METHOD FOR OPERATING A CONSTRUCTION AND / OR HIGH SOLID PUMP FOR DELIVERING CONSTRUCTION AND / OR HIGH SOLID PUMP AND CONSTRUCTION AND / OR HIGH SOLID PUMP FOR DELIVERING CONSTRUCTION AND / OR HIGH SOLID PUMP
Patent Information
- Application Number
- DE502021008155
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-06-26
- Filing Date
- 2021-06-07
- Publication Date
- 2025-08-14
- Estimated Expiration
- 2041-06-07
AI Technical Summary
Existing construction and slurry pumps lack an effective method to synchronize the movement of the delivery piston with the adjustment of the line switch, leading to inefficient and potentially high-wear operation.
A method and pump design that automatically detects position and conveying variables to determine a profile for the subsequent movement of the delivery piston, synchronizing it with the adjustment of the line switch to optimize pumping efficiency and reduce wear.
Enables adaptive and optimal pumping of construction and slurry materials by synchronizing the delivery piston movement with the line switch adjustment, resulting in low-wear and uninterrupted operation.
Description
[0001] The invention relates to a method for operating a construction and / or thick matter pump for conveying construction and / or thick matter and a construction and / or thick matter pump for conveying construction and / or thick matter.
[0002] DE 10 2013 104494 A1 discloses a thick matter pump with at least one delivery cylinder, with a delivery piston guided in the at least one delivery cylinder, which is intended to be moved from a first dead center to a second dead center in a delivery cycle, and with an adjustment unit and a control and / or regulating unit, which are intended to change at least one feed speed and / or a feed pressure of the at least one delivery piston during the delivery cycle, wherein the control and / or regulating unit is intended to divide the delivery cycle into at least two different sub-sections, for which the feed speed and / or the feed pressure can be individually adjusted.DE 10 2013 104494 A1 does not describe the determination of the profile of a subsequent movement of the delivery piston by linking a detected position variable of the delivery piston and a detected delivery variable indicative of the position of a line switch with one another in such a way that the subsequent movement of the delivery piston and an adjustment of the line switch are synchronized.
[0003] US 6,779,983 B1 discloses a pump for viscous material (slurry), a method for accurately estimating the output of such a pump, and a method for efficiently managing such a pump. The pump can be a single- or double-cylinder pump. The pump is calibrated to determine a calibrated slurry weight output of the pump using a parameter defined as the "lost-path" position of the piston in the pump chamber. This position is defined by the position of the piston in the chamber when the pressure in the chamber reaches a preselected reference pressure, which is expressed as a percentage of the maximum pressure reached in the chamber during a just-previous discharge stroke of the piston. The lost-path parameter is used for comparison purposes to accurately estimate the actual pump output based on the calibrated pump output at the calibrated value of the lost-path parameter.The pump is efficiently controlled by controlling the speed of the auger. This ensures that a near-optimal amount of material is loaded into the pumping chamber during each pumping cycle. The pump is also controlled by managing the pump stroke and speed. TASK AND SOLUTION
[0004] The object of the invention is to provide a method for operating a construction and / or slurry pump for conveying construction and / or slurry and a construction and / or slurry pump for conveying construction and / or slurry, each of which has improved properties.
[0005] The invention solves this problem by providing a method having the features of claim 1 and a construction and / or slurry pump having the features of claim 13. Advantageous further developments and / or embodiments of the invention are described in the dependent claims.
[0006] The inventive, in particular automatic, method is designed, configured or provided for the, in particular automatic, operation of a construction and / or slurry pump for the, in particular automatic, conveying of construction and / or slurry. The construction and / or slurry pump comprises or has at least one conveying cylinder and at least one conveying piston. The conveying cylinder is designed or configured for the, in particular direct, intake and for the, in particular direct, discharge of construction and / or slurry. The conveying piston is arranged in the conveying cylinder so as to be movable, in particular longitudinally movable, for the, in particular direct, suction of construction and / or slurry into the conveying cylinder and for the, in particular direct, displacement of sucked-in construction and / or slurry out of the conveying cylinder.comprises the steps of: conveying, in particular automatically conveying, building material and / or thick material by means of, in particular automatically and / or cyclically moving the conveying piston to suck in and displace the building material and / or thick material. Detecting, in particular automatically detecting, at least one position variable, in particular at least one value of the position variable, during the movement. The position variable, in particular the value of the position variable, is indicative of a position, in particular a value of the position, of the conveying piston along its stroke in the conveying cylinder. Detecting, in particular automatically detecting, at least one conveying variable, in particular at least one value of the conveying variable, during the movement. The conveying variable, in particular the value of the conveying variable, is different from the position variable and is indicative of the conveying, in particular a value of the conveying, of building material and / or thick material by means of the construction material and / or thick material pump.Determining, in particular automatically determining, or setting or adjusting a profile, in particular a temporal profile, of a subsequent movement of the delivery piston by linking, in particular at least, the detected position variable, in particular the detected value of the position variable, and the detected delivery variable, in particular the detected value of the delivery variable. At least controlling, in particular automatically controlling and / or regulating, the subsequent movement according to the determined profile.
[0007] This, especially the linking, enables adaptive and thus optimal operation of the construction and / or slurry pump. In particular, this can enable optimal pumping of construction and / or slurry using the construction and / or slurry pump.
[0008] In particular, "building material" can refer to mortar, cement, screed, concrete, and / or plaster. Additionally or alternatively, "thick matter" can refer to sludge.
[0009] The construction and / or slurry pump can have at least one drive cylinder, at least one drive piston, and at least one piston rod. The drive cylinder can be designed to receive, in particular directly, hydraulic fluid, in particular hydraulic oil. The drive piston can be arranged to be movable, in particular longitudinally movable, within the drive cylinder. The piston rod can be attached to the drive piston, in particular to the delivery piston, for, in particular, direct, movement coupling with the delivery piston.
[0010] The position variable can be a position, in particular the position of the delivery piston, the piston rod, or the drive piston, if present. Additionally or alternatively, the position variable can be characteristic of at least one stroke end position of the delivery piston at at least one end of the stroke in the delivery cylinder.
[0011] Along its stroke, this can mean between, in particular, the stroke end positions of the delivery piston at, in particular, the ends of the stroke in the delivery cylinder. Additionally or alternatively, a stroke end position can be a suction end position and / or a, in particular different, stroke end position can be a displacement end position, in particular different from the suction end position.
[0012] Characteristic can be described as representative.
[0013] Recording can be described as measuring.
[0014] The position size and the funding size can be recorded simultaneously, especially over a long period of time.
[0015] A course of the position size, in particular a temporal course, can be recorded. Additionally or alternatively, a course of the feed size, in particular a temporal course, can be recorded. In addition, the profile can be determined by linking the recorded course of the position size and the recorded course of the feed size.
[0016] The position size or its value and / or the feed size or its value can / may change, in particular in each case, continuously, in particular continuously. Additionally or alternatively, the position size and / or the feed size can / may change, in particular in each case, in a, in particular absolute, unit of measurement or a relative unit, in particular in percent (%), in particular limited by a minimum value of 0% and a maximum value of 100%, in particular between the minimum value or 0% and the maximum value or 100%.
[0017] "Different" can mean that the position variable and the feed variable do not need to be or can be in a relationship to each other, in particular a fixed relationship, in particular a relationship that is fixed over several movement strokes and / or cycles, and / or that they can be independent of each other. In other words, "differing" can mean that the feed variable does not need to be or can be a function of the position variable, in particular a fixed relationship, in particular a function that is fixed over several movement strokes and / or cycles.
[0018] The position size and / or the funding size can be linked, in particular mathematically, unprocessed or processed.
[0019] Linking can be referred to as correlating and / or merging.
