BATTERY ENCAPSULATION AND POWER CUT-OFF DEVICE

FR3067862B1Active Publication Date: 2026-04-10RENAULT SA +1
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Patent Information

Authority / Receiving Office
FR · FR
Patent Type
Patents
Current Assignee / Owner
RENAULT SA
Filing Date
2017-06-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing battery systems in vehicles lack an accessible and weather-protected safety disconnect switch (SDSW) circuit breaker, necessitating manual cable cutting during emergencies, compromising safety and maintenance efficiency.

Method used

A device for encapsulating the battery with an accessible circuit breaker outside the enclosure, featuring a mobile electrical contact and an actuating element, allowing remote control of the circuit breaker through an electric actuator or electronic circuit, ensuring sealed and safe power supply management.

Benefits of technology

Enables safe and sealed power supply disconnection without manual intervention, maintaining the battery in a sealed housing while allowing remote control, enhancing safety and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

Device (100) for encapsulating a battery (1) comprising: a housing (10) including a casing (11) and a cover (12) and forming a housing (110) for receiving the battery, a circuit breaker (30) arranged in the housing, and an actuation element (34) of the circuit breaker arranged outside the housing or partially outside the housing.
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Description

Device for encapsulating and breaking the supply of a battery. The invention relates to a device for encapsulating a battery or a device for encapsulating a battery. The invention also relates to an assembly comprising such an encapsulation device and a battery mounted in the encapsulation device. The invention finally relates to a vehicle comprising such an encapsulation device or such an assembly. All motor vehicles have at least one battery. In order to guarantee the safety of occupants and personnel working on the vehicle in the event of maintenance or an accident, the vehicle batteries are equipped with "SDSW" (Safety Disconnect Switch) safety circuit breakers. On many electric vehicles, the circuit breaker is accessible from the passenger compartment, hidden by a hatch where it is supposed to be protected from humidity and bad weather. The lack of accessibility from the outside of the vehicle to such a circuit breaker often requires rescue teams to purely and simply cut the electrical cables connected to the battery. The object of the invention is to provide a device for encapsulating a battery remedying the above drawbacks and improving the battery supply circuit breaker devices known from the prior art. To this end, the invention relates to a device for encapsulating a battery comprising: an enclosure comprising a casing and a cover and forming a housing for receiving the battery, a circuit breaker arranged in the enclosure, and an element actuation of the circuit breaker arranged outside the enclosure or partially outside the enclosure. Advantageously, the device can comprise a first, a second and a third electric line and a first and a second electric line output elements. The first electric line is intended to connect a first terminal of the battery to a first electric line output element. The second electric line is intended to connect a second terminal of the battery to the circuit breaker and the third electric line is intended to connect the circuit breaker to a second electric line output element. In particular, the device can comprise a second circuit breaker comprising a first and a second relay, the first relay on the first electric line and the second relay on the third electric line or on the second electric line. Advantageously, the circuit breaker may comprise a first electrical contact, in particular a first male electrical contact, a second electrical contact, in particular a second female electrical contact, and a third electrical contact, in particular a third female electrical contact. In addition, the second electrical contact and the third electrical contact can be mounted in one or two insulating rings which are themselves mounted in the housing and / or the cover and in that the first electrical contact is integral with the actuating element . In particular, the first electrical contact can be mounted mobile, in particular mobile in translation and / or in rotation, relative to the second electrical contact and to the third electrical contact. Advantageously, the electrical contacts can be arranged so that the first electrical contact has a first position, in which the second and third electrical contacts are each electrically connected to the first electrical contact and so that the first electrical contact has a second position, in which at least one of the second and third electrical contacts is not electrically connected to the first electrical contact. Further, the actuating element may include a manual gripping element. In particular, the actuating element may comprise an electric actuator. The present invention also relates to an assembly comprising a device as defined above and a battery mounted in said device. The present invention also relates to a vehicle comprising a device for encapsulating a battery as defined previously or an assembly as defined above. These objects, characteristics and advantage of the present invention will be explained in detail in the following description of an embodiment of a battery encapsulation device according to the invention. made on a non-limiting basis in relation to the attached figures including: Figure 1 illustrates a device for encapsulating a battery according to one embodiment. Figure 2 illustrates a vehicle comprising the device encapsulation of a battery. Figure 3 illustrates a device for encapsulating a battery according to an alternative embodiment. An embodiment of a vehicle 50 is described below with reference to Figures 1 to 3. The vehicle is preferably of the automotive type with thermal or electric or hybrid motorization. The vehicle 50 comprises a device 100 for encapsulating a battery 1. The device 100 comprises an enclosure 10, the enclosure 10 comprising a housing 11 and a cover 12. The housing 11 and the cover 12 form a housing 110 for receiving of the battery 1. When the cover 12 closes the case 11, the housing 110 is sealed against liquids and dust. The enclosure 10 is formed from an electrically insulating material. In the case of a vehicle with thermal motorization, the battery is for example a battery supplying electrical equipment of the vehicle. In the case of a vehicle with electric or hybrid motorization, the battery is for example a supply battery for an electric motor driving the vehicle. The device 100 comprises a circuit breaker 30 arranged in the enclosure 10. The device 100 comprises an actuation element 34 of the circuit breaker. The actuating element 34 is arranged outside the enclosure 10 or partially outside the enclosure. The actuating element 34 can comprise a gripping element 36. The gripping element 36 can be disposed at the outer end of the actuating element 34. A seal 35 is advantageously provided between the actuating element 34 and the housing 11. The seal 35 is for example disposed in a recess surrounding the inner surface of the actuating element 34 and intended to come into contact with the housing 11. The gasket sealing 35 is advantageously formed of a ring of elastic materials, for example rubber. Advantageously, the gripping element 36 is formed from an electrically insulating material. Advantageously, the gripping element has the shape of a button. The device 100 comprises a first electric line 2 connecting a first terminal 201 of the battery 1 to a first element