Recombinant aat from yeast to treat transplants
Patent Information
- Authority / Receiving Office
- EP · EP
- Patent Type
- Applications
- Current Assignee / Owner
- AATEC MEDICAL GMBH
- Filing Date
- 2024-06-20
- Publication Date
- 2026-04-29
AI Technical Summary
Current methods for preserving transplants, particularly from expanded criteria donors, are limited by high risks of ischemia-reperfusion injury, delayed graft function, and graft failure due to inadequate organ quality and comorbidities, necessitating improved techniques for organ preservation and conditioning.
Administration of recombinant alphal-antitrypsin (AAT) protein or fragments expressed in genetically modified yeast during ex vivo normothermic perfusion to reduce ischemic reperfusion injury, improve cell viability, and enhance organ function by providing antioxidative, anti-inflammatory, and anti-apoptotic effects.
The use of recombinant AAT during normothermic perfusion significantly reduces oxidative stress, improves endothelial cell viability, and extends transplant preservation time, thereby decreasing the risk of delayed graft function and graft failure, while maintaining effective organ function post-transplantation.
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Abstract
Description
[0001] RECOMBINANT AAT FROM YEAST TO TREAT TRANSPLANTS
[0002] DESCRIPTION
[0003] The present invention is in the field of transplantation medicine and methods for preserving or reconditioning a transplant by administering recombinant AAT or fragment thereof.
[0004] The invention relates to a method for preserving or re-conditioning a transplant by administering recombinant alphal-antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, to said transplant during ex vivo normothermic perfusion prior to transplantation in a subject.
[0005] Another aspect of the invention relates to a method for preventing and / or reducing ischemic- reperfusion injury (IRI) of a transplant by administering recombinant alphal-antitrypsin (AAT) protein or a fragment thereof, expressed in a genetically modified yeast, during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
[0006] A further aspect of the invention relates to use of recombinant alphal-antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, for preserving a transplant susceptible to ischemia-reperfusion injury (IRI) by administering said AAT during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
[0007] A further aspect of the invention relates to a preserved transplant, obtainable by the methods described herein.
[0008] A further aspect of the invention relates to a perfusate for preserving a transplant, wherein said perfusate comprises AAT or a fragment thereof expressed in a genetically modified yeast.
[0009] A further aspect of the invention relates to a kit for preparing a perfusate for preserving a transplant, comprising (a) a perfusion solution, and (b) AAT or a fragment thereof expressed in a genetically modified yeast, as a reagent or soluble powder for supplementing the perfusion solution or maintaining the effective amount of AAT in the perfusion solution.
[0010] BACKGROUND OF THE INVENTION
[0011] A shift towards the utilization of older organ donors, potentially with more comorbidities, has stressed the importance of robust pretransplant organ viability assessment. Organs from expanded criteria donors (ECDs) are more susceptible to ischemia-reperfusion injury, resulting in a higher risk of delayed graft function (DGF), primary nonfunction (PNF), and graft failure (1).
[0012] Especially within the Eurotransplant (ET) area, the number of ECD donors has increased in recent years. Currently, more than 30% of the donors fall under the ECD criteria. ECD organs are defined by deceased donors aged 60 years or older or aged 50-59 years with at least two of the three following criteria: cerebrovascular cause of death, terminal serum creatinine higher than 1 ,5mg / dl or history of hypertension (2). ECD grafts are typically more immunogenic, which leads to difficulties in immune regulation after implantation and a higher risk of acute and chronic rejection. The development of organ preservation techniques has the potential to overcome these challenges. Kidney graft preservation relied on static cold storage (SCS) for a long time but increasing donor age and comorbidities urgently require more reliable preservation techniques. Since publication of the largest randomized clinical trial (RCT) comparing hypothermic dynamic kidney machine perfusion (HMP) and SCS, HMP took root in routine clinical practice. HMP improves at least short-term outcomes of all types of kidney grafts, especially of ECD organs, by achieving the first goal of organ preservation, namely maintaining organ quality until implantation. However, to increase the number of transplantable organs, there is a need to improve graft quality, graft conditioning, and repair.
[0013] Extensive research on different ex-vivo dynamic preservation temperatures [normothermic (NMP) and subnormothermic (SNMP)], perfusate composition, oxygenation, and perfusion duration revealed that machine perfusion could be used as a tool to treat kidneys prior to implantation by creating nearly physiological conditions (3). In a clinical study it has been shown that removing cytokines from the ex vivo perfusate by means of a cytokine filter improves graft function and reduces damage to the graft shown by reduced mRNA signature of pro-inflammatory cytokines and increasing oxidative phosphorylation (4). Alternative approaches are still required, whereby means applied during ex vivo perfusion should have the following desired properties: reduce l / R injury, and exert antioxidative, anti-inflammatory, and / or anti-apoptotic activities.
[0014] Alpha-1 antitrypsin (also known as A1AT, AAT, PI, SERPINA1) is a ~52kDa glycoprotein that is one of the most abundant endogenous serine protease inhibitors (SERPIN superfamily). AAT is considered to be an acute phase protein, whereby AAT concentration can increase many fold upon acute inflammation.
[0015] Although known primarily for its anti-protease and anti-inflammatory activities, studies conducted over the past decade have cumulatively demonstrated that AAT is also an immune-modulator and a cytoprotective molecule. As such, microenvironments enriched with AAT were shown to contain reduced levels of pro-inflammatory cytokines, such as IL-1 , IL-6, and TNF-a, and increased levels of anti-inflammatory mediators such as IL-1 receptor antagonist and IL-10. This phenomenon was also depicted in human PBMC in vitro studies, as well as in samples obtained from cystic fibrosis patients who received inhaled AAT. Concomitantly, AAT has been demonstrated to directly bind IL-8, and danger-associated molecular pattern molecules (DAMPs), such as extracellular HSP70 and gp96, which otherwise act as adjuvants to the associated immune responses (Lior et al., Expert Opinion on Therapeutic Patents, 2016).
[0016] AAT has long been known to protect tissues by inhibiting proteases. Accumulating evidence suggests that additional effects of AAT may favorably impact cell survival and tissue integrity. (5) AAT has been shown in several preclinical and clinical studies to have anti-oxidant properties by inhibiting NO, ROS, MMP9 and MDA (6,7). In addition, AAT shows anti-inflammatory properties (8). In a mouse model it was demonstrated that AAT inhibited caspase 3, thereby reducing apoptosis of primary pulmonary endothelial cells (9,10)
[0017] WO 2020 / 026227 discloses methods of protecting organs susceptible to ischemic reperfusion injury (IRI) by administering recombinant or transgenic AAT during machine perfusion. However, to date, obtaining AAT still largely relies on purification from human plasma. For example, the available methods are essentially restricted to protein precipitation by addition of ammonium sulfate. The logical evolution in AAT purification was the combination of the ammonium sulfate fractionation with other procedures that could take advantage of the physicochemical properties of AAT. To make easier the separation of the large pool of proteins (typically the result of ammonium sulfate precipitation) into several smaller pools, one (or more) of which was enriched in AAT, the first parameter considered by investigators was protein charge. More recently, an increased purification level was observed with the advent of a wide range of sophisticated materials in the ion-exchange and affinity chromatography field. For example, in Morihara et al, after saturating human plasma with ammonium sulfate (80%), the pellet was dissolved in phosphate buffer pH 8.0, dialyzed, and loaded on an Affi-GEL Blue column. Two subsequent steps on a Zn-chelate column followed by a DE-ion exchange chromatography allowed producing homogeneous AAT.
[0018] Kwon et al. were forerunners in the purification of recombinant AAT from yeast that was secreted in the medium as a glycosylated form. They developed a procedure that involved the precipitation of the protein with ammonium sulfate (60-75% saturation) followed by a series of subsequent chromatographic steps consisting of anion exchange (DEAE and mono Q columns) and a affinity (A -Gel Blue column) chromatography. Although the yeast-produced AAT was fully functional as a protease inhibitor (compared with the plasma form), the molecular mass of this protein (unlike plasma AAT), once treated with endoglycosidase H, decreased to that of recombinant AAT produced in Escherichia coli. This indicated that the N-linked glycosylation of this form was a high mannose-type. The authors also observed that glycosylation conferred the yeast-produced AAT with an enhanced kinetic stability toward heat inactivation. However, Saccharomyces diastaticus is not ideal for secretory production of recombinant proteins (Purification and characterization of alpha 1 -antitrypsin secreted by recombinant yeast Saccharomyces diastaticus. J. Biotechnol. 1995, 42, 191-195.).
[0019] Arjmand et al. 2011 (Avicenna J Med Biotechnol. 2011 , 3(3): 127-134) discloses the expression and purification of recombinant human AAT in a methylotrophic Yeast Pichia pastoris. Human AAT was expressed in a secretary manner and under the control of inducible alcohol oxidase 1 (AOX1) promoter. The amount of AAT protein in medium was measured as 60 mg / L, 72 hours after induction with methanol.
[0020] Arjmand et al. 2013 (Electronic Journal of Biotechnology, 2013, vol. 16, no. 1 , 1-14) discloses the use of P. pastoris as a host for efficient production and secretion of recombinant AAT. The findings revealed that optimizing codon usage of the AAT gene for P. pastoris had positive effects on the level of secreted AAT under the control of inducible alcohol oxidase 1 (AOX1) and constitutive glycerol aldehyde phosphate dehydrogenase (GAP) promoters.
[0021] There are still many drawbacks to address regarding AAT isolation from human plasma, for example the abundance of albumin in human plasma is challenging, and the yield of AAT from human plasma is limited, thus optimized methods for producing secreted recombinant proteins are needed. Furthermore, recombinant production of AAT in yeast has until now been limited by relatively low yields and clinical applications are lacking. Despite advances in purification of AAT from human plasma, and advances in recombinant production of AAT, to the knowledge of the inventors there has been no convincing solution to date to address the disadvantages of the prior art. Methods and means are required that reduce or avoid the problems associated with isolating AAT from human plasma, and novel means and uses of recombinant AAT are required. Research in this field seeks new means to obtain a desired amount and purity level of AAT suitable for therapeutic use. Another objective problem which needs to be addressed is to provide improved organ preservation means to overcome the drawbacks in the art.
[0022] SUMMARY OF THE INVENTION
[0023] In light of the prior art the technical problem underlying the present invention is to provide alternative and / or improved means for the preservation of a transplant during ex vivo perfusion prior to transplantation in a subject.
[0024] This problem is solved by the features of the independent claims. Preferred embodiments of the present invention are provided by dependent claims.
[0025] The invention therefore relates to a method for preserving or re-conditioning a transplant by administering recombinant alphal -antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, to said transplant during ex vivo normothermic perfusion prior to transplantation in a subject.
[0026] The invention therefore relates to a method for preserving or re-conditioning a transplant by administering recombinant alphal -antitrypsin (AAT) protein, expressed in a genetically modified yeast, to said transplant during ex vivo hypothermic perfusion, such as static cold storage, or hypothermic machine perfusion, prior to transplantation in a subject.
[0027] Another aspect of the invention relates to a method for preventing and / or reducing ischemic- reperfusion injury (IRI) of a transplant by administering recombinant alphal -antitrypsin (AAT) protein or a fragment thereof, expressed in a genetically modified yeast, during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
[0028] A further aspect of the invention relates to use of recombinant alphal -antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, for preserving a transplant susceptible to ischemia-reperfusion injury (IRI) by administering said AAT during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
[0029] A further aspect of the invention relates to a preserved transplant, obtainable by the methods or means disclosed herein.
[0030] A further aspect of the invention relates to a perfusate for preserving a transplant, wherein said perfusate comprises recombinant alphal -antitrypsin (AAT) protein or a fragment thereof expressed in a genetically modified yeast.
[0031] A further aspect of the invention relates to a kit for preparing a perfusate for preserving a transplant, comprising: a. a perfusion solution, and b. recombinant alphal -antitrypsin (AAT) protein or a fragment thereof expressed in a genetically modified yeast, as a reagent or soluble powder for supplementing the perfusion solution or maintaining the effective amount of AAT in the perfusion solution.
[0032] The various aspects of the invention are unified by, benefit from, are based on and / or are linked by the common and surprising finding that administering AAT or fragment thereof, expressed in a genetically modified yeast, during ex vivo normothermic perfusion of transplant results in reduction of oxidative stress, improvement of cell viability at the endothelium and thus reduction of DGF and improvement of organ function and graft survival.
[0033] In one embodiment, a method as described herein for preserving or re-conditioning a transplant is characterized by administering recombinant alphal -antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, to said transplant during ex vivo normothermic perfusion prior to transplantation in a subject.
[0034] It is widely recognised that prevention of ischemia-reperfusion injury (I Rl) is an important factor not only in the short-term but also the long-term outcome of transplantation and that success rates are directly related to the duration of cold ischaemia. In recent years, the increasing discrepancy between transplant waiting lists and the supply of cadaveric donor organs has led to the transplantation of increasingly marginal organs. This group is characterised by particularly poor tolerance of the various injuries that occur during the process of preservation and transplantation.
[0035] Although cooling reduces the metabolic rate of biological tissue, this is not halted even at (melting) ice temperature (cellular metabolism is reduced by a factor of 10 to 12-fold) and continued cellular processes lead to depletion of ATP and accumulation of metabolic products. When the organ is rewarmed and reperfused with oxygenated blood, the rapid metabolism of metabolic products within an organ depleted of energy stores leads to the complex cascade of events known as ischaemia-reperfusion, causing cellular injury via lipid peroxidation and other pathways. Much is now known about this process, but the principles of cold preservation (predominantly directed to the prevention of cellular swelling) have remained largely unchanged for two decades.
[0036] The use of marginal donor organs and, particularly, those from donors after cardiac death, exacerbates the problems of preservation and ischaemia-reperfusion injury, because preservation takes place on an existing background of cellular injury and energy depletion. This is a limiting factor in the use of such donor organs. The use of hypothermic machine perfusion has been shown to improve the immediate function rate of stored kidneys, but does not enable normal cellular metabolic function or prevent depletion of energy stores, nor does it prevent all the deleterious direct effects of cooling. Cold preservation, having served the needs of transplantation well for many years, is now widely seen as an important limiting factor in the further expansion of transplantation.
[0037] The principle of normothermic perfusion is to recreate the physiological environment by maintaining normal temperature and providing the essential substrates for cellular metabolism, oxygen and nutrition. Normothermic perfusion circuits generally comprise components developed for cardiopulmonary bypass. Oxygen carriage is achieved by using either whole blood, pyridoxylated bovine haemoglobin or a combination of preservation solution and purified red blood cells. Other critical components of the perfusate include nutrition (glucose, insulin, amino acids), drugs to prevent thrombosis or micro-circulatory failure (heparin, prostacycline) and other agents to reduce cellular oedema, cholestasis and free radical injury. In addition to a reduction in ischaemia-reperfusion injury, a further potential advantage of normothermic perfusion is the assessment of viability: because the organ is metabolically active, it is possible to measure function, in order to predict post-transplant outcome before subjecting the patient to surgery. This is an increasingly important issue as more marginal organs are used.
[0038] However, the challenge of prolonging the duration of preservation has been complicated by the technological problems in maintaining artificial blood circuits beyond 24 hours.
[0039] Surprisingly, the invention as described herein, by administering AAT or fragments thereof, expressed in a genetically modified yeast, can effectively remove the excess cytokine leading to reduction of ischemic reperfusion injury, exerting antioxidative, anti-inflammatory and anti- apoptotic activities without releasing unwanted immune responses.
[0040] AAT is known to protect tissues by inhibiting proteases. Accumulating evidence suggests that additional effects of AAT may favorably impact cell survival and tissue integrity. AAT has been shown in several preclinical and clinical studies to have antioxidant properties by inhibiting NO, ROS, MMP9 and MDA. In addition, AAT shows anti-inflammatory properties. In a mouse model it was demonstrated that AAT inhibited caspase 3, thereby reducing apoptosis of primary pulmonary endothelial cells.
[0041] Without being bound by the theory, administration of AAT during ex vivo normothermic perfusion of transplants results in reduction of pro-inflammatory markers, reduction of oxidative stress, improvement of cell viability at the endothelium and thus reduction of DGF and improvement of organ function and graft survival.
[0042] By administering AAT to an organ transplant prior to the transplantation, development of IRI injury in the organ transplant can be reduced or prevented. As a result, the function of the organ transplant is more rapidly recovered, which is a prerequisite for the success of the organ transplantation. In kidney transplantations, the prevention of renal dysfunction after transplantation decreases the dependence of the patient on hemodialysis. In liver, heart, and lung transplantations, the early proper function of the organ transplant is critical and prevention of graft dysfunction should decrease mortality of the patients. By adding AAT to the preservation solution used during machine perfusion, IRI injury in the organ transplant can be prevented and functional recovery after transplantation promoted.
[0043] Thus, based on the surprising findings, the method as used herein enables an improved and prolonged transplant preservation.
[0044] In embodiments, the method as used herein comprises administering AAT or fragment thereof, expressed in a genetically modified yeast, to said transplant during hypothermic perfusion.
[0045] Although normothermic perfusion is advantageous over the hypothermic perfusion, the administering AAT or fragment thereof, expressed in genetically modified yeast, can in embodiments be applied to hypothermic perfusion. In embodiments, the administration occurs before or after the transplant has been procured from the donor. Regarding these terms, “before the transplant being procured from the donor” shall mean the transplant has not been fully removed from the donor, for example, not fully devascularized.
[0046] In embodiments, the transplant is susceptible to ischemia-reperfusion injury (IRI). The transplant undergoing hypothermic perfusion or normothermic perfusion is susceptible to IRI. The marginal organ donated from expanded criteria donors are more susceptible to IRI. Examples of such transplants are, without limitation, those obtained from expanded criteria donors (ECDs), which are typically more susceptible to ischemia-reperfusion injury, resulting in a higher risk of delayed graft function (DGF), primary nonfunction (PNF), and graft failure.
[0047] In embodiments, the transplant is a solid organ. Such solid organs may, in embodiments, be selected from the group consisting of pancreatic islets, kidney, liver, lung, heart, pancreas and intestine.
[0048] In embodiments, the transplant is soft tissue, such as fat, muscle, fibrous tissue, blood vessels, lymph vessels and nerves.
[0049] In embodiments, AAT is supplemented to a perfusate prior to administering said perfusate to the transplant. AAT can be provided as a concentrated solution or soluble powder.
[0050] In embodiments, the perfusate comprises at least artificial erythrocytes or artificial blood. A nonlimiting example of a standard perfusate comprises Ringer’s lactate solution, O-negative packed red blood cells (leukocyte depleted) from blood bank Mannitol 10%, Dexamethasone 8 mg, Sodium Bicarbonate 8.4%, Heparin 1 ,000 ill / ml, Nutrient solution (Nutriflex or Synthamin), Sodium Bicarbonate 8.4%, Insulin 100 ill, Multivitamins (Cernevit), Prostacyclin 0.5 mg, Glucose 5% Ringer’s lactate solution.
[0051] In embodiments, an effective amount of AAT is supplemented to the perfusate sufficient to maintain a target concentration of about 0.1 mg / mL to about 25 mg / mL AAT for the duration of perfusion, preferably 0.2-20 mg / mL, more preferably 20 mg / mL. Embodiments of the invention also include supplementing AAT to the perfusate during the perfusion or reperfusion.
[0052] In embodiments, the duration of perfusion is from about 0.5 h to about 40 h, preferably about 0.5 h to about 36 h. In embodiments, the duration of perfusion should avoid a transplantation during night time.
[0053] Of note, firstly, if ex vivo perfusion allows for pretreatment of organs, a longer period of pretreatment could improve organ quality. Further, one intention of “warm” ex vivo organ perfusion is to avoid transplant procedures during nighttime, so 36 h of perfusion may be necessary. Organ perfusion systems are under development that allow warm perfusion right from transplant harvest, during transport and finally in the transplant center. Therefore, longer perfusion times may be preferred.
[0054] In embodiments, the risk of transplant rejection is reduced for AAT-perfused transplants compared to transplanting a non-treated transplant. This also leads to one of the advantages of the present invention. In embodiments, the risk of delayed graft function (DGF) for AAT-perfused transplants is reduced compared to transplanting a non-treated transplant.
[0055] In embodiments, the pro-inflammatory and reactive oxygen species (ROS) markers, such as IL1- beta, IL-6, IL-8, IL-10, IL-18, NLRP3 and TNF-alpha, are reduced in a subject posttransplantation for AAT-perfused transplants, compared to transplanting a non-treated transplant.
[0056] In embodiments, the oxidative stress, such as ROS is reduced for AAT-perfused transplants, compared to transplanting a non-treated transplant.
[0057] In embodiments, immune cells, such as macrophages or T-cells are activated and / or recruited after treatment.
[0058] In embodiments, disruption of calcium homeostasis, endothelial dysfunction and / or mitochondrial dysfunction are reduced for AAT-perfused transplants, compared to transplanting a non-treated transplant.
[0059] In embodiments, the cell viability of an endothelium of the transplant is increased for AAT- perfused transplants, compared to transplanting a non-treated transplant.
[0060] In embodiments, the activation of proteases, such as phospholipase is reduced for AAT-perfused transplants, compared to transplanting a non-treated transplant.
[0061] In embodiments, the period of the transplant preservation time is increased for AAT-perfused transplants, compared to transplanting a non-treated transplant.
[0062] In embodiments, the recombinant AAT or a fragment thereof comprises a sequence according to SEQ ID NO 4 or is encoded by SEQ ID NO 1 , 2 or 3, or a sequence with an at least 80% identity thereto.
[0063] In embodiments, the AAT or fragment thereof has a serum half-life and / or activity not less than AAT purified from human plasma.
[0064] In embodiments, the AAT protein or fragment thereof is expressed in a yeast of the family Saccharomycetaceae, preferably the family Pichia.
[0065] In embodiments, the AAT protein or fragment thereof comprises post-translational modifications.
[0066] In embodiments, the post-translation modification is N-glycosylation, O-glycosylation, N-terminal methionine removal, N-acetylation and / or phosphorylation, or any combination thereof, preferably comprising one or more N-linked glycosylations, comprising at least one HexNAd glycosylation.
[0067] In embodiments, the AAT protein is a recombinant human AAT protein, expressed from genetically modified yeast.
[0068] In embodiments, the recombinant AAT as described herein is for use in the prevention and / or treatment of chronic respiratory diseases, preferably obstructive diseases, restrictive diseases, and / or vascular diseases.
[0069] In embodiments, the recombinant AAT as described herein is for use in the prevention and / or treatment of inflammatory lung conditions. In embodiments, the recombinant AAT as described herein is for use in the prevention and / or treatment of bronchiectasis, chronic obstructive pulmonary diseases (COPD), asthma, bronchiolitis obliterans syndrome (BOS), pulmonary fibrosis, interstitial lung diseases (ILD), pneumonia, and / or pulmonary hypertension.
[0070] In one embodiment, the rhAAT protein of the present invention shows no or negligible immune response in mammalian subjects, preferably human.
[0071] In one embodiment, the rhAAT protein is not immunogenic.
[0072] The rhAAT protein of the present invention is produced to be non-immunogenic in the mammalian system. It was beneficial and unexpected that the rhAAT protein produced in yeast as described herein leads to an acceptable immune response (or absence of an unwanted immune response) when administered to a mammalian subject.
[0073] In embodiments, the recombinant AAT as described herein shows effective interaction with and blocking of proteases, for example proteases of pathological organisms that play a role in viral, bacterial or inflammatory (non-infectious) disease.
[0074] Surprisingly, experimental work presented in the examples below demonstrates that not only is rhAAT glycoprotein from yeast capable of interacting with proteases, such as the V8 protease of Staphylococcus aureus, but improvements are observed over the existing therapeutic formulations of purified AAT from human plasma. For example, rhAAT glycoprotein from yeast shows comparatively superior properties in binding and / or inhibiting V8 compared to the Prolastin AAT preparation.
[0075] As also shown below, for example as demonstrated in the gel-shift assays described in Examples 29-31 , it was further surprising that the rhAAT protein is more stable than Prolastin. For instance, all tested proteases were able to cleave and degrade Prolastin but not rhAAT. This is especially apparent with the protease V8, which nearly completely cleaves and degrades Prolastin, which could not be observed with rhAAT.
[0076] The present invention therefore represents a novel and surprisingly effective rhAAT glycoprotein preparation using yeast as an expression system. Correspondingly, the isolated rhAAT glycoprotein itself, the genetically modified yeast used to produce the recombinant AAT and methods of preparing and using the AAT produced in yeast may, in embodiments, be defined by the inventive finding of efficacy in treating a viral respiratory disease, a bacterial disease, and / or other inflammatory disease of the lung, or by the inventive findings of other improved properties, as shown herein, regarding the physiological and biological properties of the rhAAT glycoprotein of the invention.
[0077] Regarding the AAT protein being a recombinant human AAT protein, expressed from genetically modified yeast, the present invention further provides means for producing recombinant human AAT (rhAAT) in yeast providing higher yield than previously established with reduced cost and reduced limitation on production capacity. Regarding the AAT protein being a recombinant human AAT protein (rhAAT), expressed from genetically modified yeast, the present invention further provides a recombinant human alphal- antitrypsin (rhAAT) glycoprotein or fragment thereof, or protein preparation, wherein said rhAAT comprises one or more N-Linked glycosylations, comprising at least one HexNAd glycosylation.
[0078] As described in more detail below, the present invention provides a novel method of manufacturing recombinant human AAT (rhAAT) from P. pastoris, leading to the production of a rhAAT glycoprotein with a unique glycosylation pattern that has, to the knowledge of the inventors, not been previously described. Furthermore, this novel glycoprotein and protein preparation comprising the same represent a therapeutic agent with exhibit unexpected advantages in preventing respiratory viral entry into target cells.
[0079] Recombinant protein expression in P. pastoris is an established technology, leading to protein glycosylation typically of shorter chain length than found in Saccharomyces cerevisiae. Expression in yeast, including P. pastoris, typically leads to N-linked oligosaccharides originating from an oligosaccharide (Glc3Man9GlcNAc2) that is assembled in the endoplasmic reticulum (ER). In most yeasts that have been studied, the three glucose residues and one specific a-1 ,2- linked mannose residue are removed by specific glycosidases in the ER, giving a protein N-linked Man8GlcNAc2 core structure that is further processed in the Golgi complex. This can involve addition of further mannose or other sugar residues in a linear or branched manner, leading to complex elongated polysaccharides bound to the glycosylated protein via a GlcNAc2 disaccharide unit as the protein-proximal unit. In other words, P. pastoris can typically N- glycosylate proteins via a mannose oligosaccharide linked to asparagine through two N- acetylglucosamines.
[0080] The present invention provides a rhAAT glycoprotein with unique glycosylations, not previously observed for AAT or in AAT proteins expressed from P. pastoris. As outlined in the Examples below, the inventive rhAAT glycoprotein exhibits at least one HexNAd glycosylation. This structure preferably occurs at an amide nitrogen of asparagine residues in AAT, found in the consensus sequence Asn-Xaa-Thr / Ser, providing an N-linked glycosylation of HexNA .
[0081] In embodiments, the rhAAT glycoprotein or fragment thereof comprises at least two or at least three HexNAd glycosylations.
[0082] As shown in the Examples below, the three N-linked glycosylation sites of AAT may be completely or partially occupied by HexNAd , which represents an unexpected finding considering typical glycosylation patterns or recombinant proteins, especially those expressed in yeast.
[0083] In embodiments, the rhAAT glycoprotein or fragment thereof comprises at least one Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 glycosylation.
[0084] As shown in the Examples below, any one or more of the N-linked glycosylation sites of AAT may be completely or partially occupied by Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2, Hex16HexNAc2, Hex17HexNAc2, and / or Hex18HexNAc2. In embodiments, these glycosylations appear to be prevalent although typically to a lesser degree than HexNAd . In other embodiments, the longer chain structures, such as Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2, Hex16HexNAc2, Hex17HexNAc2, and / or Hex18HexNAc2, are more prevalent than HexNAd .
[0085] As used herein, the term Hex refers to a hexose. In embodiments, Hex may be a mannose, for example Hex9HexNAc2 may relate to Man9HexNAc2. In embodiments, Hex may be a glucose, for example Hex9HexNAc2 may relate to Hex9GlcNAc2. In preferred embodiments, the HexNAc2 nomenclature refers to two N-acetylglucosamines, in other words, to GlcNAc2.
[0086] In preferred embodiments, the glycans HexNAd , Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2, Hex16HexNAc2, Hex17HexNAc2, and / or Hex18HexNAc2 may be expressed as GIcNAd , Man9GlcNAc2, Man10GlcNAc2, Mani 1 GlcNAc2, Man12GlcNAc2, Man13GlcNAc2, Man14GlcNAc2, Man15GlcNAc2, Man16GlcNAc2, Man17GlcNAc2, and / or Man18GlcNAc2,respectively.
[0087] Such “Man(n)GlcNAc2” nomenclature (wherein n is the number of mannose) may apply to any given embodiment where the nomenclature “Hex(n)HexNAc2” is disclosed. In embodiments, a nomenclature may be applied for the glycans as Hex(n)HexNAc2 or Man(n)GlcNAc2, wherein n is 0-20, more preferably 1-19, 2-18, 5-18, more preferably 9-16. In embodiments, a nomenclature may be applied for the glycans as Hex(n)HexNAc2 or Man(n)GlcNAc2, wherein n is 0-25, more preferably 1-22, 2-20, 5-20, more preferably 9-18.
[0088] Considering the typically complex and long polysaccharides appended to recombinant proteins expressed in yeast, the detected glycans in rhAAT as shown herein represent a surprising glycosylation pattern, with the unexpected presence of HexNAd as a predominant glycan and other glycans with relatively short Hexose (Mannose) chains compared to expected results obtained from expression in yeast. Without being bound by theory, such a glycosylation pattern may show advantages over other rhAAT protein preparations, with respect to protein secretion, protein production yield, glycoprotein stability and enzymatic and / or therapeutic efficacy.
[0089] It has been shown that N-glycosylation and N-glycan structures can affect the biophysical and pharmacokinetic properties of therapeutic glycoproteins. As also shown in the examples below, it appears that the unique glycosylation pattern of the rhAAT described herein enables improvements in a context of transplantation, by way of example, as shown in preserving transplants, such as kidneys, during ex vivo normothermic perfusion.
[0090] Furthermore, N-glycans on different sites may play a role in the secretion and ultimately yield of a therapeutic recombinant protein. The report provided below shows high protein yields with assumedly good protein stability based on the N-linked glycosylation modifications, which appear optimal for biotechnological production of a therapeutic rhAAT product.
[0091] Taken together, the present invention is based on developing a novel production method for rhAAT in yeast, in particular P. pastoris, leading to good yields of a stable rhAAT glycoprotein that exhibits a unique glycosylation pattern and shows potential improvements not only in therapeutic efficacy also in transplantation medicine, in particular organ preservation technology. Embodiments relating to the Quantities of each glycosylation:
[0092] In one embodiment, HexNAd glycosylation comprises 50-100% of total N-glycans, preferably 60- 90%, more preferably 70-80%.
[0093] As shown in the Examples below, the HexNAd glycosylation at any one or more of the three N- linked glycosylation sites represents an unexpected modification after rhAAT production in yeast (P. pastoris). Without being bound by theory, this modification, being highly prevalent, also appears to convey improved properties in secretion and / or enzymatic and / or therapeutic efficacy over other AAT preparations, such as Prolastin.
[0094] In one embodiment, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2 and Hex14HexNAc2 glycosylation comprises 5-50% of total N-glycans, preferably 10-40%, more preferably 15-35%.
