the transport direction T. Advantageously, the pivot axis S is arranged such that, in the open state of the suction bar 350, the open side points toward the processing area. Advantageously, this reduces the risk of unintentional opening of the cavity 357 during operation of the processing unit 300; 400; 500, since the transport movement of the substrates 02 supports the application of the at least one suction plate 351 to the at least one carrier bar 354.
[0076] In a preferred embodiment, the extension of the at least one suction plate 351 is greater than the extension of the at least one support bar 354 in the direction of the longitudinal extension of the at least one suction bar 350, particularly preferably in the transverse direction A, and / or in the transport direction T. Advantageously, this allows the at least one suction plate 351 to be pivoted about the pivot axis S by an operator in a particularly simple manner; advantageously, no additional handle is required for handling. Advantageously, this allows the at least one suction plate 351 to be detached from the at least one support bar 354 and moved into the second position without the need for tools.
[0077] In a further additional or alternative preferred embodiment, the at least one suction strip 350 has at least one covering means which at least partially, preferably completely, closes at least one opening 353 of the openings 353 of the at least one suction plate 351 in a closed position and releases it for the flow of suction air in an open position. If only partially closed, the opening 353 is preferably not completely blocked, but the area available for the flow is reduced compared to the open position. The at least one covering means is preferably arranged on the side of the suction plate 351 facing away from the transport path, i.e. preferably on the surface of the suction plate 351 forming the cavity 357. For example, the at least one covering means is a slider which is pushed over the relevant opening 353.For example, alternatively, the at least one covering means is an adhesive strip which is applied manually by the operator, for example.
[0078] For example, the at least one suction bar 350 is coupled and / or synchronized via the at least one control system 1100 to processing units 301; 401; 501, particularly preferably to their at least one drive 1001, and / or to the at least one transport system 1200. Preferably, the at least one suction bar 350 is activated, i.e., applies suction air to a substrate 02, when a gripper carriage 1201 holding substrate 02 has passed the suction bar 350 in the transport direction T and is braked to a standstill. For example, additionally or alternatively, during processing of the substrate 02 by the processing unit 301; 401; 501 arranged downstream of the suction bar 350, the substrate 02 is subjected to suction air from the suction bar 350 at its rear end on the surface.
[0079] In a preferred embodiment, the at least one suction bar 350 has a first position or at least a second position along the transport path of substrate 02, wherein the processing area of the processing unit is larger in the first position of the at least one suction bar 350 than in the second position of the at least one suction bar 350. The first position is therefore arranged more upstream than the second position with respect to the transport direction T, i.e. closer to the system unit 200. The at least one suction bar 350 preferably has at least one guide 363, for example a guide 363 on each side with respect to the transport path, along which the at least one suction bar 350 can be and / or is adjusted in and / or against the transport direction T between the first position and the second position. For example, at least one synchronous shaft is provided for adjustment.Preferably, at least one adjusting means 362 is provided for adjustment between the first and second positions. The adjusting means 362 is, for example, a handle for manual adjustment, or alternatively a drive, such as an electric motor, for motorized adjustment. Preferably, at least one locking element 364 is provided, by which the at least one suction bar 350 is and / or can be fixed with respect to its position in the transport direction T.
[0080] In a preferred embodiment, the at least one processing unit 300; 400; 500 has at least one auxiliary support device 366, which is arranged upstream of the at least one suction bar 350 within the processing unit 300; 400; 500, i.e., on the input side of the processing unit 300; 400; 500. The at least one auxiliary support device 366 is thus preferably arranged along the transport path on the side of the at least one suction bar 350 opposite the processing area.
[0081] The at least one auxiliary support device 366 preferably has at least one support means 367, preferably designed as a roller blind 367. The at least one support means 367 is preferably guided from at least one storage unit, for example an unwinding unit, via at least one guide element 368 to at least one fastening element. One end of the at least one support means 367 is preferably fastened to the at least one fastening element. The at least one fastening element is preferably arranged countersunk in a groove of the at least one suction bar 350, preferably its at least one support bar 354 and / or the at least one cross member 356. Preferably, depending on the position of the at least one suction bar 350 in the transport direction T, a larger or smaller amount of the support means 367 is arranged outside the storage unit, preferably unwound from the storage unit.
[0082] Preferably, the at least one auxiliary support device 366, in particular its at least one support means 367, forms a support surface. In particular, the auxiliary support device 366 limits the transport path opposite to the vertical direction V in front of the at least one suction bar 350. Preferably, the at least one auxiliary support device 366 bridges the spatial region of the processing unit 300; 400; 500 that is arranged upstream of the at least one suction bar 350 in the transport direction T. In particular, when the at least one suction bar 350 is arranged in its at least one second position, i.e. downstream along the transport path, the at least one auxiliary support device 366 supports the substrate guide 02 by limiting the transport path.When the at least one suction bar 350 is arranged in the first position in the transport direction T, i.e. in the more upstream position, the area along the transport path which is delimited by the at least one support means 367 is preferably smaller than when the at least one suction bar 350 is arranged in the at least one second position in the transport direction T, i.e. the more downstream position.
