Disassembly mechanism for old battery module
The dismantling mechanism automates the disassembly of battery modules by clamping, cutting, and separating the casing from the inner core, enhancing efficiency and safety in battery module disassembly.
Patent Information
- Application Number
- DE112022001535
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-06-16
- Filing Date
- 2022-07-15
- Publication Date
- 2026-02-12
- Estimated Expiration
- 2042-07-15
AI Technical Summary
Current methods for disassembling battery modules are manual, cumbersome, time-consuming, and labor-intensive, posing risks of physical injury due to sharp edges and improper operation.
A dismantling mechanism comprising a clamping mechanism, cutting mechanism, storage platform, receiving container, pulling mechanism, and connecting mechanism, which automates the process of clamping, cutting, and separating the battery casing from its inner core, with adaptive cutting and stable clamping for different sizes.
Simplifies the disassembly process, improves efficiency, and reduces the risk of physical injury by systematically collecting battery components, ensuring stable and safe dismantling of battery modules.
Smart Images

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Abstract
Description
TECHNICAL AREA
[0001] The present invention relates to the technical field of dismantling battery modules and in particular to a dismantling mechanism for a waste battery module. BACKGROUND ON THE STATE OF THE TECHNOLOGY
[0002] Rechargeable batteries generally include nickel-cadmium, nickel-hydrogen, and lithium-ion batteries. Cadmium, in nickel-cadmium batteries, is a heavy metal strictly controlled by environmental protection laws. Organic electrolytes in lithium-ion batteries, alkalis in nickel-cadmium and nickel-hydrogen batteries, and heavy metals such as copper, an auxiliary material used in battery manufacturing, contribute to environmental pollution. Recycling used rechargeable batteries can not only effectively protect the environment but also reuse the recovered metallic materials, thereby preventing resource waste to a certain extent.
[0003] Existing recycling processes for used rechargeable batteries often require first disassembling a battery module and then dismantling and recycling the battery's inner core. However, current methods for disassembling battery modules are mostly manual; that is, after the used battery has been mechanically cut, the battery casing must be manually removed before the battery's inner core can be extracted. This process is cumbersome, time-consuming, and labor-intensive, and the worker's body can easily be injured by the sharp cut in the battery casing or by improper operation of the cutting machine. Therefore, a device capable of automatically disassembling the battery module is urgently needed to overcome these problems.
[0004] CN208706801U discloses an automatic device for removing casings from used batteries, comprising a machine body. A motor is attached to the machine body, and the motor's output shaft is connected via a coupling to a threaded rod. The threaded rod runs parallel to a guide rod. From right to left, the threaded rod and the guide rod successively pass through a casing catch groove A, a core catch groove, and a casing catch groove B. The casing catch groove A, the core catch groove, and the casing catch groove B are located inside the machine body. The threaded rod is driven by the motor. The first and second screws on the threaded rod have opposite thread directions, allowing the first and second screws to move simultaneously in opposite directions.Fastening devices on the movable plates of the first screw and the second screw drive the battery, which has already been cut into two parts, in opposite directions, so that the battery core falls into the core collection groove, while the two parts of the metal casing fall separately into the casing collection groove A and the casing collection groove B.
[0005] US2021167434A1 discloses a device and a method for pretreating batteries. The battery pretreatment device comprises a control mechanism, an automatic feeding mechanism, a transmission mechanism, a current monitoring actuator, a non-destructive testing mechanism, a flexible gripping mechanism, a multi-station operating table, an automatic cutting mechanism, an automatic separation mechanism, and a recovery and dust collection system, each electrically connected to the control mechanism.
[0006] Furthermore, JP2019125444A discloses a cell pack and a method for its manufacture and disassembly. Branko Miloradović et al. disclose a method for disassembling a used battery in an IEEE publication entitled "Challenges in the Automated Disassembly Process of Electric Vehicle Battery Packs". SUMMARY
[0007] The purpose of the present application is to provide a disassembly mechanism for an old battery module that can solve the problems mentioned above.