or electric line output terminal 5. The device 100 comprises a second electric line 3 connecting a second terminal 202 of the battery 1 to the circuit breaker 30. A first wired connection 41 connects the second electrical line 3 to the circuit breaker 30. The device 100 comprises a third electrical line 4 connecting the circuit breaker 30 to a second electrical line output element or terminal 6. A second wire connection 42 connects the third electric line to the circuit breaker 30. The first and the second electric line output elements 5, 6 are intended to preserve the tightness of the housing 110. To do this, these elements are integrated in a wall of the enclosure, in particular in a wall of the casing and / or of the cover. They provide a galvanic connection between the inside and the outside of the enclosure. The circuit breaker 30 comprises a first electrical contact 31, in particular a first male electrical contact 31. The first electrical contact 31 is integral with the actuating element 34. The first electrical contact 31 is mounted so as to be mobile, in particular mobile in translation and / Or in rotation with respect to a first insulating ring 21 andlor with respect to the enclosure. The first electrical contact 31 generally has a cylindrical shape made of conductive material. It is in particular formed of a conductive shaft made of copper or a copper alloy or even of any other conductive material. The gripping element 36 is fixed on a part of the driver shaft outside the enclosure 110. The circuit breaker 30 comprises a second electrical contact 32, in particular a second female electrical contact 32. The second electrical contact 32 has the overall shape of a ring or the arc of a ring. The second electrical contact cooperates with the first electrical contact 31 by sliding relative to each other. The second electrical contact 32 is mounted in a second insulating ring 22 and / or is mounted fixed relative to the enclosure. The second insulating ring 22 is mounted in the casing 11 and / or in the cover 12. The second insulating ring 22 is advantageously cylindrical in shape. The circuit breaker 30 comprises a third electrical contact 33, in particular a third female electrical contact 33. The third electrical contact 33 has the overall shape of a ring or of the arc of a ring. The third electrical contact cooperates with the first electrical contact 31 by sliding relative to each other. The third electrical contact 33 is mounted in a third ring insulation 23 and / or is mounted fixed relative to the enclosure. Third insulating ring 23 is mounted in housing 11 and / or in cover 12. Third insulating ring 23 is advantageously cylindrical in shape. The second and third electrical contacts 32, 33 are made of electrically conductive material so as to be in electrical contact when the first electrical contact 31 cooperates therewith. Advantageously, the second and third electrical contacts 32, 33 comprise a conductive leaf spring so as to maintain galvanic contact with the first electrical contact 31 when the first contact is introduced at the level of the first and second contacts. The circuit breaker 30 is arranged in a bore in a wall of the housing. Advantageously, the circuit breaker 30 is arranged in a bore arranged opposite the cover 12. The first electrical contact 31 is mounted mobile, in particular mobile in translation and / or in rotation relative to the second electrical contact 32 and to the third electrical contact 33. The electrical contacts are arranged so that the first electrical contact 31 has a first position corresponding to a first position of the actuating element, in which the second and third electrical contacts 32, 33 are each electrically connected to the first electrical contact 31 In this configuration, terminal 202 is electrically connected to terminal 5. Furthermore, the first electrical contact has a second position corresponding to a second position of the actuating element, in which at least one of the second and third electrical contacts is not electrically connected to the first electrical contact 31. The passage from the first position of the actuating element to the second position of the actuating element or vice versa, is preferably done by a translational movement of the first electrical contact 31 along its axis. The actuating element 34 may comprise an electric actuator 70 illustrated in FIG. 2. The electric actuator 70 is able to actuate the circuit breaker 30 without manual intervention. According to one embodiment, the electric actuator 70 is able to move the actuating element 34 from its first position to its second position and, conversely, it is able to move the actuating element 34 from its second position to its first position. The electric actuator 70 changes the position of the actuating element 34 for example by the activation of an electric coil. According to the alternative embodiment illustrated in FIG. 3, a second electronic circuit breaker 63 is arranged in the enclosure 10. The second electronic circuit breaker 63 comprises a first and a second relay 61, 62. The first relay 61 is intended to open or close the first electrical line 2 and the second relay 62 is intended to open or close the third electrical line 4. The second circuit breaker 63 also comprises a control unit 60 of the first and second relays. The second electronic circuit breaker 63 is capable of breaking the electric circuit of the battery 1 independently of the circuit breaker 30, for example on an order from a control unit 55 of the vehicle 50. The first and the second relays 61, 62 are controlled opening relays, that is to say that in the absence of electronic control the contacts of the relays 61, 62 are closed. The operation of device 100 is now described below with reference to Figure 1. Let us consider a vehicle 50 comprising a device 100 and a battery 1 placed in the enclosure 10 of the device 100. The battery 1 is connected to the first and to the second electrical lines 2, 3. When the actuating element 34 is in function position or activated position, the first electrical contact 31 is in the first position, thus making it possible to electrically connect the second electrical line 3 with the third electrical line 4. In the alternative embodiment, in addition to the actuating element in function , the second circuit breaker 63 must be in the functional configuration, that is to say that the control unit 60 does not electrically energize the first and the second relays 61, 62. When the battery 1 supplies the electrical and / or electronic circuit of the vehicle 50, it is possible to cut off the electrical supply coming from the battery 1 using the circuit breaker 30. The power supply is cut off by activating the cut-out. circuit using the manual gripping element 36 so as to place the first electrical contact 31 in the second position and thus cut the electrical connection between the second electrical line 3 and the third electrical line 4. The actuating element 34 is also controlled by the electric actuator 70. For example, when the electric actuator 70 is supplied with electricity, an electric current is established in a coil placed in the electric actuator 70. This coil created a magnetic field capable of causing the position of the actuating element 34 to change. According to the alternative embodiment, it is also possible to control the cut-off of the power supply from the battery 1 using the second electronic circuit breaker 63. When the second electronic circuit breaker is activated, it opens the first and the second relay 61, 62 thus cutting off the electrical power supply from battery 1. Advantageously, the encapsulation device 100 makes it possible to cut off or switch on the power supply coming from a battery 1 while keeping the battery in a sealed housing 110 .

