DRIVE DEVICE COMPRISING TWO ROTATING MACHINES

The drive device with two rotating machines and distinct transition speeds addresses the torque drop issue in electric vehicle wheel drive systems, achieving a significant reduction in driver discomfort and enhancing vehicle safety and robustness.

FR3156496A1Active Publication Date: 2025-06-13VALEO EAUTOMOTIVE GERMANY GMBH
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Patent Information

Application Number
FR2023013908
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2025-06-13
Estimated Expiration
2043-12-11

AI Technical Summary

Technical Problem

Existing wheel drive devices for electric vehicles experience a significant drop in mechanical torque during transition speeds, leading to discomfort for the driver.

Method used

A drive device comprising two rotating machines with distinct predetermined transition speeds, where a control module transmits different speed commands to each machine based on their respective transition speeds, smoothing out the torque drop by associating the machines on the same transmission element.

Benefits of technology

The solution effectively attenuates the torque drop by approximately 30%, reducing driver discomfort and improving the robustness and safety of the vehicle by providing redundancy in rotating machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a drive device (2) configured to drive a transmission element (4) comprising: a first rotating machine (6) connected to the transmission element (4), the first machine (4) having a first transition speed; a second rotating machine (8) connected to the transmission element (4), the second machine (8) having a second transition speed distinct from the first transition speed; a control module (10) configured to transmit a command from among a first command and a second command to the first machine (6) and to the second machine (8), the transition from one command to the other command transmitted to the first rotating machine (6) being a function of the first speed and the transition from one command to the other command transmitted to the second rotating machine (8) being a function of the second speed. Abstract figure: Figure 1
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Description

Title of the invention: DRIVE DEVICE COMPRISING TWO ROTATING MACHINES Technical field

[0001] The present invention relates to the technical field of electric vehicles.

[0002] More particularly, the invention relates to the technical field of wheel drive devices for such electric vehicles. STATE OF THE ART

[0003] Known from the state of the art is a vehicle comprising a drive device in which a first rotating machine is configured to rotate a transmission shaft secured to the wheels of said vehicle.

[0004] Such a vehicle further comprises a control module configured to transmit a speed command to the first rotating machine, thus making it possible to optimize the operation of the drive device by controlling the rotation speed of the rotating machine for a predetermined transmission ratio. Such a command takes the form of a signal, for example a pulse width modulation signal or a full wave signal, and the same rotating machine can be controlled by means of several signals depending on the rotation speed at which it is desired to rotate the rotating machine.

[0005] Such a rotating machine then has a speed or a speed range called a transition speed, during which the control of the rotating machine passes from a first control to a second control, in other words from a first signal to a second signal. During this transition, a “torque drop” phenomenon may be observed, which corresponds to a significant drop in the mechanical torque usable by said vehicle, which may cause discomfort for the driver who perceives this unexpected drop in torque. The phenomenon is identical in the case of a vehicle comprising a drive device comprising two rotating machines.

[0006] The invention aims to remedy all or part of the drawbacks of the state of the art by proposing a drive device controlled by at least two controls, the torque drop of which is significantly reduced whatever the transition speed of the rotating machine of such a device. PRESENTATION OF THE INVENTION

[0007] More specifically, the invention relates to a mechanical drive device configured to drive in rotation a transmission element comprising: • a first rotating machine connected to the transmission element according to a first transmission ratio, the first rotating machine having a first predetermined transition speed; • a second rotating machine connected to the transmission element according to a second transmission ratio, the second rotating machine having a second predetermined transition speed distinct from the first transition speed; • a control module configured to transmit a speed command from among a first command and a second command to the first machine and to the second machine, the transition from one command to the other command transmitted to the first rotating machine being a function of the first transition speed and the transition from one command to the other command transmitted to the second rotating machine being a function of the second transition speed.