[0008] To solve the above problem, the technical solutions of the present invention are as follows: a dismantling mechanism for a used battery module comprises a substrate; the substrate is provided with a clamping mechanism, a cutting mechanism, a storage platform, a receiving container, a pulling mechanism, and a connecting mechanism on an upper section; the clamping mechanism and the cutting mechanism are each arranged at two ends of the upper section of the substrate; the storage platform is arranged directly below a clamping part of the clamping mechanism, and the storage platform comprises a movable platform and a fixed platform, and the movable platform is rotatably arranged in a center of the fixed platform; a cutting part of the cutting mechanism extends directly above the movable platform of the storage platform;The receiving hopper comprises a shell receiving frame and an inner core receiving frame; the shell receiving frame is located below the clamping mechanism at one end of the stationary platform, far from the moving platform, and the inner core receiving frame is located directly below the moving platform; the connecting mechanism comprises a sliding rod, a sliding block, a connecting rack, and a gearbox; the sliding rod is located between the inner core receiving frame and a fixed end of the cutting mechanism along a longitudinal direction of the substrate; the sliding block and the connecting rack are both slidably mounted on the sliding rod; the connecting rack is located between the inner core receiving frame and the sliding block, and a spring is located outside the sliding rod between the sliding block and the fixed end of the cutting mechanism;The sliding block is movably provided with two connecting arms for connecting the clamping part of the clamping mechanism to an upper section; the gearbox is attached to a pivot shaft of the movable platform by a fastening rod, and the gearbox is provided with an upper sliding rod and a lower sliding rod, the two sliding rods being connected by a gear in the gearbox, one end of a sliding rod being connected to the connecting rack so that the connecting rack is able to force the sliding rod to drive the gear in the gearbox to rotate as it slides and moves along the sliding rod, and to connect the movable platform to rotate about a pivot shaft thereof;and the pulling mechanism is attached at one end of the clamping mechanism far away from the storage platform, and one end of a pulling link of the pulling mechanism is connected to the cutting mechanism, and the other end of the pulling link is connected to the sliding block.;
[0009] Furthermore, the clamping mechanism comprises a base, a first motor, a screw shaft, two sliding pieces, two support racks, and two clamping rods; the base is arranged along a width direction of the substrate; the first motor is attached to one end of the base; the screw shaft is arranged inside the base along an arrangement direction of the base, and one end of the screw shaft is connected to an output shaft of the first motor; the two sliding pieces are both fitted outside the screw shaft and slidably connected to the base, so that the screw shaft is able to drive the two sliding pieces to move synchronously with a center of the base or with two ends of the base during rotation;The two support racks are each attached to the upper sections of the two sliding pieces; the two support racks each have a sector structure; and the two support racks are arranged symmetrically around a central axis in the longitudinal direction of the substrate; and the two clamping rods are each attached above the two support racks, and each clamping rod is able to move along an arc-shaped edge of the support rack beneath the clamping rod; one end of the clamping rod is movably connected to the connecting arm, and the clamping rod is provided with a movable clamping plate on one side near the cutting mechanism, so that the clamping rod forms the clamping part of the clamping mechanism, which is used to fix and clamp the old battery.
[0010] In addition, each support rack is provided with a guide groove on the arcuate edge, and each clamping rod is provided with a guide block that fits with the guide groove on a lower section, so that the clamping rod is able to slide and move along the arcuate edge of the support rack through the fit between the guide block and the guide groove.
[0011] Furthermore, the jacket catch frame is located directly below the sector groove of the support rack; and as the clamping rod slides and moves along the arcuate edge of the support rack, a clamping gap of the movable clamping plate is always located in an opening area of the jacket catch frame.
[0012] Furthermore, the cutting mechanism comprises a second motor, a protective cover, a fixed plate, a blade, and a telescopic rod; the telescopic rod is connected to the substrate, the fixed plate is attached to an upper end of the telescopic rod, and the fixed plate is provided with a sliding track at a lower section of an end furthest from the telescopic rod, and the protective cover is arranged to slide in the sliding track; the second motor is attached to an outside of an end of the protective cover; and the blade is rotatably arranged inside the protective cover and connected to an output shaft of the second motor, such that the blade forms the cutting part of the cutting mechanism.
[0013] In addition, the protective cover has an opening at one lower end, and the protective cover has a sliding block at one upper end that fits with the sliding track.
[0014] Furthermore, the pulling mechanism comprises a mounting plate, two first guide wheels, two second guide wheels, a pull cable, and a tensioning wheel; the mounting plate is connected to a central section of the substrate on one side of the base, far from the support rack; the two first guide wheels are each attached to the upper and lower ends of a side of the mounting plate facing the base; the two second guide wheels are attached directly below the central sections of the two support racks; the tensioning wheel is attached to one end of the protective cover;and one end of the pull rope is connected to the tensioning wheel, and the other end of the pull rope passes successively over the two first guide wheels and is split into two ropes, each extending to the two second guide wheels, and then extending from the two second guide wheels to both sides of the sliding block and being connected to the sliding block, so that the pull rope is able to form a pull link connected to the cutting mechanism and the sliding block.
[0015] Furthermore, the sliding block is equipped with connecting rods to connect the two ropes of the pull rope on both sides.
[0016] Furthermore, the sliding rod is provided with at least one limiting groove to limit the sliding stroke of the connecting rack on an outer side wall.
[0017] Furthermore, the gearbox is internally provided with a first gear, a first guide rod, a second gear, a second guide rod, a third gear, and a fourth gear; the first gear and the third gear are arranged on the same rotating shaft; the second gear is rotatably arranged below the first gear; the fourth gear is arranged on the rotating shaft of the movable platform and meshes with the third gear; and the first guide rod and the second guide rod form upper and lower guide rods of the gearbox, the first guide rod being provided with a toothed socket that meshes with the first gear at an upper end, and the first guide rod being provided with a toothed socket that meshes with the second gear at a lower end;The second sliding rod is provided with a toothed socket which meshes with the second gear at one upper end, and one end of the second sliding rod is connected to the connecting rack.