[0095] In one embodiment, Hex12HexNAc2, Hex13HexNAc2 and Hex14HexNAc2 glycosylation comprises 5-30% of total N-glycans, preferably 10-25%, more preferably 12-20%.
[0096] In one embodiment, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2 and Hex15HexNAc2 glycosylation comprises 5-50% of total N-glycans, preferably 10-40%, more preferably 15-35%.
[0097] In one embodiment, Hex9HexNAc2 glycosylation comprises 0.05-5% of total N-glycans, preferably 0.1-2%, more preferably 0.2-1 %.
[0098] In one embodiment, Hex10HexNAc2 glycosylation comprises 0.1-10% of total N-glycans, preferably 0.5-5%, more preferably 1-3%.
[0099] In one embodiment, Hex11 HexNAc2 glycosylation comprises 0.1-10% of total N-glycans, preferably 0.5-5%, more preferably 1-4%.
[0100] In one embodiment, Hex12HexNAc2 glycosylation comprises 1-20% of total N-glycans, preferably 2-10%, more preferably 3-8%.
[0101] In one embodiment, Hex13HexNAc2 glycosylation comprises 1-20% of total N-glycans, preferably 2-10%, more preferably 3-8%.
[0102] In one embodiment, Hex14HexNAc2 glycosylation comprises 1-20% of total N-glycans, preferably 2-10%, more preferably 3-8%.
[0103] In one embodiment, Hex15HexNAc2 glycosylation comprises 0.1-10% of total N-glycans, preferably 0.5-7%, more preferably 1-5%.
[0104] In one embodiment, Hex16HexNAc2 glycosylation comprises 0.1-10% of total N-glycans, preferably 0.5-7%, more preferably 1-5%.
[0105] Embodiments relating to AAT sequence and position of N-linked glycosylation:
[0106] The rhAAT glycoprotein according to any one of the preceding claims, comprising an amino acid sequence according to SEQ ID NO 4 or fragment thereof. SEQ ID NO 4 relates to the primary amino acid sequence of human AAT as commonly known from protein databases and the like. In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation at N46.
[0107] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least two N-linked glycosylations at N46 and N247.
[0108] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least three N-linked glycosylations at N46, N83 and N247.
[0109] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N46, N83 or N247, at least two N-linked glycosylations at N46 and N83, N46 and N247, or N83 und N247, or three N- linked glycosylations at N46, N83 and N247.
[0110] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising HexNAd at N46.
[0111] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 at N83.
[0112] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 at N247.
[0113] Embodiments relating to AAT sequence, position and type of N-linked glycosylation:
[0114] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising HexNAd at N46, N83 or N247, at least two N-linked glycosylations comprising HexNAd at N46 and N83, at N46 and N247, or N83 und N247, or at least three N-linked glycosylations comprising HexNAd at N46, N83 and N247.
[0115] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and comprising at least one N-linked glycosylation comprising Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 or Hex16HexNAc2 at N83, and / or
[0116] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and comprising at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 or Hex16HexNAc2 at N247.
[0117] Embodiments relating to AAT seguence, position, type of N-linked glycosylation, with indications regarding occupancy (total) and freguency of each modification at each glycan site: The invention further relates to a protein preparation comprising recombinant human alphal- antitrysin (rhAAT) glycoproteins or fragments thereof with heterologous N-linked glycosylations, comprising at least one HexNAd glycosylation.
[0118] As described in the Examples below, expression, secretion and isolation of rhAAT leads to a protein preparation with various glycan structures. These can be homogenous or heterogeneous. In preferred embodiments, the preparation comprises rhAAT glycoproteins or fragments thereof with heterologous N-linked glycosylations. The quantities (relative or absolute) of each glycosylation may be used to define the protein preparation. Quantitative (or semi-quantitative) peptide mapping has identified rhAAT protein sequences with varying degrees of glycosylation at different sites with the rhAAT protein. These glycosylation patterns may be used to define the rhAAT protein or protein preparation and appear beneficial for secretion, yield, enzymatic activity and / or therapeutic activity.
[0119] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising HexNAd at N46, wherein said HexNAd at N46 is present in more than 50% of said glycoproteins in the preparation, preferably more than 80%, more preferably more than 90%.
[0120] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising HexNAd at N83, wherein said HexNAd at N83 is present in 20-60% of said glycoproteins in the preparation, preferably 30-50%, more preferably 35-45%.
[0121] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising HexNAd at N247, wherein said HexNAd at N247 is present in more than 60% of said glycoproteins in the preparation, preferably 75-95%, more preferably 80-90%.
[0122] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 at N83, wherein any one or more of said glycosylations, alone or in combination, is present in 0.5-30% of said glycoproteins in the preparation, preferably 1-20%, more preferably 2-18%.
[0123] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 at N247, wherein any one or more of said glycosylations, alone or in combination, is present in 0.1-15% of said glycoproteins in the preparation, preferably 0.5-10%, more preferably 1-5%.
[0124] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N46 in more than 80% of said glycoproteins in the preparation, preferably more than 90%. In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N83 in more than 80% of said glycoproteins, preferably more than 90%.
[0125] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N247 in more than 50% of said glycoproteins, preferably 60-80%, of said glycoproteins in the preparation.
[0126] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising HexNAd at N46, wherein said HexNAd at N46 is present in more than 50% of said glycoproteins in the preparation, preferably more than 80%, more preferably more than 90%.
[0127] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising HexNAd at N83, wherein said HexNAd at N83 is present in 20-60% of said glycoproteins in the preparation, preferably 30-50%, more preferably 35-45%.
[0128] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising HexNAd at N247, wherein said HexNAd at N247 is present in more than 60% of said glycoproteins in the preparation, preferably 75-95%, more preferably 80-90%.
[0129] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 at N83, wherein one or more of said glycosylations, alone or in combination, is present in 0.5-30% of said glycoproteins in the preparation, preferably 1-20%, more preferably 2-18%.
[0130] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2 at N247, wherein one or more of said glycosylations, alone or in combination, is present in 0.1-15% of said glycoproteins in the preparation, preferably 0.5-10%, more preferably 1-5%.
[0131] Embodiments relating to the quantities of each glycosylation (for clones 6E2 and 6B2):
[0132] Various aspects and embodiments related to the quantities of each glycosylation for clones 6E2 and 6B2 are unified by, benefit from, are based on and / or are linked by the above-mentioned aspects and embodiments related to the quantities of each glycosylation, and optionally also by the beneficial characteristics evident in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity of these aspects of the invention.
[0133] As shown in the Examples below, the glycosylation at any one or more of the three N-linked glycosylation sites in clones 6E2 and 6B2 represents an unexpected modification after rhAAT production in yeast (P. pastoris). Without being bound by theory, these modifications, being highly prevalent, also appear to convey improved properties in secretion and / or enzymatic and / or therapeutic efficacy over other AAT preparations, such as Prolastin.
[0134] As described in the Examples below, expression, secretion and isolation of rhAAT leads to a protein preparation with various glycan structures. These can be homogenous or heterogeneous. In preferred embodiments, the preparation comprises rhAAT glycoproteins or fragments thereof with heterologous N-linked glycosylations.
[0135] The quantities (relative or absolute) of each glycosylation may be used to define the protein preparation from clones 6E2 and 6B2. Quantitative (or semi-quantitative) peptide mapping has identified rhAAT protein sequences with varying degrees of glycosylation at different sites with the rhAAT protein. These glycosylation patterns may be used to define the rhAAT protein or protein preparation and appear beneficial for secretion, yield, enzymatic activity and / or therapeutic activity.
[0136] In one embodiment, Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2 and Hex14HexNAc2 glycosylation comprises 5-50% of total N-glycans, preferably 6-40%, more preferably 7-35%.
[0137] In one embodiment, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, and Hex13HexNAc2 glycosylation comprises 5-50% of total N-glycans, preferably 6-40%, more preferably 7-35%.
[0138] In one embodiment, Hex9HexNAc2 glycosylation comprises 0.05-20% of total N-glycans, preferably 1-17%, more preferably 2-15%.
[0139] In one embodiment, Hex10HexNAc2 glycosylation comprises 0.1-45% of total N-glycans, preferably 1-40%, more preferably 2-35%.
[0140] In one embodiment, Hex11 HexNAc2 glycosylation comprises 0.1-40% of total N-glycans, preferably 0.31-35%, more preferably 0.5-30%.
[0141] In one embodiment, Hex12HexNAc2 glycosylation comprises 0.1-35% of total N-glycans, preferably 0.1-30%, more preferably 0.1-25%.
[0142] In one embodiment, Hex13HexNAc2 glycosylation comprises 0.1-35% of total N-glycans, preferably 0.1-20%, more preferably 0.1-15%.
[0143] In one embodiment, Hex14HexNAc2 glycosylation comprises 0.1-20% of total N-glycans, preferably 0.1-10%, more preferably 0.1-8%.
[0144] In one embodiment, Hex15HexNAc2 glycosylation comprises 0.1-10% of total N-glycans, preferably 0.1-7%, more preferably 1-5%.
[0145] In one embodiment, Hex16HexNAc2 glycosylation comprises 0.1-10% of total N-glycans, preferably 0.1-7%, more preferably 0.1-5%.
[0146] In one embodiment, Hex17HexNAc2 glycosylation comprises 0.1-7% of total N-glycans, preferably 0.3-5%, more preferably 0.5-3%.
[0147] In one embodiment, Hex18HexNAc2 glycosylation comprises 0.1-3% of total N-glycans, preferably 0.1-2%, more preferably 0.1-1 %. Embodiments relating to AAT sequence and position of N-linked glycosylation (for clones 6E2 and 6B2):
[0148] Various aspects and embodiments related to the AAT sequence and position of N-linked glycosylation for clones 6E2 and 6B2 are unified by, benefit from, are based on and / or are linked by the above-mentioned aspects and embodiments related to the AAT sequence and position of N-linked glycosylation, and optionally also by the beneficial characteristics evident in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity of these aspects of the invention.
[0149] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, and / or Hex14HexNAc2 at N46.
[0150] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, and / or Hex14HexNAc2 at N83.
[0151] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2 and / or Hex10HexNAc2 at N247.
[0152] Embodiments relating to AAT sequence, position and type of N-linked glycosylation (for clones 6E2 and 6B2):
[0153] Various aspects and embodiments related to the AAT sequence and type of N-linked glycosylation for clones 6E2 and 6B2 are unified by, benefit from, are based on and / or are linked by the above-mentioned aspects and embodiments related to the AAT sequence and type of N- linked glycosylation, and optionally also by the beneficial characteristics evident in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity of these aspects of the invention.
[0154] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and comprising at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, and / or Hex14HexNAc2 at N46, and / or
[0155] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and comprising at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, and / or Hex14HexNAc2 at N83, and / or
[0156] In embodiments, the rhAAT or fragment thereof comprises an amino acid sequence according to SEQ ID NO 4 or fragment thereof and comprising at least one N-linked glycosylation comprising Hex9HexNAc2 and / or Hex10HexNAc2 at N247. Embodiments relating to AAT sequence, position, type of N-linked glycosylation, with indications regarding occupancy (total) and frequency of each modification at each qlycan site (for clones 6E2 and 6B2):
[0157] Various aspects and embodiments related to the occupancy and frequency of each modification at each glycan site for clones 6E2 and 6B2 are unified by, benefit from, are based on and / or are linked by the above-mentioned aspects and embodiments related to the occupancy and frequency of each modification at each glycan site, and optionally also by the beneficial characteristics evident in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity of these aspects of the invention.
[0158] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, and / or Hex15HexNAc2 at N46, wherein any one or more of said glycosylations, alone or in combination, is present in 0.1-100% of said glycoproteins in the preparation, preferably 1-85%, preferably 1-50%, more preferably 2-35%
[0159] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, and / or Hex15HexNAc2 at N83, wherein any one or more of said glycosylations, alone or in combination, is present in 0.1-90%, preferably 0.1-45%, more preferably 1-40%.
[0160] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation comprising Hex9HexNAc2 and / or Hex10HexNAc2 at N247, wherein any one or more of said glycosylations, alone or in combination, is present in 0.1-30%, preferably 1-25%, more preferably 2-12%.
[0161] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N46 in more than 80% of said glycoproteins in the preparation, preferably more than 90%.
[0162] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N83 in more than 70% of said glycoproteins, preferably more than 80%.
[0163] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 or fragment thereof and at least one N-linked glycosylation at N247 in more than 1 % of said glycoproteins, preferably 5-30%, of said glycoproteins in the preparation.
[0164] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, and / or Hex15HexNAc2 at N46, wherein said Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, and / or Hex15HexNAc2 at N46 are present in more than 50% of said glycoproteins in the preparation, preferably more than 80%, more preferably more than 90%.
[0165] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, and / or Hex15HexNAc2 at N83, wherein said Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, and / or Hex15HexNAc2 at N83 are present in more than 60% of said glycoproteins in the preparation, preferably more than 70%, more preferably more than 80%.
[0166] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation comprising Hex9HexNAc2 and / or Hex10HexNAc2 at N247, wherein said Hex9HexNAc2 and / or Hex10HexNAc2 at N247 are present in more than 1 % of said glycoproteins in the preparation, preferably 1-25%, more preferably 5-20%.
[0167] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation at N46, wherein the most abundant N-linked glycosylations at N46 are one or more of Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2 and Hex12HexNAc2, preferably wherein each glycosylation is present in more than 5% of said glycoproteins in the preparation, preferably more than 10%.
[0168] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation at N83, wherein the most abundant N-linked glycosylations at N83 are one or more of Hex10HexNAc2 and Hex11 HexNAc2, preferably wherein each glycosylation is present in more than 10% of said glycoproteins in the preparation, preferably more than 15%.
[0169] In embodiments, the protein preparation comprises a rhAAT glycoprotein with an amino acid sequence according to SEQ ID NO 4 and at least one N-linked glycosylation at N247, wherein the most abundant N-linked glycosylations at N247 are one or more of Hex9HexNAc2 and Hex10HexNAc2, preferably wherein each glycosylation is present in more than 1 % of said glycoproteins in the preparation, preferably more than 2%.
[0170] Further aspects and embodiments:
[0171] In embodiments, the rhAAT protein or fragment thereof is expressed in Pichia pastoris. As described in detail below, a novel production method has been developed that leads to effective expression, secretion and isolation of the desired protein or protein preparation. The production method may therefore be used to characterize the rhAAT glycoprotein itself or protein preparation. Without being bound by theory, the production method employed using P. pastoris, defined by any one or more features disclosed herein, may in embodiments convey to the glycoprotein its unique glycosylation pattern and / or associated beneficial properties, for example in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity.
[0172] In embodiments, the one or more N-linked glycosylations are measured, determined and / or analyzed using peptide mapping. Peptide mapping refers to an established technique based on mass spectrometry, used to identify proteins and their modifications based on mass measures. In embodiments, the peptide mapping employs protease degradation of a sample comprising said glycoprotein or fragment thereof or protein preparation and subsequent mass spectrometric analysis of said sample. In embodiments, liquid chromatography coupled to mass spectrometry (LC-MS) may be employed.
[0173] The invention further relates to a pharmaceutical composition comprising the rhAAT glycoprotein or fragment thereof or protein preparation as described herein and a pharmaceutically acceptable excipient.
[0174] In embodiment, the pharmaceutical composition is a solution, a soluble powder or a dry powder. In embodiments, the composition is suitable for inhalation, nasal administration and / or injection.
[0175] Further aspects and embodiments relating to a method of manufacture:
[0176] The invention further relates to a method for producing a recombinant human alphal-antitrypsin (rhAAT) glycoprotein or fragment thereof in a Pichia pastoris, comprising: i. Providing a genetically modified Pichia pastoris mutsstrain, comprising an exogenous hAAT-encoding nucleotide sequence under control of an AOX1 promoter (PAOX1), ii. Cultivating said strain in yeast growth medium, said cultivating comprising at least: a) a batch phase comprising cultivation in the presence of glycerol, preferably for 10-24 hours, b) a transition phase comprising cultivation in the presence of glycerol and methanol, preferably for 10-24 hours, and c) an induction phase comprising cultivation in the presence of methanol, preferably for 40-100 hours, more preferably 60 to 90 hours, and iii. obtaining secreted rhAAT protein or fragment thereof in a culture supernatant, and optionally isolating said rhAAT or fragment thereof from said supernatant.
[0177] In embodiments, the method is for producing the rhAAT glycoprotein or fragment thereof or protein preparation described in the aspects and embodiments above. Surprisingly, by developing the novel method described herein, a unique rhAAT glycoprotein has been obtained with beneficial properties. The method may therefore in embodiments be defined by and / or used to produce the inventive rhAAT described herein. The method of manufacturing the rhAAT as described herein leads to effective expression, secretion and / or isolation of the desired protein or protein preparation. The production method may therefore be used to characterize the rhAAT glycoprotein itself or protein preparation, and vice versa. Without being bound by theory, the production method employed using P. pastoris, defined by any one or more features disclosed herein, may in embodiments convey to the glycoprotein its unique glycosylation pattern and / or associated beneficial properties, for example in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity. The method as described herein is also characterized by high levels of rhAAT expression, rhAAT secretion and ultimately rhAAT yield from supernatants obtained after fermentation using the methods disclosed herein. The present method enables high yields, for example levels of rhAAT in the supernatant at concentrations of over 100 mg / L, or over 200 mg / L. T able 18 below, using a 10L fermentation scale, shows rhAAT in the supernatant at concentrations of over 200 mg / L for example after 60 hours, or 90 hours, of induction with methanol.
[0178] In embodiments of the method, said cultivating occurs in vessels comprising 500 mL-25,000 L of yeast growth medium in a bioreactor, and preferably wherein said yeast growth medium is a basal salt medium (BSM).
[0179] A skilled person is capable of selecting appropriate vessel size or production conditions depending on the intended use and / or required scale of production. To the knowledge of the inventors, such large-scale production has not previously been established for rhAAT in P. pastoris and represents a beneficial and effective method for producing large quantities of rhAAT intended for clinical use.
[0180] The cultivation may therefore occur in any given vessel, bioreactor or other suitable container at a size of 500 mL, 1 , 2, 3, 4, 5, 10, 15, 20, 50 or 100 L. Larger bioreactors for industry scale manufacture may also be employed using 500L, 1000L, 2000L, 3000L, 5000L or even up to 10,000L, 20,000L or 25,000 L containers and / or bioreactors. The vessel, container and / or bioreactor size may be any one or more of the values disclosed herein, or defined by a range using any one or more of the values disclosed herein, for the vessel, container and / or bioreactor sizes.
[0181] In embodiments of the method, said supernatant comprising secreted rhAAT is (optionally processed by centrifugation and filtering) subsequently processed using affinity chromatography, anion exchange chromatography and / or size exclusion chromatography to obtain isolated an rhAAT glycoprotein or protein preparation.
[0182] Any suitable form of chromatography or purification scheme may be employed, as are established in the art and known to a skilled person. The preferred methods of affinity chromatography, ion exchange or size exclusion chromatography represent feasible approaches towards obtaining the desired rhAAT glycoprotein or fragment thereof or the preparation described herein.
[0183] In embodiments of the method, the rhAAT protein comprises a sequence according to SEQ ID NO 4 or is encoded by SEQ ID NO 1 , 2 or 3, preferably by SEQ ID NO 3.
[0184] In embodiments of the method, the strain comprises the exogenous hAAT-encoding nucleotide sequence integrated in the P. pastoris genome.
[0185] In embodiments of the method, said cultivating comprises: a. a batch phase comprising cultivation in the presence of glycerol for 10-24 hours, b. a transition phase comprising cultivation in the presence of glycerol and methanol for 12- 24 hours, and subsequently c. an induction phase comprising cultivation in the presence of methanol for 40-100 hours, preferably 60 to 90 hours.
[0186] In embodiments of the method, in step a) a glycerol fed batch phase is initiated 8-16 hours after inoculation of the BSM medium, comprising a glycerol feed for a period of 6-10 hours after inoculation, wherein the glycerol fed batch phase comprises a glycerol feed to said medium of 5- 20 grams of glycerol per hour per liter of medium (g / h / L).
[0187] In embodiments of the method, the glycerol feed is ramped from 5-8 g / h / L of glycerol to 12-20 g / h / L over a period of 6-10 hours after inoculation.
[0188] In embodiments of the method, in step b) the transition phase is initiated 16-24 hours after inoculation of the BSM medium, comprising a glycerol feed and a methanol feed for a period of 12-24 hours after inoculation, wherein the transition phase comprises a glycerol feed to said medium of 2 to 15 grams of glycerol per hour per liter of medium (g / h / L) and a methanol feed to said medium of 1 to 6 grams of methanol per hour per liter of medium (g / h / L).
[0189] In embodiments of the method, the glycerol feed is ramped from 2-8 g / h / L of glycerol to 8-15 g / h / L, and the methanol feed is ramped from 1-3 g / h / L of methanol to 4-6 g / h / L, over a period of 12-24 hours after inoculation.
[0190] In embodiments of the method, in step c) the induction phase is initiated 24-48 hours after inoculation of the BSM medium, comprising a methanol feed for a period of 40-100 hours after inoculation, wherein the induction phase comprises a methanol feed to said medium of 2 to 15 grams of methanol per hour per liter of medium (g / h / L).
[0191] In embodiments of the method, the methanol feed is ramped from 2-6 g / h / L of methanol to 6-15 g / h / L, over a period of 40-100 hours after inoculation.
[0192] In embodiments of the method, the strain comprises a nucleotide sequence encoding an a- mating factor pre-pro secretion leader sequence from S. cerevisiae. Without being bound by theory, such a factor appears in embodiments to enhance secretion of the rhAAT glycoprotein into the supernatant.
[0193] In embodiments of the method, said yeast growth medium is a basal salt medium (BSM). This medium is preferred but not essential to production of the inventive rhAAT.
[0194] In embodiments of the method, the oxygen saturation of the medium is 20-40%, preferably 25- 35%, more preferably about 30%, for one or more of steps a)-c), preferably for two or more steps of a)-c), more preferably for the entire process.
[0195] In embodiments of the method, said supernatant comprising secreted rhAAT is subsequently processed by centrifugation and filtering, before being purified and / or isolated using the chromatography approaches described herein. Further options for protein isolation are also described in the detailed description below.
[0196] Further aspects and embodiments relating to a method of manufacture with shortened induction time: The invention further relates to a method for producing a recombinant human alphal-antitrypsin (rhAAT) glycoprotein or fragment thereof in a Pichia pastoris with an induction time comprising cultivation in the presence of methanol, preferably for 10-70 hours, more preferably 12-60 hours, most preferably 15-50 hours (herein termed “shortened induction time”).
[0197] Various aspects and embodiments related to a method of manufacture with shortened induction time may are unified by, benefit from, are based on and / or are linked by the above-mentioned method of manufacture, and optionally also by the beneficial characteristics evident in expression, secretion, yield, isolation, enzymatic activity and / or therapeutic activity of these aspects of the invention.
[0198] The invention further relates to a method for producing a recombinant human alphal-antitrypsin (rhAAT) glycoprotein or fragment thereof in a Pichia pastoris, comprising: i. Providing a genetically modified Pichia pastoris mutsstrain, comprising an exogenous hAAT-encoding nucleotide sequence under control of an AOX1 promoter (PAOX1), ii. Cultivating said strain in yeast growth medium, said cultivating comprising at least: a) a batch phase comprising cultivation in the presence of glycerol, preferably for 10-24 hours, b) a transition phase comprising cultivation in the presence of glycerol and methanol, preferably for 10-24 hours, and c) an induction phase comprising cultivation in the presence of methanol, preferably for 10-70 hours, more preferably 12-60 hours, most preferably 15-50 hours and iii. obtaining secreted rhAAT protein or fragment thereof in a culture supernatant, and optionally isolating said rhAAT or fragment thereof from said supernatant.
[0199] Surprisingly, the method, even with a shortened induction time as described herein, results in effective expression, secretion and / or isolation of the desired protein or protein preparation. Moreover, the shortened induction time resulted in an increase in the full-length protein and corresponding reduction in the relative quantity of a clipped variant or protease-digested fragment. A skilled person would not have expected that reduced induction times would lead to a greater relative quantity of full length rhAAT.
[0200] Thus, the shortened induction time reduces the overall production time, whilst maintaining high yield, thus enhancing efficiency and lowering production costs.
[0201] In embodiments of the method, in step c) the induction phase is initiated 24-48 hours after inoculation of the BSM medium, comprising a methanol feed for a period of 10-80 hours after inoculation, more preferably 15-70 hours, most preferably 20-60 hours, wherein the induction phase comprises a methanol feed to said medium, preferably of 2 to 15 grams of methanol per hour per liter of medium (g / h / L). In embodiments of the method, the shortened induction time of step c) leads to an increase in the full-length protein.
[0202] In embodiments of the method, said cultivating comprises: a. a batch phase comprising cultivation in the presence of glycerol for 10-24 hours, b. a transition phase comprising cultivation in the presence of glycerol and methanol for 12- 24 hours, and subsequently c. an induction phase comprising cultivation in the presence of methanol for 10-70 hours, preferably 15 to 50 hours. In other embodiments, a protease inhibitor is added to the cultivation procedure to reduce the amount of clipped / cleaved rhAAT variant. In embodiments, the protease inhibitor may be added to the cultivation medium during the batch phase, transition phase and / or induction phase, or thereafter during purification of rhAAT. In embodiments, the protease inhibitor is used at a concentration sufficient to reduce cleavage of rhAAT to levels below those of when no protease inhibitor is used.
[0203] In embodiments, the protease inhibitor is EDTA, and is used preferably at 1-100 mM, preferably 1-10 mM concentration. In embodiments, the protease inhibitor is PMSF, and is used preferably at 1-100 mM, preferably 1-10 mM concentration. In embodiments, the protease inhibitor is Pepstatin A, and is used preferably at 0.1-10 pM, preferably 0.5-5 pM concentration.
[0204] Further aspects and embodiments relating to the preservation or re-conditioning method:
[0205] Another aspect of the invention relates to a method for preventing and / or reducing ischemic- reperfusion injury (IRI) of a transplant by administering recombinant alphal -antitrypsin (AAT) protein or a fragment thereof, expressed in a genetically modified yeast, during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
[0206] This is particularly relevant for the marginal transplant from expanded criteria donors (ECD), because they are more susceptible to ischemia reperfusion injury (IRI) resulting in a higher risk of delayed graft function (DGF), primary nonfunction (PNF) and graft failure.
[0207] In some embodiments, in addition to the use of AAT during ex vivo perfusion of the organ, AAT is also administered to the organ recipient before, during, or after the organ is transplanted. In some embodiments, AAT is administered to the organ recipient before the organ transplant. In some embodiments, AAT is administered to the organ recipient during the organ transplant. In some embodiments, AAT is administered to the organ recipient after the organ is transplanted. In some embodiments, the AAT is administered to the organ recipient intravenously or subcutaneously. In some embodiments, the agent is administered to the organ recipient by intravenous injection or subcutaneous injection, etc.).
[0208] A further aspect of the invention relates to use of recombinant alphal -antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, for preserving a transplant susceptible to ischemia-reperfusion injury (IRI) by administering said AAT during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
[0209] The use according to the present invention may prolong effective preservation of the transplant, by enabling longer pre-transplantation times, whilst still reducing the risk of transplant rejection, reducing risk of delayed draft function, reducing the pro-inflammatory factors, reducing oxidative stress, and / or increasing cell viability of an endothelium of the transplant.
[0210] A further aspect of the present invention relates to a preserved transplant which is obtainable by the method as disclosed herein.
[0211] Advantageously, the preserved transplant obtainable by the method as used herein can be preserved for a longer time, is less susceptible to IRI, enables reduction of oxidative stress and improves cell viability at the endothelium than the transplant treated with the method in the art, because the administration of AAT, produced from genetically modified yeast results in reduction of pro-inflammatory markers, reduction of oxidative stress, improvement of cell viability at the endothelium.
[0212] In embodiments, the preserved transplant is procured from expanded criteria donors.
[0213] A further aspect of the present invention relates to a perfusate for preserving a transplant, wherein said perfusate comprises AAT or a fragment thereof expressed in a genetically modified yeast.
[0214] A further aspect of the invention relates to a kit for preparing a perfusate for preserving a transplant, comprising: a. a perfusion solution, and b. AAT or a fragment thereof expressed in a genetically modified yeast, as a reagent or soluble powder for supplementing the perfusion solution or maintaining the effective amount of AAT in the perfusion solution.
[0215] The embodiments describing the method of the invention may be used to describe the use, the product obtainable by the method, or other aspects of the invention, and vice versa. This also applies to any embodiments used to describe the method and the kit. The invention is unified by the novel and beneficial employment of recombinant alphal -antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast to the transplant during ex vivo normothermic perfusion and thus the relevant features described herein for one aspect may be used to describe any given aspect of the invention, in a manner in conformity with the understanding of a skilled person. The embodiments with respect to producing recombinant human AAT (rhAAT) and the embodiments with respect to a recombinant human alphal-antitrypsin (rhAAT) glycoprotein or fragment thereof, with one or more N-linked glycosylations, comprising at least one HexNAd glycosylation, are also applicable to any other aspect of the invention regarding transplant preservation, perfusion and / or re-conditioning.
[0216] Severe blood loss during major operations, sepsis and cardio-thoracic surgeries are common causes for acute kidney injury (AKI). The incidence of AKI after lung transplantation is 50-60% and leads to increased morbidity and mortality of those patients. Similar AKI rates are present in other types of solid organ transplantation (i.e. liver, heart). Underlying cellular mechanisms include rapid complement activation, generation of oxygen free radicals, up regulation of cell adhesion molecules and inflammatory cell infiltration. Long-term consequences are progressive interstitial fibrosis and chronic kidney disease. AKI can be induced by bilateral renal pedicle clamping resulting in ischemia reperfusion injury (IRI) resulting in severe loss of renal function tubular damage and inflammation.
[0217] In one embodiment, the rhAAT protein of the present invention prevents acute kidney injury (AKI).
[0218] In one embodiment, the rhAAT protein of the present invention prevents ischemia-reperfusion induced acute kidney injury (AKI).
[0219] In one embodiment, the rhAAT protein of the present invention prevents acute kidney injury (AKI) due to transplantation, operations, sepsis, and / or cardio-thoracic surgery.
[0220] In one embodiment, the rhAAT protein prevents AKI progression to chronic kidney disease (CKD). In one embodiment, the rhAAT protein prevents chronic kidney disease (CKD).
[0221] Overview of sequences disclosed in the description:
[0222] Trypsin: arginine (R) or lysine (K); GluC: aspartic (D) or glutamic (E)
[0223] DETAILED DESCRIPTION OF THE INVENTION
[0224] All cited documents of the patent and non-patent literature are hereby incorporated by reference in their entirety.
[0225] Alpha-1 antitrypsin (AAT):
[0226] Alpha-1 antitrypsin (also known as A1AT, AAT, PI, SERPINA1) is a ~52kDa glycoprotein that is one of the most abundant endogenous serine protease inhibitors (SERPIN superfamily). AAT is considered to be an acute phase protein, whereby AAT concentration can increase many fold upon acute inflammation.
[0227] The AAT encoding region is preferably any nucleic acid that encodes a naturally occurring or synthetic AAT protein sequence that exhibits AAT function, with reduced, the same, similar or increased activity compared to human AAT, or is functionally analogous to human AAT. The amino acid sequence of AAT is available under accession number 1313184B from the NCBI database. Corresponding nucleic acid sequences that encode AAT may be provided by one skilled in the art of molecular biology or genetics. The use of sequence variants of AAT that exhibit functional analogy or similarity to the unmodified human form of AAT is encompassed by the present invention.