[0020] The profile can assign different points in time and / or different speeds of the delivery piston to different positions of the delivery piston, in particular along its stroke. Additionally or alternatively, the profile can assign different positions, in particular speeds, of the delivery piston, in particular along its stroke, to different points in time.
[0021] The construction and / or slurry pump can have at least one drive motor device and / or at least one drive pump device for moving, in particular indirectly, the delivery piston. In particular, the drive motor device and / or the drive pump device can be controlled according to the specific profile.
[0022] The profile can be determined and / or at least controlled, in particular regulated, after or at the end of the stroke and / or the movement, in particular the movement stroke or cycle, and / or before or at the beginning of a subsequent stroke and / or a subsequent movement, in particular a subsequent movement stroke or cycle, in particular and not, in particular, before the end of the stroke and / or not, in particular, after the beginning of the subsequent stroke and / or during an adjustment of a line switch, and / or then when the delivery piston can be in one of the stroke end positions or can stand still. In other words: the determined profile can be controlled, in particular regulated, or executed during the stroke and / or the movement, in particular the movement stroke or cycle, in particular quasi-statically or without adjustment or adaptation, in particular during the stroke and / or the movement.
[0023] The construction and / or slurry pump comprises or has an, in particular, adjustable line switch. The delivery variable, in particular the value of the delivery variable, is characteristic of a position, in particular a value of the position, of the line switch. This enables low-wear and / or problem-free operation of the construction and / or slurry pump and / or the most uninterrupted, in particular and thus optimal, pumping of construction and / or slurry by means of the construction and / or slurry pump. In particular, the construction and / or slurry pump can have an adjustment system for adjusting the line switch. Furthermore, additionally or alternatively, the delivery variable can be a, in particular the, position of the line switch or the adjustment system, if present. Additionally or alternatively, the line switch can be referred to as a slide system.Furthermore, or alternatively, the line switch may comprise, in particular be, a pipe switch, in particular an S-pipe. Furthermore, or alternatively, the construction and / or slurry pump may comprise, in particular, a delivery line and a construction and / or slurry feed, in particular a feed hopper. The line switch may be configured to connect the delivery cylinder, in particular either to the delivery line in one position or to the construction and / or slurry feed in another position for a flow of construction and / or slurry.
[0024] The method comprises or has: determining the profile of a, in particular temporally, subsequent movement for displacing to a, in particular the, displacement or stroke end position, in particular a value of the displacement or stroke end position, and / or for sucking in from the displacement or stroke end position, in particular the value of the displacement or stroke end position, and / or for sucking in to a, in particular the, suction or stroke end position, in particular a value of the suction or stroke end position, and / or for displacing from the suction or stroke end position, in particular the value of the suction orEnd of stroke position, by linking the detected position variable, in particular the detected value of the position variable, and the detected delivery variable, in particular the detected value of the delivery variable, characteristic of the position of the line switch to one another in such a way that the subsequent movement of the delivery piston and a, in particular subsequent, adjustment of the line switch are or are synchronized. Controlling the subsequent movement to the displacement end position and / or from the displacement end position and / or to the suction end position and / or from the suction end position according to the determined profile. In particular, the profile can be determined in such a way that the delivery piston is in the displacement or stroke end position and / or the suction or stroke end position or is stationary precisely when the adjustment of the line switch begins, and / or accelerates out of this position precisely when the adjustment of the line switch is finished.This can enable low-wear, in particular and thus problem-free, operation of the construction and / or thick matter pump and / or the most uninterrupted, in particular and thus optimal, pumping of construction and / or thick matter by means of the construction and / or thick matter pump.
[0025] In a further development of the invention, the delivery variable, in particular the value of the delivery variable, is characteristic of an input, in particular a value of the input, of energy from the delivery piston into the construction and / or thick matter. This makes it possible to determine the profile in such a way that not too much energy is input into the construction and / or thick matter by the delivery piston per unit of time. This enables low-stress and / or safe operation of the construction and / or thick matter pump. In particular, the delivery variable can be the input of energy. Additionally or alternatively, the delivery variable can be a torque, in particular an applied torque, of the drive motor device, if present.
[0026] In one embodiment of the invention, the delivery variable, in particular the value of the delivery variable, is indicative of a pressure, in particular a pressure value, acting on the construction and / or high-density material in the delivery cylinder. Additionally or alternatively, the delivery variable, in particular the value of the delivery variable, is indicative of an excitation, in particular an excitation value, of at least one part of the construction and / or high-density material pump caused by the introduction of energy from the delivery piston into the construction and / or high-density material. This makes it possible to determine the profile such that an increase or decrease in pressure per unit of time is not too high. Additionally or alternatively, this makes it possible to ensure that an excitation of the part is not too high. In particular, the delivery variable can be a pressure, in particular a drive and / or high pressure, acting on the delivery piston, the piston rod or the drive piston of the drive pump device, if present.Furthermore, or alternatively, the conveying variable characteristic of an excitation can be an acceleration and / or a rotation rate of the part. Furthermore, or alternatively, excitation can be referred to as vibration or resonance. Furthermore, or alternatively, the part can be a conveyor line or a conveyor or distribution boom.
[0027] In one embodiment of the invention, the method comprises or comprises: determining, in particular automatically determining, or ascertaining a displacement start position, in particular a value of the displacement start position, wherein the delivery piston begins to displace sucked-in building and / or thick material out of the delivery cylinder at the displacement start position, by linking the detected position variable, in particular the detected value of the position variable, during the movement for displacement, in particular the displacement or to the determining displacement start position, and the detected delivery variable, in particular the detected value of the delivery variable, characteristic of the introduction of energy from the delivery piston into the building and / or thick material during the movement for displacement, in particular the displacement or to the determining displacement start position.Determining the profile based on the determined displacement starting position, in particular the determined value of the displacement starting position. In particular, the profile of a subsequent movement, in particular in time, for suction, in particular a subsequent suction, can be determined such that a displacement starting position is reached maximally, in particular and thus optimally, close to a position, in particular the suction or stroke end position. Additionally or alternatively, the displacement starting position can be determined by linking the detected profile of the position variable and the detected profile of the delivery variable.Furthermore, or alternatively, the displacement start position can be determined as the position of the delivery piston at which the delivery variable, in particular the input of energy and / or the pressure and / or the excitation, if present, and / or a temporal increase thereof reaches or exceeds a, in particular predetermined, limit value.
[0028] In one embodiment of the invention, the method comprises: determining, in particular automatically determining, or ascertaining a filling level, in particular a value of the filling level, of the conveyor cylinder with building material and / or thick material based on the determined initial displacement position, in particular the determined value of the initial displacement position, in particular and a geometry of the conveyor cylinder. Determining the profile of a subsequent movement for suction, in particular a subsequent suction, in particular a temporal one, based on the determined filling level, in particular the determined value of the filling level. Controlling the subsequent movement for suction, in particular the subsequent suction, in accordance with the determined profile. In particular, the profile can be determined such that a maximum, in particular and thus optimal, filling level is achieved.In particular, this can be achieved by reaching a displacement start position as close as possible to the intake or stroke end position. Additionally or alternatively, the displacement start position can be indicative of the filling level.
[0029] In one embodiment of the invention, the method comprises or includes: determining, in particular automatically determining, in particular detecting, a time period, in particular a value of the time period, for a, in particular temporally, preceding movement for suction, in particular a preceding suction, causing the determined initial displacement position, in particular the determined value of the initial displacement position, and / or the determined fill level, in particular the determined value of the fill level. Determining, in particular automatically determining, or ascertaining a delivery rate, in particular a value of the delivery rate, by linking the determined initial displacement position, in particular the determined value of the initial displacement position, and / or the determined fill level, in particular the determined value of the fill level, and the determined time period, in particular the determined value of the time period, with one another.Determining the profile of a, in particular the, subsequent movement for suction, in particular of a, in particular the, subsequent suction, based on the determined delivery rate, in particular the determined value of the delivery rate. In particular, the profile can be determined such that a maximum, in particular and thus optimal, delivery rate is achieved. In particular, this can be achieved by reaching a displacement start position as close as possible to the suction or stroke end position and / or a high filling level and a short time duration. Additionally or alternatively, the displacement start position and / or the filling level and the time duration can be characteristic of the delivery rate. Further additionally or alternatively, delivery rate can be referred to as the delivery volume flow.