[0008] Thanks to such a combination of characteristics, such a drive device provided with two rotating machines having distinct predetermined transition speeds makes it possible to smooth out a drop in a mechanical torque resulting from a mechanical torque generated by the first rotating machine with a mechanical torque generated by the second rotating machine. Indeed, when the first rotating machine passes from one control to the other control, causing a drop in torque of the first rotating machine, the second rotating machine does not undergo a drop in torque, so that the resulting torque is smoothed out. The term "drop in torque" means any reduction in the mechanical torque of up to 40% observed for a time taken to pass from one control to the other control.In the same way, when the second rotating machine switches from one control to the other control, causing a drop in torque of the second rotating machine, the first rotating machine does not experience a drop in torque, so that the resulting torque is also smoothed. By the term "smoothed" is meant a remarkable attenuation of the drop in torque, making it possible in particular to reduce the discomfort generated by the drop in torque for a user of a vehicle comprising such a drive device. It has been experienced that such a drive device makes it possible in particular to attenuate the resulting drop in torque by approximately 30%.

[0009] An advantage of the invention is to improve robustness and safety by providing redundancy of rotating machines.

[0010] Advantageously, the first transmission ratio is distinct from the second transmission ratio. In such a configuration, the two rotating machines can, for example, transmit an identical torque, each machine rotating at a different rotational speed.

[0011] Advantageously, the second transmission ratio is the result of the product between the first transmission ratio and a transmission coefficient less than 0.6.

[0012] Advantageously, the first transition speed is the result of the product between the second transition speed and a speed coefficient less than 0.6. In such a configuration, it is guaranteed that the transition speeds of the machines are distinct. Furthermore, such a dimensioning makes it possible, for example, to make the second transition speed of the second rotating machine coincide with an ideal operating point of the first rotating machine at which the torque generated by the first machine is stable, so as to further attenuate the torque drop.

[0013] Advantageously, the first command is a pulse width modulation signal and the second command is a full wave signal. Pulse width modulation is commonly referred to in English as “Pulse Width Modulation (PWM)” by those skilled in the art. A full wave signal is commonly referred to in English as “Full Wave” by those skilled in the art.

[0014] Advantageously, the control module is configured to transmit to the first rotating machine the first command in the case where the first rotating machine rotates at a speed lower than the first transition speed and configured to transmit to the first rotating machine the second command in the case where the first rotating machine rotates at a speed higher than the first transition speed.

[0015] Advantageously, the control module is configured to transmit to the second rotating machine the second command in the case where the second rotating machine rotates at a speed lower than the second transition speed and configured to transmit to the second rotating machine the second command in the case where the second rotating machine rotates at a speed higher than the first transition speed.

[0016] Advantageously, the first rotating machine and the second rotating machine are electric motors.

[0017] Advantageously, the control module is an inverter connected to phases of the first rotating machine and to phases of the second rotating machine.

[0018] According to another aspect of the invention, it relates to a mobility device comprising a drive device as described above. PRESENTATION OF THE FIGURES

[0019] The invention will be better understood on reading the following description, given solely by way of example, and referring to the appended drawings given by way of non-limiting examples, in which identical references are given to similar objects and in which:

[0020] [Fig.l] is a schematic representation of a training device according to one embodiment of the invention;

[0021] [Fig. 2] is a graph illustrating speed-torque characteristic curves of a first rotating machine of the drive device, a second rotating machine of the drive device, and the drive device of [Fig. 1].

[0022] It should be noted that the figures set out the invention in detail to enable the invention to be implemented; although not limiting, said figures serve in particular to better define the invention where appropriate. DETAILED DESCRIPTION OF THE INVENTION

[0023] The invention relates to a drive device 2, in particular configured to drive in rotation a transmission element 4, for example a differential driving the wheels of a vehicle 1, as illustrated in [Fig.l]. The drive device 2 comprises a first rotating machine 6 connected to the transmission element 4. The first rotating machine 6 is configured to generate a first mechanical torque C1 and transmit this first mechanical torque C1 to the transmission element 4 according to a first transmission ratio.