[0018] Compared to the technology used previously, the present invention has the following advantageous effects: (1) According to the present invention, by incorporating the clamping mechanism, the cutting mechanism, the storage platform, the receiving container, the pulling mechanism, and the connecting mechanism, the clamping part of the clamping mechanism can clamp and fix the battery to be dismantled on the storage platform, and the casing of the battery can be cut and dismantled by the cutting part of the cutting mechanism. As the cutting part of the cutting mechanism moves and cuts, the sliding block of the connecting mechanism can be pulled by the pulling mechanism to move to one end of the storage platform, and then the clamping part of the clamping mechanism can be forced by the connecting arm on the upper part of the sliding block to move from the movable platform to the stationary platform, so that the used battery, which is fixed in the clamping part of the clamping mechanism,The casing can be pulled and broken open from both sides along the notched opening slot, allowing the battery's inner core to fall freely onto the movable platform, thus separating it from the battery casing. This simplifies the complicated process of manually removing the casing from the battery, thereby improving the battery module disassembly rate and avoiding the risk of physical injury caused by manually removing the casing from the battery. (2) According to the present invention, by arranging the first gear, first slide bar, second gear, second slide bar, third gear, and fourth gear in the gearbox, when the slide bar forces the connecting rack to move to one end of the movable platform, the second gear can be forced to rotate by the second slide bar, so that the second gear drives the first slide bar to move and forces the first gear and the third gear to rotate synchronously. In this way, the rotating third gear engages with the fourth gear to rotate, so that the pivot shaft of the movable platform rotates to turn the movable platform downwards, and the detached inner core of the battery can be automatically removed for centralized collection. (3) According to the present invention, the clamping mechanism is formed by the base, the first motor, the screw shaft, the sliding piece, the support rack, the movable clamping plate and the clamping rod, such that the clamping mechanism can rotate the screw shaft by the rotation of the first motor and move the clamping rod by the movement of the two sliding pieces, so that the clamping part of the clamping mechanism is formed by the clamping rod to clamp and fix used batteries of different sizes, ensuring that the batteries cannot slip and misalign when cut open by the cutting mechanism and ensuring stable disassembly of the battery. (4) According to the present invention, the cutting mechanism is formed by the second motor, the protective cover, the fixed plate, the blade and the telescopic rod, so that the blade can change the actual cutting height and cutting position by moving the protective cover on the fixed plate and raising the telescopic rod, so that the cutting mechanism can be adaptively adjusted according to the size of the battery to be dismantled in order to meet the cutting and dismantling requirements of batteries of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS Fig. Figure 1 is a schematic top view of the present invention; Fig. Figure 2 is a schematic cross-sectional view of the present invention; Fig. 3 is a schematic top view of the present invention with the cutting mechanism removed; Fig. Figure 4 is a schematic representation of a cross-section through a section AA in Fig. 3 of the present invention; and Fig. Figure 5 is an enlarged schematic representation of section B in Fig. 4 of the present invention.
[0019] The elements represented by the reference numerals in the drawings are listed as follows: 1 refers to the substrate; 2 refers to the clamping mechanism, 21 refers to the base, 22 refers to the first motor, 23 refers to the screw shaft, 24 refers to the sliding piece, 25 refers to the support rack, 251 refers to the guide groove, 26 refers to the movable clamping plate, 27 refers to the clamping rod, and 271 refers to the guide block; 3 refers to the cutting mechanism, 31 refers to the second motor, 32 refers to the protective cover, 321 refers to the sliding block, 33 refers to the fixed plate, 34 refers to the knife and 35 refers to the telescopic pole; 4 refers to the storage platform, 41 refers to the movable platform and 42 refers to the fixed platform; 5 refers to the receiving container, 51 refers to the shell receiving frame and 52 refers to the inner core receiving frame; 6 refers to the pulling mechanism, 61 refers to the mounting plate, 62 refers to the first guide wheel, 63 refers to the second guide wheel, 64 refers to the pulling cable, and 65 refers to the tensioning wheel; 7 refers to the linkage mechanism, 71 refers to the spring, 72 refers to the slide rod, 721 refers to the limiting groove, 73 refers to the slide block, 731 refers to the link arm, 732 refers to the link rod, 74 refers to the link rack, 75 refers to the gearbox, 751 refers to the first gear, 752 refers to the first slide rod, 753 refers to the second gear, 754 refers to the second slide rod, 755 refers to the third gear, and 756 refers to the fourth gear. DETAILED DESCRIPTION
[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are illustrated in the accompanying drawings. The same or similar reference numerals in the drawings denote identical or similar elements or elements with identical or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to illustrate the present invention, but are not to be understood as limiting the present invention. Design 1:
[0021] As in the Fig. 1, Fig. 2, Fig. 3, Fig. 4 to Fig. As shown in Figure 5, a dismantling mechanism for a used battery module comprises a substrate 1. The substrate 1 is provided with a clamping mechanism 2, a cutting mechanism 3, a storage platform 4, a receiving container 5, a pulling mechanism 6, and a connecting mechanism 7 on an upper section. The clamping mechanism 2 and the cutting mechanism 3 are each located at opposite ends of the upper section of the substrate 1. The storage platform 4 is arranged directly below a clamping part of the clamping mechanism 2, and the storage platform 4 comprises a movable platform 41 and a fixed platform 42, the movable platform 41 being rotatably mounted in a center of the fixed platform 42. A cutting part of the cutting mechanism 3 extends to directly above the movable platform 41 of the storage platform 4.The receiving container 5 comprises a shell collecting frame 51 and an inner core collecting frame 52. The shell collecting frame 51 is located below the clamping mechanism 2 at one end of the stationary platform 42, far from the movable platform 41. The inner core collecting frame 52 is located directly below the movable platform 41. The connecting mechanism 7 comprises a sliding rod 72, a sliding block 73, a connecting rack 74, and a gearbox 75. The sliding rod 72 is arranged between the inner core collecting frame 52 and a fixed end of the cutting mechanism 3 along a longitudinal direction of the substrate 1.