[0030] In one embodiment of the invention, the method comprises or includes: reducing, in particular automatically reducing, a speed, in particular a value of the speed, and / or increasing a standstill period, in particular a value of the standstill period, of the profile, in particular of the delivery piston, from a suction, in particular in time, preceding intake to a suction, in particular in time, subsequent intake, until the displacement start position, in particular a value of the displacement start position, no longer approaches the suction or stroke end position, in particular a value of the suction or stroke end position, and / or the filling level, in particular the value of the filling level, and / or the delivery quantity, in particular the value of the delivery quantity, no longer increases / increases.Additionally or alternatively, increasing, in particular automatically increasing, a speed, in particular a value of the speed, and / or decreasing a standstill period, in particular a value of the standstill period, of the profile, in particular of the delivery piston, from a suction, in particular in time, preceding intake to a suction, in particular in time, subsequent intake, until the displacement start position, in particular a value of the displacement start position, moves away from the suction or stroke end position, in particular a value of the suction or stroke end position, and / or the fill level, in particular the value of the fill level, and / or the delivery rate, in particular the value of the delivery rate, decreases / decreases. This makes it possible to achieve a displacement start position as close as possible to the suction or stroke end position and / or the maximum fill level and / or the maximum delivery rate.In particular, if the displacement start position no longer approaches the suction or stroke end position and / or the filling level and / or the delivery rate no longer increases, the speed can be increased to a value of the profile of the previous suction and / or the standstill time can be reduced to a value of the profile of the previous suction. Additionally or alternatively, if the displacement start position moves away from the suction or stroke end position and / or the filling level and / or the delivery rate decreases, the speed can be reduced to a value of the profile of the previous suction and / or the standstill time can be increased to a value of the profile of the previous suction. Further additionally or alternatively, the standstill time can be at or for the suction or stroke end position.
[0031] In one embodiment of the invention, the method comprises: determining the profile of a subsequent movement, in particular in terms of time, in particular from the intake or stroke end position, in particular a value of the intake or stroke end position, to a, in particular new or the, displacement start position, in particular a value of the displacement start position, based on the determined displacement start position, in particular the determined value of the displacement start position. Controlling the subsequent movement to the displacement start position according to the determined profile.In particular, the profile can be determined such that an excitation, in particular an excitation value, of at least a portion of the construction and / or sludge pump caused by the introduction of energy from the delivery piston into the construction and / or sludge is reduced or even avoided, in particular so that the delivery piston does not move too quickly against the construction and / or sludge. This enables low-stress and / or low-excitation and / or safe operation of the construction and / or sludge pump. This is particularly in contrast to a fixed speed and / or acceleration ramp specified over several movement strokes and / or cycles.
[0032] In one embodiment of the invention, the method comprises: determining the profile such that the delivery piston accelerates, in particular from the suction or stroke end position, in particular the value of the suction or stroke end position, and subsequently decelerates, in particular temporally, before the displacement start position, in particular the value of the displacement start position. This makes it possible to reach the displacement start position in a minimal amount of time without the delivery piston moving too quickly against the building and / or thick material.
[0033] In one embodiment of the invention, the method comprises or includes: determining, in particular automatically determining, in particular detecting, a time period, in particular a value of the time period, for a, in particular temporally preceding movement for suction and / or for the specific subsequent movement for suction and / or for a, in particular temporally preceding movement to the displacement start position, in particular the value of the displacement start position, and / or for the specific subsequent movement to the displacement start position, in particular the value of the displacement start position. Determining, in particular automatically determining, orDetermining a remaining time duration, in particular a value of the remaining time duration, for a subsequent movement for displacement, in particular a subsequent displacement and / or up to the displacement end position, in particular a value of the displacement end position, by linking the determined time duration, in particular the determined value of the time duration, and a predetermined cycle and / or stroke time duration, in particular a predetermined value of the cycle and / or stroke time duration, and / or a predetermined delivery rate, in particular a predetermined value of the delivery rate. Determining the profile of the subsequent movement for displacement, in particular the subsequent displacement, in particular to a displacement or stroke end position, in particular the displacement or stroke end position, based on the determined remaining time duration, in particular the determined value of the remaining time duration.Controlling the subsequent movement for displacement, in particular the subsequent displacement, according to the determined profile. In particular, the profile can be determined such that the remaining time duration is reached and thus the cycle and / or stroke time duration and / or the delivery rate is / will be reached. Additionally or alternatively, the cycle and / or stroke time duration and / or the delivery rate can be or be specified by a user. Further additionally or alternatively, delivery rate can be referred to as delivery volume flow. Further additionally or alternatively, the profile can be determined taking into account braking of the delivery piston, in particular after the displacement start position and before the displacement or stroke end position.
[0034] In one embodiment of the invention, the method comprises or includes: determining the profile of a, in particular temporally, subsequent movement for displacement, in particular a subsequent displacement, in particular to a, in particular the, displacement or stroke end position, by linking the detected position variable, in particular the detected value of the position variable, during the movement for displacement, in particular the displacement, and the detected delivery variable, in particular the detected value of the delivery variable, characteristic of the introduction of energy from the delivery piston into the building and / or thick material during the movement for displacement, in particular the displacement, with one another in such a way that an excitation, in particular a value of the excitation, of at least part of the construction and / or thick material pump caused by the introduction of energy from the delivery piston into the building and / or thick material is reduced or even avoided.Controlling the subsequent movement for displacement, in particular the subsequent displacement, according to the determined profile. This enables low-stress and / or safe operation of the construction and / or slurry pump. In particular, the method can comprise: decreasing or increasing a speed of the profile, in particular of the delivery piston, from a, in particular preceding and / or the, displacement to a, in particular the subsequent displacement such that excitation of at least the part is reduced or avoided. Additionally or alternatively, excitation can be referred to as vibration or resonance. Further additionally or alternatively, the part can be a delivery line or a delivery or distribution boom.
[0035] In a further development of the invention, the method comprises the step of selecting, in particular only, a single optimization goal from a set of several selectable optimization goals, in particular by a user. The method comprises the step of determining, in particular automatically determining, the profile corresponding to the selected optimization goal. In particular, the profile can be determined such that the selected optimization goal is achieved. Furthermore, additionally or alternatively, the optimization goals can be: low-stress and / or low-excitation and / or safe and / or low-wear and / or problem-free operation of the construction and / or thick matter pump, in particular not introducing too much energy from the delivery piston into the construction and / or thick matter per unit of time, a pressure increase or decrease that is not too high per unit of time, reducing or avoiding excitation of the part, in particular not too high, and / or reaching the displacement start position with a minimum of time without the delivery piston moving too quickly against the construction and / or thick matter, a displacement start position that is as close as possible to the suction orStroke end position, a maximum filling level, a maximum delivery rate, the remaining time and / or the cycle and / or stroke time and / or the delivery rate are reached, movement of the delivery piston and adjustment of the line switch are synchronized, and the most uninterrupted delivery of construction and / or thick matter by means of the construction and / or thick matter pump is achieved.