[0228] One AAT coding sequence (CDS) is published at http: / / www.ncbi.nlm.nih.gOv / nuccore / NM_000295.4 and is one preferred embodiment. This sequence comprises bases 262 to 1518 of the full sequence. SEQ ID NO 1 represent one exemplary AAT encoding sequence.
[0229] In some embodiments of the invention the CDS is codon optimized to increase protein production. The coding sequence after codon optimization preferably reads as in SEQ ID NO 2.
[0230] The nucleotide sequence according to SEQ ID NO 1 and / or 2 and / or 3 encodes a human AAT protein of the amino acid sequence according to SEQ ID NO 4.
[0231] In embodiments, a human AAT protein is employed according to SEQ ID NO 4, corresponding to a human AAT sequence as known in the art.
[0232] As used herein, a recombinant human AAT (rhAAT) glycoprotein is any protein comprising a segment or fragment of human rhAAT sequence that shows essentially equivalent or similar activity to the rhAAT assessed in the examples below. Fragments of SEQ ID NO 4 are therefore also considered human AAT, as are sequence variations that exhibit an equivalent or essentially similar function as rhAAT described herein. The invention therefore encompasses the use of a genetically modified yeast, preferably Pichia pastoris, expressing recombinant AAT as described herein, wherein the yeast comprises a nucleic acid molecule selected from the group consisting of: a) a nucleic acid molecule comprising a nucleotide sequence that encodes AAT protein, such as according to SEQ ID NO 4, preferably by a nucleotide sequence according to SEQ ID NO 1 or 2 or 3, more preferably SEQ ID NO 3. b) a nucleic acid molecule which is complementary to a nucleotide sequence in accordance with a); c) a nucleic acid molecule comprising a nucleotide sequence having sufficient sequence identity to be functionally analogous / equivalent to a nucleotide sequence according to a) or b), comprising preferably a sequence identity to a nucleotide sequence according to a) or b) of at least 70%, 75%, 80%, 85%, preferably 90%, more preferably 95%; d) a nucleic acid molecule which, as a consequence of the genetic code, is degenerated into a nucleotide sequence according to a) through c); and / or e) a nucleic acid molecule according to a nucleotide sequence of a) through d) which is modified by deletions, additions, substitutions, translocations, inversions and / or insertions and is functionally analogous / equivalent to a nucleotide sequence according to a) through d).
[0233] The invention therefore encompasses an AAT protein according to SEQ ID NO 4 or variants thereof, or the use of a genetically modified yeast, preferably Pichia pastoris as described herein, comprising a nucleotide sequence encoding an amino acid sequence, according to SEQ ID NO 4 5.
[0234] The invention encompasses further sequence variants of SEQ ID NO 3, in particular those of at least 70% sequence identity to SEQ ID NO 4, preferably at least 75%, 80%, 85%, 90%, or at least 95% sequence identity to SEQ ID NO 4. Such sequence variants are preferably functionally analogous or equivalent to the human AAT disclosed herein.
[0235] Variations in the length of the protein are also encompassed by the invention, in cases where the functional equivalence or similarity of human AAT of SEQ ID NO 4 is maintained. Truncations or extensions in the length of the protein of, for example, up 50 amino acids, 40, 30, 20, or 10 amino acids, may maintain AAT activity and are therefore encompassed in the present invention.
[0236] The term rhAAT glycoprotein fragment refers to truncations (or fragments) of e.g., SEQ ID NO 4 that maintain in essence the observed activity for the inventive rhAAT glycoprotein. Sufficient details regarding enzyme and / or therapeutic activity are disclosed in the Examples below, with which a skilled person may determine that a rhAAT fragment exhibits essentially the same, a similar or analogous activity.
[0237] A rhAAT glycoprotein fragment therefore preferably comprises all three rhAAT glycosylation sites described herein, and maintain the activity as described herein. Any fragment in which up to 20 amino acids are missing from the N- and / or C-terminal sequence of SEQ ID NO 4 may be considered a functional fragment. In embodiments, the AAT may comprise a 0 to 10 amino acid addition or deletion at the N and / or C terminus of a relevant sequence. This means that the polypeptide may have a) 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 additional amino acids at its N terminus and 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 amino acids deleted at its C terminus or b) 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 additional amino acids at its C terminus and 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 nucleotides deleted at its N terminus, c) 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 additional amino acids at its N terminus and 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 additional amino acids at its N terminus or d) 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 amino acids deleted at its N terminus and 0, 1 , 2, 3, 4, 5, 6, 7, 8, 9 or 10 amino acids deleted at its C terminus.
[0238] Functionally analogous sequences refer to the ability to provide a functional AAT gene product and to enable the same or similar functional effect as human AAT. AAT function may be determined by its ability to inhibit a variety of proteases in vitro, such as trypsin, or by its ability to inhibit neutrophil elastase (as described below). Appropriate assays for determining protease activity or for determining neutrophil elastase activity are known to a skilled person.
[0239] Protein modifications to the AAT protein, which may occur through substitutions in amino acid sequence, and nucleic acid sequences encoding such molecules, are also included within the scope of the invention. Substitutions as defined herein are modifications made to the amino acid sequence of the protein, whereby one or more amino acids are replaced with the same number of (different) amino acids, producing a protein which contains a different amino acid sequence than the primary protein. In some embodiments this amendment will not significantly alter the function of the protein. Like additions, substitutions may be natural or artificial. It is well known in the art that amino acid substitutions may be made without significantly altering the protein's function. This is particularly true when the modification relates to a "conservative" amino acid substitution, which is the substitution of one amino acid for another of similar properties. Such "conserved" amino acids can be natural or synthetic amino acids which because of size, charge, polarity and conformation can be substituted without significantly affecting the structure and function of the protein. Frequently, many amino acids may be substituted by conservative amino acids without deleteriously affecting the protein's function. In general, the non-polar amino acids Gly, Ala, Vai, lie and Leu; the non-polar aromatic amino acids Phe, T rp and Tyr; the neutral polar amino acids Ser, Thr, Cys, Gin, Asn and Met; the positively charged amino acids Lys, Arg and His; the negatively charged amino acids Asp and Glu, represent groups of conservative amino acids. This list is not exhaustive. For example, it is well known that Ala, Gly, Ser and sometimes Cys can substitute for each other even though they belong to different groups.
[0240] The terminology "conservative amino acid substitutions" is well known in the art, which relates to substitution of a particular amino acid by one having a similar characteristic (e.g., similar charge or hydrophobicity, similar bulkiness). Examples include aspartic acid for glutamic acid, or isoleucine for leucine. A conservative substitution variant will 1) have only conservative amino acid substitutions relative to the parent sequence, 2) will have at least 90% sequence identity with respect to the parent sequence, preferably at least 95% identity, 96% identity, 97% identity, 98% identity or 99% or greater identity; and 3) will retain neuroprotective or neurorestorative activity. In this regard, any conservative substitution variant of the above-described polypeptide sequences is contemplated in accordance with this invention. Such variants are considered to be "an AAT protein". As used herein, a “percent (%) sequence identity” with respect to a reference polypeptide or nucleic acid sequence is defined as the percentage of amino acid residues or nucleotides in a candidate sequence that are identical with the amino acid residues or nucleotides in the reference polypeptide or nucleic acid sequence, after aligning the sequences and introducing gaps, if necessary, to achieve the maximum percent sequence identity, and not considering any conservative substitutions as part of the sequence identity. Alignment for purposes of determining percent amino acid or nucleic acid sequence identity can be achieved in various ways that are within the skill in the art, for instance, using publicly available computer software programs. Software such as BLAST or Clustal enable such sequence alignments and calculation of percent identity. As used herein, the percent homology between two sequences is equivalent to the percent identity between the sequences. Determination of percent identity or homology between sequences can be done, for example, by using the GAP program (Genetics Computer Group, software; now available via Accelrys on http: / / www.accelrys.com), and alignments can be done using, for example, the ClustalW algorithm (VNTI software, InforMax Inc.). A sequence database can be searched using the nucleic acid sequence of interest. Algorithms for database searching are typically based on the BLAST software (Altschul et al., 1990). In some embodiments, the percent homology oridentity can be determined along the full-length of the nucleic acid.
[0241] Furthermore, in addition to the polypeptides described herein, peptidomimetics are also contemplated. Peptide analogs are commonly used in the pharmaceutical industry as nonpeptide drugs with properties analogous to those of the template peptide. These types of nonpeptide compound are termed "peptide mimetics" or "peptidomimetics" (Fauchere (1986) Adv. Drug Res. 15: 29; Veber and Freidinger (1985) TINS p. 392; and Evans et al. (1987) J. Med. Chem. 30: 1229) and are usually developed with the aid of computerized molecular modelling. Peptide mimetics that are structurally similar to therapeutically useful peptides may be used to produce an equivalent therapeutic or prophylactic effect. It may be preferred in some embodiments to use peptide mimetics in order to prolong the stability of the polypeptides, when administered to a subject. To this end peptide mimetics for the polypeptides may be preferred that are not cleaved by human proteasomes.
[0242] A nucleic acid molecule encoding an AAT of the invention can be codon-optimized according to methods standard in the art for expression in the cell containing the target DNA of interest. For example, if the intended target nucleic acid is in a yeast cell, a yeast codon-optimized polynucleotide encoding AAT is contemplated for use in the constructs described herein.
[0243] In other embodiments, the Alpha-1 antitrypsin (AAT) protein may be replaced by other serine protease inhibitors. Any feature with reference to AAT as disclosed herein may therefore also relate to other serine protease inhibitors. In one embodiment, the serine protease inhibitor is a trypsin-like serine protease inhibitor.
[0244] A trypsin-like serine protease inhibitor inhibits a serine protease with trypsin-like activity. Serine serves as the nucleophilic amino acid at the enzyme's active site of the serine protease enzyme. Numerous trypsin-like serine proteases have been under active pursuit as therapeutic targets for inhibition. Viral entry via endocytosis is dependent on target cell proteases, such as serine proteases. Viral infections are target cell serine protease dependent if the virus requires a target cell serine protease for viral entry and growth. The target cell serine protease activates the virus Spike protein required for fusion of the viral and target cell membranes and the release of the viral genome into the cytosol of the target cell. Targeting the host cell serine protease can prevent viral growth of an endocytosis dependent virus, whereby inhibiting the target cell serine protease is an effective method for treating a subject infected with the endocytosis dependent virus. The serine protease inhibitor, preferably a trypsin-like serine protease inhibitor, inhibits viral infection and virus growth. As non-limiting examples, trypsin-like serine protease inhibitors include camostat, aprotinin, benzamidine, gabexate, leupeptin, nafamostat, pepstatin A, ribavirin, sepimostat, ulinastatin, and patamostat.
[0245] Molecules:
[0246] As used herein, a “nucleic acid” or a “nucleic acid molecule” is meant to refer to a molecule composed of chains of monomeric nucleotides, such as, for example, DNA molecules (e.g., cDNA or genomic DNA). A nucleic acid may encode, for example, a promoter, an AAT gene or portion thereof, or regulatory elements. A nucleic acid molecule can be single-stranded or doublestranded.
[0247] An “AAT nucleic acid” refers to a nucleic acid that comprises the AAT gene or a portion thereof, or a functional variant of the AAT gene or a portion thereof. A functional variant of a gene includes a variant of the gene with minor variations such as, for example, silent mutations, single nucleotide polymorphisms, missense mutations, and other mutations or deletions that do not significantly alter gene function.
[0248] The term “nucleic acid construct” as used herein refers to a nucleic acid molecule, either single-or double-stranded, which is isolated from a naturally occurring gene or which is modified to contain segments of nucleic acids in a manner that would not otherwise exist in nature or which is synthetic. The term nucleic acid construct is synonymous with the term “expression cassette” when the nucleic acid construct contains the control sequences required for expression of a coding sequence of the present disclosure.
[0249] A DNA sequence that “encodes” a particular AAT protein (including fragments and portions thereof) is a nucleic acid sequence that is transcribed into the particular RNA and / or protein. A DNA polynucleotide may encode an RNA (mRNA) that is translated into protein, or a DNA polynucleotide may encode an RNA that is not translated into protein (e.g., tRNA, rRNA, or a DNA-targeting RNA; also called “non-coding” RNA or “ncRNA”).
[0250] As used herein, the terms “gene” or “coding sequence,” is meant to refer broadly to a DNA region (the transcribed region) which encodes a protein. A coding sequence is transcribed (DNA) and translated (RNA) into a polypeptide when placed under the control of an appropriate regulatory region, such as a promoter. A gene may comprise several operably linked fragments, such as a promoter, a 5'-leader sequence, a coding sequence and a 3'-non-translated sequence, comprising a polyadenylation site. The phrase “expression of a gene” refers to the process wherein a gene is transcribed into an RNA and / or translated into an active protein.
[0251] As used herein, “protein” or "polypeptide" shall mean both peptides and proteins. In this invention, polypeptides may be naturally occurring or recombinant (i.e. , produced via recombinant DNA technology), and may contain mutations (e.g., point, insertion and deletion mutations) as well as other covalent modifications (e.g., glycosylation and labelling (via biotin, streptavidin, fluorescein, and radioisotopes)) or other molecular bonds to additional components. For example, PEGylated proteins are encompassed by the scope of the present invention. PEGylation has been widely used as a post-production modification methodology for improving biomedical efficacy and physicochemical properties of therapeutic proteins. Applicability and safety of this technology have been proven by use of various PEGylated pharmaceuticals for many years (refer Jevsevar et al, Biotechnol J. 2010 Jan;5(1 ):1 13-28). In some embodiments the polypeptides described herein are modified to exhibit longer in vivo half-lives and resist degradation when compared to unmodified polypeptides. Such modifications are known to a skilled person, such as cyclized polypeptides, polypeptides fused to Vitamin B 12 , stapled peptides, protein lipidization and the substitution of natural L-amino acids with D-amino acids (refer Bruno et al, Ther Deliv. 2013 Nov; 4(11): 1443-1467).
[0252] As used herein, the term “perfusion” refers to treating with, preferably circulation of, a fluid (also referred to as a perfusion solution or perfusate) to or through an organ to supply the needs of the organ to retain its viability (for example, in an ex vivo system). In some examples, the perfusion solution includes an oxygen carrier (for example, a hemoglobin-based oxygen carrier).
[0253] As used herein, the term “reperfusion” shall mean the restoration of blood flow to a transplant, such as an organ or tissue, after having been blocked. In embodiments, reperfusion injuries are typically considered as tissue damage caused when blood supply returns to the tissue.
[0254] As used herein, the term "preserving" refers to maintaining the state of a tissue or organ that is already functioning at a level that is suitable for use as a transplant, preferably with no or minimal (e.g. about 10% or less, or about 5% or less) loss of any measurable parameter relevant to transplantation success.
[0255] In embodiments of the invention, the term “preserving” may also encompass “re-conditioning” of a transplant. The term “re-conditioning” refers to improving the state of a tissue or organ to a level that is suitable for use as a transplant, preferably obtaining a transplant with no or minimal (e.g. about 10% or less, or about 5% or less) loss of any measurable parameter. For example, “organ re-conditioning” refers to repair of a donated organ and return to a condition in order to enable graft success, or resuscitation and viability assessment prior to implantation.
[0256] In embodiments, the term “preserving” may be replaced or expanded with the term “reconditioning”.
[0257] As used herein, “normothermic temperature”, also called “normothermia” shall mean a normal state of temperature. Normothermic temperature refers also to physiological temperature, a core temperature between 36 °C and 38 °C. Such conditions may also be referred to as “warm” perfusion.
[0258] As used herein, “normothermic perfusion” shall mean perfusion at normal physiological temperature. For example, a machine keeps organs warm by continuously pumping blood or other suitable biological liquids through them. The principle of normothermic perfusion is to recreate the physiological environment by maintaining normal temperature and providing the essential substrates for cellular metabolism, oxygen and nutrition. Normothermic perfusion circuits generally comprise components developed for cardiopulmonary bypass. Oxygen carriage is achieved by using either whole blood, pyridoxylated bovine haemoglobin or a combination of preservation solution and purified red blood cells. Other critical components of the perfusate include nutrition (glucose, insulin, amino acids), drugs to prevent thrombosis or micro-circulatory failure (heparin, prostacycline) and other agents to reduce cellular oedema, cholestasis and free radical injury. In addition to a reduction in ischaemia-reperfusion injury, a further potential advantage of normothermic perfusion is the assessment of viability: because the organ is metabolically active, it is possible to measure function, in order to predict post-transplant outcome before subjecting the patient to surgery. This is an increasingly important issue as more marginal organs are used.
[0259] “Hypothermic temperature”, also called hypothermia, shall mean a body core temperature equal to or below 35 °C.
[0260] As used herein, “hypothermic perfusion” refers to static cold storage or hypothermic machine perfusion. “Static cold storage” shall mean storage of transplant on ice. It may involve the flushout of blood via the renal artery in situ and / or on the back-table with chilled preservation fluid. “Hypothermic machine perfusion” refers to preserving the transplant in a hypothermic machine perfusion device wherein the perfusate temperature is below 10 °C.
[0261] As used herein, “machine perfusion” refers to the introduction and removal of a perfusion solution through an organ by a mechanical device. Such devices may include one or more chambers for holding an organ and a perfusion solution, one or more pumps for delivery of the perfusion solution to the organ, one or more means to regulate temperature of the perfusion solution, and one or more means to oxygenate the perfusion solution. In some examples, machine perfusion includes introduction of an oxygen carrying fluid into an organ and removal of oxygen depleted fluid from the organ by circulation of the oxygen carrying fluid through the organ.
[0262] As used herein, “ex vivo perfusions” are usually classified according to the perfusate temperature, hypothermic (< 10 °C) or normothermic (36 °C- 38 °C, preferably 37 °C).
[0263] As used herein, “primary nonfunction (PNF)” shall mean the need for emergent re-transplant when a graft never presented any evidence of initial function following the transplantation after excluding other cause such as cellular rejection or artery thrombosis. The cause of PNF can be associated with graft quality.
[0264] As used herein, the term "transplant" or various grammatical forms thereof, refer to material such as tissues or organs for being moved from on subject to another subject. In embodiments, transplant is the physical act of providing a patient with tissues or organs from a living source distinct from the patient. The transplant can be either a primary graft or a regraft.
[0265] As used herein, the term "perfusate" refers to the fluid that has been pumped to flow over and / or through an organ. A typical perfusate for hypothermic perfusion comprises Collin Solution known in the art which is designed to have high potassium, high magnesium, and low sodium concentration to mimic the composition of intracellular fluid. A perfusate for ex vivo normothermic perfusion refers to a perfusate replicating the pseudo-physiological environment. Such perfusate facilitates the restoration of energetic substrates (e.g. ATP), metabolism and repair process, whilst also facilitating graft viability assessment. A perfusate for ex vivo normothermic employs commonly a nutrient-enriched, red blood cell-based perfusate to deliver nutrients and oxygen during perfusion. An example of a perfusate for ex vivo normothermic perfusion comprises Ringer’s lactate solution, O-negative packed red blood cells (leukocyte depleted) from blood bank Mannitol 10%, Dexamethasone 8 mg, Sodium Bicarbonate 8.4%, Heparin 1 ,000 ill / ml, Nutrient solution (Nutriflex or Synthamin), Sodium Bicarbonate 8.4%, Insulin 100 ill, Multivitamins (Cernevit), Prostacyclin 0.5 mg, Glucose 5% Ringer’s lactate solution.
[0266] The term “perfusate” may also be referred to as an “organ perfusion solution”. In embodiments, “Organ Perfusion Solutions” are solutions for perfusion (for example, machine perfusion) of an organ. The solutions can be used for ex vivo perfusion of an organ, for example, for organ preservation during manipulation, treatment, and storage and / or transport of an organ for transplantation in a recipient. In some embodiments, the solutions have characteristics such as oxygen-carrying capacity, pH, osmolality, and / or COP that make them particularly suitable for machine perfusion of an organ at sub-normothermic temperatures (such as about 12-25 degrees C). In some embodiments, the solutions include an oxygen carrier (such as acellular cross-linked hemoglobin) in a physiologically acceptable medium. In embodiments, the characteristics of the solution are provided as those when the solution is under storage conditions (for example, in a container at room temperature). The solution may have a pH of about 7.0-8.0 (such as about 7.2- 7.9, for example, about 7.4-7.85) at room temperature, an osmolality of about 290-360 mOsm / kg, and a COP of about 18-75 mm Hg. An exemplary non-limiting, perfusion solutions is provided in example 1 .
[0267] As used herein, “artificial erythrocytes” refers to a product made to act as a substitute for red blood cells. While true blood serves many different functions, artificial blood is designed for the sole purpose of transporting oxygen and carbon dioxide throughout the body. Depending on the type of artificial blood, it can be produced in different ways using synthetic production, chemical isolation, or recombinant biochemical technology.
[0268] As used herein, the term "ischemia" refers to an absolute or relative shortage of the blood supply to an organ or tissue (i.e. a shortage of oxygen, glucose and other blood-borne fuels). The relative shortage results in tissue damage because of a lack of oxygen and nutrients. Ultimately, this can cause severe damage because of the potential for a build-up of metabolic wastes.
[0269] As used herein, the term “Ischemic Reperfusion Injury (IRI)” refers to cellular damage caused to a tissue or organ when blood supply returns to the tissue after a period of ischemia. The absence of blood oxygen and nutrients during the ischemic period may create a condition in which the restoration of circulation results in oxidative damage, including cellular dysfunction, apoptosis, and necrosis. IRI can occur in any body tissue as a result of inter alia surgery, wounds, trauma, obstructions, implantations, and transplantations.
[0270] In embodiments, a method of prevention or reduction of ischemic reperfusion injury (IRI) refers to preventing, attenuating or reducing the damage caused by IRI, for example, preventing, attenuating or reducing cellular death and / or apoptosis and / or necrosis and / or oxidative stress.
[0271] As used herein, the term “organ” refers to a part of the body, tissue, or portion thereof that can be transplanted or preserved ex vivo. Organs include, but are not limited to liver, kidney, heart, lung, pancreas, small intestine, and limbs (such as arm or leg, or portion thereof), or extremities (such as hand, foot, finger, toe, or a portion thereof). As used herein, "organ" also includes other tissues, such as tissue grafts (also referred to as composite tissue allografts herein).
[0272] The term "reanimation" as used herein refers to an organ that is not fully functional, or is not functioning at a level that is suitable for use as a transplant, for a period of time and under conditions that permit organ repair (rejuvenation, regeneration, etc.)-
[0273] As used herein, “donor” shall mean a person allowing an organ of their own to be removed and transplanted to another subject. Donor also refers to a non-human subject, whose organ is removed and transplanted to another subject.
[0274] As used herein, the term "standard criteria donor (SCD)" is a donor who is under 50 years of age and has suffered brain death from any number of causes. This would include donors under the age of 50 who suffer from traumatic injuries or other medical problems such as a stroke. Pediatric donors are considered standard criteria donors. Other possible standard criteria donors could be between the ages of 50 and 59 (inclusive) without two or more of the following: a history of high blood pressure, terminal serum creatinine level greater than 1.5 mg / dl, or cerebrovascular cause of brain death.
[0275] As used herein, “expanded criteria donors (ECD)” refers to a donor over the age of 60, or a donor over the age of 50 with two of the following: a history of high blood pressure, a creatinine (blood test that shows kidney function) greater than or equal to 1 .5, or death resulting from a stroke.
[0276] As used herein, the term "donor organ" refers to a harvested organ that has been removed from the host. A donor organ may include any transplantable organ of the body.
[0277] As used herein, the term “recipient” refers to an individual to whom a transplant from another individual (donor), of the same species or cross species, has been transferred.
[0278] The term "subject," as used herein, refers to any animal, individual, or patient to which the methods described herein are applied. Generally, the subject is human, although as will be appreciated by those in the art, the subject may be an animal. Thus, other animals, including mammals such as rodents (including mice, rats, hamsters, and guinea pigs), cats, dogs, rabbits, farm animals including cows, horses, goats, sheep, pigs, etc., and non-human primates (including monkeys, chimpanzees, orangutans, and gorillas) are included within the definition of subject.
[0279] In embodiments, an effective amount of AAT is supplemented to the perfusate sufficient to maintain a target concentration of about 0.1 mg / mL to about 25 mg / mL AAT for the duration of perfusion, preferably 0.2-20 mg / mL, more preferably 0.5-5 mg / mL most preferably 2 mg / mL.
[0280] To "maintain" means an activity, function, or amount as compared to a reference is maintained at a similar value or level.
[0281] In some embodiments, by "maintain" is meant within 0.5% above, 0.5% below, 1 % above, 1% below, 2% above, 2% below, 3% above, 3% below, 4% above, 4% below, 5% above, 5% below, 10% above, 10% below, 15% above, 15% below, 20% above, or 20% below a reference value. In embodiments, by "maintain" is meant within 20% or less above, 20% or less below, 15% or less above, 15% or less below, 10% or less above, 10% or less below, 5% or less above, 5% or less below, 1% or less above, or 1% or less below a reference value. A "reference" as used herein, refers to any sample, standard, or level that is used for comparison purposes.
[0282] In embodiments, an amount is increased, decreased, or maintained over a period of time, relative to a control organ over the same period of time. In some embodiments, an amount is increased, decreased, or maintained over a period of time, relative to an amount at an earlier point in time for the same organ.
[0283] In embodiments, the duration of perfusion is from about 0.5 h to about 40 h, preferably about 0.5 h to about 36 h. The duration of perfusion can vary from the quality of the organ or depend on the time of transplantation surgery, for example, avoiding during the nighttime.
[0284] As used herein, “pro-inflammatory marker” or “inflammatory marker” is a common term denoted for those immunoregulatory cytokines that favors inflammation. In embodiments, IL-1 a, IL-1 p, IL- 6, and TNF-a are the major pro-inflammatory cytokines responsible for early responses. LIF, IFN- y, OSM, CNTF, TGF-p, GM-CSF, IL-11 , IL-12, IL-17, IL-18, IL-8, and a group of other chemokines that chemoattract several inflammatory cells are the other collections of pro- inflammatory mediators. Their expression can be monitored throughout the ex vivo normothermic perfusion via the method known in the art, such as RT-PCR.
[0285] As used herein, “oxidative stress” shall mean the production of oxygen-derived free radicals and their detrimental effects to the transplant following hypoxia or reoxygenation. Reactive oxygen species (ROS) are generated at various points during reperfusion of the organ, and cell membranes are sites for physiological injury due to the free radical attack. Biomarkers of oxidative stress can be classified as molecules that are modified by interactions with ROS in the microenvironment; and molecules of the antioxidant system that change in response to increased redox stress. DNA, lipids (including phospholipids), proteins and carbohydrates are examples of molecules that can be modified by excessive ROS in vivo. Non-limiting examples of oxidative stress biomarkers are IsoPs, MDA, Nitrotyrosine, S-glutathionylation, MPO, OxLDL, ROS-induced changes to gene expression, serum antioxidant capacity.
[0286] As used herein, “calcium homeostasis” shall mean the maintenance of a constant concentration of calcium ions in the extracellular fluid. It includes all of the process that contribute to maintaining calcium at its set point.
[0287] As used herein, “Endothelial dysfunction” shall mean impaired endothelial function. In embodiments, endothelial dysfunction refers to iron-dependent oxidative damage or iron- independent chloride-dependent injury of the coronary endothelium after cold ischemic storage and reperfusion. Endothelial dysfunction can be determined for example via imaging tests to view blood flow through blood vessels.
[0288] As used herein, “cell viability” shall mean the healthy cells in the transplant. Cell viability can be determined, for example by a proliferation marker such as Ki67.
[0289] In embodiments, the transplant is susceptible to IRI.
[0290] As used herein, “transplant susceptible to IRI” or "a transplant at risk of IRI" refers to an organ experiencing temporary cessation of blood flow or temporary global hypoxia. In a non-limiting example, a temporary cessation of blood flow may be due to thrombosis, vasoconstriction, and pressure on blood vessels for any reason or removal of the organ from the body with subsequent transplantation.
[0291] As used herein, "delayed graft function" or"DGF" refers to organ dysfunction following organ transplantation.
[0292] As used herein, “a preserved transplant” shall mean a transplant after being removed from the donor and before the transplantation having been completed. In embodiments, a preserved transplant undergoes either normothermic or hypothermic perfusion. In embodiment, a preserved transplant obtainable from the method as used herein exhibits low susceptibility of IRI, resulting in a lower risk of delayed graft function, primary nonfunction, and graft failure. The improvements can be proved e.g. by measuring pro-inflammatory cytokines, TNF-alpha, IFIT2, COL22AQ, NF- kB, CCL20, ZC3H12A, COL6A3, ITGB6, SPINK5, LOC283788.
[0293] As used herein the term "about" refers to the designated value ± 10%.
[0294] "Amelioration" or "ameliorate" or "ameliorating" refers to a lessening of at least one indicator, sign, or symptom of an associated disease, disorder, or condition. The severity of indicators may be determined by subjective or objective measures, which are known to those skilled in the art.
[0295] The term "dosage" as used herein refers to the amount, frequency and duration of AAT, which is given during a therapeutic period.
[0296] The term "dose" as used herein, refers to an amount of AAT, which is given in a single administration.
[0297] The term "pulsatile flow" means the rhythmic, intermittent propagation of a fluid, in contrast to smooth propagation, which produces laminar flow.
[0298] In some embodiments, the perfusion can be pulsatile, with periodic increases and decreases of flow, in order to mimic the arterial blood flow from a beating heart. In other embodiments, the perfusion can be continuous, with a substantial absence of flow rate variations, to mimic venous blood flow under most physiological conditions.
[0299] Devices or systems that can be used in the disclosed methods are also known to one of ordinary skill in the art. Such devices include one or more chambers for holding an organ and a perfusion solution (such as the solutions disclosed herein) and one or more pumps (for example, one or more rotary pumps or peristaltic pumps) for delivery of the perfusion solution to the organ. Such devices also include one or more means to regulate the temperature of the perfusion solution, such as one or more heat exchangers and one or more means to oxygenate the perfusion solution (such as an oxygenator in the perfusion circuit). In one example, the device includes a disposable unit including one or more pump heads (such as one or more centrifugal pump heads with magnetic coupling), one or more oxygenators with an integrated heat exchanger, one or more pressure sensors, connecting tubing, and a reservoir which holds the organ and perfusion solution. The organ is connected to the connecting tubing by one or more cannulas. The one or more pumps can perfuse the organ via pulsatile or continuous (such as non-pulsatile) pressure. The device also includes one or more thermo-electric elements (for example, Peltier devices) in combination with a water pump. Water of the required temperature is pumped through the heat exchanger in the oxygenator in the disposable unit. In some examples, the machine perfusion device includes a perfusion liquid reservoir containing a perfusion solution disclosed herein.
[0300] Exemplary devices are available from Organ Assist, Groningen, Netherlands (such as Kidney Assist or Liver Assist), Organ Recovery Systems, Itasca, III. (such as LifePort kidney transporter or liver transporter), T ransmedics, Andover, Mass (such as the heart or lung Organ Care System), OrganOx, Oxford, UK (such as OrganOx Metra), and XVIVO Perfusion Engelwood, Colo. Exemplary devices and systems are also described in U.S. Pat. Nos. 6,994,954; 6,953,655; 6,977,1420; 7,678,563; 7,811 ,808; 7,897,357; 8,268,547; 8,268,612; and 8,287,580; U.S. Pat. Publ. No. 2010 / 0028850; and International Pat. Publ. No. WO 2009 / 041806; all of which are incorporated herein by reference in their entirety. One of ordinary skill in the art can identify additional organ perfusion devices or systems that can be used with the methods and solutions disclosed herein.