[0022] The sliding block 73 and the connecting rack 74 are both slidably mounted on the sliding rod 72. The connecting rack 74 is located between the inner core receiving frame 52 and the sliding block 73, and a spring 71 is fitted outside the sliding rod 72 between the sliding block 73 and the fixed end of the cutting mechanism 3. The sliding block 73 is movably provided with two connecting arms 731 to connect the clamping part of the clamping mechanism 2 to an upper section.The gearbox 75 is attached to a pivot shaft of the movable platform 41 by a fastening rod, and the gearbox 75 is provided with an upper slide bar and a lower slide bar, the two slide bars being connected by a gear in the gearbox 75, one end of a slide bar being connected to the connecting rack 74, so that the connecting rack 74 is able to force the slide bar to drive the gear in the gearbox 75 to rotate as it slides and is displaced along the slide bar 72, and to connect the movable platform 41 to rotate about a pivot shaft thereof.
[0023] The pulling mechanism 6 is attached at one end of the clamping mechanism 2, far from the storage platform 4. One end of a pulling link of the pulling mechanism 6 is connected to the cutting mechanism 3, and the other end of the pulling link is connected to the sliding block clamping mechanism 73. The clamping part of the clamping mechanism 2 can clamp and fix a battery to be disassembled on the storage platform 4, such that a cutting path of the cutting part of the cutting mechanism 3 is located at a waistline of a multitude of cores of the battery to be disassembled. The cutting part of the cutting mechanism 3 can cut along the waistline of the cores during the movement process, allowing the multitude of inner cores to fall naturally onto the movable platform 41 after a casing of the battery has been disassembled. Since the pulling link of the pulling mechanism 6 is connected to the cutting mechanism 3 and the sliding block 73, the sliding block 73 canWhen the cutting part of the cutting mechanism 3 is adjusted to a suitable position and after the tension member between the cutting mechanism 3 and the sliding block 73 is tensioned, the movable cutting part of the cutting mechanism 3 (the cutting part of the cutting mechanism 3 from one end of the storage platform 4 to the fixed end of the cutting mechanism 3) moves along the sliding rod 72 to one end of the storage platform 4 under the action of the tension member. In this case, the connecting arm 731 can force the clamping part of the clamping mechanism 2 to move from the movable platform 41 to the fixed platform 42, so that the old battery fixed in the clamping part of the clamping mechanism 2 can be pulled on both sides along a notched opening in the casing to force the casing of the battery open on both sides, so that the inner core of the battery can fall onto the movable platform 41.to separate from the battery casing. When moving towards the connecting rack 74, the sliding block 73 can force the connecting rack 74 to slide along the sliding rod 72, so that the sliding rod at its lower end, which is located in the gearbox 75, moves and drives the gear inside the gearbox 75 to drive and connect the sliding rod at its lower end in the gearbox 75 to move, so that the movable platform 41 can rotate about its pivot shaft under the action of the gear in the gearbox 75, and so that the movable platform 41 can rotate about its pivot shaft under the action of the gear in the gearbox 75, so that the inner core of the battery, which falls onto the movable platform 41, can fall together with the rotated movable platform 41 into the inner core receiving frame 52, and the casing of the battery, which is fixed to the clamping part of the clamping mechanism 2,can move to the casing collection frame 51 and fall into the casing collection frame 51 for collection along with the release of the clamping part of the clamping mechanism 2. In this way, the battery casing and the inner core of the battery can be systematically collected after the old battery has been dismantled by the device, which simplifies the complicated process caused by manually removing the casing from the battery, improves the dismantling rate of the battery module and avoids the risk of physical injury caused by manually removing the casing from the battery.