[0036] Furthermore, or alternatively, the optimization objectives may be different and / or not be achieved simultaneously, or may be incompatible with each other or contradictory. Furthermore, or alternatively, the optimization objective may be selected by specifying, in particular, entering, the optimization objective, e.g., the flow rate. Furthermore, or alternatively, the construction and / or slurry pump may have a user-operable control element for selecting the optimization objective.
[0037] The construction and / or slurry pump according to the invention is designed or configured for, in particular automatically, conveying construction and / or slurry, in particular for carrying out a method as described above. The construction and / or slurry pump comprises or has, in particular, at least one conveying cylinder, in particular at least one conveying piston, at least one, in particular electrical, displacement sensor device, at least one, in particular electrical, conveying sensor device, a, in particular electrical, determination device, and a, in particular electrical, control device, in particular a regulator device. The conveying cylinder is designed or configured for receiving and discharging construction and / or slurry. The conveying piston is movably arranged in the conveying cylinder for sucking construction and / or slurry into the conveying cylinder and for displacing sucked-in construction and / or slurry out of the conveying cylinder.The construction and / or slurry pump is designed or configured for, in particular automatically, conveying construction and / or slurry by, in particular automatically, moving the conveying piston to suck in and displace the construction and / or slurry. The displacement sensor device is designed or configured for, in particular automatically, detecting at least one, in particular the at least one, position variable during the movement. The position variable is indicative of a, in particular the, position of the conveying piston along its stroke in the conveying cylinder. The conveying sensor device is different from the displacement sensor device and is designed or configured for, in particular automatically, detecting at least one, in particular the at least one, conveying variable during the movement. The conveying variable is different from the position variable and is indicative of the conveying of construction and / or slurry by means of the construction and / or slurry pump.The determination device is designed or configured to, in particular automatically, determine a profile of, in particular the subsequent movement of the delivery piston by linking the detected position variable and the detected delivery variable. The control device is designed or configured at least to, in particular automatically, control, in particular regulate, the subsequent movement according to the determined profile. The construction and / or slurry pump has an adjustable line switch. The delivery variable is indicative of a position of, in particular the position of, the line switch.The determination device is designed to determine the profile of a, in particular the, subsequent movement for displacement to a, in particular the, displacement end position and / or for suction from the displacement end position and / or for suction to a, in particular the, suction end position and / or for displacement from the suction end position by linking the detected position variable and the detected delivery variable indicative of the position of the line switch to one another in such a way that the subsequent movement of the delivery piston and a, in particular the and / or subsequent, adjustment of the line switch are synchronized. The control device is designed to control the subsequent movement to the displacement end position and / or from the displacement end position and / or to the suction end position and / or from the suction end position according to the determined profile.
[0038] The construction and / or slurry pump can provide the same advantages as the previously described method.
[0039] In particular, the construction and / or thick matter pump can be designed at least partially or completely as previously described for the method.
[0040] The displacement sensor device can be referred to as a displacement measuring system, displacement transducer device, distance sensor device, position sensor device, or distance sensor device. In particular, the displacement sensor device does not need to be, or cannot be, a proximity switch device.
[0041] The determination device and / or the control device can / can, in particular, each comprise a processor and / or a memory. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Further advantages and aspects of the invention emerge from the claims and from the following description of preferred embodiments of the invention, which are explained below with reference to the figures. In the figures: Fig. 1 a schematic circuit diagram of a construction and / or thick matter pump according to the invention for conveying construction and / or thick matter, Fig. 2 a schematic view of the construction and / or thick matter pump of the Fig. 1 , Fig. 3 a flow diagram of a method according to the invention for operating the construction and / or thick matter pump of the Fig. 1 for conveying construction and / or thick matter, Fig. 4 a schematic view of a movement of a delivery piston in a delivery cylinder of the construction and / or thick matter pump of the Fig. 1 for displacing sucked-in construction and / or thick material out of the delivery cylinder, a graph of a delivery variable indicative of a pressure acting on construction and / or thick material in the delivery cylinder, a graph of a profile of a subsequent movement of the delivery piston, and a graph of a delivery variable indicative of a position of a line switch of the construction and / or thick material pump of the Fig. 1 of the procedure of Fig. 3 , Fig. 5 a schematic view of a movement of the delivery piston for sucking building and / or thick material into the delivery cylinder, a graph of a profile of a previous movement of the delivery piston, and a graph of the delivery quantity indicative of the position of the line switch of the method of Fig. 3 , and Fig. 6 a schematic view of the movement of the delivery piston for sucking building and / or thick material into the delivery cylinder, a graph of the profile of a subsequent movement of the delivery piston, and a graph of the delivery quantity indicative of the position of the line switch of the method of Fig. 3 . DETAILED DESCRIPTION OF THE EMBODIMENTS
[0043] Fig. 1 and 2show a construction and / or thick matter pump 1 according to the invention for conveying construction and / or thick matter DS. The construction and / or slurry pump comprises at least one delivery cylinder 2a, 2b, at least one delivery piston 3a, 3b, at least one displacement sensor device 4a, 4b, at least one delivery sensor device 5', 5", a determination device 6, and a control device 7. The delivery cylinder 2a, 2b is designed to receive and discharge construction and / or slurry DS. The delivery piston 3a, 3b is movably arranged in the delivery cylinder 2a, 2b for sucking construction and / or slurry DS into the delivery cylinder 2a, 2b and for displacing sucked-in construction and / or slurry DS out of the delivery cylinder 2a, 2b. The construction and / or slurry pump 1 is designed to deliver construction and / or slurry DS by moving the delivery piston 3a, 3b to suck in and displace the construction and / or slurry DS.The displacement sensor device 4a, 4b is designed to detect at least one position variable PGa, PGb during movement. The position variable PGa, PGb is indicative of a position PGa, PGb of the delivery piston 3a, 3b along its stroke HU in the delivery cylinder 2a, 2b. The delivery sensor device 5', 5" is different from the displacement sensor device 4a, 4b. Furthermore, the delivery sensor device 5', 5" is designed to detect at least one delivery variable FG', FG" during movement. The delivery variable FG', FG" is different from the position variable PGa, PGb. In addition, the delivery variable FG', FG" is characteristic for the delivery of construction and / or thick matter DS by means of the construction and / or thick matter pump 1. The determination device 6 is designed to determine a profile PR of a subsequent movement of the delivery piston 3a, 3b by linking the detected position variable PGa, PGb and the detected delivery variable FG', FG" with one another.The control device 7 is designed at least to control the subsequent movement according to the determined profile PR.
[0044] Fig. 1 bis 4 and 6show a method according to the invention for operating the construction and / or slurry pump 1 for conveying construction and / or slurry DS. The construction and / or slurry pump 1 has at least one conveying cylinder 2a, 2b and at least one conveying piston 3a, 3b. The conveying cylinder 2a, 2b is designed to receive and discharge construction and / or slurry DS, in particular receives and discharges. The conveying piston 3a, 3b is movably arranged in the conveying cylinder 2a, 2b for sucking construction and / or slurry DS into the conveying cylinder 2a, 2b and for displacing sucked-in construction and / or slurry DS out of the conveying cylinder 2a, 2b. The method has the steps of: conveying construction and / or slurry DS by moving the conveying piston 3a, 3b for sucking in and displacing construction and / or slurry DS. Detecting the at least one position variable PGa, PGb during movement, in particular by means of the at least one displacement sensor device 4a, 4b.The position variable PGa, PGb is characteristic of the position POa, POb of the delivery piston 3a, 3b along its stroke HU in the delivery cylinder 2a, 2b. The at least one delivery variable FG', FG" is detected during movement, in particular by means of the at least one delivery sensor device 5', 5". The delivery variable FG', FG" is different from the position variable PGa, PGb. Furthermore, the delivery variable FG', FG" is characteristic of the delivery of construction and / or high-density material DS by means of the construction and / or high-density material pump 1. Determining the profile PR of the subsequent movement of the delivery piston 3a, 3b by linking the detected position variables PGa, PGb and the detected delivery variables FG', FG" with one another, in particular by means of the determination device 6. At least controlling the subsequent movement according to the determined profile PR, in particular by means of the control device 7.