[0301] In some embodiments, by "increase" is meant the ability to cause an overall increase of 5% or greater, of 10% or greater, of 20% or greater, of 30% or greater, of 40% or greater, of 50% or greater, of 60% or greater, of 70% or greater, of 80% or greater, of 90% or greater, of 100% or greater relative to a reference value. In some embodiments, by "increase" is meant the ability to cause an overall increase of 5% to 50%, of 10% to 20% of 50% to 100%, of 25% to 70% relative to a reference value. In some embodiments, by "increase" is meant the ability to cause an overall increase of 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80% 85%, 90%, 95%, or greater.
[0302] To "decrease" means to decrease, reduce, or arrest an activity, function, or amount as compared to a reference.
[0303] In some embodiments, by "decrease" is meant the ability to cause an overall decrease of 5% or greater, of 10% or greater, of 20% or greater, of 30% or greater, of 40% or greater, of 50% or greater, of 60% or greater, of 70% or greater, of 80% or greater, of 90% or greater, of 100% or greater relative to a reference value. In some embodiments, by "decrease" is meant the ability to cause an overall decrease of 5% to 50%, of 10% to 20% of 50% to 100%, of 25% to 70% relative to a reference value. In some embodiments, by "decrease" is meant the ability to cause an overall decrease of 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80% 85%, 90%, 95%, or greater.
[0304] The invention relates to a method of producing recombinant AAT or fragment(s) thereof from genetically modified yeast, preferably comprising the steps of culturing a genetically modified yeast comprising an exogenous nucleic acid molecule with an AAT-encoding region operably linked to a promoter or promoter / enhancer combination, expressing recombinant AAT in the cultured yeast, and isolating recombinant AAT from the culture.
[0305] The yeast expression platform that can be used in the context of the invention comprises any strain of yeast used to produce large amounts of proteins, here AAT, for research or industrial uses. While yeast is often more resource-intensive to maintain than for example bacteria, certain products can only be produced by eukaryotic cells like yeast, necessitating use of a yeast expression platform. Yeasts differ in productivity and with respect to their capabilities to secrete, process and modify proteins. As such, different types of yeast (i.e. different expression platforms) are better suited for different research and industrial applications. Importantly, protein expression and production in yeast is advantageous since yeast is able to grow rapidly in large containers, produce proteins in an efficient way, is safe and can produce and modify the protein products to be as ready for human consumption in the context of cosmetic compositions.
[0306] The manufacture of recombinant therapeutics is a fast-developing section of therapeutic pharmaceuticals. Yeasts are established eukaryotic host for heterologous protein production and offer distinctive benefits in synthesizing pharmaceutical recombinants. Yeasts are proficient of vigorous growth on inexpensive media, easy for gene manipulations, and are capable of adding post translational changes of eukaryotes. Numerous yeasts comprising Saccharomyces cerevisiae, Pichia pastoris, Hansenula polymorpha, Yarrowia lipolytica, Arxula adeninivorans, Kluyveromyces lactis, and Schizosaccharomyces pombe are exemplary yeast hosts for recombinant protein production, and may be employed accordingly.
[0307] Yeasts are common hosts for the production of proteins from recombinant DNA. They offer relatively easy genetic manipulation and rapid growth to high cell densities on inexpensive media. As eukaryotes, they are able to perform protein modifications like glycosylation which are common in eukaryotic cells, but relatively rare in bacteria. Due to this, yeast can produce complex proteins that are identical or very similar to native products from mammals and in particular humans. The most commonly used yeast expression platform is based on the baker’s yeast Saccharomyces cerevisiae. However, further yeast expression platforms such as Saccharomycetaceae Pichia, in particular, Pichia pastoris have been studied and are widely used for various applications based on their different characteristics and capabilities. For instance, some of them grow on a wide range of carbon sources and are not restricted to glucose, as it is the case with baker’s yeast. Several of them are also applied to genetic engineering and to the production of foreign proteins and can be used in the context of the present invention.
[0308] In embodiments, the yeast related to the present invention is of the family Saccharomycetaceae, preferably Saccharomycetaceae Pichia, more preferably Pichia pastoris.
[0309] Pichia pastoris is an excellent expression host for the production of heterologous proteins including industrial enzymes and biopharmaceuticals. So far, this methylotrophic expression system has been successfully utilized for the generation of numerous recombinant proteins including human erythropoietin, phospholipase C, phytase, human superoxide dismutase, trypsin, human serum albumin, collagen and human monoclonal antibody 3H6 Fab fragment. Compared to any other yeast species, P. pastoris is efficient in the secretory production of recombinant proteins.
[0310] The industrial interest to this host is also attributed to powerful methanol-regulated alcohol oxidase promoter (AOX1), highly efficient secretion mechanism, posttranslational modification capabilities, and high cell density growing on defined medium. Various recombinant proteins have been expressed using P. pastoris. There are several successful cases for production of therapeutic protein in P. pastoris. In a previous study (2016), it has been demonstrated the production of a nanobody (VHH) against Clostridium botulinum neurotoxin type E (BoNT / E) in P. pastoris. A product yield of 16 mg / l was achieved that was higher than the levels produced by E. coli. In addition, Xia et al. showed production of 30 mg / l of recombinant angiogenin in this yeast. Furthermore, the productivity of 111 mg / l for human adiponectin, 8.1 g / l for recombinant xylanase and 260 mg / l of anti-HIV antibody have been reported in P. pastoris.
[0311] The average concentration of AAT in plasma is 1 .3mg / ml, with a half-life of 3 to 5 days. Protein size, glycosylation pattern, metastable inhibitory nature of AAT and production cost represent the challenges in the production of recombinant AAT. The methylotrophic yeast P. pastoris as an attractive host for production of human AAT. It owns the ability for introducing many of post- translational modifications such as glycosylation and proteolytic processing which is obtained through moving in the secretory pathway. For glycoproteins such as AAT, these modifications are very important for appropriate function and / or structure.
[0312] In embodiments, the AAT is expressed in P. pastoris as a fusion protein to a histidine tag (His- tag) which facilitates a purification step. Signal sequence from Saccharomyces cerevisiae a- factor secretion signal was included to direct secretion of the protein to extracellular medium. This powerful expression system made use of the highly inducible alcohol oxidase 1 (AOX1) promoter to express large quantities of glycosylated protein. The P. pastoris produced AAT activity and its features were evaluated using elastase inhibitory assay, respectively.
[0313] In embodiments, the genetically modified yeast is of the family Saccharomycetaceae, preferably Saccharomycetaceae Saccharomyces, more preferably Saccharomyces cerevisiae. In embodiments, S. cerevisiae may be a preferred host over bacteria. The Saccharomyces cerevisiae expression system is one of the most commonly used eukaryotic organisms that has been utilized as a model to study various biological phenomena and for the recombinant production of therapeutic proteins. Potential issues in protein glycosylation using Saccharomyces cerevisiae have been addressed, making S. cerevisiae a viable yeast for therapeutic protein production. For example, it has been shown that disruption of Mnn2p and Mnn11 p genes that are related to glycosylation modification pathways, improved the production of recombinant cellulases. Furthermore, removal of the a-1 , 6-mannosyltransferase Ochl p enhanced the production of active form of human tissue-type plasminogen activator. These studies indicated that N-glycosylation modification also leads to increased protein secretion. Recombinant proteins can be expressed intracellularly or directed to the secretory apparatus using a secretory signal peptide. The frequently used signal sequence that is functional in all yeast expression systems, is prepro-sequence of mating factor al (MFa1).
[0314] Saccharomyces cerevisiae has also some important advantages from the safety point of view and this property encourages the use of this system in various industrial processes. It is generally regarded as safe (GRAS) because S. cerevisiae is nonpathogenic and historically have used in various nutritional industries and production of biopharmaceuticals. On the other hand, current knowledge on genetics, physiology, and fermentation of yeasts facilitate the use of this organism in the production of useful products. Hepatitis B surface antigen, hirudin, insulin, glucagon, urate oxidase, macrophage colony-stimulating factor and platelet-derived growth factor are examples of products on the market from S. cerevisiae. Alternative expression systems including methylotrophic yeasts Pichia pastoris and Hansenula polymorpha and non-methylotrophic yeast Yarrowia lipolytica, Kluyveromyces lactis and Arxula adeninivorans are also viable alternatives.
[0315] As used herein, the term “promoter” shall mean a sequence of DNA to which proteins bind to initiate transcription of an RNA transcript from the DNA downstream of the promoter. As used herein, the term “AOX1 promoter”, alcohol oxidase I promoter, shall mean a methanol inducible promoter for protein expression in pichia pastoris. An AOX1 promoter in the context of the present invention comprises a WT AOX1 promoter (native AOX1 promoter) or any AOX1 promoter with alternative and analogous functional sequences derived from a native AOX1 promoter. AOX1 promoter libraries have been developed with deletion or insertion methods according to the prior art. In one embodiment, the AOX1 promoter is according to SEQ ID NO:5.
[0316] In embodiments, the promoter used for rhAAT can be an inducible AOX1 promoter, constitutive GAP (glyceraldehyde 3-phosphate dehydrogenase) promoter, or ADH3 (alcohol dhydrogenase) promoter. Further suitable promoters from Pichia pastoris are e.g.,:
[0317] Inducible promoters: DAS (dihydroxyacetone phosphate), FLD1 (formaldehyde dehydrogenase), PEX8 (peroxisomal matrix protein), ICL1 (isocitrate lyase), LRA3 (L) (L-rhamnonate dehydratase), LRA4 (L-KDR aldolase), THI11 (thiamine biosynthesis protein), GTH1 (high affinity glucose transport) and PPLCC1 (Laccase);
[0318] Constitutive promoters: YPT1 (GTPase involved in secretion), TEF1 (translation elongation factor-1 alpha), GCW14 (Glycosylphosphatidylinositol) and PGK1 (phosphoglycerate kinase).
[0319] In embodiments, the rhAAT as described herein produced using a Muts strain of Pichia pastoris. recombinant proteins are typically expressed in the wild-type Mut+ host strain from the methanolinducible promoter PAOX1. However, additional host strains, such as Muts (AOX1-) and Mut- (AOX1- AOX2-), have been produced that consume less methanol and express recombinant protein at greater levels than Mut+. MutS Pichia pastoris strains are known and available to a skilled person.
[0320] Post-translational modifications:
[0321] In one embodiment, the method as used herein comprises post-translational modification of the recombinant AAT protein.
[0322] In embodiments, the post-translational modification is N-glycosylation, O-glycosylation, N-terminal methionine removal, N-acetylation and / or phosphorylation or any combination thereof.
[0323] In embodiments, the recombinant AAT protein has one or more human-like glycoform patterns.
[0324] In embodiments, the method as used herein comprises modifying the recombinant AAT protein in vitro after isolation from the yeast.
[0325] In some embodiments, the modification is covalent attachment of recombinant AAT protein to a biocompatible polymer.
[0326] The term “Posttranslational modification” refers to any alteration of the translated polypeptide chain of AAT that occurs after or during translation. This includes modifications of amino acid side chains of the polypeptide or modifications of the terminal amino or carboxyl group. Posttranslational modification refers to attaching a biochemical group such as acetate, phosphate, carbohydrate moieties and lipids to amino acid side chains that alter the biochemical and physical properties of a protein after translation. Many proteins undergo post translational modifications shortly after their translation and some after protein folding and some after localization. Most common protein post translational modifications are Phosphorylation, Glycosylation, Methylation, Ubiquitination, S-Nitrosylation, N-Acetylation.
[0327] Such modifications can be covalent modifications carried out enzymatically by the expression system following protein biosynthesis. Posttranslational modifications further comprise enzymatic cleavage of peptide bonds and processing of the translated protein, covalent additions of particular chemical groups, polymer, lipids, carbohydrates, or even entire proteins to amino acid side chains. These chemical modifications of a polypeptide chain after its biosynthesis extends the range of amino acid structures and properties, and consequently, diversifies structures and functions of proteins. In a preferred embodiment, the recombinant AAT protein undergoes posttranslational modification, such as phosphorylation, glycosylation, ubiquitination, nitrosylation, methylation, acetylation, lipidation and proteolysis.
[0328] In one aspect of the invention, secreted or released AAT protein undergoes glycosylation encompassing a diverse selection of sugar-moiety additions to the proteins that ranges from simple monosaccharide modification of nuclear transcription factors to highly complex branched polysaccharide changes of the cell surface receptors in the yeast expression system, preferably O-glycosylation and / or N-glycosylation. N-glycosylation is binding of carbohydrates to asparagine of the polypeptide. O-glycosylation is binding of carbohydrates to serine / threonine.
[0329] In embodiments, a modification of recombinant AAT protein is the covalent attachment of recombinant AAT to a biocompatible polymer such as polyethylene glycol (PEG). The term “PEGylation” as used herein refers to a process of both covalent and non-covalent attachment of polyethylene glycol polymer chains to molecules and macrostructures, such as a drug, or a bioactive protein or vesicle. PEGylation is routinely performed through incubation of a reactive derivative of PEG with the target molecule. The covalent attachment of PEG to a protein can "mask" the agent from the host's immune system (reducing immunogenicity and antigenicity), and increase its hydrodynamic size (size in solution), which prolongs its circulatory time by reducing renal clearance. In one aspect, PEGylation can occur at N-terminus of the recombinant AAT protein.
[0330] As used herein, the term “biocompatible polymer” refers to polymer with the suitability to body and body fluids exposure. Biocompatible polymers are both synthetic and natural and aid in the close vicinity of a living system or work in intimacy with living cells. These are used to gauge, treat, boost, or substitute any tissue, organ or function of the body. A biocompatible polymer improves body functions without altering its normal functioning and triggering allergies or other side effects. It encompasses advances in tissue culture, tissue scaffolds, implantation, artificial grafts, wound fabrication, controlled drug delivery, bone filler material, etc. Biocompatible polymer are such as, Polystyrene (PS), Polypropylene (PP), Polyvinyl chloride (PVC), Polyethylene (PE), Polyurethane (PU), Polycarbonate (PC), Polyethylene terephthalate (PET), Polyetheretherketone (PEEK).
[0331] As used herein, “polyethylene glycol" is a polyether compound with many applications, from industrial manufacturing to medicine. PEG is also known as polyethylene oxide or polyoxyethylene, depending on its molecular weight. In certain aspects, a recombinant AAT protein is conjugated to a water-soluble polymer. This can occur by any of a variety of chemical methods known in the art. For example, in one embodiment the recombinant AAT protein is modified by the conjugation of PEG to free amino groups of the protein using N-hydroxysuccinimide (NHS) esters. In another embodiment the water-soluble polymer, for example PEG, is coupled to free SH groups using maleimide chemistry or the coupling of PEG hydrazides or PEG amines to carbohydrate moieties of the recombinant AAT protein after prior oxidation.
[0332] According to one embodiment of the present invention, PEGylation is performed using PEG of 20 kDa or more. PEG is conjugated to AAT and provides an effect of wrapping around the protein, which leads to the defense against the loss after binding to a scavenger receptor or degradation by an inactivating protease.
[0333] PEG is a polymer in a chain form that is linear or branched, and PEG having small molecular weight cannot fully wrap the protein and thus cannot fully protect the protein. Thus, the molecular weight should be the same or above the critical level to sufficiently wrap the protein to be protected. PEGylation of the recombinant AAT protein of the present invention can be carried out by substituting the amino acid at the PEGylation position with cysteine and then conjugating to the PEG containing an acryloyl, sulfone or maleimide group specific to cysteine at one end.
[0334] Recombinant human AAT isolation / purification:
[0335] According to the present invention, AAT is preferably purified or isolated, for example from a culture supernatant or other preparation obtained from yeast culture, using means known to a skilled person. The harvest of material obtained by fermentation of Pichia pastoris is possible using standard laboratory equipment, in order to process products from a supernatant.
[0336] For example, a suitable process comprises of a centrifugation step and / or depth filtration, followed optionally by a (sterile) membrane filtration. Also available is a low-speed centrifugation, sufficient to pellet down the yeast cells, leaving a clear and transparent supernatant, which also may serve as evidence for the absence of bacterial contamination. Such procedures yield supernatant ready for follow-on purification steps, such as chromatography.
[0337] For example, various methods involving liquid chromatography, suitable to separate a protein of interest, may be elected by a skilled person without undue effort. For example, solid phases used for chromatography, known as chromatography media or resins, are typically engineered porous inert supports functionalized with various chemical groups that determine the interactions with the molecules to be separated. Commonly used modes of separation, applicable for the rAAT described herein, are, without limitation, based on specific binding interactions (affinity chromatography), charge (ion exchange chromatography), size (size exclusion chromatography / gel filtration chromatography), hydrophobic surface area (hydrophobic interaction chromatography and reverse phase chromatography) and / or multiple properties (multimodal or mixed-mode chromatography) that distinguish based upon size and / or aggregation can be selected to provide a glycoprotein preparation with a desired glycan characteristic or characteristics.
[0338] For example, normal phase liquid chromatography can be used to separate proteins, glycans and / or glycoproteins based on polarity. Reverse-phase chromatography can be used, e.g., with derivatized sugars. Anion- exchange columns can be used to purify proteins or modified proteins, with sialylated, phosphorylated, and / or sulfated sugars. Other methods include high pH anion exchange chromatography and size exclusion chromatography, which can be employed in the present invention and are based on size separation.
[0339] Affinity based methods can be selected that preferentially bind certain proteins and / or glycan structures. Matrices such as m-aminophenylboronic acid, immobilized lectins and antibodies can bind particular proteins and / or glycan structures. M-aminophenylboronic acid matrices can form a temporary covalent bond with any molecule (such as a carbohydrate) that contains a 1 ,2-cis-diol group. The covalent bond can be subsequently disrupted to elute the protein of interest. Lectins are a family of carbohydrate-recognizing proteins that exhibit affinities for various monosaccharides. Lectins bind carbohydrates specifically and reversibly. Primary monosaccharides recognized by lectins include mannose / glucose, galactose / N- acetylgalactosamine, N-acetylglucosamine, fucose, and sialic acid (QProteome Glycoarray Handbook, Qiagen, September 2005, available at: http: / / wolfson.huji.ac.il / purification / PDF / Lectins / QIAGEN_GlycoArrayHandbook.pdf ) or similar references.
[0340] According to the present invention, anion-exchange chromatography (AEX) is one option to purify the rhAAT produced from Pichia pastoris. AEX is a process that separates substances based on their charges using an ion-exchange resin containing positively charged groups, such as diethylaminoethyl groups (DEAE). In solution, the resin is coated with positively charged counter-ions (cations). Anion exchange resins will bind to negatively charged molecules, displacing the counter-ion. Anion exchange chromatography is commonly used to purify proteins, amino acids, sugars / carbohydrates and other acidic substances with a negative charge at higher pH levels. The tightness of the binding between the substance and the resin is based on the strength of the negative charge of the substance.
[0341] In embodiments, rhAAT produced from Pichia pastoris can be purified by size-exclusion chromatography (SEC). SEC is a chromatographic method in which molecules in solution are separated by their size, and in some cases molecular weight. It is usually applied to large molecules or macromolecular complexes such as proteins and industrial polymers. Typically, when an aqueous solution is used to transport the sample through the column, the technique is known as gel-filtration chromatography, versus the name gel permeation chromatography, which is used when an organic solvent is used as a mobile phase. The chromatography column is packed with fine, porous beads which are commonly composed of dextran, agarose, or polyacrylamide polymers. The pore sizes of these beads are used to estimate the dimensions of macromolecules. SEC is a widely used polymer characterization method because of its ability to provide good molar mass distribution (Mw) results for polymers.
[0342] In embodiments, rhAAT produced from Pichia pastoris can be purified by affinity chromatography. Affinity chromatography typically employs an antibody or other binding reagent specific for the target protein, rhAAT. Affinity chromatography is typically considered as any separation method based on a specific binding interaction between an immobilized ligand and its binding partner. Examples include antibody / antigen, enzyme / substrate, and enzyme / inhibitor interactions. Affinity chromatography has the advantage of specific binding interactions between the analyte of interest (normally dissolved in the mobile phase), and a binding partner or ligand (immobilized on the stationary phase). In a typical affinity chromatography experiment, the ligand is attached to a solid, insoluble matrix, usually a polymer such as agarose or polyacrylamide, chemically modified to introduce reactive functional groups with which the ligand can react, forming stable covalent bonds. The stationary phase is typically first loaded into a column to which the mobile phase is introduced. Molecules that bind to the ligand will remain associated with the stationary phase. A wash buffer is then applied to remove non-target biomolecules, while the biomolecules of interest will remain bound. Target biomolecules may then be removed by applying a so-called elution buffer. The target molecule is thus recovered in the eluting solution. Affinity chromatography resin with high selectivity for efficient industrial purification of alpha-1 antitrypsin (AAT) is known, and is for example available from Cytiva (Alpha-1 Antitrypsin Select). Alpha-1 Antitrypsin Select is a packed-bed affinity chromatography resin with high selectivity for AAT. It can be used for purifying human AAT from plasma, as well as from recombinant or transgenic sources.
[0343] The approach of purifying rhAAT produced according to the present invention can be carried out by any suitable approach in the art in terms of the cost and demand of purification degree.
[0344] The AAT protein or composition comprising said protein as described herein may comprise different types of carriers depending on whether they are to be administered in solid, liquid or aerosol form, and whether they need to be sterile for such routes of administration as injection.
[0345] The AAT perfusates and compositions of the invention may comprise a pharmaceutically acceptable carrier or excipient. As used herein, "pharmaceutically acceptable carrier" or “excipient” includes any and all solvents, dispersion media, coatings, antibacterial and antifungal agents, isotonic and absorption delaying agents and the like. The use of such media and agents for pharmaceutical active substances is well known in the art. Except insofar as any conventional media or agent is incompatible with the active ingredient, its use in the therapeutic compositions is contemplated. Supplementary active ingredients can also be incorporated into the compositions.
[0346] Additionally, such pharmaceutically acceptable carriers can be aqueous or non-aqueous solutions, suspensions, and emulsions, most preferably aqueous solutions. Aqueous carriers include water, alcoholic / aqueous solutions, emulsions and suspensions, including saline and buffered media. Parenteral vehicles include sodium chloride solution, Ringer's dextrose, dextrose and sodium chloride, lactated Ringer's and fixed oils. Intravenous vehicles include fluid and nutrient replenishers, electrolyte replenishers such as Ringer's dextrose, those based on Ringer's dextrose, and the like. Fluids used commonly for i.v. administration are found, for example, in Remington: The Science and Practice of Pharmacy, 20th Ed., p. 808, Lippincott Williams S- Wilkins (2000). Preservatives and other additives may also be present, such as, for example, antimicrobials, antioxidants, chelating agents, inert gases, and the like.
[0347] The phrase "pharmaceutically acceptable" refers to molecular entities and compositions that do not produce an allergic or similar untoward reaction when administered to a human. The preparation of an aqueous composition that contains a protein as an active ingredient is well understood in the art. Typically, such compositions are prepared as injectables, either as liquid solutions or suspensions; solid forms suitable for solution in, or suspension in, liquid prior to injection can also be prepared. The preparation can also be emulsified.
[0348] In various illustrative embodiments, the pH buffering agents for use in the compositions and methods herein described are those agents known to the skilled artisan and include, for example, acetate, borate, carbonate, citrate, and phosphate buffers, as well as hydrochloric acid, sodium hydroxide, magnesium oxide, monopotassium phosphate, bicarbonate, ammonia, carbonic acid, hydrochloric acid, sodium citrate, citric acid, acetic acid, disodium hydrogen phosphate, borax, boric acid, sodium hydroxide, diethyl barbituric acid, and proteins, as well as various biological buffers, for example, TAPS, Bicine, Tris, Tricine, HEPES, TES, MOPS, PIPES, Cacodylate, MES.
[0349] In another illustrative embodiment, the ionic strength modulating agents include those agents known in the art, for example, glycerin, propylene glycol, mannitol, glucose, dextrose, sorbitol, sodium chloride, potassium chloride, and other electrolytes.
[0350] Compositions of the present invention are preferably formulated as perfusates. The liquid compositions, whether they be solutions, suspensions or other like form, may include one or more of the following suitable excipients: sterile diluents such as water for injection, saline solution, preferably physiological saline, Ringer's solution, isotonic sodium chloride, fixed oils such as synthetic mono or diglycerides which may serve as the solvent or suspending medium, polyethylene glycols, glycerin, propylene glycol or other solvents; antibacterial agents such as benzyl alcohol or methyl paraben; antioxidants such as ascorbic acid or sodium bisulfite; chelating agents such as ethylenediaminetetraacetic acid; buffers such as acetates, citrates or phosphates and agents for the adjustment of tonicity such as sodium chloride or dextrose. The parenteral preparation can be enclosed in ampoules, disposable syringes or multiple dose vials made of glass or plastic. A liquid composition is preferably sterile. In addition, the compositions to be administered may also contain, if desired, small amounts of nontoxic auxiliary substances such as wetting or emulsifying agents, pH buffering agents, stabilizers, dissolution enhancers and other such agents, for example, sodium acetate, sorbitan monolaurate, triethanolamine oleate and cyclodextrins.
[0351] In the formulation of compositions, excipients are generally added along with the active pharmaceutical ingredients in order to 1) protect, support or enhance the stability of the formulation; 2) bulk up the formulation in case of potent drug for assisting in the formulation of an accurate dosage form; 3) improve patient acceptance; 4) help improve bioavailability of active drugs; 5) enhance overall safety and effectiveness of the formulation during its storage and use.
[0352] Excipients used in the formulation of pharmaceutical compositions are sub-divided into various functional classifications, depending on the role they intend to play in the resultant formulation. Some excipients can have different functional roles in different formulation types and in addition, individual excipients can have different grades, types, and sources depending on those different functional roles. The possible types of excipients commonly used in the formulation of pharmaceutical suspensions include solvents / vehicle, co-solvent, buffering agents, preservatives, antioxidants, wetting agents / surfactants, anti-foaming agents, flocculation modifiers, suspending agents / viscosity-modifiers, flavouring agents, sweetening agents, colorants, humectants, and chelating agents. As used herein, “cryopreservation” is a process where organelles, cells, tissues, extracellular matrix, organs, or any other biological constructs susceptible to damage caused by unregulated chemical kinetics are preserved by cooling to very low temperatures by freezing (typically -20 to - 80 °C using solid carbon dioxide or in some cases to -196 °C using liquid nitrogen). At low enough temperatures, any enzymatic or chemical activity which might cause damage to the biological material in question is effectively stopped. Cryopreservation methods seek to reach low temperatures without causing additional damage caused by the formation of ice crystals during freezing.
[0353] Culture Media and Processing:
[0354] The production methods described herein can include determining and / or selecting media components or culture conditions which result in the production of a desired glycan characteristic or characteristics of rhAAT. In embodiments, culture parameters that can be determined include media components, pH, feeding conditions, osmolarity, carbon dioxide levels, agitation rate, temperature, cell density, seeding density, timing and sparge rate.
[0355] Changes in production parameters such the speed of agitation of a cell culture, the temperature at which cells are cultures, the components in the culture medium, the times at which cultures are started and stopped, variation in the timing of nutrient supply can be selected appropriately. Thus, methods described herein can include one or more of: increasing or decreasing the speed at which cells are agitated, increasing or decreasing the temperature at which cells are cultures, adding or removing media components, and altering the times at which cultures are started and / or stopped. Sequentially selecting production parameters or a combination thereof, as used herein, means a first parameter (or combination) is selected, and then a second parameter (or combination) is selected, e.g., based on a constraint imposed by the choice of the first production parameter.
[0356] The methods described herein can include determining and / or selecting a media component and / or the concentration of a media component that has a positive correlation to a desired glycan characteristic. A media component can be added in or administered over the course of glycoprotein production or when there is a change in media, depending on culture conditions. Media components include components added directly to culture as well as components that are a byproduct of cell culture.
[0357] Media components include, e.g., buffer, amino acid content, vitamin content, salt content, mineral content, serum content, carbon source content, lipid content, nucleic acid content, hormone content, trace element content, ammonia content, co-factor content, indicator content, small molecule content, hydrolysate content and enzyme modulator content.
[0358] Various media components can be selected, comprising amino acids, vitamins, carbon source (natural and unnatural), salts, sugars, sera, plant derived hydrolysates, sodium pyruvate, surfactants, ammonia, lipids, hormones or growth factors, buffers, non-natural amino acids, sugar precursors, indicators, nucleosides or nucleotides, butyrate or organics, DMSO, animal derived products, gene inducers, non-natural sugars, regulators of intracellular pH, Betaine or osmoprotectant, trace elements, minerals, Non-natural amino acids, non-natural vitamins. Exemplary amino acid that can be included or eliminated from the media include alanine, arginine, asparagine, aspartic acid, cysteine, glutamic acid, glutamine, glycine, histidine, proline, isoleucine, leucine, lysine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine and valine.
[0359] Examples of vitamins that can be present in the media or eliminated from the media include vitamin A retinoid vitamin B1 (thiamine), vitamin B2 (riboflavin) vitamin B3 (niacin), vitamin B5 (pantothenic acid), vitamin BO (pyroxidone), vitamin 131 (biotin), vitamin B9 (folic acid), vitamin B12 (cyanocobalamin), vitamin C (ascorbic acid), vitamin D, vitamin E, and vitamin K.
[0360] Minerals that can be present in the media or eliminated from the media include bismuth, boron, calcium, chlorine, chromium, cobalt, copper, fluorine, iodine, iron, magnesium, manganese, molybdenum, nickel, phosphorus, potassium, rubidium, selenium, silicon, sodium, strontium, sulfur, tellurium, titanium, tungsten, vanadium, and zinc. Exemplary salts and minerals include CaC12 (anhydrous), CuSO4 5H20, Fe(NO3) 9H20, ICI, KNO3, KH2PO4, MgSO4 (anhydrous), NaC1 , NaH2PO4H2O, NaHCO3, Na2SE3 (anhydrous), ZnSO4.7H20; linoleic acid, lipoic acid, D- glucose, hypoxanthine 2Na, phenol red, putrescine 2HC1 , sodium pyruvate, thymidine, pyruvic acid, sodium succinate, succinic acid, succinic acid, glutathione (reduced), para-aminobenzoic acid (PAHA), methyl linoleate, bactopeptone G, adenosine, cytidine, guanosine, 2'- deoxyadenosine HC1 , 2'-deoxycytidine HCI, 2'-deoxyguanosine and uridine.
[0361] In some embodiments, ammonia content can be selected as a production parameter to produce a desired glycan characteristic or characteristics. For example, ammonia can be present in the media in a range from 0.001 to 50 mM. Ammonia can be directly added to the culture and / or can be produced as a by product of glutamine or glucosamine. Another production parameter is butyrate content. The presence of butyrate in culture media can result in increased galactose levels in the resulting glycoprotein preparation. Butyrate provides increased sialic acid content in the resulting glycoprotein preparation.
[0362] In some embodiments, a component such as an enzyme, sugar and / or sugar precursors can be added to media or batch fed to cells to affect glycosynthesis. For example, enzymes and substrates such as sugar precursors can be added to the media or batch fed to cells to produce a desired glycan characteristic or characteristics. These methods can make use of monosaccharide substrates that are taken up by a cell, converted to "activated" monosaccharide substrates in vivo and incorporated into the expressed protein by the cell. The methods are amenable to any cell which can be manipulated to produce a desired glycoprotein. The cell can use, e.g., endogenous biochemical processing pathways or can be genetically engineered to convert, or process, the exogenously added monosaccharide into an activated form that serves as a substrate for conjugation to a target glycoprotein in vivo or in vitro.