[0024] As in the Fig. 1, Fig. 2, Fig. 3 to Fig. As shown in Figure 4, the clamping mechanism 2 in this embodiment comprises a base 21, a first motor 22, a screw shaft 23, two sliding pieces 24, two support racks 25, and two clamping rods 27. The base 21 is arranged along a width direction of the substrate 1. The first motor 22 is attached to one end of the base 21. The screw shaft 23 is arranged inside the base 21 along a direction of arrangement of the base 21, and one end of the screw shaft 23 is connected to an output shaft of the first motor 22. The two sliding pieces 24 are both arranged outside the screw shaft 23 and are slidably connected to the base 21, so that the screw shaft 23 is able to drive the two sliding pieces 24 so that they move synchronously with a center of the base 21 or with two ends of the base 21 during rotation.The two support racks 25 are each attached to the upper sections of the two sliding pieces 24. Both support racks 25 have a sector structure and are arranged symmetrically around a central axis along the length of the substrate 1. The two clamping rods 27 are each attached above the two support racks 25, and each clamping rod 27 is able to move along an arcuate edge of the support rack 25 below the clamping rod. One end of the clamping rod 27 is movably connected to the connecting arm 731, and the clamping rod 27 is provided with a movable clamping plate 26 on one side near the cutting mechanism 3, so that the clamping rod 27 forms the clamping part of the clamping mechanism 2, which is used to fix and clamp the old battery. When rotated, the first motor 22 can rotate the screw shaft 23.Under the action of the screw shaft 23, the two sliding pieces 24 move synchronously to the center of the base 21 or to both ends of the base 21 along an arrangement direction of the base 21 to set a distance between the two clamping rods 27, and then the clamping part of the clamping mechanism 2 is formed by the two clamping rods 27 to clamp and fix old batteries of different sizes.In this embodiment, the clamping rod 27 is provided with a drive element (not shown in the figure) for adjusting the distance of the movable clamping plate 26, so that the movable clamping plate 26 can also be adaptively adjusted according to the size of the casing of the old battery, so that when the old battery is fixed between the two clamping rods 27, the other two sides of the battery can be clamped onto the clamping rod 27 by the movable clamping plate 26 and the clamping stability of the battery on the clamping rod 27 can be improved, so that the old battery can be clamped stably on the storage platform 4, thus ensuring that the battery cannot slip and become misaligned when it is cut open by the cutting mechanism 3, and ensuring the stable dismantling of the battery.
[0025] In this embodiment, each support rack 25 is provided with a guide groove 251 on the arcuate edge, and each clamping rod 27 is provided with a guide block 271 which fits together with the guide groove 251 at a lower part, so that the clamping rod 27 is able to slide and move along the arcuate edge of the support rack 25 through the fit between the guide block 271 and the guide groove 251.The support rack 25 can be used as a support element to support the clamping rod 27 and also allows the clamping rod 27 to slide along the arcuate edge of the support rack 25 when the clamping rod 27 is forced to do so by the connecting arm 731. This ensures that the clamping rod 27 can exert an outward tensile force on a cut in the battery casing during the battery module disassembly process, causing the battery casing to be ripped open on both sides along the cut direction to separate the battery's inner core from the battery casing. The arrangement of the guide groove 251 and the guide block 271 can improve the connection between the support rack 25 and the clamping rod 27 and ensure that the clamping rod 27 can slide stably along the arcuate edge of the support rack 25.
[0026] As in Fig. 1 and Fig. As shown in Figure 4, in this embodiment the casing collection frame 51 is located directly below the sector groove of the support rack 25. The clamping rod 27 slides and moves along the arcuate edge of the support rack 25, and a clamping gap of the movable clamping plate 26 is always located in an opening area of the casing collection frame 51. In this specific position, the casing collection frame 51 can always hold the battery casing in the center of the movable clamping plate 26 within the opening area of the casing collection frame 51 when the clamping rod 27 slides and moves along the arcuate edge of the support rack 25, so that after the movable clamping plate 26 is released, the battery casing can fall directly into the casing collection frame 51 for centralized collection.
[0027] As in Fig. 1 and Fig. As shown in Figure 2, the cutting mechanism 3 in this embodiment comprises a second motor 31, a protective cover 32, a fixed plate 33, a blade 34, and a telescopic rod 35. The telescopic rod 35 is connected to the substrate 1, the fixed plate 33 is attached to an upper end of the telescopic rod 35, and the fixed plate 33 is provided with a slide at a lower section of an end furthest from the telescopic rod 35, and the protective cover 32 is arranged to slide in the slide. The second motor 31 is attached to an outer surface of one end of the protective cover 32. The blade 34 is rotatably arranged within the protective cover 32 and is connected to an output shaft of the second motor 31, such that the blade 34 forms the cutting part of the cutting mechanism 3.The telescopic rod 35 can be either an electric push rod, a hydraulic cylinder, or an air cylinder, preferably the hydraulic cylinder, so that the telescopic rod 35 can lift the fixed plate 33, thereby changing the actual cutting height of the blade 34 to meet the cutting requirements of different-sized used batteries. The protective cover 32 can move along the sliding track of the fixed plate 33, so that when the second motor 31 drives the blade 34 to rotate, the protective cover 32 drives the blade 34 to move, and a cutting line is formed by the movement of the blade 34 to cut the casing of the used battery.
[0028] In this embodiment, the protective cover 32 is provided with an opening at a lower end, and the protective cover 32 is provided with a sliding block 321 at an upper end, which fits together with the sliding track. The opening of the protective cover 32 serves to expose the blade 34, so that the blade 34 can have a certain degree of protection, damage to the blade 34 from flying fragments during cutting is reduced, and it is ensured that the blade 34 is positioned sufficiently to make contact with the battery casing so that the casing of the battery is cut open by the exposed blade 34.