[0024] The drive device 2 comprises a second rotating machine 8 connected to the transmission element 4. The second rotating machine 8 is configured to generate a second mechanical torque C2 and transmit this second mechanical torque C2 to the transmission element 4 according to a second transmission ratio. Advantageously, the first transmission ratio is distinct from the second transmission ratio. In such a configuration, the two rotating machines can for example transmit the same mechanical torque C1, C2 although each rotating machine 6, 8 rotates at a different speed.

[0025] The drive device 2 thus transmits to the transmission element 4 a mechanical torque C3 resulting from the first mechanical torque and the second mechanical torque.

[0026] In the embodiment described in [Fig.l], the vehicle 1 may in particular be an electric or hybrid vehicle. In such a configuration, the first rotating machine 6 and the second rotating machine 8 are advantageously electric motors.

[0027] To be controlled by a user, the training device 2 comprises a control module 10. The control module is configured to transmit a speed command to the first rotating machine 6 and to the second rotating machine 8. In the embodiment described in [Fig.l], the control module 10 is preferably a voltage converter such as an inverter, connected to phases of the first rotating machine 6 and phases of the second rotating machine 8.

[0028] The speed command is chosen from a first command and a second command. The speed command transmitted to each rotating machine is a function of a transition speed of the machine in question. Thus, the first rotating machine 6 has a first transition speed QL. In the same way, the second rotating machine 8 has a second transition speed Q2. The transition from one command to the other command transmitted to the first rotating machine 6 is then a function of the first transition speed QL. The transition from one command to the other command transmitted to the second rotating machine 8 is then a function of the second transition speed Q2. The two transition speeds Q1, Q2 are distinct.

[0029] Advantageously, the first transition speed Q1 is the result of the product between the second transition speed Q2 and a speed coefficient less than 0.6. In such a configuration, it is guaranteed that the transition speeds Q1, Q2 of the rotating machines 6, 8 are distinct. Furthermore, such a dimensioning makes it possible, for example, to make the second transition speed Q2 of the second rotating machine 8 coincide with an ideal operating point of the first rotating machine 6, at which the first mechanical torque Cl generated by the first machine 6 is stable, making it possible to further attenuate the torque drop.

[0030] The transition from one command to the other command can advantageously be carried out precisely when the rotating machine 6, 8 reaches exactly the transition speed Q1, Q2. Alternatively, the transition from one command to the other command can be carried out when the rotation speed of the rotating machine 6, 8 is in a range including the transition speed Q1, Q2 for example is between 0.95 times the transition speed and 1.05 times the transition speed Q1, Q2.

[0031] [Fig.2] illustrates characteristic speed-torque curves representing the evolution of the first mechanical torque C1, of the second mechanical torque C2 and of the resulting torque C3 as a function of the rotation speed of the first rotating machine 6 and of the second rotating machine 8.

[0032] When the first rotating machine 6 passes from one control to the other control, a drop in the first mechanical torque C1 of the first rotating machine 6 is observed, for a rotation speed equal to the transition speed QL. In the same way, when the second rotating machine 8 passes from one control to the other control, a drop in the second mechanical torque C2 of the second rotating machine 8 is observed, for a rotation speed equal to the transition speed Q2.

[0033] The drive device 2 thus advantageously makes it possible to smooth out the drop in torque observed respectively on the characteristic curve of the first torque mechanical Cl and the characteristic curve of the second mechanical torque C2. Indeed, by associating the first rotating machine 6 and the second rotating machine 8 on the same transmission element, the characteristic curve of the resulting torque C3 is smoothed, that is to say that the drops in torque observed are attenuated, of the order of approximately 40%.

[0034] Thus, the discomfort generated by the drop in torque for a user of the vehicle 1 comprising such a drive device 2 is significantly reduced.