[0363] Monosaccharides added to a polysaccharide chain can be incorporated in activated form. Activated monosaccharides, which can be added, include UDP-galactose, UDP-glucose, UDP-N- acetylglucosamine, UDP-N-acetylgactosamine, UDP-xylose, GDP-mannose, GDP-fucose, CMP- N-acetylneuraminic acid and CMP-N- acetylglycolylneuraminic acid. Other monosaccharide precursors that can be added to media or batch fed to cells include: N-acetylglucosamine, glucosamine, glucose, galactose, N-acetylgalactosamine, fructose, fucose, glucose-6-phosphate, mannose-6- phosphate, mannose- 1 -phosphate, fructose-6-phosphate, glucosamine-6- phosphate, N- acetylglucosamine-6-phosphate, N-acetylmannosamine, N-acetylneuraminic acid- 6- phosphate, fucose-l-phosphate, ATP, GTP, GDP, GMP, CTP, CDP, CMP, UTP, UDP, UMP, uridine, adenosine, guanosine, cytodine, lactose, maltose, sucrose, fructose 1 ,6 biphosphate, 2 phosphoenol pyruvate, 2-oxaloacetate and pyruvate.
[0364] Some aspects include having glucosamine present in the media. Glucosamine can be added to the media or batch fed to the cell or the appropriate enzymes and / or substrates can be added to the media or batch fed to cells such that glucosamine is produced. In some embodiments, when increased levels of high mannose or hybrid glycan structures are desired, a cell (e.g., a Pichia pastoris) can be cultured in the presence of glucosamine. Glucosamine can be present, e.g., at a concentration of about 0.001 to 40 mM. The methods can further include having uridine added to the media or batch fed to a cell, e.g., to reduce the level of high mannose structures associated with a protein produced by the cell. The addition of cytidine, UTP, OMP and / or aspartate to media or batch fed to cells can also result in the production of uridine during culture. Preferably, uridine is present at a concentration of about 0.001 to 10 mM.
[0365] Other aspects include selecting a media component or components that do not affect a glycosylation characteristic or characteristics. For example, the presence of glucosamine and uridine in culture does not significantly alter galactosylation, fucosylation, high mannose production, hybrid production or sialylation of glycoproteins produced by a cell (e.g., a Pichia pastoris) cultured in the presence of this combination. When the presence of mannose is a selected production parameter, mannose can be added to the media, batch fed to the cells or can be produced by a cell exposed to the appropriate substrates such as fructose or mannan. Preferably, mannose is present at a concentration of about 0.001 to 50 mM.
[0366] Fermentation parameters and bioreactors:
[0367] Methods described herein can include selecting culture conditions that are correlated with a desired glycan characteristic or characteristics. Such conditions can include temperature, pH, osmolality, shear force or agitation rate, oxidation, spurge rate, growth vessel, tangential flow, DO, CO2, nitrogen, fed batch, redox, cell density and feed strategy.
[0368] Examples of physiochemical parameters that can be selected from temperature, pH, osmolality, shear force (or agitation rate), oxidation, spurge rate, growth vessel, tangential flow, batch, DO, CO2, nitrogen, fed batch, Redox, cell density, perfusion culture, feed strategy.
[0369] In other embodiments, carbon dioxide levels can be selected which results in a desired glycan characteristic or characteristics. CO2 levels can be, e.g., about 5%, 6%, 7%, 8%, 9%, 1.0%, 11%, 13%, 15%, 17%, 20%, 23% and 25% (and ranges in between).
[0370] A wide array of flasks, bottles, reactors, and controllers allow the production and scale up of cell culture systems. The system can be chosen based, at least in part, upon its correlation with a desired glycan characteristic or characteristics. Cells can be grown, for example, as batch, fed- batch, perfusion, or continuous cultures depending on the correlation with a particular glycan characteristic or characteristics.
[0371] Various culture media or growth media may be employed. The most commonly used medium for the high cell density fermentation of P. pastoris is a basal salt medium (BSM), as mentioned in Pichia fermentation process guidelines proposed by Invitrogen (USA). A non-limiting example of medium components for a BSM are described in the Examples below.
[0372] In other embodiments, a YPD medium may be employed, which is available in liquid (broth) form for the growth and propagation of yeast cultures. It primarily contains of bacteriological peptone, yeast extract, and glucose. This medium is non-selective for Candida, Pichia, Saccharomyces, and Zygosaccharomyces.
[0373] In other embodiments, a yeast nitrogen base (YNB with amino acids) media can be used, which is a commonly used growth medium used for the cultivation of yeast. This nutrient-rich microbial medium contains nitrogen, vitamins, trace elements, and salts. It is suitable for use in classifying yeasts based on amino acid and carbon requirements.
[0374] Batch culture is typically carried out by placing the cells to be cultured into a fixed volume of culture medium and allowing the cells to grow. Cell numbers increase, usually exponentially, until a maximum is reached, after which growth becomes arrested and the cells die. Batch culture is characterized in that it proceeds in a fixed volume (since nothing is added after placing the cells in the medium), for a fixed duration (dependent on the length of time the cells survive) with a single harvest.
[0375] Fed-batch culture is a variation on batch culture and involves the addition of a feed to the batch. Cells are cultured in a medium in a fixed volume. Before the maximum cell concentration is reached, specific supplementary nutrients are added to the culture. The volume of the feed is minimal compared to the volume of the culture. A fed-batch culture involves a batch cell culture to which substrate, in either solid or concentrated liquid form, is added either periodically or continuously during the period of growth. Fed-batch cultures are described, e.g., in U.S. Pat. Nos. 5,672,502.
[0376] In a perfusion culture, medium is perfused through the reactor at a high rate while cells are retained or recycled back into the reactor by sedimentation, centrifugation or filtration. The major function of perfusing such a large volume of medium is primarily to remove the metabolites, mainly lactate, from the culture fluid. Perfusion cultures are described, e.g., in U.S. Pat. No. 6,544,788.
[0377] In continuous culture, the cells are initially grown in a fixed volume of medium. To avoid the onset of the decline phase, a pumped feed of fresh medium is initiated before maximum cell concentration is reached. Culture, containing a proportion of the cells, is continuously removed from the vessel to maintain a constant volume. Continuous cultures and bioreactors are described, e.g., in U.S. Pat. Nos. 4,764,471 ; 5,135,853; 6,156,570.
[0378] A bioreactor is a device or system that supports a biologically-active environment, e.g., a device or system meant to grow cells or tissues in the context of cell culture (e.g., mammalian, plant, yeast, bacterial cells). This process can either be aerobic or anaerobic. Bioreactors are commonly cylindrical, ranging in size from some liters to cubic meters, and are often made of stainless steel. On the basis of mode of operation, a bioreactor may be classified as batch, fed batch or continuous batch (e.g. continuous stirred-tank reactor model). By way of example, the Heraeus miniPERM bioreactor combines an autoclavable outer nutrient container and a disposable inner bioreactor chamber. New Brunswick Scientific's CELLIGEN PLUS® is a highly flexible system for culture of virtually all eukaryotic cell lines. The
[0379] Wave Bioreactor™ (from Wave Biotech, LLC) employs an adjustable-speed rocking platform and electric air pump to aerate the culture. Quark Enterprises provides a full range of bioreactors including Spingro® flasks for high-density culture. Stir tanks (and flasks) can provide cell cultures with increased density. Examples include isposable Stirred Tank Bioreactors (such as Xcellerex), or scalable, disposable stir tank bioreactors (XDR™). Applikon offers a full line of stir tanks, from 2.3 I bench systems to 10,000 I production units. Batch bioreactors are also available, e.g., from Rockland Immunochemicals, Inc.
[0380] General cultivation of Pichia Pastoris in a stirred-Tank Bioreactor (Non-limiting example):
[0381] Pichia pastoris is a methylotrophic yeast which provides a unique expression system for producing high levels of recombinant proteins, including enzymes, protease inhibitors, singlechain antibodies, and regulatory proteins at various levels. The following workflow is provided as a non-limiting example of a Pichia pastoris fermentation, which may be used as an alternative or in combination with the method described in the examples below. Details are provided in an “Introduction to Pichia pastoris culture in a stirred-tank bioreactor” (Application note, 253, October 2011 , Eppendorf).
[0382] The medium is composed of both temperature sensitive and non-temperature-sensitive materials. Therefore, the inoculum can be prepared in two steps. Start by mixing and autoclaving the following:
[0383] After autoclaving and allowing time for the vessel to cool, addition of temperature-sensitive material can be made:
[0384] * 6 g / L cupric sulfate pentahydrate, 0.08 g / L sodium iodide, 3 g / L manganese sulfate monohydrate, 0.5 cobalt chloride (anhydrous), 20 g / L zinc chloride (anhydrous), 0.02 g / L boric acid, 0.2 g / L sodium molybdate dihydrate, 65 g / L ferrous sulfate heptahydrate, 0.2 g / l biotin, 30 mL / L 6N sulfuric acid. ** Added as required.
[0385] The inoculum is prepared using Pichia shake-flask growth medium. The inoculum is cultivated for 40 hours at 28° C in a shaker (New Brunswick model G25) running at 240 rpm. Control setpoints for P. pastoris should be entered and achieved prior to inoculation and, except for dissolved oxygen (DO) which often remains high, the medium should be allowed to equilibrate prior to inoculation. An initial DO value of approximately 100 % is acceptable; it will decrease as the culture metabolizes it. Agitation limits may differ depending on the system and can be set to respond automatically to oxygen demand.
[0386] Preferred cultivation conditions are as follows:
[0387] Control dissolved oxygen (DO) often includes a cascade, either to agitation, airflow or oxygen, individually or in combination. Cascades allow the controller to maintain setpoints by automatically adjusting other process loops. The inclusion of oxygen in a cascade may help to increase the overall culture density. pH control often uses the addition of liquid acid and liquid base solution to maintain pH at setpoint, but often it relies on the acid / base-producing properties of the culture or medium for a natural drift up or down. P. pastoris pH control is usually done through the addition of base (30 % NaOH).
[0388] Glycosylated AAT produced from yeast
[0389] The Pichia pastoris expression system has been used extensively over the past decade for generation of recombinant proteins, and the nature of the processing that occurs in yeast has become a topic of interest. Yeast can carry out glycosylation of the amide nitrogen of asparagine residues in a protein when found in the consensus sequence Asn-Xaa-Thr / Ser, providing N- linked glycosylation. Also, glycosylation of hydroxy groups of threonine and / or serine residues in proteins occurs in yeast cells, yielding O-linked type of glycosylation. For a review, refer to Bretthauer, Biotechnol. Appl. Biochem. (1999) 30, 193-200.
[0390] As delineated mainly in Saccharomyces cerevisiae, protein glycosylation involves the following summarized events. N-linked oligosaccharides originate from an oligosaccharide (Glc3Man9GlcNAc2) that is assembled on dolichol (pyrophosphate) in the endoplasmic reticulum (ER), and that is transferred to the appropriate Asn of the nascent protein in a co-translational event. This is a common eukaryotic-cell-type glycosylation pathway for N-linked glycoproteins. However, differences in subsequent processing of the newly glycosylated protein occur in yeast as compared with higher eukaryotic cells (plants, insects and higher animals).
[0391] In most yeasts that have been studied, the three glucose residues and one specific a-1 ,2-linked mannose residue are removed by specific glycosidases in the ER, giving a protein N-linked Man8GlcNAc2 core structure that is further processed in the Golgi complex. This involves addition of a mannose residue that is linked a-1 ,6 to the a-1 ,3-linked mannose residue in the Mana-1 , 3Manb- 1 ,4GlcNAc inner-core sequence. The 1 ,6-linked residue can then be elongated to an a-1 ,6-linked backbone (50-100 residues) that can be branched with a-1 ,2-linked di- or trisaccharides of mannose that in turn can be capped with a- 1 ,3-linked mannose units. An additional processing event that occurs in most yeasts is the addition of phosphate, in the form of mannose 1 -phosphate, to specific a-1 ,2- or a-1 ,6-linked mannose residues of the core or the side chain of N-linked oligosaccharides, forming the acidic phosphodiester component found in many yeast glycoproteins.
[0392] Complex-type oligosaccharides containing sialic acid, galactose, fucose and N- acetylgalactosamine are not found on S. cerevisiae-derived, and most other yeast-derived, glycoproteins. Therefore, the assembly and processing of only the high-mannose type of N-linked oligosaccharides on the expressed recombinant protein must be taken into account when considering the structure and the subsequent use (function) of the glycoprotein.
[0393] Whereas cell-wall mannans from some strains of P. pastoris have been found to contain b-1 ,2- linked mannose residues, such as present in the structure Man(b-1 ,2)Man(b-1 ,2)Man(a-1 ,2)Man, b-linked mannose residues have not been reported in recombinant glycoproteins from P. pastoris. In addition to the N-linked oligosaccharides, the presence of O-linked oligosaccharides of mannose is common in most yeasts. The biosynthetic process is unique compared with animals, in that the mannose residue that is a-glycosidically linked to the hydroxy group of a serine or threonine residue of the protein is derived in the ER from a dolichol phosphate carrier, dolichyl phosphate mannose, rather than from a sugar nucleotide in the Golgi complex. These short oligosaccharides can also be phosphorylated and thus contribute to the acidity and perhaps other functions of the glycoprotein.
[0394] Compared to the known glycosylation of Pichia pastoris-derived proteins, the rhAAT as produced herein contains the unique HexNAd glycosylation, preferably comprising 50-100% of total N- glycans, preferably 60-90%, more preferably 70-80%. It was unexpectedly discovered that the rhAAT protein described herein have increased biological and cellular activities as compared to the activity of plasma purified human AAT (Prolastin).
[0395] In embodiments, the post-translational modification is one or more of N-glycosylation, O- glycosylation, N-terminal methionine removal, N-acetylation and / or phosphorylation or any combination thereof. In embodiments, the recombinant AAT protein has one or more human-like glycosylations.
[0396] In embodiments, yeast for producing AAT as used herein allows the AAT to be modified into human-like structures. The term “human-like” structure or “human-like” glycoform patterns are related to the glycosylation pattern, which e.g. extends the serum half-life of the recombinant AAT and / or stability comparable to human plasma derived AAT. “Human-like” glycoform patterns are preferably different from but similar to human glycosylation patterns, to an extent of extending the serum half-life of the recombinant AAT compared to non-modified AAT protein. “Human-like” glycoform patterns may, by way of example, comprise one or more glycans selected from the group consisting of mannose, N-acetylglucosamine (GIcNAc), galactose, N-Acetylneuraminic acid (Neu5Ac), N-Glycolylneuraminic acid and Xylose.
[0397] The glycosylation pattern of recombinant AAT produced in yeast as described herein renders a new form of recombinant AAT. This can be verified by an SDS-page analysis by skilled person. A shift up or down of the band from recombinant AAT produced from yeast, such as Pichia pastoris compared to the band of plasma derived AAT can be an evident of new type of recombinant AAT. Alternatively, different peak distribution exhibited in a comparison analysis by size exclusion HPLC or Anion exchange HPLC between reference AAT (e.g. Prolastin) and AAT produced according to the invention highlights a novel type of rhAAT.
[0398] Human AAT typically includes up to 3 N-linked glycans attached to asparagine residues 46, 83, and 247. Naturally occurring AAT includes significant heterogeneity in glycosylation pattern and N-glycan structure. As such, several isoforms of AAT exist, also known as glycoforms. A glycoform is an isoform of a protein that differs only with respect to the number or type of attached glycan. Glycoproteins often consist of a number of different glycoforms, with alterations in the attached saccharide or oligosaccharide.
[0399] N-linked glycosylation refers to the attachment of an oligosaccharide, a carbohydrate consisting of several sugar molecules, sometimes also referred to as glycan, to a nitrogen atom (the amide nitrogen of an asparagine (Asn) residue of a protein), in a process called N-glycosylation. The resulting protein may be referred to as an N-linked glycan, or simply an N-glycan.
[0400] In one embodiment, the rhAAT glycoprotein includes 1 , 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 , 12, 13, 14 or 15 predominant N-glycan structures. The term “predominant N-glycan structure” or “predominant glycoform” shall mean a specific N-glycan structure or glycoform of ( i.e ., attached to) a protein constitutes the greatest percentage of all N-glycan structures or glycoforms of the protein. In embodiments, a predominant glycoform(s) accounts for at least about 40%, at least about 50%, at least about 60%, at least about 70%, at least about 80%, at least about 90%, or at least about 95% or greater of the population of all glycoforms on the protein.
[0401] In embodiments, a predominant N-glycan can be HexNAd glycosylation, wherein HexNAd glycosylation comprises 50-100% of total N-glycans, preferably 60-90%, more preferably 70-80%. In embodiments, a predominant N-glycan can be Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2 and Hex15HexNAc2 glycosylation.
[0402] As used herein, “HexNAd” shall mean an amide derivative of a hexose, and may also be referred to as N-acetylhexosamine (HexNAc), which is an acetylated derivative of hexosamine (HexN). An example includes N-acetylglucosamine (GIcNAc), which is an acetylated derivative of glucosamine (GlcN).
[0403] In the context of the present invention, HexNAd refers to a single monosaccharide, not a component of an oligosaccharide. This applies in particular to the occupancy of any given glycosylation site. For example, the occupancy data for HexNAd solely relates the occupancy by a single HexNAd and does not relate to an HexNAd which may be included as a component of an oligosaccharide, e.g., Hex9HexNAc2.
[0404] As used herein, the term “hexose” refers to a monosaccharide (simple sugar) with six carbon atoms. The chemical formula for hexose is C6H12O6. A hexose can be glucose, mannose, galactose, allose, altrose, gulose, idose, talose and fructose. A hexose refers also to a unit derived from a hexose chosen from glucose (of form L or D), maltose (of form L or D), sucrose, mannose (L or D form), fructose (L or D form), lactose (L or D form), or a mixture thereof; more preferably said compound is glucose (of L or D form). The oligosaccharides according to the present invention in the form of Hex(n)HexNAc(m), “n” can be O, 1 , 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 , 12, 13, 14, 15, 16, 17, 18, 19 or 20. “m” can be 1 , 2, 3, 4, 5, 6, 7, 8, 9, or 10. The oligosaccharides can be branched or linear.
[0405] In embodiments, the oligosaccharides according to Hex(n)HexNAc(m) can be Hex9HexNAc2, Hex10HexNAc2, Hex11 HexNAc2, Hex12HexNAc2, Hex13HexNAc2, Hex14HexNAc2, Hex15HexNAc2 and / or Hex16HexNAc2. In one embodiment, Hex(n)HexNAc(m) is Man(n)HexNAc(m). In embodiments, Hex(n) comprises mannose and other hexose, such galactose, glucose, GIcNac, or Neu5Ac. In embodiments, Hex(n) comprises other hexoses, such galactose, glucose, GIcNac, or Neu5Ac.
[0406] In embodiments, HexNAc or HexNAc(m) can be N-Acetylglucosamine (GIcNAc). GIcNAc is an amide derivative of the monosaccharide glucose. In embodiments, HexNAc or HexNAc(m) can be an amide derivative of other hexoses. Non-limiting examples of Hex9HexNAc2 are Man9GlcNAc2, or Glc3Man6GlcNAc2.
[0407] Determination of alvcosylation sites and site-specific heteroaeneitv in alvcoproteins
[0408] Mass Spectrometry (MS) has emerged as the premier tool for oligosaccharide or glycosylated protein analysis. It provides structural information with high sensitivity. Glycan or glycosylated protein analysis is typically performed with matrix-assisted laser desorption / ionization (MALDI) or electrospray ionization (ESI) resulting in ions that are either sodium coordinated or protonated, respectively, in the positive MS mode and the deprotonated in the negative MS mode. The fragmentation behavior of the two types of ions in tandem MS varies slightly but glycans commonly yield fragment ions resulting from glycosidic bond cleavages.
[0409] Peptide mapping is the standard approach to determine site-specific glycosylation and employs a combination of specific enzymatic proteolysis (usually with trypsin), fractionation of glycopeptides (most often by liquid chromatography or affinity chromatography) and glycopeptide analysis by MS. Peptide mapping is a bottom-up approach to protein characterization which enables the profiling of a protein’s primary structure as well as its post-translational modifications (PTMs), such as glycosylation.
[0410] A common workflow to confirm protein sequence and PTMs is the peptide mapping approach, which combines proteolytic digests with RP-LC-MS / MS analysis in which, e.g., tryptic peptides are separated by reversed phase chromatography and further analyzed using high-resolution tandem mass spectrometry. N-linked glycans are subsequently analyzed in a second experiment comprising enzymatic glycan release, chemical labeling, LC separation on graphitized carbon or HI LIC columns and MS analysis. Glycopeptide analysis is typically applied in glycoproteomic experiments to identify the protein as well as the glycan using a specific fragmentation involving a collision energy stepping method. The resulting glycopeptide MS / MS spectra provide both glycan and peptide fragments and allow to assign the peptide sequence as well as the corresponding glycan structure in one spectrum.
[0411] An alternative method to overcome several limitations of trypsin digestion was developed using nonspecific proteases. In this approach, pronase is used, which is a mixture of exo- and endoproteinases capable of cleaving essentially any peptide bond. The glycoprotein is digested save for small peptide ‘footprints’ around glycosylation sites that are protected from digestion by steric hindrance due to the glycan moiety. The products of the digestion are glycopeptides with short peptides, small (unglycosylated) dipeptides, and amino acids. Purification with solid phase extraction and subsequent MS analysis yields mass spectra that contain only glycopeptides. This method is now used routinely to obtain site heterogeneity for numerous glycoproteins.
[0412] Tandem MS can provide peptide and glycan sequence as well as the site of glycosylation. Studies of glycopeptide fragmentation reactions have focused almost exclusively on protonated (either singly via MALDI or multiply via ESI) tryptic glycopeptides. The typical fragments correspond to the loss of the glycan moiety, while the information on peptide sequence and glycan attachment sites is often minimal. Tandem MS is complicated by the sizes of tryptic peptides, which tend to be larger than the useful mass range of collision-induced dissociation (CID), and the labile nature of the glycan-peptide bond. A common strategy, therefore, is to determine the overall mass of the glycopeptide and perform tandem MS to yield the peptide mass.
[0413] A skilled person could choose any one of the approaches in the art or described above according to his need in determining the presence, identity and / or position of glycosylations of the rhAAT as described herein.
[0414] FIGURES
[0415] The following figures are presented to describe particular embodiments of the invention, without being limiting in scope.
[0416] Brief description of the figures:
[0417] Figure 1 : An example expression plasmid carrying a PAOX1 promoter
[0418] Figure 2: Detailed view of electropherogram overlay of mock strain supernatant with (blue) and without EndoH (red) treatment, against example supernatant with (brown) and without EndoH (green) treatment.
[0419] Figure 3: Detailed view of electropherogram overlay of EndoH-treated screening supernatants of muts-strains 1 B3 (blue) and 1 F8 (red) secreting rAAT against BSA diluted to 125 mg / L in mock strain matrix (brown).
[0420] Figure 4: Electropherogram overlay of supernatant pools from rescreening.
[0421] Figure 5: Example chromatogram of the elution part of the affinity chromatography for mutsclone ID 1 B6 (reactor S2).
[0422] Figure 6: Chromatograms of the SEC for mutsclone ID 1 B6 (reactor S2).
[0423] Figure 7: SDS-PAGE (left panels) and Western Blot (right panels) analysis of samples from affinity chromatography and SEC of crude bioreactor material from strain mutsclone ID 1 B6.
[0424] Figure 8: SDS-PAGE (left panel) and Western Blot (right panel) analysis of SEC eluate fractions.
[0425] Figure 9: Example chromatogram of the elution part of the affinity chromatography for mutsclone ID 1 B6 (reactor B1 , B2 and S2). Figure 10: Chromatogram of the SEC run for mutsclone ID 1 B6 (reactor B1 , B2 and S2). UV- signal in blue, conductivity in brown. Fractions indicated in red along the x-axis.
[0426] Figure 11 : SDS-PAGE (left panels) and Western Blot (right panels) analysis of samples from affinity chromatography and SEC of crude bioreactor material from strain mutsclone ID 1 B6.
[0427] Figure 12: Course of wet cell weight over process time.
[0428] Figure 13: Electropherogram overlay of supernatants from selected sampling points and filtrate for cultivation of strain 1 B6 in reactor S2.
[0429] Figure 14: SDS-PAGE (left panel) and Western Blot (right panel) analysis of cultivation using strain muts1 B6 in 10 L bioreactor S2.
[0430] Figure 15: History plot of cultivation of strain mutsAAT 1 B6 in 10L reactor S2 (pH 6.0, 28 °C, partial co-feed process slower).
[0431] Figure 16: Size exclusion (SE)-HPLC of DS (I).
[0432] Figure 17: Size exclusion (SE)-HPLC of DS (II).
[0433] Figure 18: Quantification of monomer related peak area of DS autosampler stability at 5±1 °C.
[0434] Figure 19: Size exclusion (SE)-HPLC linearity check of DS.
[0435] Figure 20: Size exclusion (SE)-HPLC elution profile of monomer related area of DS (III).
[0436] Figure 21 : Anion exchange-HPLC of DS (I).
[0437] Figure 22: Anion exchange-HPLC of DS (II).
[0438] Figure 23: Quantification of monomer related peak area of DS autosampler stability at 5±1 °C.
[0439] Figure 24: Anion exchange (AEX)-HPLC linearity check of DS.
[0440] Figure 25: Anion exchange (AEX)-HPLC elution profile of monomer related area of DS (III).
[0441] Figure 26: BSA standard of the Pierce™ Rapid Gold BCA Protein Assay Kit.
[0442] Figure 27: RecAIAT inhibits neutrophil elastase activity similar to Prolastin®.
[0443] Figure 28: RecAIAT inhibits TMPRSS2 activity similar to Prolastin®.
[0444] Figure 29: Exemplary extracted ion chromatograms with and without the most abundant glycosylations at site N131 in sample AAT Final pool WP15 Strain mutS clone ID 6B2.
[0445] Figure 30: Exemplary extracted ion chromatograms with and without the most abundant glycosylations at site N131 in sample AAT Final pool WP15rep Strain mutS clone ID 6E2.
[0446] Figure 31 : SDS-PAGE and Western Blot analysis of Affinity-runs #2 and #4.
[0447] Figure 32: Course of secreted production (mg / L by mCE, both forms) over induction time
[0448] Figure 33: Course of wet cell weight (g / L) over process time Figure 34: Detail view of electropherogram overlay of 2-fold diluted, EndoH-treated supernatants from individual sampling points
[0449] Figure 35: (A) Full and (B) detail view of electropherogram overlay of 2-fold diluted, EndoH- treated supernatants from individual sampling points
[0450] Figure 36: SDS-PAGE and Western Blot analysis of supernatants from shake flask cultures of strain muts pre-LS1-pro-aMF-rAAT 6E2 with added protease inhibitors.
[0451] Figure 37: Quantification of glycosylation site N46, N83, and N247 of strains IB6, 6B2, and 6E2.
[0452] Figure 38: Quantification of site-specific N-glycosylation analysis at N46 of strains IB6, 6B2, and 6E2.
[0453] Figure 39: Quantification of site-specific N-glycosylation analysis at N83 of strains IB6, 6B2, and 6E2.
[0454] Figure 40: Quantification of site-specific N-glycosylation analysis at N247 of strains IB6, 6B2, and 6E2.
[0455] Figure 41 : IRI and contralateral kidneys.
[0456] Detailed description of the figures:
[0457] Figure 1 : Example plasmid map for rAAT-containing pPZ-PAOX1-aMF-plasmids. 5'AOX Prom represents remainder from original cloning, chromosomal sequence 5' of native PAOX1- sequence; aMF-pre-pro represents alpha-mating-factor (S. cerevisiae), pre-pro-version without EAEA; rAAT is gene sequence of target gene; AOX1TT represents transcription terminator of PpAOXI ; plLV5 represents eukaryotic promoter controlling transcription of resistance gene; EM72 represents prokaryotic promoter controlling transcription of resistance gene; Zeocin resistance gene; AOD TT represents transcription terminator of PpAOD; pUC ORI represents origin of replication for E coli, from pUC-plasmid series.
[0458] Figure 2: Detailed view of electropherogram overlay of mock strain supernatant with (blue) and without EndoH (red) treatment, against example supernatant with (brown) and without EndoH (green) treatment; Arrow 1 marks putative rAAT-peak generated by de-glycosylation, Arrow 2 indicates rAAT-peak present under both conditions, Arrow 3 shows signal for EndoH (only blue and brown lines) and Arrow 4 depicts analytical artefact caused by air-bubbles in the microfluidic system.
[0459] Figure 3: Detailed view of electropherogram overlay of EndoH-treated screening supernatants of muts-strains 1 B3 (blue) and 1 F8 (red) secreting rAAT against BSA diluted to 125 mg / L in mock strain matrix (brown); Arrow 1 indicates putative target protein peak for de-glycosylated rAAT, Arrow 2 marks putative signal of non-glycosylated rAAT, Arrow 3 shows peak for EndoH, Arrow 4 highlights signal for BSA and Arrow 5 point at analytical artefacts (caused by air-bubbled in the microfluidic system).
[0460] Figure 4: Detailed view of electropherogram overlay of EndoH-treated rescreening supernatant pools of muts-strains 1 F8 (blue), 1 B3 (red) and 1 E2 (brown) against 1 B6 in EndoH-treated (green) versus untreated fashion (pink), all secreting rAAT; Arrow 1 indicates putative target protein peak for de-glycosylated rAAT, Arrow 2 marks putative signal of non-glycosylated rAAT, Arrow 3 shows peak for EndoH and Arrow 4 point at analytical artefacts (caused by air-bubbled in the microfluidic system).
[0461] Figure 5: Example chromatogram of the elution part of the affinity chromatography for mutsclone ID 1 B6 (reactor S2). UV-signal in blue, conductivity in brown, elution gradient (% of buffer B) in green. Fractions indicated in red along the x-axis. Inset in the upper right corner shows chromatogram of the whole run.
[0462] Figure 6: Chromatograms of the SEC for mutsclone ID 1 B6 (reactor S2). Upper panel shows first SEC run (eluate pool of affinity run 1 + 2), lower panel shows second SEC run (eluate pool of affinity run 3 + 4). UV-signal in blue, conductivity in brown. Fractions indicated in red along the x- axis.
[0463] Figure 7: SDS-PAGE (left panels) and Western Blot (right panels) analysis of samples from affinity chromatography and SEC of crude bioreactor material from strain mutsclone ID 1 B6. All samples were analyzed without (upper panels) and with (lower panels) addition of EndoH glycosidase. 10 pL sample loaded per lane; MES running buffer.