[0029] As in Fig. 2 and Fig. As shown in Figure 3, the pulling mechanism 6 in this embodiment comprises a mounting plate 61, two first guide wheels 62, two second guide wheels 63, a pull cable 64, and a tensioning wheel 65. The mounting plate 61 is connected to a central section of the substrate 1 on a side of the base 21 that is farther away from the support rod 25. The two first guide wheels 62 are each attached to the upper and lower ends of a side of the mounting plate 61 facing the base 21. The two second guide wheels 63 are attached directly below the central sections of the two support racks 25. The tensioning wheel 65 is attached to one end of the protective cover 32.One end of the pull rope 64 is connected to the tension wheel 65, and the other end of the pull rope passes successively over the two first guide wheels 62 and is split into two ropes, each extending to the two second guide wheels 63 and then extending from the two second guide wheels 63 to both sides of the sliding block 73 and being connected to the sliding block 73, so that the pull rope 64 is able to form a pull link connected to the cutting mechanism 3 and the sliding block 73.The tensioning wheel 65 can tighten the pull rope 64 after the clamping part of the clamping mechanism 2 and the cutting part of the cutting mechanism 3 have been adjusted into the correct position, so that the fixed plate 33, the sliding block 73, the connecting arm 731 and the clamping rod 27 are in a tensioned state, ensuring that the protective cover 32 of the cutting mechanism 3 can pull the pull rope 64 and then pull the sliding block 73 to move on the sliding rod 72, so that an angle of the connecting arm 731 can be changed as the sliding block 73 moves, so that the connecting arm 731 can force the clamping rod 27 to rotate, thereby realizing the movement of the clamping rod 27 along the arcuate edge of the support rod 25.The first guide wheel 62 and the second guide wheel 63 can be used to guide the pull rope 64, to ensure that the pull rope 64 can be stably connected between the cutting mechanism 3 and the sliding block 73, and to ensure that the pull rope 64 can move stably.
[0030] In this embodiment, the sliding block 73 is provided with connecting rods 732 to connect the two ropes of the pull rope 64 on both sides. The connecting rod 732 ensures that the sliding block 73 is stably connected to the two ropes of the pull rope 64 and allows the pull rope 64 to pull the sliding block 73 to move when the protective cover 32 of the cutting mechanism 3 moves.
[0031] As in Fig. As shown in Figure 2, in this embodiment the slide rod 72 is provided with at least one limiting groove 721 for limiting the sliding path of the connecting rod 74 on an outer side wall. Preferably, there are three limiting grooves 721, and the three limiting grooves 721 are arranged at equal intervals on the outer side wall of the slide rod 72, so that the connecting rack 74 can be slidably connected to the slide rod 72 through the limiting grooves 721 and the stroke of the connecting rack 74 is limited (i.e., the rotation angle of the movable platform 41 is limited).
[0032] As in Fig. 4 and Fig.As shown in Figure 5, the gearbox 75 in this embodiment is internally provided with a first gear 751, a first guide rod 752, a second gear 753, a second guide rod 754, a third gear 755, and a fourth gear 756. The first gear 751 and the third gear 755 are arranged on the same rotating shaft. The second gear 753 is rotatably arranged below the first gear 751. The fourth gear 756 is arranged on the rotating shaft of the movable platform 41 and meshes with the third gear 755.The first sliding rod 752 and the second sliding rod 754 form upper and lower sliding rods of the gearbox 75; the first sliding rod 752 is provided with a toothed socket that meshes with the first gear 751 at an upper end, and the first sliding rod 752 is provided with a toothed socket that meshes with the second gear 753 at a lower end; the second sliding rod 754 is provided with a toothed socket that meshes with the second gear 753 at an upper end, and one end of the second sliding rod 754 is connected to the connecting rack 74.The connecting rack 74 can be magnetically connected to the sliding block 73, and an elastic force of the spring 71 is greater than a magnetic attraction force of the connecting rack 74 and the sliding block 73, so that the sliding block 73 can be magnetically fixed after being attached to the connecting rack 74, so that the sliding block 73 can force the connecting rack 74 to move synchronously as it moves to one end of the movable platform 41, and after the tensioning wheel 65 loosens the pull cable 64 to reset the sliding block 73 under the action of the spring 71, the connecting rack 74 can be reset synchronously under the action of the sliding block 73 until the connecting rack 74 slides to the rear end of a limiting groove 721 and then separates from the sliding block 73, thereby realizing the complete reset of the sliding block 73 and the connecting rack 74.When the sliding block 73 forces the connecting rack 74 to move to one end of the movable platform 41, the second sliding bar 754 moves in the same direction as the connecting rack 74, and the moving second sliding bar 754 forces the second gear 753 to rotate, so that the second gear 753 drives the first sliding bar 752 to move to the fixed end of the cutting mechanism 3, causing the first gear 751 and the third gear 755 to rotate synchronously. In this way, the rotating third gear 755 engages with the fourth gear 756 to rotate, causing the rotating shaft of the movable platform 41 to rotate downwards, and the inner core of the battery, falling onto the movable platform 41, can automatically fall into the inner core collection frame 52 for centralized collection.