[0045] In the illustrated embodiment, the construction and / or slurry pump 1 has at least one drive cylinder 10a, 10b, at least one drive piston 11a, 11b, and at least one piston rod 12a, 12b. The drive cylinder 10a, 10b is designed to receive hydraulic fluid HF, in particular, receives it. The drive piston 11a, 11b is movably arranged in the drive cylinder 10a, 10b. The piston rod 12a, 12b is attached to the drive piston 11a, 11b for movement coupling with the delivery piston 3a, 3b.
[0046] Furthermore, in the illustrated embodiment, the position variable PGa, PGb is a position of the drive piston 11a, 11b. In alternative embodiments, the position variable can be a position, in particular the position of the delivery piston or the piston rod.
[0047] In addition, in the embodiment shown, the construction and / or thick matter pump 1 has at least one drive motor device 13 and at least one drive pump device 14 for moving the delivery piston 3a, 3b, in particular moving it.
[0048] In detail, the drive motor device 13 is designed to drive or move the drive pump device 14, in particular drives or moves it. Furthermore, the drive pump device 14 is designed to pump or move hydraulic fluid HF at a pressure, in particular a drive pressure, p, and thus to move the drive piston 11a, 11b, in particular in the drive cylinder 10a, 10b, and thus to move the piston rod 12a, 12b and thus to move the delivery piston 3a, 3b.
[0049] In addition, the control device 7 is designed to control the drive motor device 13 and the drive pump device 14 to control the subsequent movement according to the determined profile, in particular controls, as in Fig. 3 shown.
[0050] In the exemplary embodiment shown, the construction and / or slurry pump 1 has, in particular, two delivery cylinders 2a, 2b, in particular, two delivery pistons 3a, 3b and, in particular, two displacement sensor devices 4a, 4b, in particular, two drive cylinders 10a, 10b, in particular, two drive pistons 11a, 11b and, in particular, two piston rods 12a, 12b. In alternative exemplary embodiments, the construction and / or slurry pump can have only a single delivery cylinder, only a single delivery piston and only a single displacement sensor device, in particular, only a single drive cylinder, only a single drive piston and only a single piston rod, or at least three delivery cylinders, at least three delivery pistons and at least three displacement sensor devices, in particular, at least three drive cylinders, at least three drive pistons and at least three piston rods.
[0051] Furthermore, in the illustrated embodiment, the construction and / or slurry pump 1 has a rocking line 15 for hydraulic fluid HF. The drive pump device 14 and the drive cylinders 10a, 10b form a drive circuit for hydraulic fluid HF by means of the rocking line 15. In other words: the drive cylinders 10a, 10b are connected by means of the rocking line 15 for a flow of hydraulic fluid HF, in particular between the drive cylinders 10a, 10b. The drive pistons 11a, 11b and thus the piston rods 12a, 12b and thus the delivery pistons 3a, 3b are coupled to one another by means of the rocking line 15, at least temporarily, in particular permanently, in particular in phase opposition, in particular 180 degrees in phase opposition, or for counter-rotating movement.
[0052] In Fig. 1 the drive piston 11a moves and thus the piston rod 12a moves and thus the delivery piston 3a moves to the right, as shown by an arrow. Hydraulic fluid HF flows from the drive cylinder 10a through the rocker line 15 to the drive cylinder 10b, as shown by an arrow. Thus, the drive piston 11b moves and thus the piston rod 12b moves and thus the delivery piston 3b moves to the left, as shown by an arrow. When the delivery pistons 3a, 3b, in particular, and the drive pistons 11a, 11b, have reached their, in particular respective, stroke end positions POAE, POVE, the directions of movement are swapped. Thus, the drive piston 11a moves and thus the piston rod 12a moves and thus the delivery piston 3a moves to the left and the drive piston 11b moves and thus the piston rod 12b moves and thus the delivery piston 3b moves to the right.
[0053] In particular, the construction and / or slurry pump can have a supply and / or discharge system for supplying and / or discharging hydraulic fluid into the rocking line. This can allow the drive pistons, and thus the piston rods and thus the delivery pistons, to be temporarily uncoupled or decoupled from each other, particularly for independent movement.
[0054] In addition, the construction and / or thick matter pump 1 has an adjustable line switch 9.
[0055] In the illustrated embodiment, the construction and / or thick matter pump 1 comprises a delivery line 8' and a construction and / or thick matter supply 20. The line switch 9 is designed to connect, in particular, either the delivery line 8' in one position or the construction and / or thick matter supply 20 in another position for a flow of construction and / or thick matter DS, the delivery cylinder 2a, 2b.
[0056] In Fig. 1 the line switch 9 connects the conveyor cylinder 2a with the conveyor line 8' and the conveyor cylinder 2b with the construction and / or thick material feed 20.
[0057] Furthermore, the delivery piston 3b sucks building and / or thick material DS, in particular from the, in particular connected, building and / or thick material supply 20, into the delivery cylinder 2b. At the same time, in particular, the delivery piston 3a displaces the sucked building and / or thick material DS out of the delivery cylinder 2a, in particular into the, in particular connected, delivery line 8'.
[0058] When the delivery pistons 3a, 3b have reached their, in particular respective, stroke end positions POAE, POVE, the line switch 9 is adjusted, in particular by means of the control device 7. The line switch 9 thus connects the delivery cylinder 2b to the delivery line 8' and the delivery cylinder 2a to the building and / or thick material feed 20. The delivery piston 3a thus sucks building and / or thick material DS, in particular from the, in particular connected, building and / or thick material feed 20, into the delivery cylinder 2a. In particular at the same time, the delivery piston 3b displaces sucked-in building and / or thick material DS out of the delivery cylinder 2b, in particular into the, in particular connected, delivery line 8'.
[0059] In addition, in the embodiment shown, the construction and / or thick matter pump 1 is designed as a mobile construction and / or thick matter pump, in particular as a car construction and / or thick matter pump, as in Fig. 2 shown.
[0060] Furthermore, the delivery variable FG' is characteristic of an input of energy from the delivery piston 3a, 3b into the building and / or thick material DS.
[0061] In detail, the feed quantity FG' is characteristic of the pressure, in particular the drive pressure, p acting on the building and / or thick material DS in the feed cylinder 2a, 2b, as shown in Fig. 4 shown.
[0062] In the embodiment shown, the conveying sensor device 5' has a pressure sensor device.
[0063] In addition, the delivery quantity FG' is characteristic of an excitation AN of at least one part 8 of the construction and / or thick matter pump 1 caused by the introduction of energy from the delivery piston 3a, 3b into the construction and / or thick matter DS, as in Fig. 2 shown.
[0064] In the embodiment shown, the conveyor sensor device 5' has an excitation sensor device, in particular an acceleration sensor device and / or a rotation rate sensor device.
[0065] Furthermore, in the embodiment shown, the, in particular one, part 8 is the conveyor line 8', in particular on the car, and the, in particular other, part 8 is a conveyor mast 8", in particular with the excitation sensor device of the conveyor sensor device 5' at a tip of the conveyor mast 8".
[0066] The method further comprises: determining a displacement start position POVA, at which the delivery piston 3a, 3b begins to displace sucked building and / or thick material DS from the delivery cylinder 2a, 2b, by linking the detected position variable PGa, PGb during the movement for displacement and the detected delivery variable FG' characterizing the input of energy from the delivery piston 3a, 3b into the building and / or thick material DS during the movement for displacement with each other, as in Fig. 4 shown, in particular by means of the determination device 6. Determining the profile PR based on the determined displacement start position POVA.