[0464] Lane S MW- Marker
[0465] Lane 2 Start sample (3-fold diluted for SDS-PAGE, 30-fold diluted for Western Blot)
[0466] Lane 3 Flow Through of affinity chromatography (3-fold diluted for SDS-PAGE, 30-fold diluted for Western Blot)
[0467] Lane 4 Capture Step Pool run 1 (40-fold diluted for SDS-PAGE, 400-fold diluted for Western Blot)
[0468] Lane 5 Capture Step Pool run 2 (40-fold diluted for SDS-PAGE, 400-fold diluted for Western Blot)
[0469] Lane 6 Capture Step Pool run 3 (40-fold diluted for SDS-PAGE, 400-fold diluted for Western Blot)
[0470] Lane 7 Capture Step Pool run 4 (40-fold diluted for SDS-PAGE, 400-fold diluted for Western Blot)
[0471] Lane 8 Flow Through of spin device (3-fold diluted for SDS-PAGE, 30-fold diluted for Western Blot)
[0472] Lane 9 SEC start sample run 1 (150-fold diluted for SDS-PAGE, 1500-fold diluted for Western Blot)
[0473] Lane 10 SEC start sample run 2 (150-fold diluted for SDS-PAGE, 1500-fold diluted for Western Blot)
[0474] Lane 11 SEC Pool run 1 #9-10 (20-fold diluted for SDS-PAGE, 200-fold diluted for Western Blot)
[0475] Lane 12 SEC Pool run 1 #11 (50-fold diluted for SDS-PAGE, 500-fold diluted for Western Blot)
[0476] Lane 13 SEC Pool run 1 #12-14 (25-fold diluted for SDS-PAGE, 250-fold diluted for Western Blot)
[0477] Lane 14 SEC Pool run 2 (50-fold diluted for SDS-PAGE, 500-fold diluted for Western Blot)
[0478] Lane 15 Reference material (1 g for SDS-PAGE, 0.2pg for Western Blot) Figure 8: SDS-PAGE (left panel) and Western Blot (right panel) analysis of SEC eluate fractions. All samples analyzed without (lane 2-6) or with (lane 7-12) addition of EndoH glycosidase. 10 pL sample loaded per lane; MES running buffer.
[0479] Lane S MW- Marker
[0480] Lane 2 / 7 SEC fraction #9 (15-fold diluted for SDS-PAGE, 150-fold diluted for Western Blot)
[0481] Lane 3 / 8 SEC fraction #10 (25-fold diluted for SDS-PAGE, 250-fold diluted for Western Blot)
[0482] Lane 4 / 9 SEC fraction #11 (20-fold diluted for SDS-PAGE, 200-fold diluted for Western Blot)
[0483] Lane 5 / 10 SEC fraction #12 (10-fold diluted for SDS-PAGE, 100-fold diluted for Western Blot)
[0484] Lane 6 / 11 Reference material (1 pg for SDS-PAGE, 0.1 pg for Western Blot)
[0485] Figure 9: Example chromatogram of the elution part of the affinity chromatography for mutsclone ID 1 B6 (reactor B1 , B2 and S2). UV-signal in blue, conductivity in brown, elution gradient (% of buffer B) in green. Fractions indicated in red along the x-axis. Inset in the upper right corner shows chromatogram of the whole run.
[0486] Figure 10: Chromatogram of the SEC run for mutsclone ID 1 B6 (reactor B1 , B2 and S2). UV- signal in blue, conductivity in brown. Fractions indicated in red along the x-axis.
[0487] Figure 11 : SDS-PAGE (left panels) and Western Blot (right panels) analysis of samples from affinity chromatography and SEC of crude bioreactor material from strain mutsclone ID 1 B6. All samples analyzed without (upper panels) or with (lower panels) addition of EndoH glycosidase. 10 pL sample loaded per lane; MES running buffer.
[0488] Figure 12: Course of wet cell weight over process time during fermentation.
[0489] Figure 13: Detailed view of electropherogram overlay of 2-fold diluted, EndoH-treated supernatants from individual sampling points (45 h induced in blue; 67 h induced in red and 90 h induced in brown) against 2-fold diluted filtrate (EndoH-treated in green, untreated in pink) and BSA reference (turquoise); green arrows mark putative signals of de-glycosylated target protein, red arrows indicate main by-products, blue arrow shows signal of EndoH and black arrow points at BSA signal.
[0490] Figure 14: SDS-PAGE (left panel) and Western Blot (right panel) analysis of cultivation using strain muts1 B6 in 10 L bioreactor S2. Orange arrow marks the band for putative full-length target protein; red arrow indicates the band for de-glycosylated AAT reference material.
[0491] Lane 1 (PAGE) 12 (WB) Protein Marker (SeeBlue Plus 2; MW of marker proteins indicated)
[0492] Lanes 2-5 (PAGE) I 3-6 (WB) Samples TP3-5 (45h , 67h and 90h induced) and filtrate; EndoH-treated (dil. 8-fold for PAGE, 40-fold for Western Blot)
[0493] Lane 6 (PAGE) / 7 (WB) AAT Reference, untreated (1 pg loaded) Lanes 7-10 (PAGE) I 8-11 (WB) Samples TP3-5 (48 , 68h and 91 _5h induced) and filtrate; w / o EndoH addition (dil. 8-fold for PAGE, 40-fold for Western Blot)
[0494] Lane 11 (PAGE) 1 12 (WB) AAT Reference, de-glycosylated (using PNGase F; 1 pg loaded), marked by red arrow
[0495] Lane 12 (PAGE only) BSA (1 pg)
[0496] Figure 15: History plot of cultivation of strain mutsAAT 1 B6 in 10L reactor S2 (pH 6.0, 28 °C, partial co-feed process slower); Stirrer (red); Pressure (light blue); Dissolved oxygen (dark blue); pH (light green); Base addition (magenta) ; Aeration (orange); Glycerol feed (dark green);
[0497] Methanol feed (purple); Temperature (yellow); Due to software issue during induction phase, the methanol feed rate was manually adapted to suit the profile defined by the feeding strategy.
[0498] Figure 16: Size exclusion (SE)-HPLC diagram of DS (I). A 10 pL injection volume with 1 mg / mL DS (AATec) was diluted in mobile phase (= 10 pg load). A prominent shift in elution is observed compared to reference and Prolastin.
[0499] Figure 17: Size exclusion (SE)-HPLC diagram of stressed and unstressed DS samples. The samples were stressed by storage at 40 °C for 5 days and undergoing 5 freeze-thaw cycles, respectively.
[0500] Figure 18: Stability of DS monomer related peak area in autosampler at 5±1 °C. The time points of the HPLC autosampler are Oh, 24h and 48h. The percentage of relative peak areas remains stable at indicated time points.
[0501] Figure 19: Linearity check of DS size exclusion (SE)-HPLC linearity check. The linearity of monomer absolute peak area is observed in the range of 5 to 20 pg.
[0502] Figure 20: Size exclusion (SE)-HPLC diagram of DS (III) shows monomer absolute peak area of 5, 7.5, 10, 15 and 20 pg, respectively.
[0503] Figure 21 : Anion exchange-HPLC diagram of DS (I) shows elution profiles of Prolastin (DP), commercial reference (Ref) and Drug substance of AATec (DS). The elution profiles of DP and Ref exhibit a main peak and shoulder while the elution profile of DS shows a non-homogenous profile.
[0504] Figure 22: Anion exchange-HPLC of DS (II). The samples were stressed by storage at 40 °C for 5 days and 5 freeze-thaw cycles, respectively.
[0505] Figure 23: Quantification of monomer related peak area of DS autosampler stability at 5±1 °C. The time points of the HPLC autosampler are Oh, 24h and 48h. The percentage of relative peak areas of the indicated time points is stable.
[0506] Figure 24: Linearity check of DS using anion exchange (AEX)-HPLC of DS. The linearity of monomer’s absolute peak area is observed in the range of 10 to 80 pg.
[0507] Figure 25: Anion exchange (AEX)-HPLC diagram of DS (III) displays monomer absolute peak area of 10, 20, 40, 60 and 80 pg, respectively. Figure 26: BSA standard of the Pierce™ Rapid Gold BCA Protein Assay Kit. Defined dilutions of BSA in TM buffer were prepared according to the Pierce™ Rapid Gold BCA Protein Assay Kit to obtain a standard curve.
[0508] Figure 27: RecAIAT inhibits neutrophil elastase activity similar to Prolastin®. Serial dilutions of recAIAT, Prolastin® and Camostat mesylate were mixed with human neutrophil elastase before addition of a fluorogenic reporter substrate. Fluorescence intensity was measured at an excitation wavelength of 380 nm and emission wavelength of 460 nm. Shown are mean values ± SEM of three independent experiments, each performed in triplicates. Half maximal inhibition concentrations (IC50) were calculated using a non-linear regression model.
[0509] Figure 28: RecAIAT inhibits TMPRSS2 activity similar to Prolastin®. Serial dilutions of recAIAT, Prolastin®, NIBSC standard and Camostat mesylate were mixed with recombinant TMPRSS2 before addition of a fluorogenic reporter substrate. Fluorescence intensity was measured at an excitation wavelength of 380 nm and emission wavelength of 460 nm. Shown are mean values ± SEM of three independent experiments, each performed in triplicates. Half maximal inhibition concentrations (IC50) were calculated using a non-linear regression model.
[0510] Figure 29: Exemplary extracted ion chromatograms with and without the most abundant glycosylations at site N131 in sample AAT Final pool WP15 Strain mutS clone ID 6B2.
[0511] Figure 30: Exemplary extracted ion chromatograms with and without the most abundant glycosylations at site N131 in sample AAT Final pool WP15rep Strain mutS clone ID 6E2.
[0512] Figure 31 : SDS-PAGE and Western Blot analysis of Affinity-runs #2 and #4. All samples analyzed were deglycosylated and reduced, and assessed using MOPS running buffer. Lanes: 1. MW-Marke; 2. Load Sample for Affinity-Step, 5-fold dil (Coomassie) 150-fold dil (Western Blot); 3. Flow-through (pool of 4 runs), 5-fold dil (Coomassie) 150-fold dil (Western Blot); 4-9. Eluate Fractions of Affinity-Run #2, dilutions: 5-, 50-, 50-, 20-, 10-, 5-fold (Coom.); 50-, 500-, 500-, 200-, 100-, 50-fold (Western Blot); 10-15. Eluate Fractions of Affinity-Run #4, dilutions: 5-, 50-, 50-, 20-, 10-, 5-fold (Coom.); 50-, 500-, 500-, 200-, 100-, 50-fold (Western Blot)
[0513] Figure 32: Course of secreted production (mg / L by mCE, both forms, clipped and full length) over induction time.
[0514] Figure 33: Course of wet cell weight (g / L) over process time.
[0515] Figure 34: Detail view of electropherogram overlay of 2-fold diluted, EndoH-treated supernatants from individual sampling points (0 h induced, shown in data line with no central peaks, and a large left peak; 24 h induced, shown in data line with the lower two central peaks, and 47 h induced, shown in data line with the higher two central peaks) for cultivation of strain 6E2 in reactor S2 against BSA diluted to 125 mg / L (data line with large right peak); two central arrows mark putative signals of (de-glycosylated) target protein, far left arrow shows signal of EndoH and far right arrow points at BSA signal.
[0516] Figure 35: (A) Full and (B) detail view of electropherogram overlay of 2-fold diluted, EndoH- treated supernatants from individual sampling points (0 h induced, shown in data line with no central peaks, and a large left peak; 24 h induced, shown in data line with the lower two central peaks, and 47 h induced, shown in data line with the middle two central peaks, and 53 h induced, shown in data line with the highest two central peaks) and filtrate (2-fold diluted, EndoH-treated, pink) for cultivation of strain 6E2 in reactor S2 against BSA diluted to 125 mg / L (data line with large right peak); two central arrows mark putative signals of (de-glycosylated) target protein, far left arrow shows signal of EndoH and far right arrow points at BSA signal.
[0517] Figure 36: SDS-PAGE and Western Blot analysis of supernatants from shake flask cultures of strain muts pre-LS1-pro-aMF-rAAT 6E2 with added protease inhibitors. Coomassie stained gel (left panel) and anti-AAT Western Blot (right panel). Lanes: 1 . MW- Marker (SeeBlue Plus 2); 2. Prolastin, de-glycosylated (using PNGaseF), 50 pg / mL (Coom), 10 pg / mL (WB); 3. w / o protease inhibitor, de-glycosylated (using EndoH), undil. (Coom), 1 :5 (WB); 4. 5 mM EDTA, de- glycosylated (using EndoH), undil. (Coom), 1 :5 (WB); 5. 5 mM (in feed) PMSF, de-glycosylated (using EndoH), undil. (Coom), 1 :5 (WB); 6. 1 pM Pepstatin A, de-glycosylated (using EndoH), undil. (Coom), 1 :5 (WB); 7. w / o prot. inh., + N.E., de-glycosylated (using EndoH), undil. (Coom), 1 :5 (WB); 8. 5 mM EDTA, + N.E., de-glycosylated (using EndoH), undil. (Coom), 1 :5 (WB); 9. 5 mM (in feed) PMSF, + N.E., de-glyc. (using EndoH), undil. (Coom), 1 :5 (WB); 10. 1 pM Pepstatin A, + N.E., de-glyc. (using EndoH), undil. (Coom), 1 :5 (WB); 11. w / o protease inhibitor, untreated, undil. (Coom), 1 :5 (WB); 12. 5 mM EDTA, untreated, undil. (Coom), 1 :5 (WB); 13. 5 mM (in feed) PMSF, untreated, undil. (Coom), 1 :5 (WB); 14. 1 pM Pepstatin A, untreated, undil. (Coom), 1 :5 (WB); 15. Prolastin, untreated, 50 pg / mL (Coom), 10 pg / mL (WB).
[0518] Figure 37: Quantification of glycosylation site N46, N83, and N247 of strains IB6, 6B2, and 6E2.
[0519] Figure 38: Quantification of site-specific N-glycosylation analysis at N46 of strains IB6, 6B2, and 6E2.
[0520] Figure 39: Quantification of site-specific N-glycosylation analysis at N83 of strains IB6, 6B2, and 6E2.
[0521] Figure 40: Quantification of site-specific N-glycosylation analysis at N247 of strains IB6, 6B2, and 6E2.
[0522] Figure 41 : IRI and contralateral kidneys are harvested at 24 hrs post-surgery and dissected into three parts.
[0523] EXAMPLES
[0524] A Pichia pastoris expression strain for the recombinant production of human alpha-antitrypsin (rhAAT) was developed and validated using the below approaches.
[0525] Examples 1-13 show a detailed example workflow for generation of human recombinant AAT. The workflow is composed of transformation of a Pichia pastoris muts strain with a recombinant AAT expression plasmid (Examples 1-4), microscale cultivation (Example 5), Analysis of target protein expression (Example 6), clone rescreening (Examples 7 and 8), purification of AAT from 2L fermentation scale from selected clones (Examples 9 and 10), bioreactor AAT production (up to 10L fermentation scale; Example 11) and analysis of target protein expression (Examples 12 and 13). Examples 14-19 are directed to a comparative analysis of Prolastin (DP), a commercial reference (Ref) and the present rhAAT preparation (DS), using various chromatography techniques to identify differences in protein preparation from yeast compared to commercial products.
[0526] Further functional and structural characterization of the present rhAAT is shown, including measurement of anti-proteolytic activity of recombinant rhAAT (Example 20), and analysis of the rhAAT glycosylation pattern (Example 21).
[0527] Examples 22-25 are directed to non-limiting examples of evaluation of ex vivo normothermic preservation of kidney treated with recombinant AAT expressed from yeast according to the preceding examples.
[0528] In Examples 26 and 27, glycan analyses were performed on the batches produced from clones 1 B6 (Example 26) and 6E2 / 6B2 (Example 27).
[0529] Example 28 describes the identification of a clipped / cleaved variant.
[0530] Example 29 describes the manufacturing process with shortened induction time.
[0531] Example 30 describes the manufacturing process using different protease inhibitors and their influence on reducing the cleaved variant of the protein.
[0532] Example 31 describes the evaluation of potential immune responses to ATL-105 in mice following oral-pharyngeal administration.
[0533] Example 32 describes a novel treatment strategy to prevent or attenuate ischemia-induced acute kidney injury (AKI) and chronic kidney disease (CKD).
[0534] Workflow examples for recombinant AAT generation:
[0535] This Example comprises cloning and Pichia pastoris expression strain development for the recombinant production of human alpha-1 -antitrypsin (rAAT).
[0536] The amino acid sequence of the target protein (SEQ ID NO 4):
[0537] EDPQGDAAQKTDTSHHDQDHPTFNKITPNLAEFAFSLYRQLAHQSNSTNIFFSPVSIATAFAMLS LGTKADTHDEILEGLNFNLTEIPEAQIHEGFQELLRTLNQPDSQLQLTTGNGLFLSEGLKLVDKFL EDVKKLYHSEAFTVNFGDTEEAKKQINDYVEKGTQGKIVDLVKELDRDTVFALVNYIFFKGKWER PFEVKDTEEEDFHVDQVTTVKVPMMKRLGMFNIQHCKKLSSWVLLMKYLGNAIAIFFLPDEGKL QHLENELTHDIITKFLENEDRRSASLHLPKLSITGTYDLKSVLGQLGITKVFSNGADLSGVTEEAPL KLSKAVHKAVLTIDEKGTEAAGAMFLEAIPMSIPPEVKFNKPFVFLMIEQNTKSPLFMGKWNPTQ K
[0538] Amino acid sequence of target protein rAAT; potentially occupied N-glycosylation sites are underlined and shown in bold.
[0539] Table 1 compiles theoretical molecular weight (without contribution of N-glycans) of the target protein and features.
[0540] Example 2: Workflow in vitro and E. coli:
[0541] Upon development and production of an optimized synthetic gene sequence, the target gene was cloned via Xhol / Notl restriction into the expression plasmid pPZ-alpha (Xhol / Notl digested), carrying the alpha-mating factor pre-pro (w / o EAEA) secretion leader (S. cerevisiae), as well as in PAOX1 for methanol-induced production.
[0542] Table 2: Workflow from generating synthetic gene to final expression plasmids:
[0543] The nucleotide sequence of the inserted target gene (without flanking regions used for cloning purposes) with stop codons (SEQ ID NO 3).
[0544] GAGGACCCTCAAGGTGACGCCGCTCAAAAGACTGATACCTCGCACCACGACCAAGACCACC CAACTTTTAACAAGATTACTCCTAATCTAGCTGAGTTCGCATTCTCTCTCTACAGACAACTCG CTCATCAGTCTAACTCTACGAACATTTTCTTCTCCCCAGTGTCCATTGCAACTGCTTTCGCCA TGCTTTCTTTGGGTACTAAGGCTGACACACACGACGAGATTTTAGAAGGATTGAACTTTAATC TTACCGAAATTCCTGAGGCCCAAATTCACGAAGGTTTTCAGGAGCTGCTTAGAACTCTTAAC CAGCCAGATAGCCAGCTACAACTTACTACTGGAAATGGACTATTCTTGAGTGAAGGTCTGAA GCTAGTTGACAAATTCCTCGAAGATGTGAAAAAGTTGTACCATTCTGAGGCTTTCACCGTCAA CTTCGGTGACACAGAGGAGGCTAAAAAGCAGATCAACGACTACGTTGAAAAGGGTACGCAA GGTAAAATCGTTGACCTCGTTAAAGAGCTTGATAGAGACACCGTATTTGCTCTTGTCAATTAC ATCTTCTTTAAAGGAAAGTGGGAGAGACCTTTCGAGGTCAAGGACACCGAGGAGGAAGATTT TCATGTAGATCAAGTCACCACTGTTAAGGTTCCAATGATGAAGCGTCTCGGTATGTTTAACAT CCAACACTGTAAAAAGCTATCTTCTTGGGTCCTTCTGATGAAGTACCTGGGTAACGCTACTG CAATCTTCTTCCTACCAGATGAAGGTAAGCTCCAGCACCTAGAGAACGAACTTACCCACGAC ATCATTACTAAGTTCCTGGAAAACGAAGACCGTAGATCCGCTTCCCTGCACCTCCCAAAACT GTCTATCACTGGTACCTATGACCTCAAGTCTGTTCTGGGTCAACTAGGTATAACCAAAGTGTT TTCAAACGGCGCTGACCTCTCCGGTGTGACTGAAGAGGCACCTCTCAAGCTGTCCAAGGCC GTTCACAAGGCAGTCCTTACCATTGATGAAAAGGGAACTGAAGCTGCCGGCGCTATGTTCCT AGAGGCCATCCCAATGTCAATTCCTCCCGAGGTTAAGTTCAACAAGCCATTCGTCTTCCTAA TGATTGAACAAAACACAAAGTCTCCTCTGTTCATGGGAAAGGTTGTTAACCCAACCCAAAAGT AATAG
[0545] After transformation into E. coli TOP1 OF' cells (NEB-5alpha competent E. coli, C2987I, NEB), recultivation of transformants and plasmid preparations, correct insertion of the target gene was checked by restriction pattern analysis, and authenticity of the particular expression cassette was confirmed by sequencing (LGC Genomics, Berlin, Germany). An example plasmid map is shown in Figure 1. Large enough quantities of all plasmids were linearized (via BglW cut) and desalted (MCE membranes, 0.025pM, Millipore VSWP01300) for transformation into P. pastoris. Additionally, off- the-shelf Kanamycin / Geneticin-resistance plasmid pPK carrying PA0X1 were prepared for transformation as described above. DNA concentrations were determined by spectrophotometric measurement and adjusted to be roughly 1 pg / pL.
[0546] Example 3: Transformation into Pichia pastoris:
[0547] All media components used in experiments with P. pastoris during growth phases, transformation, regeneration phases (during transformation) and storage of yeast colonies are certified to be animal-free with respect to direct content or direct contact (e.g. animal-source proteinase usage in lysate digest preparation of tryptone I peptone) and possible contamination resulting thereof.
[0548] Linearized plasmid constructs are targeted for integration into the host cell genome by homologous recombination of the PAOX1 -sequence into the native A0X1 -locus, either as a single integrated construct (thereby, only one promoter variant is present, also called “single-copy integration”) or in concatemeric form as subsequent integrations in this locus. Alternatively, one or multiple integrations into other loci in the genome can occur by non-homologous integration.
[0549] Electroporation was carried out using competent cells of the basic strain CBS7435 Muts(genotype A aox1 ; phenotype Muts), applying a modified standard procedure and standard equipment for electroporation.
[0550] After regeneration at 28°C, the preparations were plated on agar plates (YPhyD solid) containing the antibiotic Zeocin.
[0551] Example 4: Media for transformation, restreak and cultivation:
[0552] YPhyD liquid medium (1% yeast extract, 2% phytone, 2% dextrose)
[0553] YPhyD solid medium (as above, plus 2% w / v agar, antibiotic supplementation as required)
[0554] BMD liquid (1.34% YNB, 2% dextrose, 0.2M sodium phosphate buffer pH 6.0, 4x 10'5% Biotine)
[0555] Table 3 compiles media components for solid and liquid media. Microscale fermentation examples and glycosylation analysis:
[0556] Example 5: Microscale cultivation in 96-deep well plates:
[0557] For screening, single colonies were picked from transformation plates into single wells of 96-deep well plates filled with optimized cultivation media. Corner wells of some plates were inoculated with the particular mock strain to serve as matrix for analysis.
[0558] After an initial growth phase to generate biomass (BMD solid), expression from AOX1 -promoter- variants) was induced by addition of an optimized liquid mixture containing a defined concentration of methanol. At defined points of time, further induction with methanol was performed.
[0559] After a total of 72 hours from the initial methanol induction, all deep well plates were centrifuged and supernatants of all wells were harvested into stock microtiter plates for subsequent analysis.
[0560] After selection of particular strains from screening results, these strains were re-streaked onto non-selective agar plates in a manner that yields single, isolated colonies per strain.
[0561] Per strain cultivated in rescreening, six of these individual colonies were inoculated into single wells of 96-deep well plates filled with optimized cultivation media, and treated as described above.
[0562] Table 4 Workflow of microscale cultivation.
[0563] The clone selection was conducted as follows:
[0564] Step 1 : Preparation of Pichia pastoris host cell line (Pp- Muts)
[0565] Step 2: Transformation with plasmid
[0566] Step 3: Microscale cultivation
[0567] Step 4: Microscale re-cultivation
[0568] Step 5: Selection of lead clones
[0569] Example 6: Analysis of target protein expression:
[0570] By microfluidic capillary electrophoresis (mCE):
[0571] A high throughput screening method involving microfluidic capillary electrophoretic separation (GXII, CaliperLS, now Perkin Elmer) and subsequent identification of the target protein based on size was established. Briefly, several pL of all culture supernatants are fluorescently labelled and analysed according to protein size, using an electrophoretic system based on microfluidics.
[0572] Internal standards (contained in supplied solutions from supplier) enable approximate allocations to size in kDa and approximate concentrations of detected signals. Bovine serum albumin (BSA) was used as calibrator for apparent molecular weight and concentration after dilution in mock strain matrix to known concentration. Different allocations of proteinaceous peaks with respect to apparent molecular weight (deduced from migration time) may differ between individual analysis plates on the same microfluidic chip, as well as on individual chips, all due to systemic variations. Thereby, deviations of apparent and nominal molecular weight (shifting to higher apparent molecular weight) are usually observed.
[0573] Procedure:
[0574] A 5 pL sample (from de-glycosylation, see below) is admixed with 8 pL sample buffer (Perkin Elmer, LDS-containing, pH7.58) containing appropriate amount of reducing agent (then pH7.37), and heated for 5 minutes at 95°C. Subsequently, 32 pL of ddH2O is added, and samples are applied to mCE after centrifugation at 4,000 rpm for 3 minutes (to pellet potential aggregates).
[0575] Some samples were treated with EndoH to analyse the putative glycosylation status of the expressed target protein and provide a preliminary quantification of the amount of the glycosylated target protein. As N-glycosylated proteins tend to produce undefined peaks on mCE due to heterogeneity of the glycosylation, assignment of usually bulgy peaks as well as quantification is difficult. Hence, de-glycosylation yielding more distinct peaks for the target proteins is used to enable specific assignment of target signals and quantification.
[0576] For de-glycosylation using EndoH (NEB), 10 pL of supernatant sample were mixed with 10x denaturing buffer and heated to 70°C for 10 minutes. 10x G3-reaction buffer was added, as well as 0.5 pL EndoH for treated conditions or 0.5pL of G3-reaction buffer for untreated condition. After incubation at 37°C for 60 minutes, samples were used for analysis.
[0577] Mock strain supernatant and exemplarily one supernatant of a strain aiming at secreting rAAT were subjected to de-glycosylation conditions with (brown line) and without (green) addition of EndoH (Figure 2).
[0578] It appears that a putative non-glycosylated rAAT (marked with arrow 2 in brown and green lines in figure 2) was secreted to the culture supernatant, next to N-glycosylated rAAT that is visualized by de-glycosylation with EndoH (brown line, marked by arrow 1 in Figure 2) and not detected in the EndoH-untreated condition (green line).
[0579] Standard setting for comparison of exemplary clones of mutsstrains:
[0580] A detailed view of an electropherogram overlay of EndoH-treated screening supernatants of mutsstrains 1 B3 (blue) and 1 F8 (red) secreting rAAT against BSA diluted to 125 mg / L in mock strain matrix (brown) is shown in Figure 3. Arrow 1 indicates target protein peak for putative de- glycosylated rAAT, arrow 2 marks signal of putative non-glycosylated rAAT, arrow 3 shows peak for EndoH, arrow 4 highlights signal for BSA and arrows 5 point at analytical artefacts (caused by air-bubbled in the microfluidic system). The ratio of signals for rAAT in putative non-glycosylated and putative de-glycosylated fashion differed somewhat among individual supernatants. The selection of strains for rescreening was based on peak area of the putative de-glycosylated signal.
[0581] Example 8: Result rescreening:
[0582] Supernatant pools generated from all six cultivated wells per strain (total of approx. 1 .8 mL) were analyzed by mCE after 72 hours of methanol induction under reducing conditions with or without EndoH-treatment against BSA as calibrator (diluted in mock strain matrix to 125 mg / L).
[0583] A detailed view of an electropherogram overlay of EndoH-treated rescreening supernatant pools of muts-strains 1 F8 (blue), 1 B3 (red) and 1 E2 (brown) against 1 B6 in EndoH-treated (green) versus untreated fashion (pink) is shown in Figure 4. All clones secret rAAT. Arrow 1 indicates target protein peak for putative de-glycosylated rAAT, arrow 2 marks signal of putative non- glycosylated rAAT, arrow 3 shows peak for EndoH and arrows 4 point at analytical artefacts (caused by air-bubbled in the microfluidic system). When reviewing peak content in green (EndoH-treated) and pink (untreated) lines, it appears that the assignment of one presumable non-glycosylated peak (present in both lines) and one presumable de-glycosylated signal (only present in green line) matched the assumption from screening. The ratio of signals for rAAT in putative non-glycoslyated and putative de-glycosylated forms differed somewhat among individual supernatants. Estimated concentrations of the putative de-glycosylated and non- glycosylated rAAT-fractions found in supernatants is compiled in table 5.
[0584] Table 5: Estimated concentrations of rAAT (as putative de-glycosylated fraction and putatively non-glycosylated fraction) in supernatant pools from rescreening, calculated by comparison of specific peak area with peak area of BSA present in known concentration.
[0585] One common observation was made: supernatants contained one (presumable) non-glycosylated peak (arrow 2) and one signal present only after de-glycosylation (arrow 1), likely representing an N-glycosylated fraction of the target protein being visualized by de-glycosylation.
[0586] Given the potential titer range of around 10 mg / L in supernatant in microscale, a concentration of 150 - 200 mg / L of de-glycosylated rAAT in bioreactor cultivation is feasible.
[0587] Protein purification examples (from 2L fermentation):
[0588] Example 9: First purification campaign of strain mut5clone ID 1B6: The aim of this Example was the preparative 2-step purification of rAAT from a crude bioreactor material of strain mutsclone ID 1 B6. The target protein was captured by affinity chromatography using a Vantage L column packed with approx. 18 mL of Alpha-1 Antitrypsin Select resin (Cytiva, Product-No. 17547201). As a second step, SEC was performed to polish and formulate the sample to PBS (pH 7.4). In an initial run, 2 L of crude bioreactor material from reactor S2 were used for preparative purification; for a second purification, a mix of crude bioreactor material from reactor B1 , B2 and S2 produced in WP4-rep were used.
[0589] Affinity chromatography:
[0590] To initially capture the target protein, affinity chromatography was used. Chromatography was performed as recommended by the manufacturer of the resin (Cytiva, Product-No. 17547201). Prior to purification, the column was cleaned with 70% ethanol (recommended by the manufacturer) for 48 hours, washed with water and equilibrated with buffer A.
[0591] Table 6: Chromatography system.
[0592] Table 7: Steps of the affinity chromatography.
[0593] CV: column volume
[0594] * diluted in buffer A in a 1 :1 ratio
[0595] Size exclusion chromatography (SEC):
[0596] After capture of the target protein, size exclusion chromatography (SEC) was used as a polishing step and to formulate the final sample to PBS pH 7.4.
[0597] Table 8: Chromatography system. Table 9: Steps of SEC.
[0598] First purification campaign using material from reactor S2:
[0599] Affinity chromatography of first campaign:
[0600] 2 L crude bioreactor material (reactor S2 produced in WP4-rep) was 2-fold diluted in buffer A (i.e. to 4 L) and loaded onto the column in 4 separate runs (1000 mL for each run).
[0601] A well-defined peak was observed for all chromatograms (example chromatogram is shown in Figure 5) and main peak fractions (2A2, 2A3, 2A4 for the example chromatogram) were pooled and used for further analysis.
[0602] Example chromatogram of the elution part of the affinity chromatography for mutsclone ID 1 B6 (reactor S2) is shown in Figure 5. UV-signal in blue, conductivity in brown, elution gradient (% of buffer B) in green. Fractions indicated in red along the x-axis. Inset in the upper right corner shows chromatogram of the whole run.
[0603] Size exclusion chromatography of first campaign:
[0604] Eluate pools of the first and second run, as well as of the third and fourth run were pooled and each pool concentrated by ultrafiltration (spin device, 10 kDa cut-off) to approximately 10 mL and loaded onto an SEC column in two separate runs. Column was cleaned with 0.5 M NaOH and equilibrated in buffer before loading the sample.