[0033] In summary, according to the disassembly mechanism for the old battery module provided by the present invention, by including the clamping mechanism 2, the cutting mechanism 3, the storage platform 4, the receiving container 5, the pulling mechanism 6 and the connecting mechanism 7, the clamping part of the clamping mechanism 2 can clamp and fix the battery to be disassembled on the storage platform 4, and the casing of the battery can be cut open and disassembled by the cutting part of the cutting mechanism 3.When the cutting part of the cutting mechanism 3 moves and cuts, the sliding block 73 of the connecting mechanism 7 can be pulled by the pulling mechanism 6 to move to one end of the storage platform 4, and then the clamping part of the clamping mechanism 2 can be forced to move from the movable platform 41 to the stationary platform 42 by the connecting arm 731 on the upper section of the sliding block 73, so that the old battery, which is fixed in the clamping part of the clamping mechanism 2, can be pulled and broken open from both sides along the notched opening slot on the casing, and the inner core of the battery can fall freely onto the movable platform 41, thereby separating it from the casing of the battery.During the movement, the sliding block 73 forces the connecting rack 74 to drive the gear in the gearbox 75 to rotate, so that the movable platform 41 can rotate about its rotating shaft under the action of the gear in the gearbox 75, so that the inner core of the battery, which falls onto the movable platform 41, can fall into the inner core receiving frame 52 together with the rotated movable platform 41, and the casing of the battery, which is fixed to the clamping part of the clamping mechanism 2, can move to and fall into the casing receiving frame 51.Once the old battery has been dismantled by the facility, the battery casing and the inner core of the battery can be systematically collected, simplifying the complicated process caused by manually removing the casing from the battery, improving the dismantling rate of the battery module, and avoiding the risk of physical injury caused by manually removing the casing from the battery.
[0034] In the descriptions of the specification, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to the fact that certain features, structures, materials, or properties described with reference to the embodiments or examples are included in at least one embodiment or example of the present invention. The schematic representation of the above terms in the specification is not to be understood as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or properties described can be combined appropriately in one or more embodiments or examples. Moreover, a person skilled in the art can connect and combine different embodiments or examples described in the specification.
[0035] Although the embodiments of the present invention have been shown and described above, it should be understood that the embodiments mentioned above are exemplary and cannot be considered a limitation of the present invention, and that the person skilled in the art can make changes, modifications, replacements and variations of the embodiments mentioned above within the scope of the present invention.
Claims
[1] Dismantling mechanism for a waste battery module, comprising a substrate (1), wherein: a clamping mechanism (2), a cutting mechanism (3), a storage platform (4), a receiving container (5), a pulling mechanism (6) and a connecting mechanism (7) are arranged on an upper section of the substrate (1); the clamping mechanism (2) and the cutting mechanism (3) are each arranged at two ends of the upper section of the substrate (1); the storage platform (4) is arranged directly below a clamping part of the clamping mechanism (2), and the storage platform (4) comprises a movable platform (41) and a fixed platform (42), and the movable platform (41) is rotatably arranged in a center of the fixed platform (42); a cutting part of the cutting mechanism (3) extends to directly above the movable platform (41) of the storage platform (4);the receiving container (5) comprises a shell receiving frame (51) and an inner core receiving frame (52), wherein the shell receiving frame (51) is arranged below the clamping mechanism (2) at one end of the stationary platform (42) far from the movable platform (41), and the inner core receiving frame (52) is arranged directly below the movable platform (41); the connecting mechanism (7) comprises a sliding rod (72), a sliding block (73), a connecting rack (74) and a gearbox (75); the sliding rod (72) is arranged between the inner core receiving frame (52) and a stationary end of the cutting mechanism (3) along a longitudinal direction of the substrate (1);the sliding block (73) and the connecting rack (74) are both arranged to slide on the sliding rod (72), the connecting rack (74) is located between the inner core receiving frame (52) and the sliding block (73), and a spring (71) is fitted outside the sliding rod (72) between the sliding block (73) and the fixed end of the cutting mechanism (3); two connecting arms (731) for connecting the clamping part of the clamping mechanism (2) are movably arranged on an upper section of the sliding block (73);the gearbox (75) is attached to a pivot shaft of the movable platform (41) by a fastening rod and the gearbox (75) is provided with an upper slide rod and a lower slide rod, the upper and lower slide rods being connected by a gear in the gearbox (75), and one end of one of the upper or lower slide rods being connected to the connecting rack (74), so that when the connecting rack (74) slides and moves along the slide rod (72) it is able to force the upper or lower slide rod to drive the gear in the gearbox (75) to rotate and to connect the movable platform (41) so that it rotates around the pivot shaft thereof;and the pulling mechanism (6) is attached at one end of the clamping mechanism (2) far away from the storage platform (4), and one end of the pulling element of the pulling mechanism (6) is connected to the cutting mechanism (3), and the other end of the pulling element is connected to the sliding block (73). [2] Disassembly mechanism for the waste battery module according to claim 1, characterized by, that the clamping mechanism (2) comprises a base (21), a first motor (22), a screw shaft (23), two sliding pieces (24), two support racks (25) and two clamping rods (27); the base (21) is arranged along a width direction of the