[0067] In the illustrated embodiment, the displacement starting position POVA is determined by linking the detected position variables PGa, PGb during displacement and the detected conveying variable FG' during displacement. In alternative embodiments, the displacement starting position can be determined by linking the detected position variables during movement to the determining displacement starting position and the detected conveying variable during movement to the determining displacement starting position.
[0068] In addition, in the embodiment shown, the displacement start position POVA is determined as the position POa, POb of the delivery piston 3a, 3b at which the delivery variable FG', in particular the pressure p, reaches or exceeds a limit value FG'limit, in particular plimit.
[0069] In Fig. 4 the delivery piston 3a moves, in particular from a suction or stroke end position POAE, to the right, as shown by an arrow. Initially, the delivery piston 3a moves due to vacuum or displaces building and / or thick material DS that has not yet been sucked in. The pressure p is therefore low. As soon as the delivery piston 3a reaches a nose of the building and / or thick material DS, the delivery piston 3a begins to displace or compress the building and / or thick material DS into a cylindrical shape, but not yet to displace it out of the delivery cylinder 2a. The pressure p therefore increases. As soon as the delivery piston 3a has displaced or compressed the building and / or thick material DS into the cylindrical shape, the delivery piston 3a begins to displace the building and / or thick material DS out of the delivery cylinder 2a, in particular into the delivery line 8'. The pressure p therefore reaches or exceeds the limit value plimit. The displacement start position POVA is thus determined.
[0070] In detail, the method comprises: determining a filling level FD of the conveyor cylinder 2a, 2b with building and / or thick material DS based on the determined displacement starting position POVA, in particular by means of the determining device 6, as in Fig. 3 Determining the profile PR of a subsequent movement for suction, in particular a subsequent suction, based on the determined filling level FD, as in Fig. 6 shown. Controlling the subsequent movement to the suction, in particular the subsequent suction, according to the determined profile PR.
[0071] Furthermore, the method comprises: determining a time period ZD for a previous movement for suction, in particular a previous suction, causing the determined displacement start position POVA and / or the determined filling level FD, as in Fig. 5 shown, in particular by means of the determining device 6. Determining a delivery quantity FM by linking the determined displacement starting position POVA and / or the determined filling level FD and the determined time period ZD with each other, in particular by means of the determining device 6, as in Fig. 3 Determining the profile PR of the subsequent movement to the suction, in particular the subsequent suction, based on the determined flow rate FM, as in Fig. 6 shown.
[0072] In addition, the method comprises: decreasing a speed v and / or increasing a standstill time SZD of the profile PR from a previous suction, as in Fig. 5 shown, to a subsequent suction, as in Fig. 6 shown, in particular by means of the determining device 6, until the displacement start position POVA no longer approaches the suction or stroke end position POAE and / or the filling level FD and / or the delivery rate FM no longer increase. Additionally or alternatively, increasing a speed v and / or decreasing a standstill period SZD of the profile PR from a previous suction, as in Fig. 5 shown, to a subsequent suction, as in Fig. 6 shown, in particular by means of the determining device 6, until the displacement start position POVA moves away from the suction or stroke end position POAE and / or the filling level FD and / or the delivery quantity FM decreases / decreases.
[0073] In Fig. 5 a standard profile SPR, in particular a standard acceleration and deceleration ramp, of the, in particular preceding, movement of the delivery piston 3a, 3b for the suction, in particular the preceding suction, of building and / or thick material DS with a standard viscosity is shown. However, if the building and / or thick material DS does not have the standard viscosity, but rather a different viscosity, then the standard profile SPR is not optimal. In particular, the, in particular determined, displacement start position POVA is not maximally close to the suction or stroke end position POAE, the, in particular determined, filling level FD is not maximum, and / or the, in particular determined, delivery rate FM is not maximum.
[0074] In Fig. 6 the profile PR of the, in particular subsequent, movement of the delivery piston 3a, 3b for the suction, in particular the subsequent suction, of building and / or thick material DS is shown, in particular by adaptation, in particular and iteration. The profile PR has or has, in particular in contrast to the standard profile SPR, a high speed v at a suction or stroke start position or displacement or stroke end position POVE. This enables a high initial suction vacuum to be generated quickly. Furthermore, the profile PR has or has, in particular in contrast to the standard profile SPR, a high speed v in a middle between the displacement or stroke end position POVE and the suction or stroke end position POAE or the stroke HU. This enables the, in particular determined, short time duration ZD. In addition, it has or hasThe PR profile, particularly in contrast to the standard SPR profile, has a low speed v and a long standstill time SZD at the suction or stroke end position POAE. This enables a high overrun effect. This thus enables a minimal vacuum. This thus enables the particularly determined displacement start position POVA to be as close as possible to the suction or stroke end position POAE, the particularly determined maximum filling level FD and / or the particularly determined maximum delivery rate FM.
[0075] Furthermore, the method comprises: determining the profile PR of a subsequent movement, in particular from the suction or stroke end position POAE, to a, in particular new or the, displacement start position POVA based on the determined displacement start position POVA, as in Fig. 4 shown. Controlling the subsequent movement to the displacement start position POAE according to the determined profile PR.
[0076] In detail, the method comprises: determining the profile PR such that the delivery piston 3a, 3b accelerates, in particular from the suction or stroke end position POAE, and subsequently brakes before the displacement start position POVA.
[0077] In other words: The profile PR has or shows an increase in the speed v at the intake or stroke end position POAE and subsequently a decrease in the speed v before the displacement start position POVA.
[0078] This makes it possible to reach the initial displacement position POVA in a minimum amount of time without the delivery piston 3a, 3b moving too quickly against the building and / or thick material DS.
[0079] In addition, the method comprises: determining a time duration ZD for the preceding movement for suction and / or for the determined subsequent movement for suction and / or for the preceding movement to the displacement start position POVA and / or for the determined subsequent movement to the displacement start position POVA, in particular by means of the determining device 6, as in Fig. 3 Determining a remaining time period RZD for a subsequent movement for displacement, in particular a subsequent displacement and / or up to the displacement or stroke end position POVE, by linking the determined time period ZD and a predetermined cycle and / or stroke time period HZD and / or a predetermined delivery quantity FM with each other, in particular by means of the determination device 6, as in Fig. 3 Determining the profile PR of the subsequent movement for displacement, in particular the subsequent displacement, in particular to the displacement or stroke end position POVE, based on the determined remaining time period RZD. Controlling the subsequent movement for displacement, in particular the subsequent displacement, according to the determined profile PR.
[0080] The method further comprises: determining the profile PR of the subsequent movement for displacement, in particular the subsequent displacement, in particular for the displacement orStroke end position POVE, by linking the detected position variable PGa, PGb during the movement for displacement, in particular the displacement, and the detected delivery variable FG' characteristic of the introduction of energy from the delivery piston 3a, 3b into the building and / or thick material DS, in the illustrated embodiment characteristic of an excitation AN of at least one part 8 of the building and / or thick material pump 1 caused by the introduction of energy from the delivery piston 3a, 3b into the building and / or thick material DS, during the movement for displacement, in particular the displacement, with one another in such a way that an excitation AN of at least one part 8 of the building and / or thick material pump 1 caused by the introduction of energy from the delivery piston 3a, 3b into the building and / or thick material DS is reduced or avoided. Controlling the subsequent movement for displacement, in particular the subsequent displacement, according to the determined profile PR.