[0605] Chromatograms for both SEC runs are shown in Figure 6. Chromatogram of the second SEC depicted one well-defined peak (like seen in WP10 previously), while the chromatogram of the first SEC run shows a left-handed shoulder peak with less UV signal measured than for the second SEC run. Fractions #37-41 of the second SEC run were pooled for further analysis, while fractions #9-10, #11 and #12-14 were analysed separately to be able to exclude potentially impure fractions. As impurities are visible for fractions #9-11 , they were pooled and concentrated to 10 mL and again loaded onto an SEC column to minimize protein loss. The chromatogram shows one well-defined peak and all fractions were analysed separately and stored frozen at - 70°C as backup.
[0606] Chromatograms of the SEC for mutsclone ID 1 B6 (reactor S2) is shown in Figure 6. The upper panel shows a first SEC run (eluate pool of affinity run 1 + 2), and the lower panel shows a second SEC run (eluate pool of affinity run 3 + 4). UV-signal in blue, conductivity in brown. Fractions indicated in red along the x-axis. After SEC and final analysis by Western Blot and SDS-PAGE, samples of the first SEC run (eluate fractions #12-14) and second SEC run (eluate fractions #37-41) were pooled, concentrated to 22 mg / mL (by BCA, 8 mL volume) and sterile filtered. Samples were then sterile filtered and stored frozen at -70°C.
[0607] Final analysis and discussion of first campaign:
[0608] Samples of the starting material, intermediates and final pool (prior to concentrating to 22 mg / mL) were analysed by SDS-PAGE and Western Blot (Figure 7). Protein concentration in the final pool was determined to be 14.4 g / L (BCA), which corresponds to 107.7 mg protein. Endotoxin levels were analyzed by LAL test using Charles River Endosafe PTS and dedicated test chips (sample dilution 1 :100). Summarized parameters are listed in table 10.
[0609] Table 10: Summarized parameters of final sample from first purification campaign.
[0610] SDS-PAGE and Western Blot analysis show that affinity chromatography on AAT-specific resin worked very well to capture the protein from cultures and many bands of a molecular weight between 17 and 40 kDa are cleared. Target protein loss is calculated to 19% (which is surprisingly low considering the degree of purification achieved).
[0611] To ensure no protein loss in the concentration step, spin devices with a cut-off of 10 kDa were used to concentrate the capture step eluate pool to 10 mL. No protein loss could be seen in the SDS-PAGE and only a very small band is visible in the Western Blot (which was calculated to 0.5% loss). According to the SDS-PAGE and Western Blot in Figure 7, no target protein is lost during SEC, as the final sample is calculated as 100% of the SEC start sample. However, for the first SEC run impurity bands (potentially dimers I multimers) are visible in earlier fractions (#9-11) and were therefore excluded from further experiments. SEC was therefore a very helpful step to further increase the purity and to formulate the sample to PBS. For the final sample eluate fractions #12-14 (first SEC run) and eluate fractions #37-41 (second SEC run) were pooled and concentrated to 22 mg / mL.
[0612] To minimize protein loss, SEC fractions #9-11 (excluded originally, see above) were pooled, concentrated to 10 mL and again loaded onto a SEC column. Figure 8 shows the analysis of each fraction by Western Blot and SDS-PAGE and reveals that again, the first two fractions (#9 and 10) show impurity bands, while fractions #11 and 12 contain only the target protein. Therefore, fractions #11 and 12 were pooled, sterile filtered and stored frozen at -70°C to serve as a backup sample. Summarized parameters for the final sample of fractions #11 and 12 are listed in table 11.
[0613] Table 11 : Summarized parameters of final sample of fractions #11 and 12.
[0614] Example 10: Second purification campaign of strain mut3clone ID 1B6 using pooled material from reactors B1, B2 and S2:
[0615] Affinity chromatography of the second campaign:
[0616] To show reliability of the repeat process, a second purification campaign was performed. For the second purification campaign, the remaining amount of 280 mL crude bioreactor reactor material from reactor S2 was mixed with 345 mL from reactor B1 and 345 mL from reactor B2 (note that all three had shown very similar performance). The resulting 970 mL were diluted in buffer A to 2 L and loaded onto the column in two separate runs (1000 mL for each run). A well-defined peak was observed for both chromatograms (example chromatogram is shown in Figure 9) and main peak fractions (2A2, 2A3, 2A4 for the example chromatogram) were pooled and used for further analysis.
[0617] Size exclusion chromatography of the second campaign:
[0618] Eluate pools of both runs were pooled and concentrated by ultrafiltration (spin device, 10 kDa cutoff) to approximately 10 mL. The sample was then re-buffered to 1x PBS (pH 7.4) and loaded onto a Sartobind STIC® PA. Eluate of the Sartobind STIC® PA (still >22 EU / mg) was then directly loaded onto a SEC column in one single run. The column was cleaned with 0.5 M NaOH and equilibrated in buffer before loading the sample. A chromatogram of the SEC run is shown in Figure 10 and exhibited one well-defined peak. Fraction #10-13 were sterile filtered and analyzed by Western Blot and SDS-PAGE. After final analysis by Western Blot and SDS-PAGE showed no impurity bands, samples were pooled, concentrated to 51 .7 mg / mL (by BCA, 1 .9 mL) and again sterile filtered. Samples were then sterile filtered and stored frozen at -70°C until shipment.
[0619] Final analysis and discussion of the second campaign:
[0620] Samples of the starting material, intermediates and final pool (prior to concentrating) were analysed by SDS-PAGE and Western Blot (Figure 11). Protein concentration in the final pool was determined to be 51 .7 g / L (BCA), which corresponds to 98.2 mg protein. Summarized parameters are listed in table 12.
[0621] Table 12: Summarized parameters of final samples SDS-PAGE and Western Blot analysis show that affinity chromatography on AAT-specific resin worked very well to capture the protein from cultures and many bands of a molecular weight between 17 and 40 kDa are cleared. Target protein loss is calculated to only 13%.
[0622] To ensure no protein loss in the concentration step, spin devices with a cut-off of 10 kDa were used to concentrate the capture step eluate pool to 10 mL. No protein loss could be seen neither in the SDS-PAGE nor in the Western Blot. According to the SDS-PAGE and Western Blot in Figure 11 , final sample is calculated to 85% yield compared to SEC starting sample. No impurity bands were seen for the four main peak fractions, but it needs to be mentioned that the sample already appeared highly pure after the affinity step. The final sample (concentration of 51 .7 mg / mL by BCA) is stored frozen until shipment.
[0623] Examples 11-13 are directed to a bioreactor method for secreted production of recombinant AAT in a Pichia pastoris strain.
[0624] Bioreactor examples (up to 10L):
[0625] Example 11: Bioreactor cultivation protocol:
[0626] Media preparation:
[0627] All media components are certified to be free of contaminants of animal origin. Purified H2O (by reverse osmosis, conductivity of 6.9 pS / cm) was used for all media preparations.
[0628] Pre-culture medium:
[0629] Table 13: pre-culture medium.
[0630] 12127 is the order number, 10, 20, 30 are the container sizes
[0631] An appropriate amount of water is distributed among the individual components; all components are heat sterilized separately, allowed to cool down and mixed for use in laminar flow cabinet.
[0632] Table 14: For example, for 1 L of YPG medium.
[0633] Bioreactor media: Table 15: Modified Basal salt medium (BSM), listed in order of addition. Each component is added after the previous one has been fully dissolved.
[0634] BSM has a pH-value of 1 .8 ± 0.2 and conductivity of 24 pS / cm. Table 16: PTM1 Trace Elements, listed in order of addition. Slight turbidity remains present and is normal.
[0635] PTM1 has a pH-value of 1 .6 ± 0.2 and conductivity of 55 pS / cm.
[0636] Other material:
[0637] Feed-Solution Glycerol: 60% w / w + 12 ml / L PTM1
[0638] Feed-solution Methanol: MeOH (>99.85%, CHEMRES) Base: Ammonia-solution 25% (Art. 5460.3, Roth)
[0639] Antifoam: PPG2000 (added automatically using an antifoam probe)
[0640] Pre-culture for 1 L fermenters:
[0641] The strain was inoculated from am agar plate using an inoculation loop (with a biomass amount that covers the loop end) into wide-necked, baffled, covered 300 mL shake flasks filled with 50 mL of YPG medium and shaken at 110 rpm (50 mm rotation diameter) at 28°C over night (preculture 1). Ideally, GD600 of pre-culture 1 reaches a value of 15-20 after 20-24 hours of growth (depends on the strain and amount of biomass used for inoculation). GD600 is optical density measured at 600 nm, measured using spectrophotometer Genesys 10S VIS (Thermo Scientific) against deionized water as blank. Pre-culture 2 is inoculated from pre-culture 1 in 1 L widenecked, baffled, covered shake flasks filled with 100 mL YPG medium to GD600 = 2-3 and shaken at 110 rpm (50 mm rotation diameter) at 28°C for 9-10 h. Ideally, GD600 of pre-culture 2 reaches a value of 18-20 after 9-10 hours of growth (doubling time of about 2 h in the exponential growth phase), after which pre-culture 2 material is used to inoculate the bioreactor.
[0642] Pre-culture for 10L fermenters:
[0643] The strain was inoculated from an agar plate using an inoculation loop (with a biomass amount that covers the loop end) into wide-necked, baffled, covered 300 mL shake flasks filled with 50 mL of YPG medium and shaken at 110 rpm (50 mm rotation diameter) at 28°C over night (preculture 1). Ideally, GD600 of pre-culture 1 reaches a value of 15-20 after 20-24 hours of growth (depends on the strain and amount of biomass used for inoculation). GD600 is optical density measured at 600 nm, measured using spectrophotometer Genesys 10S VIS (Thermo Scientific) against deionized water as blank. Pre-culture 2 is inoculated from pre-culture 1 in 2 L widenecked, baffled, covered shake flasks filled with 200 mL YPG medium to GD600 = 2-3 and shaken at 110 rpm (50 mm rotation diameter) at 28°C for 9-10 h. Ideally, GD600 of pre-culture 2 reaches a value of 18-20 after 9-10 hours of growth (doubling time of about 2 h in the exponential growth phase), after which pre-culture 2 material is used to inoculate the bioreactor. Three flasks per strain and bioreactor were used in order to obtain sufficient inoculum amount.
[0644] Alternatively, one can inoculate the pre-culture medium directly from the glycerol stock: 200 mL of medium in a 2L-baffled (4 baffles) shake flask inoculated with 1 mL stock (prepared to GD600 = 4) and incubated at 110 rpm and 28°C reaches an GD600 = 20 ± 2 after roughly 24-28 hours (still, monitoring of GD600 is advised).
[0645] Bioreactor cultivation conditions:
[0646] Description for bioreactor with 1 L working volume:
[0647] A bioreactor is filled with 0.4 L BSM medium, heat sterilized, and pH is corrected to 5 with ammonia solution. Calculated volume of pre-culture 2 is used to inoculate the bioreactor to an GD600 of 2.0. The bioreactor cultivation consists of four phases:
[0648] 1) Batch growth on glycerol as carbon source
[0649] 2) Glycerol fed-batch phase to generate additional biomass 3) Transition / induction phase with co-feed of methanol and glycerol
[0650] 4) Induction phase on methanol as sole carbon source
[0651] The temperature was set to 28°C for the entire process. pH was set to 5.0 in the initial batch phase and for the most part of the glycerol fed-batch phase. Using a ramp that starts two hours before initiating the transition phase (18 h in this case) and lasts for 1.5 hours, the pH set point is increased to 6.0 and kept at this level throughout the remaining process.
[0652] Oxygen saturation was set to 30% throughout the whole process.
[0653] DO cascade control for reactors with 1 L max working volume: stirrer: 700 to maximum 1200 rpm aeration: flow range (air) of 1 .0 to max. 2.0 L min-1 oxygen supplementation: up to 60%
[0654] Description for bioreactor with 10 L working volume:
[0655] A bioreactor is filled with 4.5 L BSM medium, heat sterilized (please compensate for any volume loss during sterilization) and pH is corrected to 5 with ammonia solution. Calculated volume of pre-culture 2 is used to inoculate the bioreactor to an OD600 of 2.0. The bioreactor cultivation consists of four phases:
[0656] 1) Batch growth on glycerol as carbon source
[0657] 2) Glycerol fed-batch phase to generate additional biomass
[0658] 3) Transition / induction phase with co-feed of methanol and glycerol
[0659] 4) Induction phase on methanol as sole carbon source
[0660] The temperature was set to 28°C for the entire process. pH was set to 5.0 in the initial batch phase and for the most part of the glycerol fed-batch phase. Using a ramp that starts two hours before initiating the transition phase (18 h in this case) and lasts for 1.5 hours, the pH set point is increased to 6.0 and kept at this level throughout the remaining process.
[0661] Oxygen saturation was set to 30% throughout the whole process.
[0662] Dissolved oxygen cascade control for 10 L reactors: stirrer: between 250 and 1500 rpm aeration: flow range (air) of 10.0 (start value) - 20.0 L min'1regulated concomitantly to stirrer increase pressure 0.3 bar basic level, maximum level 1 .5 bar increase after stirrer speed reached 1 ,000 rpm
[0663] Feeding strategy: Table 17 provides the feeding regime of the current fermentation process with methanol induction for 4.5 L of initial batch medium volume (as applied with 10 L bioreactors).
[0664] Table 17: “Partial co-feed protocol slower” feed strategy (for 4.5 L initial batch medium volume in
[0665] 10 L reactor)
[0666] For scale-up or scale-down, feed rates can be adjusted accordingly. It should be noted that glycerol feed is automatically initiated 12 h after bioreactor inoculation, a strategy that is beneficial if the bioreactor is inoculated to OD600 of 2 and if the cells are not limited by oxygen or any other parameter. In the case that the bioreactor is inoculated to OD600 of less than 2 and / or the cells are limited by oxygen or any other parameter, it is recommended to initiate the glycerol feed only after the entire glycerol that is added to the batch medium has been consumed, which is indicated by a sharp increase of dissolved oxygen (DO spike method). Preferably, the required amount of glycerol is added and consumed (DO spike) by the culture before initiating the methanol feed, in order to reduce the risk of overfeeding the cells with methanol feed.
[0667] Samples were taken at indicated time points with the following procedure: the first 2-5 mL of sampled fermentation broth were discarded. 1 mL of the freshly taken sample (2-5 mL) was transferred into a 1.5 mL centrifugation tube and spun for 5 minutes at 13,200 rpm (16,100 g) and 5°C in an Eppendorf 5415 R centrifuge. Supernatants were carefully transferred into separate vials and frozen or directly analysed for the target protein content.
[0668] Determination of cell density (wet cell weight):
[0669] 1 mL of fermentation broth was centrifuged in a fared Eppendorf vial at 13,200 rpm (16,100 g) for 5 minutes and 5°C in an Eppendorf 5415 R centrifuge, and the resulting supernatant was accurately removed. The vial was weighed (accuracy 0.1 mg), and the tare of the empty vial was subtracted to obtain wet cell weights. Harvest and filtration:
[0670] After centrifugation of fermentation broth (20 min, 12,000 g, 5 °C, Thermo Scientific Sorvall Bios A centrifuge with Rotor F6-10x1000 LEX), the supernatant was recovered and filtered over a filter capsule Sartopure PP3 0.45 pm (Sartorius # 5051306P4-OO-B) (for supernatant from 1 L reactors) or Sartopure PP3 Midicaps 0.45 pm (Sartorius #5055306P7-SO-A) (for supernatant from 10L reactors). Suitable aliquots are prepared and frozen at -70 °C.
[0671] Microfluidic capillary electrophoretic separation (GXI I , CaliperLS, now Perkin Elmer) and subsequent identification of the target protein based on its size is used. Briefly, several pL of all culture supernatants are fluorescently labelled and analysed according to protein size, using an electrophoretic system based on microfluidics. Internal standards enable approximate allocations to size in kDa and approximate concentrations of detected signals.
[0672] Different allocations of proteinaceous peaks with respect to apparent molecular weight (deduced from migration time) may differ between individual analysis plates on the same microfluidic chip, as well as on individual chips, all due to systemic variations.
[0673] Reference material for bovine serum albumin (BSA) was used as calibrator (diluted to 125 mg / L).
[0674] Procedure:
[0675] 5 pL sample (from de-glycosylation, see below) is admixed with 8 pL sample buffer (Perkin Elmer, LDS-containing, pH7.58) containing appropriate amount of reducing agent (then pH7.37), and heated for 5 minutes at 95°C. Subsequently, 32 pL of ddH2O is added, and samples are applied to mCE after centrifugation at 4,000 rpm for 3 minutes (to pellet potential aggregates).
[0676] De-glycosylation:
[0677] For de-glycosylation using EndoH (NEB), 10 pL of diluted supernatant sample were mixed with 10x denaturing buffer and heated to 70°C for 10 minutes. 10x G3-reaction buffer was added, as well as 0.7 pL EndoH. After incubation at 37°C for 60 minutes, samples were used for analysis.
[0678] SDS-PAGE and Western Blot:
[0679] For SDS-PAGE, diluted samples were de-glycosylated as above or used non-deglycosylated (treated in the same way but without addition of EndoH) and mixed with 4 x LDS sample buffer and 10 x Novex reducing agent (both Thermo Scientific) and incubated at 70°C for 10 min. Samples were then loaded on a Bolt Bis-Tris 4-12% Gel and run with MES buffer. SeeBlue Plus2 Pre-Stained Standard was included as a molecular weight marker (all Thermo Scientific).
[0680] For Coomassie staining, gels were washed in water, stained using SimplyBlue SafeStain (Thermo Scientific) and de-stained in water according to the manufacturer’s protocol.
[0681] For Western Blot, protein transfer from a pre-run gel was performed by dry blotting using the iBIot 2 Gel Transfer Device with dedicated Novex PVDF transfer stacks. The membrane was subsequently saturated with PBS, 0.1 % Tween-20, 5% BSA for 30 min at RT with gentle shaking. For AAT-specific detection the membrane was incubated for 30 min with gentle shaking at RT using the primary AAT-Antibody (SIGMA, SAB4200196-200uL) diluted 1 :750 in PBS, 0.1 % Tween-20, 3% BSA. After washing the membrane three times (5sec, 5min and 10min with PBS- 0.1% Tween20 under vigorous agitation at ~200 rpm), the secondary antibody (abeam anti mouse IgG H&L (HRP) ab2057-19; 5,000-fold diluted in PBS, 0.1 % Tween-20, 1 % BSA) was added for 20 min. The membranes were then washed again and color was developed by adding TMB ultra substrate (Thermo Scientific). For all gels and blots, samples were diluted 5-fold more for Western Blot than for Coomassie stained gels.
[0682] Example 13: Results of bioreactor cultivation of non-glyco-engineered straind Mut31B6 in 10L-scale:
[0683] Overview:
[0684] Estimated product titre and cell density over the process and induction times are shown in table 17 and Figure 12.
[0685] Table 17: Concentration of the target protein from mCE measurements (in mg / L; in deglycosylated status, calibrated against BSA) as well as wet cell weight (g / L) over process and induction time for cultivations of strain muts1 B6.
[0686] This calculation is made based on the peak at ~58 kDa apparent molecular weight in mCE as well as the peak at ~62 kDa apparent molecular weight (see Figures below).
[0687] As shown in Figure 12, Strain muts1 B6 grew well to cell density of 400-500 g / L.
[0688] Figure 13 shows a detailed view of electropherogram overlay of 2-fold diluted, EndoH-treated supernatants from individual sampling points (45 h induced in blue; 67 h induced in red and 90 h induced in brown) against 2-fold diluted filtrate (EndoH-treated in green, untreated in pink) and BSA reference (turquoise); green arrows mark putative signals of de-glycosylated target protein, red arrows indicate main by-products, light blue arrow shows signal of EndoH and black arrow points at BSA signal. A double-peaked pattern was observed for the putative target protein under de-glycosylated conditions. Note that the left peak (migrating to lower apparent molecular weight, approx. 58 kDa) is also present in untreated condition, although at lower abundance. Figure 14 compares samples from the last 3 sampling points and final filtrate, with and without de-glycosylation, on SDS-PAGE and Western Blot.
[0689] Figure 15 shows a history plot of cultivation of strain mutsAAT 1 B6 in 10L reactor S2 (pH 6.0, 28 °C, partial co-feed process).
[0690] Table 18 compiles the concentration of the full-length target protein estimated from SDS-PAGE by densitometric analysis of 48 kDa band signal against AAT reference (orange and red arrows in figure 3).
[0691] Table 18: Concentration of the full-length target protein estimated from SDS-PAGE by densitometric analysis of 48 kDa band signal against AAT reference material over process and induction time for cultivation of strain muts1 B6 in 10 L scale.
[0692] Examples relating to analytical comparisons of rhAAT with Prolastin and a commercial reference:
[0693] Examples 14-19 are directed to comparative analysis of Prolastin (DP), a commercial reference (Ref) and the present rhAAT preparation (DS).
[0694] Example 14: Size exclusion (SE)- HPLC analysis of DP, Ref and DS (I)
[0695] A 10 pL injection volume with 1 mg / mL DS (AATec) was diluted in the mobile phase resulting in a 10-pg load. Figure 16 illustrates a significant shift in the elution of DS compared to the reference and Prolastin indicating potential variations in post-translational modifications. To validate this observation, unconcentrated DS (thawed and directly injected) was used as a control, which also exhibited a shifted elution time. This finding suggests that the shift is not caused by up- concentration. Additionally, two distinct high molecular weight species (HMWS) were detected as presented in Table 19.
[0696] Table 19: Two distinct HMWS Species
[0697] Example 15: Size exclusion (SE)- HPLC analysis of stressed and unstressed DS samples The sample was subjected to stress by storing it at 40 °C for 5 days and undergoing 5 freezethaw cycles, respectively. As depicted in Figure 17, a new LMWS peak emerged after 40°C stress indicating fragmentation due to stress. However, it can be concluded that freeze-thaw stress does not have a significant effect on the size distribution. Table 20 provides information on the fragment distribution of unstressed and stressed samples.
[0698] Table 20: Fragment distribution of unstressed and stressed samples
[0699] Example 16: Size exclusion fSE)- HPLC analysis of monomer related peak area stability
[0700] DS sample was kept at 5 ± 1 °C in the autosampler for a minimum of 48 h before analysis. Figures 18-20 illustrate linearity of monomer’s absolute peak area within the range of 5 to 20 pg.
[0701] Example 17: Anion-exchange (AEX)-HPLC analysis of DP, Ref and DS
[0702] A 40 pL injection volume with 1 mg / mL DS (rhAAT) were diluted in mobile phase A resulting in 40 pg load. Figure 21 reveals that the elution profile of DS lacks an obvious main peak and shoulder and it significantly differs from Prolastin and reference. The profile of DS suggests a non- homogeneous sample, probably due to post-translational modifications, such as variations in glycosylation patterns. Main peak and shoulder assigned were based on the elution time of reference.
[0703] • Main Peak: 15.2 %, • Shoulder: 4.1 %, • Basic Var.: 64.3 %, • Acidic Var.: 16.4 %
[0704] To verify the observation, unconcentrated DS (thawed and directly injected) was used as a control. The elution profile of unconcentrated DS also exhibits differences indicating that change in profile change is not caused by up-concentration.
[0705] Example 18: Anion-exchange (AEX)-HPLC analysis of stressed and unstressed DS samples
[0706] The DS sample was subjected to stress by storing it at 40°C for 5 days and 5 freeze-thaw cycles, respectively. Figure 22 illustrates an increase in basic variants after 40°C incubation resulting in a changed pattern (indicated by the blue arrow). The basic variants were also slightly increased after freeze-thaw stress. Table 21 presents peak distribution of unstressed and stressed samples.
[0707] Table 21 : Peak distribution of unstressed and stressed samples Example 19: Anion-exchange (AEX)-HPLC analysis of stability of monomer related peak area
[0708] The DS sample was kept at 5 ± 1 °C in the autosampler for a minimum of 48 h before analysis. Figures 23-25 illustrates the linearity of monomer’s absolute peak area within the range of 10 to 80 pg. Therefore, DS sample remains stable at 5 ± 1 °C in autosampler for at least 48 h.
[0709] Discussion of examples 14-19:
[0710] SE-HPLC analysis of Prolastin and reference revealed the presence of multiple HMWS and a slight LMWS shoulder. In comparison, the SE-HPLC of DS demonstrated a shift in the elution implying a smaller size of the DS, potentially attributed to diverse post-translational modifications.
[0711] Furthermore, AEX-HPLC was established and exhibited enhanced resolution of charged variants compared to the original method. The profiles of Prolastin and reference displayed similar patterns, characterized by a prominent main peak accompanied by a slight shoulder and additional charged variants. In contrast, the AEX-HPLC of DS revealed multiple peaks, without a distinguishable main peak, suggesting charge non-homogeneity of the sample, possibly attributable to heterogeneous post-translational modifications.
[0712] The above methods indicate the presence of heterogeneity in the samples, particularly in terms of charge and size, with DS displaying more pronounced variations.
[0713] Examples regarding activity and glycosylation of rhAAT:
[0714] Example 20: Characterization of anti-proteolytic activity of recombinant rhAAT
[0715] The aim of the experiment is to evaluate the anti-proteolytic activity of rhAAT compared to Prolastin, a human plasma-derived A1 AT formulation.
[0716] Material and methods:
[0717] Protein concentration measurement: Rec human AAT (rhAAT) according to the present invention was received and protein concentration measured using Pierce™ Rapid Gold BCA Protein Assay Kit (Thermo Fisher #A53226) according to the manufacturer’s instructions. The assay is based on the protein-dependent reduction of copper ions which can be detected colometrically at 480 nm in a VERSAMax microplate reader with SoftMax Pro 7.0.3 software. To this end, defined dilutions of the bovine serum albumin (BSA) standard of the kit in TM buffer (150 mM NaCI, 50 mM Hepes, 5 mM EDTA and 1 % Triton (v / v)) were prepared. RhAAT and a 5 mg / ml Prolastin® control sample were diluted 1 :1 and 1 :4 in TM buffer for measurement. Concentration was calculated based on obtained BSA standard of the kit and the dilution factor.
[0718] Neutrophil Elastase activity assay: Neutrophil Elastase activity was measured by mixing 25 pl of serially diluted Prolastin® (Grifols), Camostat mesylate (Sigma Aldrich #SML0057) or rhAAT with 25 pl of 2 ng / pl recombinant neutrophil elastase (Merck Millipore #324681) in assay buffer (50 mM Tris, 1 M NaCI, 0.05 % (w / v) Brij-35, pH 7.5) for 15 min at 37°C. Next, 50 pl of 200 pM of MEOSUC-Ala-Ala-Pro-Val-AMC substrate (Bachem #4005227) was added and incubated at 37°C. Fluorescence intensity was measured after 5 minutes at an excitation wavelength of 380 nm and emission wavelength of 460 nm in a SynergyTM H1 microplate reader (BioTek) with Gen5 3.04 software. TMPRSS2 activity assay: For assessing the activity of recombinant human TMPRSS2, 25 l of serially diluted Prolastin® (Grifols), NIBSC Standard Alpha-1 -Antitrypsin, plasma derived (1st International standard) (#05 / 162 NIBSC), Camostat mesylate (Sigma Aldrich #SML0057) or rhAAT was incubated with 25 pl of 2 pg / ml recombinant TMPRSS2 enzyme (CusaBio #YP023924HU) in assay buffer (50 mM Tris-HCI, 0.154 mM NaCI pH 8.0) for 15 min at 37 °C. In a next step, 50 pl of 20 pM BOC-GIn-Ala-Arg-AMC protease substrate (Bachem #4017019) was added and incubated for 2 h at 37°C. Fluorescence intensity was measured after 2 h at an excitation wavelength of 380 nm and emission wavelength of 460 nm in a SynergyTM H1 microplate reader (BioTek) with Gen5 3.04 software.
[0719] Results:
[0720] An rhAAT sample and a 5 mg / ml Prolastin® control sample were diluted 1 :1 and 1 :4 in duplicates. Concentrations were calculated based on the BSA standard of the kit and the dilution factor. Table 22 depicts the optical densities (CDs) measured and the corresponding calculated protein concentration in mg / ml. This revealed a protein concentration of ~2.5 mg / ml for the rhAAT sample.
[0721] Table 22: Optical densities and corresponding protein concentration of the measured samples. Protein concentration of the samples were calculated based on the BSA standard curve (Figure 26) and the dilution factor of the sample. rhAAT inhibits neutrophil elastase activity similar to Prolastin®:
[0722] The main physiologic role of AAT is the inhibition of neutrophil elastase, a protease that is released by immune cells. The present invention provides a recombinant alternative to human plasma-derived antitrypsin for replacement therapy as well as for treatment of respiratory virus infection. To determine whether rhAAT possesses antiproteolytic activity, we evaluated rhAAT in an in-vitro neutrophil elastase activity assay along with Prolastin® and Camostat mesylate, a small molecule inhibitor of the cellular protease TMPRSS2 and SARS-CoV-2 infection. The assay employs a peptide substrate linked to 7-amino-4 methyl coumarin (AMC), which is quenched by the amid bond of the adjacent amino acid. When neutrophil elastase cleaves the bond, the fluorescent AMC is released. Consequently, the addition of an inhibitor will inhibit neutrophil elastase and reduce the fluorescence signal. As depicted in Figure 27, rhAAT dose-dependently inhibits neutrophil elastase activity with an IC50 of 16.6 nM, similar to Prolastin®. As expected, the small molecule TMPRSS2 inhibitor Camostat mesylate did not inhibit the activity of neutrophil elastase. rhAAT inhibits TMPRSS2 activity similar to Prolastin® and the NIBSC standard: Besides its physiological role in regulating elastase activity, alpha-1 -antitrypsin was also shown to inhibit TMPRSS2, a protease involved in viral entry of e.g. SARS-CoV-2. Therefore, the ability of rhAAT to inhibit recombinant TMPRSS2 was assessed analogous to the neutrophil elastase measurement. As an additional control, the National Institute for Biological Standard (NIBSC) antitrypsin was used as an international reference standard for the activity of alpha-1 -antitrypsin formulations. As depicted in Figure 28, rhAAT showed a dose-dependent inhibition of TMPRSS2 activity, similar to Prolastin® and the NIBSC standard.
[0723] Table 23 summarizes the concentrations of the compounds required to achieve 50% or 90 % inhibition (IC50 and IC90) of enzyme activity in each assay. IC50 and IC90 were calculated using a non-linear regression model in GraphPad Prism 9.
[0724] Table 23: Inhibitory concentrations (IC50 and IC90) of tested compounds in neutrophil elastase and TMPRSS2 activity assay in nanomolar. - = inactive, n.d.= not determined
[0725] Example 21: Analysis of glycosylation pattern of rhAAT produced according to the present invention
[0726] The rhAAT protein produced by preceding examples was analysed by a peptide mapping approach, which combines proteolytic digests by trypsin and trypsin / GluC double digest with RP- LC-MS / MS analysis. Digested peptides are separated by reversed phase chromatography and further analysed using high-resolution tandem mass spectrometry. N-linked glycans are subsequently analysed in a second experiment comprising enzymatic glycan release, chemical labeling, LC separation on graphitized carbon or HILIC columns and MS analysis.
[0727] Methods:
[0728] Glycosylation Site Determination was performed by HPLC-ESI-MS and -MS / MS measurement after enzymatic digestion. The HPLC-ESI-MS / MS data were screened for N-glycosylated peptides.
[0729] To remove interfering buffer components, sample was rebuffered by ultrafiltration with Nanosep Centrifugal Ultrafiltration devices (Pall Life Science) according to the manufacturers’ instructions against a denaturing buffer (0.2 M Histidine-HCI, 5.6 M Guanidine HCI, pH 6) for denaturation.