substrate (1); the first motor (22) is attached to one end of the base (21); the screw shaft (23) is arranged inside the base (21) along an arrangement direction of the base (21), and one end of the screw shaft (23) is connected to an output shaft of the first motor (22); the two sliding pieces (24) are both placed outside the screw shaft (23) and are slidably connected to the base (21), so that the screw shaft (23) is able to drive the two sliding pieces (24) during rotation, to move synchronously to a center of the base (21) or to two ends of the base (21);the two support racks (25) are each attached to upper sections of the two sliding pieces (24), the two support racks (25) each have a sector structure, and the two support racks (25) are arranged symmetrically about a central axis in the longitudinal direction of the substrate (1); and the two clamping rods (27) are each attached above the two support racks (25), and each of the clamping rods (27) is able to move along an arcuate edge of each of the support racks (25) below the clamping rod; one end of the clamping rod (27) is movably connected to the connecting arm (731), and a movable clamping plate (26) is arranged on one side of the clamping rod (27) near the cutting mechanism (3), so that the clamping rod (27) can form the clamping part of the clamping mechanism (2) for fixing and clamping the old battery. [3] Disassembly mechanism for the waste battery module according to claim 2, characterized by, that a guide groove (251) is arranged on the arcuate edge of each of the support rods (25), and a guide block (271) matching the guide groove (251) is arranged on a lower section of each of the clamping rods (27), so that at least one of the clamping rods (27) can slide and be displaced along the arcuate edge of each of the support racks (25) by the fit between the guide block (271) and the guide groove (251). [4] Disassembly mechanism for the waste battery module according to claim 2 or 3, characterized by , that the jacket receiving frame (51) is arranged directly below a sector groove of each of the support racks (25); and when the clamping rod (27) slides and moves along the arcuate edge of each of the support racks (25), a clamping gap of the movable clamping plate (26) is always located in an opening area of the jacket receiving frame (51). [5] Disassembly mechanism for the waste battery module according to claim 2, characterized by , that the cutting mechanism (3) comprises a second motor (31), a protective cover (32), a fixed plate (33), a blade (34) and a telescopic rod (35); the telescopic rod (35) is connected to the substrate (1), the fixed plate (33) is attached to an upper end of the telescopic rod (35), and a slide is arranged on a lower section of an end of the fixed plate (33) furthest from the telescopic rod (35), and the protective cover (32) is arranged to slide in the slide; the second motor (31) is attached to an outside of an end of the protective cover (32); and the blade (34) is arranged rotatably within the protective cover (32) and is connected to an output shaft of the second motor (31) so that the blade (34) can form the cutting part of the cutting mechanism (3). [6] Disassembly mechanism for the waste battery module according to claim 5, characterized by , that an opening is arranged at a lower end of the protective cover (32), and a further sliding block (321) is arranged at an upper end of the protective cover (32), which further sliding block (321) fits together with the sliding track. [7] Disassembly mechanism for the waste battery module according to claim 5 or 6, characterized by, that the pulling mechanism (6) comprises a mounting plate (61), two first guide wheels (62), two second guide wheels (63), a pull cable (64) and a tension wheel (65); the mounting plate (61) is connected to a central section of the substrate (1) on one side of the base (21) far from the support rack (25); the two first guide wheels (62) are each attached to an upper end and a lower end of a side of the mounting plate (61) facing the base (21); the two second guide wheels (63) are each attached directly below a central section of each of the two support racks (25); the tension wheel (65) is attached to one end of the protective cover (32);and one end of the pull rope (64) is connected to the tensioning wheel (65), and the other end of the pull rope successively passes the two first guide wheels (62) and is split into two ropes, each extending to the two second guide wheels (63) and then extending from the two second guide wheels to both sides of the sliding block (73) and being connected to the sliding block (73), so that the pull rope (64) can form the pull link connected to the cutting mechanism (3) and the sliding block (73). [8] Disassembly mechanism for the waste battery module according to claim 7, characterized by , that connecting rods (732) for connecting the two ropes of the pull rope (64) are arranged on both sides of the sliding block (73). [9] Disassembly mechanism for the waste battery module according to claim 1, characterized by, that at least one limiting groove for limiting a sliding stroke of the connecting rack (74) is arranged on an outer side wall of the sliding rod (72). [10] Disassembly mechanism for the waste battery module according to claim 1, characterized by, that the gearbox (75) is internally provided with a first gear (751), a first slide bar (752), a second gear (753), a second slide bar (754), a third gear (755) and a fourth gear (756); the first gear (751) and the third gear (755) are arranged on the same rotating shaft; the second gear (753) is rotatably arranged directly below the first gear (751); the fourth gear (756) is arranged on the rotating shaft of the movable platform (41) and meshes with the third gear (755); and the first sliding rod (752) and the second sliding rod (754) each form the upper sliding rod and the lower sliding rod of the gearbox (75), wherein the first sliding rod (752) is provided at an upper end with a toothed socket which meshes with the first gear (751), and the first sliding rod (752) is provided at a lower end with a toothed socket which meshes with the second gear (753);the second sliding rod (754) is provided with a toothed socket which meshes with the second gear (753) at one upper end, and one end of the second sliding rod (754) is connected to the connecting rack (74).
Citation Information
Patent Citations
CN000208706801U
JP002019125444A
Battery pre-processing apparatus and method
US20210167434A1