[0081] In Fig. 4 the profile PR of the, in particular subsequent, movement of the delivery piston 3a, 3b for displacing, in particular the subsequent displacement, of building and / or thick material DS is shown, determined in particular by adaptation, in particular and iteration. The profile PR has or shows an increase in the speed v after the displacement start position POVA and subsequently a reduction in the speed v before the displacement or stroke end position POVE. In other words: the method comprises: determining the profile PR such that the delivery piston 3a, 3b brakes from the displacement start position POVA and subsequently before the displacement or stroke end position POVE. This makes it possible to reduce or avoid the remaining time period ZD and thus the cycle and / or stroke time period HZD and / or the delivery quantity FM and / or an excitation AN of at least one part 8.
[0082] In addition, the feed size FG" is characteristic for a position ST of the line switch 9, as in Fig. 2 , 4 and 6 shown.
[0083] In the embodiment shown, the conveyor sensor device 5" has a position sensor device.
[0084] Furthermore, in the embodiment shown, the construction and / or thick matter pump 1 has an adjustment system 19 for adjusting the line switch 9.
[0085] Furthermore, in the embodiment shown, the feed quantity FG" is a position of the actuating system 19. In alternative embodiments, the feed quantity can be the position of the line switch.
[0086] Furthermore, the control device 7 is designed to control the actuating system 19, in particular, as shown in Fig. 3 shown.
[0087] In detail, the method comprises: determining the profile PR of the subsequent movement for displacement to the displacement or stroke end position POVE and / or for suction from the displacement or stroke end position POVE and / or for suction to the suction or stroke end position POAE and / or for displacement from the suction or stroke end position POAE by linking the detected position variable PGa, PGb and the detected delivery variable FG" characteristic of the position ST of the line switch 9 with each other in such a way that the subsequent movement of the delivery piston 3a, 3b and the, in particular subsequent, adjustment of the line switch 9 are or are synchronized, as in Fig. 4 and 6 shown. Controlling the subsequent movement to the displacement or stroke end position POVE and / or from the displacement or stroke end position POVE and / or to the suction or stroke end position POAE and / or from the suction or stroke end position POAE according to the determined profile PR.
[0088] In Fig. 4 and 6 the profile PR of the, in particular subsequent, movement of the delivery piston 3a, 3b to the displacement or stroke end position POVE and / or from the displacement or stroke end position POVE and / or to the suction or stroke end position POAE and / or from the suction or stroke end position POAE is shown, determined in particular by adaptation, in particular and iteration. The profile PR is determined such that the delivery piston 3a, 3b is in the displacement or stroke end position POVE and / or the suction or stroke end position or is stationary precisely when the adjustment of the line switch 9 begins, and / or accelerates out of this precisely when the adjustment of the line switch 9 is finished.
[0089] In particular, the adjustment of the line switch 9 is somewhat sluggish. Furthermore, the braking and / or acceleration of the delivery piston 3a, 3b is / are somewhat sluggish. Thus, the adjustment of the line switch 9 is triggered, in particular by the control device 7, before the delivery piston 3a, 3b is in the displacement or stroke end position POVE and / or the suction or stroke end position or is stationary. Furthermore, the acceleration of the delivery piston 3a, 3b is triggered, in particular by the control device 7, before the line switch 9 is adjusted.
[0090] In particular, after the triggering of the adjustment of the line switch 9, the profile PR is determined by detecting the position variable PGa, PGb and the delivery variable FG" characteristic of the position ST of the line switch 9 and linking them together in such a way that if the building and / or thick material DS does not have the standard viscosity but a different viscosity, the delivery piston 3a, 3b brakes less or more, so that the delivery piston 3a, 3b is in the displacement or stroke end position POVE and / or the suction or stroke end position or is stationary exactly when the adjustment of the line switch 9 begins.
[0091] In particular, after the acceleration of the delivery piston 3a, 3b is triggered, the profile PR is determined by detecting the position variable PGa, PGb and the delivery variable FG" characteristic of the position ST of the line switch 9 and linking them together in such a way that if the building and / or thick material DS does not have the standard viscosity but a different viscosity, the delivery piston 3a, 3b accelerates less or more, so that the delivery piston 3a, 3b accelerates from the displacement or stroke end position POVE and / or the suction or stroke end position exactly when the adjustment of the line switch 9 is completed.
[0092] This enables low-wear and / or problem-free operation of the construction and / or thick matter pump 1 and / or as uninterrupted a pumping of construction and / or thick matter DS as possible by means of the construction and / or thick matter pump 1.
[0093] The method further comprises the step of selecting an optimization objective OZ from a set of several selectable optimization objectives OZ. The method further comprises determining the profile PR according to the selected optimization objective OZ, in particular such that the selected optimization objective OZ is achieved.
[0094] In the embodiment shown, the construction and / or slurry pump 1 has a user-operable control element 30 for selecting the optimization target OZ, as shown in Fig. 1 shown.
[0095] Furthermore, the at least one displacement sensor device 4a, 4b, the at least one conveying sensor device 5', 5", the determination device 6 and the control device 7, in particular and the drive motor device 13, the drive pump device 14, the actuating system 19 and the operating element 30, in particular each have a signal connection, in particular an electrical one, as in Fig. 1shown by dotted lines.
[0096] As the exemplary embodiments shown and explained above make clear, the invention provides an advantageous method for operating a construction and / or thick matter pump for conveying construction and / or thick matter and an advantageous construction and / or thick matter pump for conveying construction and / or thick matter, each of which has improved properties.
Claims
1. A method for operating a construction material and / or thick matter pump (1) for conveying construction material and / or thick matter (DS), - the construction material and / or thick matter pump (1) comprising: - at least one conveying cylinder (2a, 2b), the conveying cylinder (2a, 2b) being configured to receive and discharge construction material and / or thick matter (DS), and - at least one conveying piston (3a, 3b), the conveying piston (3a, 3b) being arranged movably in the conveying cylinder (2a, 2b) in order to take in construction material and / or thick matter (DS) into the conveying cylinder (2a, 2b) and in order to displace taken-in construction material and / or thick matter (DS) out of the conveying cylinder (2a, 2b), and - the method comprising the steps: - conveying construction material and / or thick matter (DS) by movement of the conveying piston (3a, 3b) in order to take in and displace construction material and / or thick matter (DS), - detecting at least one position variable (PGa, PGb) during the movement, the position variable (PGa, PGb) characterizing a position (POa, POb) of the conveying piston (3a, 3b) along its stroke (HU) in the conveying cylinder (2a, 2b), - detecting at least one conveying variable (FG', FG'') during the movement, the conveying variable (FG', FG") being distinct from the position variable (PGa, PGb) and characterizing the conveying of construction material and / or thick matter (DS) by means of the construction material and / or thick matter pump (1), and - determining a profile (PR) of a subsequent movement of the conveying piston (3a, 3b) by linking the detected position variable (PGa, PGb) and the detected conveying variable (FG', FG") with one another, and - at least controlling the subsequent movement in accordance with the determined profile (PR), - wherein the construction material and / or thick matter pump (1) has an adjustable line switch (9), and - wherein the conveying variable (FG") characterizes a position (ST) of the line switch (9), and - the method comprising: - determining the profile (PR) of a subsequent movement for the displacement to a displacement end position (POVE) and / or for the intake from the displacement end position (POVE) and / or for the intake to an intake end position (POAE) and / or for the displacement from the intake end position (POAE) by linking the detected position variable (PGa, PGb) and the detected conveying variable (FG") that characterizes the position (ST) of the line switch (9) with one another such that the subsequent movement of the conveying piston (3a, 3b) and an in particular subsequent adjustment of the line switch (9) are synchronized, and - controlling the subsequent movement to the displacement end position (POVE) and / or from the displacement end position (POVE) and / or to the intake end position (POAE) and / or from the intake end position (POAE) in accordance with the determined profile (PR).
2. The method as claimed in claim 1, - the conveying variable (FG') characterizing an introduction of energy from the conveying piston (3a, 3b) into construction material and / or thick matter (DS).