[0730] The samples were reduced with TCEP at 37°C.
[0731] The sample was rebuffered by ultrafiltration against a digestion buffer (0.02 M Histidine-HCI, 0.5 mM TCEP, pH 6.0) using Zeba™ Spin Desalting Columns (Thermo Scientific) according to the manufacturers’ instructions. The protein concentration was determined by UV measurement (Absorption at 280nm).
[0732] The protein sample was proteolytically cleaved with following digestion strategies: (1) Trypsin and (2) Trypsin / GluC at enzyme specific conditions.
[0733] One part of the digest were enzymatically deglycosylated with EndoH (NEB) at enzyme specific conditions. A negative sample without the addition of EndoH was prepared.
[0734] HPLC-ESI-MS and -MS / MS mass spectra were obtained using the UltiMate® 3000 system (Thermo Fisher Scientific) coupled to a Q Exactive Orbitrap Plus mass spectrometer (Thermo Fisher Scientific). The separation of the peptides was performed with reversed-phase (RP) chromatography on an Accucore RP - MS LC column (2.1 x 100 mm, 2.6 pm particle size, Thermo Fisher Scientific). Eluents were A: water with 0.1 % formic acid; B: acetonitrile with 0.1 % formic acid. The peptides were separated using a segmented gradient from 3 % B to 36 % B in 45 min at 30°C with a flow rate of 0.4 mL / min. MS and MS / MS spectra (produced with Higher Energy Collisional Dissociation, HCD) were recorded in positive ion mode with internal mass calibration.
[0735] The MS data sets were analyzed using the ProteinScape 2 bioinformatics platform (Bruker Daltonics, Protagen AG). Protein identification was achieved by database searching. Hereby, the fragment mass spectra were matched against an in-house database consisting of the NCBI human protein database (http: / / www.ncbi.nlm.nih.gov / ) and the manually inserted protein sequence (as provided by the customer).
[0736] The following protein modifications were considered:
[0737] • Deamidation (Asn)
[0738] • Oxidation (Met)
[0739] • HexNAc (Asn)
[0740] • Pyro-glutamate formation (Gln / Glu at peptide N-terminus)
[0741] • Acetylation (protein N-terminus)
[0742] For each peptide covering a potential N-glycosylation site (sequence motif NXS / T, X P), extracted ion chromatograms (XIC) were generated showing Asn as well as the Asn peptide with HexNAc. The modification levels were assigned by comparing the signal intensity of the peaks matching the peptides with and without HexNAc. The sum of the signal intensities of both peptides was set to 100 %. No correction for different ionization efficacy of the peptides was carried out; the modification level in percent does not exactly reflect the amount of the peptide with or without glycosylation.
[0743] Glycosylated peptides were identified in the HPLC-ESI-MS and -MS / MS data using in house developed algorithms resulting in the annotation of the glycosylation site and the attached glycan types. Additionally, the datasets were searched with ProteinMetrics Byonic™ against a sequence database consisting of the customer sequence and common contaminants (e.g. sequences of used proteases, keratin) allowing N-glycosylation as peptide modification. The Byonic™ search results were imported into Protein Metrics Byologic®. Here, for each glycopeptide identified by either Byonic™ or the in-house algorithm, extracted ion chromatograms (XIC) were generated to determine the MS signal intensity. The quantitative level of each identified glycan structure was assigned by comparing the MS signal intensity of the corresponding glycopeptides. The sum of the signal intensities of all glycopeptides with the same peptide sequence was set to 100%. The distribution of glycans attached to each site was calculated as average of the glycan distributions for each peptide covering a glycosylation site.
[0744] Results:
[0745] The occupancy of glycans at each N-Glycosylation position is shown in Table 24. The position N46 has been 100% occupied by the glycan, whereas the positions N83 and N274 exhibit
[0746] 98.12% and 67.58% occupancy, respectively (Table 25).
[0747] Table 24: Glycosylation occupancy of the N-glycosylated positions of rhAAT:
[0748] Table 25: Average glycosylation occupancy of the N-glycosylated positions of rhAAT:
[0749] Table 26 and 27 exhibit the percentage of detected glycans at each position. For example, HexNAd occupies 100% of the position N46, 39% of the position N83 and 83% at the position N247. Table 28 reveals the total amount of each glycosylation according to glycan, independent of glycosylation site.
[0750] Table 26: Glycopeptide area of each glycosylated position of rhAAT
[0751] Table 27: Glycopeptide summary of each glycosylated position of rhAAT
[0752] Table 28: Glycopeptide summary for total amount of each glycosylation according to glycan, independent of glycosylation site. Examples 22-25 are directed to non-limiting examples of evaluation of ex vivo normothermic preservation of kidney treated with recombinant AAT expressed from yeast according to the preceding examples.
[0753] Example 22: Study design for evaluation of ex vivo normothermic preservation of kidney treated with AAT expressed from yeast Inclusion criteria:
[0754] The expanded criteria donors were selected according to the definition of Eurotransplant (ET). Specifically, the deceased donors are aged 60 years or older or aged 50-59 years with at least two of the three following criteria: cerebrovascular cause of death, terminal serum creatinine higher than 1 ,5mg / dl or history of hypertension.
[0755] Ex vivo normothermic
[0756] The ex vivo normothermic perfusion system consists of Ark kidney perfusion system (Ebers Medical Technology) and Kidney assist organ perfusion (StarkMed).
[0757] Ex vivo normothermic perfusion solution
[0758] Ringer’s lactate solution negative packed red blood cells (leukocyte depleted) from blood bank Mannitol 10%
[0759] Dexamethasone 8 mg
[0760] Sodium Bicarbonate 8.4%
[0761] Heparin 1 ,000 ill / ml
[0762] Nutrient solution (Nutriflex or Synthamin)
[0763] Sodium Bicarbonate 8.4%
[0764] Insulin 100 ill
[0765] Multivitamins (Cernevit)
[0766] Prostacyclin 0.5 mg
[0767] Glucose 5%
[0768] Ringer’s lactate solution
[0769] The ex vivo normothermic perfusion lasts 4 hours. Longer time frames and perfusion for times up to 40 hours may also be assessed.
[0770] The kidneys are divided into three groups undergoing no AAT supplementation, high hose AAT supplementation i.e. 1 g per perfusion and low dose AAT supplementation, i.e. 200mg per perfusion. Comparisons to Prolastin, or other available AAT preparations, may be performed.
[0771] During ex vivo normothermic perfusion, which is carried out by perfusion machine, blood flow, blood pressure, urine output, temperature, oxygen and oxygen consumption are measured.
[0772] In addition, the pro-inflammatory cytokines, such as IL1 -beta, IL6, IL8, IL10, IL18, NLRP3, TNF- alpha in perfusate are measured at the initial time point (TO) and after 4 hours (T1) of perfusion.
[0773] Further, mRNA levels of TNF-alpha, IFIT2, COL22AQ, NFkB, CCL20, ZC3H12A, COL6A3, ITGB6, SPINK5, LOC283788 are measured in biopsy, blood and urine of perfusate at the initial time point and after 4 hours of perfusion.
[0774] The values of TNF-alpha, IFIT2, NFkB, COL6A3, ITGB6, CCL20, ZC3H12A are expected to decrease between TO and T 1 , whereas the values of COL22AQ, SPINK5 and LOC283788 are expected to increase between TO and T1. This suggests that AAT supplementation is an effective treatment for organ preservation and protects organs from ischemia-reperfusion injury. mRNA and cytokines indicated in example 2 are measured in perfusion blood, urine and renal biopsies at initial time point after transplantation, or at later time points after transplantation. mRNA and cytokines indicated in example 2 are measured in perfusion blood, urine and renal biopsies at secondary endpoints after transplantation if the kidney transplant is not immediately effective. The secondary endpoints can be rejection episodes within 6 months of transplantation, graft functioning after 3 and 12 months or graft survival after 12 months.
[0775] Example 26: Peptide mapping with LC-ESI-MS
[0776] An alternative rhAAT preparation was assessed using a different LC-MS / MS setup in order to complete peptide mapping and subsequent post-translational modification analysis (see Example 24 below). The aim of Example 26 was peptide mapping of two samples by LC-ESI-MS. Focus of the peptide mapping was protein sequence verification. The LC-ESI-MS measurements were performed successfully for both samples.
[0777] The following samples were used for protein analysis:
[0778] • Muts, strain 1 B6
[0779] Methods:
[0780] Sample buffer exchange and detergent removal’. The samples were rebuffered by ultrafiltration (MWCO 10 kDa) against 50 mM Tris, 1 mM CaCI2 buffer, pH 7.8. Detergents were removed by detergent removal spin columns.
[0781] Reduction and alkylation'. The samples were reduced and denatured with DTT in the presence of urea. The samples were then alkylated with IAA.
[0782] Enzymatic digestion’. The samples were enzymatically digested with the following enzymes and enzyme combinations at enzyme specific conditions to achieve sufficient sequence coverage, using trypsin and AspN.
[0783] Sample measurement with LC-ESI-MS’. The samples were acidified in approx. 0.5% FA and separated on a UPLC-system (Waters Acquity Premier H-class) using a reversed phase column (AcquityPremier CSH130 C18 Peptide, 2.1 x 100 mm, 1.7 pm, Waters). Eluents were 0.1% FA in water and 0.1 % FA in acetonitrile. The mass spectrometric analysis was performed with a Compact QTOF mass spectrometer (Bruker Daltonik).
[0784] Data analysis’. The recorded LC-ESI-MS and -MS / MS spectra were processed, annotated, and searched against a customized sequence database containing the protein sequences provided by the customer and a komagataella phaffii database (Uniprot) using Mascot (Matrix Science). The following modifications were taken into consideration: carbamidomethyl (C), deamidation (NQ), and oxidation (M).
[0785] Sequence verification:
[0786] Sample: muts- strain 1 B6: 74.3% sequence coverage was achieved for sample muts - strain 1 B6. 27: Characterization with LC-ESI-MS
[0787] Using the LC-MS / MS approach described in Example 26, the aim of Example 27 was peptide mapping of two samples by LC-ESI-MS including mapping of specific post translational modifications, in particular site-specific N-glycosylation analysis, of rhAAT produced in strains 6B2 and 6E2.
[0788] The following samples were used for protein analysis:
[0789] • Strain mutsclone ID 6B2
[0790] • Strain mutsclone ID 6E2
[0791] Methods
[0792] Sample buffer exchange’. The samples were rebuffered by ultrafiltration (MWCO 10 kDa) against 50 mM Tris, 1 mM CaCI2 buffer, pH 7.8.
[0793] Reduction and alkylation’. The samples were reduced and denatured with DTT in the presence of urea. The samples were then alkylated with IAA.
[0794] Enzymatic digestion’. The samples were enzymatically digested with the following enzymes and enzyme combinations at enzyme specific conditions to achieve sufficient sequence coverage, including Trypsin and LysC.
[0795] Sample measurement with LC-ESI-MS’. The samples were acidified in approx. 0.5% FA and separated on a UPLC-system (Waters Acquity Premier H-class) using a reversed phase column (AcquityPremier CSH130 C18 Peptide, 2.1 x 100 mm, 1.7 pm, Waters). Eluents were 0.1% FA in water and 0.1 % FA in acetonitrile. The mass spectrometric analysis was performed with a Compact QTOF mass spectrometer (Bruker Daltonik).
[0796] Data analysis’. The recorded LC-ESI-MS and -MS / MS spectra were processed, annotated, and searched against a customized sequence database containing the protein sequences provided by the customer and a komagataella phaffii database (Uniprot) using Mascot (Matrix Science). The following modifications were taken into consideration: Carbamidomethyl (C), Deamidation (NQ), Oxidation (M), High mannose N-glycosylation (N).
[0797] Modified peptides were identified by their exact mass and retention time and quantified by their mass spectrometric signal intensity.
[0798] Sequence verification:
[0799] At least 99% sequence coverage was achieved for both samples (not considering the signal sequence). Mass spectrometric data indicates the presence of non-fully cleaved signal sequence in both samples.
[0800] The LC-ESI-MS measurements were performed successfully. Exemplary extracted ion chromatograms with and without the most abundant glycosylations at site N131 are shown in Figure 29 and Figure 30 for both samples, respectively. The complete results of glycosylation analysis for all three glycosylation sites are summarized in Table 29 to Table 31 . The following observations were made:
[0801] • Site-specific N-glycosylation analysis shows high occupancy in both samples at site N131 and N168, while site N322 shows a relatively lower occupancy of N-glycosylation. • The glycosylation pattern comprises high mannose glycans with Hex9HexNAc2 to
[0802] Hex12HexNAc2 being the most abundant N-glycans.
[0803] • Both samples show a comparable site-specific N-glycan distribution.
[0804] Table 29. Summary of glycosylation analysis by LC-ESI-MS for site N46 Table 30. Summary of glycosylation analysis by LC-ESI-MS for site N83
[0805]
[0806] Table 31. Summary of glycosylation analysis by LC-ESI-MS for site N247
[0807] As can be seen in Figure 37, The highest glycosylation occupancy was observed at N46, also high levels at N83, and lower levels at N247. As shown in Figures 38-40, three clones of engineered P. pastoris produced rhAAT with similar glycosylation profiles. IB6 showed a unique HexNAd modification at all modified N residues, with primarily HexNAd at N46. 6B2 and 6E2 showed a distribution of high-mannose structures, from Hex9-HexNAc2 to Hex17HexNAc2 across all three modified N residues. In embodiments, each value presented in tables 29-31 may be used to define the rhAAT protein of the present invention. In embodiments, each occupancy value presented in tables 29-31 may be assumed to be present in rhAAT with ±2%, ±5%, ±10%, ±20%, of the specific value presented in the table, to account for variability in manufacture. In embodiments, any one or combination of glycosylation structures from tables 29-31 may be combined with any other value from these tables.
[0808] Example 28: rhAAT batches with clipped / cleaved variants.
[0809] Isolation and analytical investigation of rhAAT batches indicated that a cleaved (clipped) rhAAT variant was evident. Several runs were performed on affinity resin, based on capturing rhAAT from the preparation. Analysis of flow-through and eluate fractions show a high amount of cleaved (or clipped) product in the eluate fractions. Runs #2 and #4 in that series are shown below (see Figure 31).
[0810] To investigate the binding capacity of the column and the clipped variant, a run was performed in which samples (approx. 1 mL each) were taken during the loading of the sample (which had been diluted and adjusted to pH, as done before). Start sample, samples taken during load, the entire flow-through, as well as eluate fractions were analyzed by mCE and western blot to enable quantitative estimation of full-length AAT and the clipped form. The first sample contains more full-length AAT than clipped form. The eluate fractions (Figure 31 , lanes 4-9 (run #2) and 10-15 (run #4)) on the other hand exhibit an increased content of the clipped form, which increases toward the end of the elution. Main peak fractions contain up to > 80% of the clipped form.
[0811] Example 29: 10L-cultivation mutsrAAT 6E2 with shortened induction time
[0812] Due to the observed clipped variant, modifications were made to the expression protocol in order to obtain a greater proportion of full-length AAT and thus reduce the relative proportion of the clipped variant.
[0813] Analysis of target protein expression
[0814] Microfluidic capillary electrophoresis (mCE), and deglycosylation were performed as described above (Examples 6 and 12). Bioreactor cultivation was conducted as described above (see Example 11), with modifications as described below.
[0815] Results of bioreactor cultivations
[0816] Table 32 provides the feeding regime of the “Partial Co-Feed Protocol slow” fermentation process with methanol induction for 4.5 L of initial batch medium volume (as applied for 10 L bioreactors).
[0817] Table 32. “Partial Co-Feed Protocol slow” feed strategy (for 4.5 L initial batch medium volume in 10 L reactor)
[0818] Table 33 compiles cell density and estimated concentration of putative signal (in mg / L per mCE calibrated against BSA) detected over process and induction time (sampling points as applicable) for the clipped and full-length variants. Table 33. Estimated concentration of the target protein (both forms) estimated from mCE measurements (in mg / L; in de-glycosylated status, calibrated against BSA) as well as wet cell weight (g / L) over process and induction time for cultivation of strain muts6E2
[0819] Figures 32 and 33 provide a time course of secreted production of target protein (mg / L by mCE, both forms) and wet cell weight (g / L), respectively. Strain muts 6E2 grew well to cell densities of slightly below 400 g / L, as expected for the applied protocol with shorter induction time. As can be seen from Figure 32, a reduction in induction time surprisingly led to a relatively smaller amount of clipped form being identified in the supernatant.
[0820] Figure 34 displays the electropherogram overlay of (de-glycosylated) supernatants from selected sampling points and filtrate for cultivation of strain 6E2 in reactor S2. The usually observed double-peaked pattern was observed for the putative target protein. From sampling point 2 to 3 (24 to 47 hours of induction), the ratio of smaller to larger peak increased, so that an earlier harvest appears beneficial in reducing the relative proportion of the clipped variant.
[0821] Figure 35 displays the electropherogram overlay of de-glycosylated supernatants from selected sampling points 1 to 4, and final filtrate, for cultivation of strain 6E2 in reactor S2. The observed double-peaked pattern was observed for the putative target protein. With an earlier harvesting point, the ratio of the two peaks was such that the lower molecular weight (clipped variant) protein was lower, relatively, to the signal for the higher molecular weight (full length) protein, so that an earlier harvest appears beneficial in reducing the relative proportion of the clipped variant.
[0822] Example 30: Assessment of protease inhibitors in shake flask cultivations
[0823] This example comprises shake flask cultivations of one selected Pichia pastoris strain expressing recombinant human alpha-1 -antitrypsin (rhAAT). In view of recent results, different protease inhibitors were added to the cultures to assess their effect and possibly identify which class of protease may be active in Pichia, leading to partial cleavage of rhAAT. The strain used was muts pre-LS1-pro-aMF-rAAT 6E2. The following protease inhibitorwere used:
[0824] • EDTA, 5 mM concentration in medium (inhibitor of metallo-proteases)
[0825] • PMSF, 5 mM concentration in feed (inhibitor of serine-proteases)
[0826] • Pepstatin A, 1 pM concentration in medium (inhibitor of aspartyl-proteases)
[0827] • Control without protease inhibitor added
[0828] Shake flask cultivation
[0829] The pre-culture (in YPhyD liquid medium, see below) was cultivated at 28°C and 95 rpm for 19 h (50 mL volume; 1 common pre-culture for all 4 main cultures). Main cultures (250 mL flasks filled with 40 mL BMD-liquid medium; EDTA and Pepstatin A added in their respective concentration) were inoculated using these pre-cultures and further incubated at 28°C and 95 rpm. Subsequently, 20 mL induction solution containing methanol (and in one case also containing PMSF) was applied after ~24 h, ~ 32 h and ~48 h. After a total cultivation time of 70 hours, cultures were harvested by centrifugation and filtration to obtain culture supernatant for analysis.
[0830] Incubation with Neutrophil Elastase: Samples (22 pL each) were mixed with 2.5 pL of Neutrophil Elastase (reconstituted solution at 0.5 mg / mL in Na-acetate buffer; diluted to 0.12 mg / mL in ultrapure water) and incubated at room temperature for 45 min. Samples without addition of Neutrophil Elastase were not incubated (to avoid any degradation that may occur since these samples were non-purified) but stored at 4-8°C until use. To these samples, water was added to result in the same dilution as above. De-glycosylation: For de-glycosylation using EndoH (NEB), 20 pL of supernatant sample (after addition of Neutrophil Elastase of water, respectively) were mixed with 10x denaturing buffer and heated to 70°C for 10 minutes. 10x G3-reaction buffer was added, as well as 0.5 pL EndoH for treated conditions or 0.5pL of G3-reaction buffer for untreated conditions. After incubation at 37°C for 60 minutes, samples were used for analysis.
[0831] SDS-PAGE and Western Blot were carried out under standard conditions.
[0832] Results
[0833] A small but beneficial effect of the protease inhibitor is seen. In Figure 36, cleavage is shown, and the lower molecule weight variant is seen in reduced levels after protease inhibitor treatment (compare lane 3, without protease inhibitor, to lanes 4-6, with protease inhibitors, and compare lane 7, without protease inhibitor, to lanes 8-10, with protease inhibitors).
[0834] Example 31: Evaluation of potential immune responses to ATL-105 in mice followina orai- pharvnaeal administration
[0835] To assess the purity and safety of the rAAT of the present invention, the immune response to rAAT (ATL-105) is tested using a mammalian model (Mus musculus). It is anticipated that the administration of rAAT will not trigger any immune responses in this system.
[0836] Study Overview.
[0837] Oral-pharyngeal administration daily, 2 days prior termination -29h, -17h, -6h
[0838] End points: 24 hours post last dose: o BAL Total and differential cell count o BAL pro-inflammatory cytokines TNF-a or KC. o BAL -pro-inflammatory cytokines (IL-1 B, IL-6, MCP-1 , MIP-1a, KC or TNF) o Daily bodyweight o Daily clinical signs o Lungs excised and fixed to block (n=5 / group) o Terminal bleed
[0839] Treatment groups are as seen in Table 35.
[0840] Table 35. Treatment groups
[0841] Group Treatment Dose n numbers End point (° P ) (mg / mouse / (24 hours post last occasion) administration
[0842] 50uL / mouse
[0843] BAL cells, cytokines, histology,
[0844] 1 Vehicle ADA (store samples) BAL cells, cytokines, histology,
[0845] 2 ATL-105 1.2 8J
[0846] ADA (store samples)
[0847] Experimental procedures'. To evaluate potential immune responses to ATL-105 (AAT) in mice following oral-pharyngeal administration, animals are dosed via the oral-pharyngeal route with either vehicle or Test compound ATL-105. 6 hours following the last dose animals is terminated, a terminal blood sample is taken, a BAL is performed, and the lungs are fixed in 10%NBF.
[0848] Data analysis’.
[0849] BAL total and differential cell count (Sysmex SN)
[0850] TNF-a or KC BAL concentrations (1 analyte to be selected)
[0851] Wet lung weight
[0852] Example 32. Novel treatment strategy to prevent or attenuate ischemia-induced acute kidney injury (AKI) and chronic kidney disease fCKD).
[0853] The rhAAT protein is tested in its efficacy to prevent ischemia-reperfusion induced acute kidney injury (AKI).
[0854] Methods
[0855] Animal models: 12-15 week old male C57BI / 6N mice (Charles River, Germany) are used for the study.
[0856] IR-induced AKI: The mice are anaesthetized using isoflurane (3% induction, 1.5% maintenance) via a nose mask and placed supine on a heating table to maintain body temperature around 32°C. Butorphanol 1 mg / kg s.c. is injected prior to surgery for analgesia. Midline incision is performed and the left renal pedicle is clipped with a microaneurysm clip for 35 minutes. Sham surgery is the same intervention without clamping the renal pedicle. Mice are returned to the cages and monitored until fully awake. Animals receive a standard diet with free access to tap water. Follow up is 7 days.
[0857] Application and dosage of compound: Recombinant AAT is tested versus vehicle treatment (sterile saline), versus Prolastin and versus sham surgery. Treatment with the test compounds are given i.v. in a total volume of 10pl / g body weight.
[0858] Safety and PK studies with rAAT: Safety studies are performed in healthy mice. rAAT is injected intravenously at day 0. Mice are monitored for physical condition. Body weight is determined before study start and at days 1 , 4 and 7 post-injection. Blood is drawn at baseline (3-4 days prior to injection) and at days 1 , 4 and 7 post-injection via puncture of the venous eye plexus with a glass capillary to allow free blood flow. EDTA plasma sample is generated and used for estimation of systemic inflammatory response. The CBA inflammation kit containing: IL-6, IL-10, MCP-1 , INF-y, TNFa, IL-12p70 (BD biosciences) is used for detection of cytokines by flow cytometry from plasma samples obtained at baseline, d1 and d7. Renal function (creatinine, BUN) and liver function (ALT, AST) in plasma is measured by an Olympus analyser (AU400) in an automated fashion.
[0859] Study group treatments:
[0860] Saline
[0861] 200 mg / kg rAAT
[0862] 500 mg / kg rAAT
[0863] TBD mg / kg Prolastin - intended equivalent amount to rAAT groups.
[0864] AKI model
[0865] IRI groups contain n=8 mice. Sham surgery group contain 6 mice. The i.v. treatment with test compound is given prior to IRI surgery. Follow up is 24 hrs. Blood drawings are performed prior to surgery (d-4), and at 24hrs post-surgery).
[0866] Blood drawing and clinical chemistry: Blood will be drawn at baseline (3-4 days prior to surgery) and at 24 hours after surgery via puncture of the venous eye plexus with a glass capillary to allow free blood flow. Renal function (creatinine, BUN) in plasma will be measured by a Roche analyser (Cobas C111 ) in an automated fashion. NGAL as a marker for acute kidney injury will be analysed in by ELISA (R&D systems). Mouse and human AAT concentrations will be measured using corresponding ELISAs (Abeam). The CBA inflammation kit containing: IL-6, IL-10, MCP-1 , INF-y, TNFa, IL-12p70 (BD biosciences) will be used for detection of cytokines by flow cytometry from plasma samples obtained at baseline and at d1 .
[0867] Termination and organ preservation: At the endpoint (24hrs post-surgery) the mice will be anesthetised and the kidneys will be perfused with PBS solution via the left ventricle. Both kidneys of each mouse will be removed; wet weight will be measured and the kidneys will be divided into three parts which will be fixed for later work-up as shown below (Figure 41).
[0868] Fixation of the renal tissue: part 1 : shock frozen in liquid nitrogen for Western blotting, part 2: fixed in formalin for histology for 24h, than PBS washing and paraffin embedding, part 3: fixed in RNA later for mRNA work-up
[0869] Tissues will be stored for up to one year after completion of the study. Additionally, longer storage periods can be provided by Phenos GmbH upon request on additional costs. Shipping of tissue samples can be done upon request of the sponsor on additional costs.
[0870] Histology: Formalin fixed tissue will be embedded in paraffin and cut into 2 pm sections. Paraffin sections of all IRI kidneys will be done for all IRI groups (n=24). One kidney / mouse will be investigated for sham group (n=6). Kidney morphology will be analysed by PAS stain and scored for AKI and inflammation. Analysis will be performed without knowledge of the animal group assignment.
[0871] Immunohistochemistry: Immunohistochemistry for neutrophil (Gr1) infiltration, TUNELL and Caspase-3 will be done on paraffin sections from all kidneys from IRI-groups (n=24) and sham kidneys from groupl (n=6). REFERENCES
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[0875] 4. Ferdinand JR, Hosgood SA, Moore T, Ferro A, Ward CJ, Castro-Dopico T, Nicholson ML, Clatworthy MR. Cytokine absorption during human kidney perfusion reduces delayed graft function-associated inflammatory gene signature. Am J Transplant. 2021 Jun;21 (6):2188-2199. doi: 10.1111 / ajt.16371. Epub 2020 Nov 22. PMID: 33098231 ; PMCID: PMC8246774.
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Claims
CLAIMS1 . A method for preserving and / or reconditioning a transplant by administering recombinant alphal -antitrypsin (AAT) protein or fragment thereof, expressed in a genetically modified yeast, to said transplant during ex vivo normothermic perfusion prior to transplantation in a subject.
2. The method according to the preceding claim, wherein the administration occurs before or after the transplant has been procured from the donor.
3. The method according to any one of the preceding claims, wherein the transplant is susceptible to ischemia-reperfusion injury (IRI).
4. The method according to any one of the preceding claims, wherein the transplant is a solid organ, selected from the group consisting of pancreatic islets, kidney, liver, lung, heart, pancreas, and intestine.
5. The method according to any one of the preceding claims, wherein the AAT protein or fragment thereof is supplemented to a perfusate prior to administering said perfusate to the transplant.
6. The method according to the preceding claim, wherein the perfusate comprises at least artificial erythrocytes.
7. The method according to any one of the preceding claims, wherein an effective amount of AAT is supplemented to the perfusate sufficient to maintain a target concentration of about 0.1 mg / mL to about 25 mg / mL AAT for the duration of perfusion, preferably 0.2-20 mg / mL, more preferably 0.5-5 mg / mL, most preferably 2 mg / mL.
8. The method according to any one of the preceding claims, wherein the duration of perfusion is from about 0.5 h to about 40 h, preferably about 0.5 h to about 36 h.
9. The method according to any one of the preceding claims, wherein the risk of transplant rejection is reduced for AAT-perfused transplants compared to transplanting a non-treated transplant.
10. The method according to any one of the preceding claims, wherein the risk of delayed graft function (DGF) for AAT-perfused transplants is reduced compared to transplanting a nontreated transplant.11 . The method according to any one of the preceding claims, wherein the pro-inflammatory and reactive oxygen species (ROS) markers, such as IL1 -beta, IL-6, IL-8, IL-10, IL-18, NLRP3 and TNF-alpha, are reduced in a subject post-transplantation for AAT-perfused transplants, compared to transplanting a non-treated transplant.
12. The method according to any one of the preceding claims, wherein the oxidative stress, such as ROS is reduced for AAT-perfused transplants, compared to transplanting a non-treated transplant.
13. The method according to any one of the preceding claims, wherein immune cells, such as macrophages, T-cells are recruited.
14. The method according to any one of the preceding claims, wherein disruption of calcium homeostasis, endothelial dysfunction and / or mitochondrial dysfunction are reduced for AAT- perfused transplants, compared to transplanting a non-treated transplant.
15. The method according to any one of the preceding claims, wherein the cell viability of an endothelium of the transplant is increased for AAT-perfused transplants, compared to transplanting a non-treated transplant.
16. The method according to any one of the preceding claims, wherein the activation of proteases, such as phospholipase is reduced for AAT-perfused transplants, compared to transplanting a non-treated transplant.
17. The method according to any one of the preceding claims, wherein the period of the transplant preservation time is increased for AAT-perfused transplants, compared to transplanting a non-treated transplant.
18. The method according to any one of the preceding claims, wherein the recombinant AAT protein or a fragment thereof comprises a sequence according to SEQ ID NO 4 or is encoded by SEQ ID NO 1 , 2 or 3, or a sequence with an at least 80% identity thereto.
19. The method according to any one of the preceding claims, wherein the AAT or fragment thereof has a serum half-life and / or activity not less than AAT purified from human plasma.
20. The method according to any one of the preceding claims, wherein the AAT protein or fragment thereof is expressed in a yeast of the family Saccharomycetaceae, preferably the family Pichia.21 . The method according to any one of the preceding claims, wherein the AAT protein or fragment thereof comprises post-translational modifications.
22. The method according to the preceding claim, wherein the post-translation modification is N- glycosylation, O-glycosylation, N-terminal methionine removal, N-acetylation and / or phosphorylation, or any combination thereof, preferably comprising one or more N-linked glycosylations, comprising at least one HexNAcI glycosylation.
23. A method for preventing and / or reducing ischemic-reperfusion injury (I Rl) of a transplant by administering recombinant AAT protein or a fragment thereof, expressed in a genetically modified yeast, during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
24. Use of recombinant AAT protein or fragment thereof, expressed in a genetically modified yeast, for preserving a transplant susceptible to ischemia-reperfusion injury (I l) by administering said AAT during ex vivo normothermic perfusion of the transplant prior to transplantation in a subject.
25. A preserved transplant, obtainable by the method or use according to any one of the preceding claims.
26. A perfusate for preserving a transplant, wherein said perfusate comprises AAT or a fragment thereof expressed in a genetically modified yeast.
27. A kit for preparing a perfusate for preserving a transplant, comprising: a. a perfusion solution, and b. AAT protein or a fragment thereof expressed in a genetically modified yeast, as a reagent or soluble powder for supplementing the perfusion solution or maintaining the effective amount of AAT in the perfusion solution.