[0035] The curves of [Fig.2] illustrate an embodiment in which the first command is in particular a pulse width modulation signal and the second command is a full wave signal. Pulse width modulation is commonly referred to in English as “Pulse Width Modulation (PWM)” by those skilled in the art. The full wave is commonly referred to in English as “Full Wave” by those skilled in the art.

[0036] The control module 10 is then configured to transmit to the first rotating machine 6 the first command in the case where the first rotating machine 6 rotates at a speed lower than the first transition speed QL. The control module 10 is also configured to transmit to the first rotating machine 6 the second command in the case where the first rotating machine 6 rotates at a speed higher than the first transition speed QL.

[0037] Furthermore, the control module 10 is configured to transmit to the second rotating machine 8 the second command in the case where the second rotating machine 8 rotates at a speed lower than the second transition speed Q2. The control module 10 is also configured to transmit to the second rotating machine 8 the second command in the case where the second rotating machine rotates at a speed higher than the first transition speed QL.

[0038] It will also be noted that the invention is not limited to the embodiments described above. It will indeed appear to those skilled in the art that various modifications can be made to the embodiment described above, in light of the teaching which has just been disclosed to them.

[0039] In the detailed presentation of the invention which is made above, the terms used must not be interpreted as limiting the invention to the embodiment set out in the present description, but must be interpreted to include all equivalents whose prediction is within the reach of a person skilled in the art by applying his general knowledge to the implementation of the teaching which has just been disclosed to him.

Claims

Claims

1. Mechanical drive device (2) configured to rotate a transmission element (4) comprising: • a first rotating machine (6) connected to the transmission element (4) according to a first transmission ratio, the first rotating machine (4) having a first predetermined transition speed (Q1); • a second rotating machine (8) connected to the transmission element (4) according to a second transmission ratio, the second rotating machine (8) having a second predetermined transition speed (Q2) distinct from the first transition speed (Q1);• a control module (10) configured to transmit a speed command from among a first command and a second command to the first machine (6) and to the second machine (8), the transition from one command to the other command transmitted to the first rotating machine (6) being a function of the first transition speed (Q1) and the transition from one command to the other command transmitted to the second rotating machine (8) being a function of the second transition speed (Q2).;

2. A drive device (2) according to claim 1, wherein the first transmission ratio is distinct from the second transmission ratio.

3. A drive device (2) according to claim 2, wherein the second transmission ratio is the result of the product between the first transmission ratio and a transmission coefficient of less than 0.

6.

4. A drive device (2) according to any preceding claim, wherein the first transition speed (Q1) is the result of the product between the second transition speed (Q2) and a speed coefficient of less than 0.

6.

5. A drive device (2) according to any preceding claim, wherein the first command is a pulse width modulated signal and the second command is a signal full wave.

6. Drive device (2) according to claim 5, wherein the control module (10) is configured to transmit to the first rotating machine (6) the first command in the case where the first rotating machine (6) rotates at a speed lower than the first transition speed (Ql) and configured to transmit to the first rotating machine (6) the second command in the case where the first rotating machine (6) rotates at a speed higher than the first transition speed (Ql).

7. Drive device (2) according to claim 5 or 6, wherein the control module (10) is configured to transmit to the second rotating machine (8) the second command in the case where the second rotating machine (8) rotates at a speed lower than the second transition speed (Q2) and configured to transmit to the second rotating machine (8) the second command in the case where the second rotating machine (8) rotates at a speed higher than the second transition speed (Q2).

8. A drive device (2) according to any preceding claim, wherein the first rotating machine (6) and the second rotating machine (8) are electric motors.

9. A drive device (2) according to claim 8, wherein the control module (10) is an inverter connected to phases of the first rotating machine (6) and to phases of the second rotating machine (8).

10. Electric or hybrid vehicle (1), comprising a drive device (2) according to any one of claims 1 to 9.

Citation Information

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