[0083] Preferably, the at least one auxiliary support device 366 is configured such that the at least one support means 367 continues a transport plane that is or will be formed by the surface of the at least one suction plate 351 facing the transport path of substrate 02, i.e., by the suction surface 352. Optionally, the continuation occurs across a gap between the at least one suction plate 351 and the at least one support means 367. Particularly preferably, there is a continuous continuation of the transport plane from the at least one suction surface 351 to the support surface formed by the at least one support means 367.Preferably, the surface of the at least one guide element 368 facing the transport path is arranged below the transport plane, which is preferably formed by the at least one suction surface 351, with respect to the vertical direction V, wherein the distance to the transport plane is particularly preferably adapted to the thickness of the at least one guided support means 367.
[0084] The at least one suction bar 350 is preferably configured for operation of the at least one processing unit 300; 400; 500. By pivoting about the pivot axis S, the surface of the at least one suction plate 351 facing the at least one support bar 354 and the at least one support bar 354 are positioned and / or positioned relative to one another. Preferably, the configuration includes cleaning the at least one cavity 357. Preferably, for cleaning, the at least one suction bar 350 is moved from the closed state to the open state, then, for example, the at least one cavity 357 is cleaned, and preferably the at least one suction bar 350 is subsequently moved back to the closed state. In the positioned position, i.e., the closed state, the at least one magnetic closure means preferably holds the at least one suction plate 351 relative to the at least one support bar 354.Preferably, the suction power of the at least one suction bar 350 is adjusted by using the at least one covering means, i.e., at least partially closing and / or uncovering at least one opening 353. The at least one suction bar 350 is preferably arranged in its position, in particular the first or at least one second position, in the transport direction T, which is matched to the length of the substrate 02 to be processed for the processing job to be performed and / or to the length in the transport direction T of the processing area for the processing job to be performed. Preferably, the at least one support means 367 of the at least one auxiliary support device 366 continues the transport plane formed by the at least one suction plate 351. List of reference symbols 01 Processing machine, sheet processing machine, punching machine, flatbed punching machine 02 Substrate, sheet 03 Benefits 04 Remaining piece, first, waste piece 05 Remaining piece, bridge 06 Remnant, second, gripper edge 07 Edge, leading edge 08 Edge, trailing edge 09 Edge, side edge 10 - 11 Print mark 100 aggregate, feeder aggregate, feeder, sheet feeder, sheet feeder aggregate 101 investor stacks 200 aggregate, plant aggregate 300 unit, processing unit, forming unit, punching unit, creasing unit, cutting unit, punch, flatbed punching unit, flatbed punch 301 Machining plant, forming plant, punching plant, flatbed punching plant 302 tools 303 Tools 350 squeegee 351 suction plate 352 suction area 353 Opening 354 support strip 355 - 356 cross members 357 Cavity 358 Seal 359 Junction 360 361 line 362 Adjusting device, handle 363 leadership 364 locking element 365 - 366 Auxiliary carrying device 367 Supporting material, roller blind 368 guide element 400 unit, processing unit, stripping unit 401 machining unit, stripping unit 402 Tools 403 Tools 500 unit, processing unit, depaneling unit 501 Machining unit, depaneling unit 502 tools 503 tools 600 unit, delivery unit, delivery 650 aggregate, together (500; 600) 700 aggregate, sheet insertion aggregate 701 sheet stacking device 702 sheet cassette, interleaf cassette 800 unit, remnant delivery unit 900 aggregate, together (700; 800) 1000 system, drive system 1001 Drive 1100 system, control system 1200 system, transport system, chain transport system, chain gripper system 1201 trolleys, grab trolleys, chain grab trolleys, means of transport 1202 Holding element, gripper 1203 Guide device, chain A direction, transverse direction, horizontal S swivel axis T direction, transport direction, horizontal V direction, vertical
Claims
[1] Processing unit (300; 400; 500), wherein along a transport path of substrate (02) upstream of a processing area of the processing unit (300; 400; 500) at least one suction bar (350) for braking and / or smoothing and / or tightening the substrate (02) is arranged, wherein the at least one suction bar (350) has at least one suction plate (351), wherein the at least one suction bar (350) has at least one carrier bar (354) on a side of the at least one suction plate (351) facing away from the transport path, characterized by that the at least one suction plate (351) and the at least one support strip (354) are designed to pivot and / or pivot relative to one another about a pivot axis (S). [2] Processing unit according to claim 1, characterized bythat the opposing surfaces of the at least one suction plate (351) and the at least one support strip (354) have mutually complementary shapes, so that in a mutually abutting state at least one cavity (357) designed as a suction volume is formed between the surfaces. [3] Processing unit according to claim 2, characterized by that the at least one suction plate (351) is