Claims

Demands:

1. Device (100) for encapsulating a battery (1) comprising: - an enclosure (10) comprising a housing (11) and a cover (12) and forming a compartment (110) for receiving the battery, - a circuit breaker (30) arranged within the enclosure, and - an actuation element (34) of the circuit breaker arranged outside the enclosure or partially outside the enclosure the device being characterized in that it comprises a first, a second and a third electrical lines (2, 3, 4) and a first and a second electrical line output elements (5, 6), the first electrical line (2) being intended to connect a first terminal (201) of the battery (1) to a first electrical line output element (5), the second electrical line (3) being intended to connect a second terminal (202) of the battery (1) to the circuit breaker (30) and the third electrical line (4) being intended to connect the circuit breaker (30) to a second electrical line output element (6).

2. Device (100) according to the preceding claim, characterized in that it comprises a second circuit breaker (63) comprising a first and a second relay (61, 62), the first relay (61) on the first electrical line (2) and the second relay (62) on the third electrical line (4) or on the second electrical line (3).

3. Device (100) according to any one of claims 1 to 2, characterized in that the circuit breaker (30) comprises a first electrical contact (31), in particular a first male electrical contact (31), a second electrical contact (32), in particular a second contact 12 female electrical contact (32), and a third electrical contact (33), in particular a third female electrical contact (33).

4. Device (100) according to the preceding claim, characterized in that the second electrical contact (32) and the third electrical contact (33) are mounted in one or two insulating rings (21, 22) themselves mounted in the housing (11) and / or the cover (12) and in that the first electrical contact (31) is integral with the actuation element (34).

5. Device (100) according to any one of claims 3 or 4, characterized in that the first electrical contact (31) is mounted movable, in particular movable in translation and / or rotation, relative to the second electrical contact (32) and the third electrical contact (33).

6. Device (100) according to any one of claims 3 to 5, characterized in that the electrical contacts are arranged such that the first electrical contact (31) has a first position, in which the second and third electrical contacts are each electrically connected to the first electrical contact and such that the first electrical contact (31) has a second position, in which at least one of the second and third electrical contacts is not electrically connected to the first electrical contact.

7. Device (100) according to any one of the preceding claims, characterized in that the actuation element (34) comprises a manual gripping element (36).

8. Device (100) according to one of the preceding claims, characterized in that the actuation element (34) comprises an electric actuator (70).

9. Assembly comprising a device according to one of the preceding claims and a battery (1) mounted in the device (100).

10. Vehicle (50) comprising a device (100) for encapsulating a battery (1) according to any one of claims 1 to 8 or an assembly 10 according to the preceding claim.