3. The method as claimed in claim 2, - the conveying variable (FG') characterizing a pressure (p) acting on construction material and / or thick matter (DS) in the conveying cylinder (2a, 2b), and / or - the conveying variable (FG') characterizing an excitation (AN) of at least one part (8) of the construction material and / or thick matter pump (1) caused by the introduction of energy from the conveying piston (3a, 3b) into construction material and / or thick matter (DS).
4. The method as claimed in claim 2 or 3, the method comprising: - determining a displacement start position (POVA), at which the conveying piston (3a, 3b) starts to displace taken-in construction material and / or thick matter (DS) out of the conveying cylinder (2a, 2b), by linking the detected position variable (PGa, PGb) during the movement for the displacement, in particular during the displacement, or to the determining displacement start position (POVA), and the detected conveying variable (FG') that characterizes the introduction of energy from the conveying piston (3a, 3b) into construction material and / or thick matter (DS) during the movement for the displacement, in particular during the displacement, or to the determining displacement start position (POVA), with one another, and - determining the profile (PR) on the basis of the determined displacement start position (POVA).
5. The method as claimed in claim 4, the method comprising: - determining a degree of filling (FD) of the conveying cylinder (2a, 2b) with construction material and / or thick matter (DS) on the basis of the determined displacement start position (POVA), - determining the profile (PR) of a subsequent movement for the intake, in particular of a subsequent intake, on the basis of the determined degree of filling (FD), and - controlling the subsequent movement for the intake, in particular controlling the subsequent intake, in accordance with the determined profile (PR).
6. The method as claimed in claim 4 or 5, the method comprising: - ascertaining a duration (ZD) for a preceding movement for the intake, in particular of a proceeding intake, causing the determined displacement start position (POVA) and / or the determined degree of filling (FD), - determining a conveying rate (FM) by linking the determined displacement start position (POVA) and / or the determined degree of filling (FD) and the ascertained duration (ZD) with one another, and - determining the profile (PR) of a subsequent movement for the intake, in particular of a subsequent intake, on the basis of the determined conveying rate (FM).
7. The method as claimed in any one of claims 4 to 6, the method comprising: - decreasing a speed (v) and / or increasing a standstill duration (SZD) of the profile (PR) from a preceding intake to a subsequent intake until the displacement start position (POVA) no longer approaches the intake end position (POAE) and / or the degree of filling (FD) and / or the conveying rate (FM) no longer increase(s), and / or - increasing a speed (v) and / or a decreasing a standstill duration (SZD) of the profile (PR) from a preceding intake to a subsequent intake until the displacement start position (POVA) moves away from the intake end position (POAE) and / or the degree of filling (FD) and / or the conveying rate (FM) decrease(s).
8. The method as claimed in any one of claims 4 to 7, the method comprising: - determining the profile (PR) of a subsequent movement, in particular from the intake end position (POAE), to a displacement start position (POVA), on the basis of the determined displacement start position (POVA), and - controlling the subsequent movement to the displacement start position (POVA) in accordance with the determined profile (PR).
9. The method as claimed in claim 8, the method comprising: - determining the profile (PR) such that the conveying piston (3a, 3b) accelerates, in particular from the intake end position (POAE), and subsequently decelerates before the displacement start position (POVA) .
10. The method as claimed in any one of claims 5 to 9, the method comprising: - ascertaining a duration (ZD) for a preceding movement for the intake and / or for the determined subsequent movement for the intake and / or for a preceding movement to the displacement start position (POVA) and / or for the determined subsequent movement to the displacement start position (POVA), - determining a remaining duration (RZD) for a subsequent movement for the displacement, in particular of a subsequent displacement, and / or to the displacement end position (POVE), by linking the ascertained duration (ZD) and a specified cycle and / or stroke duration (HZD) and / or a specified conveying rate (FM) with one another, - determining the profile (PR) of the subsequent movement for the displacement, in particular of the subsequent displacement, on the basis of the determined remaining duration (RZD), and - controlling the subsequent movement for the displacement, in particular controlling the subsequent displacement, in accordance with the determined profile (PR).
11. The method as claimed in any one of claims 2 to 10, the method comprising: - determining the profile (PR) of a subsequent movement for the displacement, in particular of a subsequent displacement, by linking the detected position variable (PGa, PGb) during the movement for the displacement, in particular of the displacement, and the detected conveying variable (FG') that characterizes the introduction of energy from the conveying piston (3a, 3b) into construction material and / or thick matter (DS) during the movement for the displacement, in particular during the displacement, with one another such that an excitation (AN) of at least one part (8) of the construction material and / or thick matter pump (1) caused by the introduction of energy from the conveying piston (3a, 3b) into construction material and / or thick matter (DS) is reduced or prevented, and - controlling the subsequent movement for the displacement, in particular controlling the subsequent displacement, in accordance with the determined profile (PR).
12. The method as claimed in any one of the preceding claims, - wherein the method has the step: selecting an optimization target (OZ) from a set of several selectable optimization targets (OZ), and - wherein the method comprises: determining the profile (PR) in accordance with the selected optimization target (OZ).
13. A construction material and / or thick matter pump (1) for conveying construction material and / or thick matter (DS), in particular for carrying out a method as claimed in any one of the preceding claims, the construction material and / or thick matter pump (1) comprising: - at least one conveying cylinder (2a, 2b), the conveying cylinder (2a, 2b) being configured to receive and discharge construction material and / or thick matter (DS), - at least one conveying piston (3a, 3b), the conveying piston (3a, 3b) being arranged movably in the conveying cylinder (2a, 2b) in order to take in construction material and / or thick matter (DS) into the conveying cylinder (2a, 2b) and in order to displace taken-in construction material and / or thick matter (DS) out of the conveying cylinder (2a, 2b), and - the construction material and / or thick matter pump (1) being configured to convey construction material and / or thick matter (DS) by movement of the conveying piston (3a, 3b) in order to take in and displace construction material and / or thick matter (DS), - at least one travel sensor device (4a, 4b), the travel sensor device (4) being configured to detect at least one position variable (PGa, PGb) during the movement, the position variable (PGa, PGb) characterizing a position (POa, POb) of the conveying piston (3a, 3b) along its stroke (HU) in the conveying cylinder (2a, 2b), - at least one conveying sensor device (5', 5"), the conveying sensor device (5', 5") differing from the travel sensor device (4a, 4b) and being configured to detect at least one conveying variable (FG', FG") during the movement, the conveying variable (FG', FG") being distinct from the position variable (PGa, PGb) and characterizing the conveying of construction material and / or thick matter (DS) by means of the construction material and / or thick matter pump (1), and - a determining device (6), the determining device (6) being configured to determine a profile (PR) of a subsequent movement of the conveying piston (3a, 3b) by linking the detected position variable (PGa, PGb) and the detected conveying variable (FG', FG") with one another, and - a control device (7), the control device (7) being configured to at least control the subsequent movement in accordance with the determined profile (PR), - wherein the construction material and / or thick matter pump (1) has an adjustable line switch (9), and - wherein the conveying variable (FG") characterizes a position (ST) of the line switch (9), - the determining device (6) being configured to determine the profile (PR) of a subsequent movement for the displacement to a displacement end position (POVE) and / or for the intake from the displacement end position (POVE) and / or for the intake to an intake end position (POAE) and / or for the displacement from the intake end position (POAE) by linking the detected position variable (PGa, PGb) and the detected conveying variable (FG") that characterizes the position (ST) of the line switch (9) with one another such that the subsequent movement of the conveying piston (3a, 3b) and an in particular subsequent adjustment of the line switch (9) are synchronized, and - the control device (7) being configured to control the subsequent movement to the displacement end position (POVE) and / or from the displacement end position (POVE) and / or to the intake end position (POAE) and / or from the intake end position (POAE) in accordance with the determined profile (PR).