arranged in a first position relative to the at least one support strip (354) such that the at least one cavity (357) is closed, and that the at least one suction plate (351) is arranged in a second position pivoted about the pivot axis (S) relative to the at least one support strip (354) such that the at least one cavity (357) is open. [4] Processing unit according to claim 1 or 2 or 3, characterized bythat the at least one suction strip (350) has at least one magnetic closure means which at least temporarily holds the at least one suction plate (351) relative to the at least one carrier strip (354) in the first position. [5] Processing unit according to claim 1 or 2 or 3 or 4, characterized by in that the at least one suction plate (351) has at least one opening (353) for suction air, wherein the at least one opening (353) has a larger diameter in a suction surface (352) facing the transport path of substrate (02) than in a surface of the suction plate (351) facing the at least one carrier strip (354). [6] Processing unit according to claim 1 or 2 or 3 or 4 or 5, characterized bythat in the direction of a longitudinal extension of the at least one suction bar (350) and / or in the transport direction (T), the extension of the at least one suction plate (351) is greater than the extension of the at least one carrier bar (354). [7] Processing unit according to claim 1 or 2 or 3 or 4 or 5 or 6, characterized by that the at least one suction strip (350) has at least one covering means which at least partially closes at least one opening (353) of the at least one suction plate (351) in a closed position and releases it in an open position for the flow of suction air. [8] Processing unit according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7, characterized bythat the processing unit (300; 400; 500) has at least one auxiliary support device (366) which is arranged upstream of the at least one suction bar (350) within the processing unit (300; 400; 500), that the at least one auxiliary support device (366) is designed such that at least one support means (367) of the auxiliary support device (366) continues a transport plane which is formed by the surface of the at least one suction plate (351) facing the transport path of substrate (02). [9] Processing machine (01) comprising the at least one processing unit (300; 400; 500) according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8, wherein the processing machine (01) has at least one transport system designed as a chain transport system (1200) for transporting substrate (02). [10] Method for setting up at least one suction bar (350) of at least one processing unit (300; 400; 500), wherein the at least one suction bar (350) for braking and / or smoothing and / or tightening the substrate (02) is arranged upstream of a processing area of the at least one processing unit (300; 400; 500) along a transport path of the substrate (02), wherein the at least one suction bar (350) has at least one suction plate (351), wherein the at least one suction bar (350) has at least one support bar (354) on a side of the at least one suction plate (351) facing away from the transport path, characterized by that by pivoting about a pivot axis (S) the surface of the at least one suction plate (351) facing the at least one support bar (354) and the at least one support bar (354) are positioned and / or positioned relative to one another. [11] Method according to claim 10, characterized bythat the at least one suction plate (351) is arranged in a first position relative to the at least one support strip (354) such that at least one cavity (357) formed by complementary shapes of the mutually facing surfaces of the at least one suction plate (351) and the at least one support strip (354) is closed, and that the at least one suction plate (351) is arranged in a second position pivoted about the pivot axis (S) relative to the at least one support strip (354) such that the at least one cavity (357) is opened. [12] Method according to claim 11, characterized by that the at least one cavity (357) is cleaned in the open state. [13] Method according to claim 10 or 11 or 12, characterized by that at least one magnetic closure means holds the at least one suction plate (351) relative to the at least one support strip (354) in the engaged position at least temporarily. [14] Method according to claim 10 or 11 or 12 or 13, characterized by that at least one covering means of the at least one suction strip (350) at least partially closes at least one opening (353) of the at least one suction plate (351) in a closed position and releases it in an open position for the flow of suction air. [15] Method according to claim 10 or 11 or 12 or 13 or 14, characterized by that the at least one processing unit (300; 400; 500) has at least one auxiliary support device (366) which is arranged upstream of the at least one suction bar (350) within the at least one processing unit (300; 400; 500), that at least one support means (367) of the at least one auxiliary support device (366) continues a transport plane which is formed by the surface of the at least one suction plate (351) facing the transport path of substrate (02).
Citation Information
Patent Citations
Sidewards alignment device for sheets of sheet stream in sheet processing machine
DE19804120A1
Sheet processing machine with at least one transport means of a supply system, and method for changing the relative position of a transport means of a supply system
WO2021089291A1
Suction bar system for a converting machine
WO2024003185A1