Volatile multisystem material for ceramic cores and methods for its production

DE602024005362T2Active Publication Date: 2026-06-10RTX CORP

Patent Information

Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
RTX CORP
Filing Date
2024-09-12
Publication Date
2026-06-10

AI Technical Summary

Technical Problem

Traditional methods for creating inner walls of multi-wall metal castings using soluble waxes or thermoset materials in ceramic cores face issues such as dimensional instability, incompatibility with ceramic core firing, and reduced core yield, limiting design flexibility and tooling complexity.

Method used

A multi-material system combining soluble wax and thermoset/photopolymer materials is used in a sacrificial fugitive, allowing for additive manufacturing to create complex inner wall structures, followed by chemical removal and thermal processing to ensure ceramic core integrity.

Benefits of technology

The multi-material system enhances ceramic core integrity and design flexibility by overcoming limitations of singular materials, enabling high-temperature stability and simplifying tooling complexity while maintaining core yield.

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