Electrical protection device, associated distribution assembly and electrical panel
The bistable actuator with dual power supply and monitoring circuit in electrical protection devices addresses inefficiency and safety issues by minimizing continuous energy use and ensuring reliable actuation in failure scenarios.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- SCHNEIDER ELECTRIC IND SAS
- Filing Date
- 2024-10-21
- Publication Date
- 2026-04-24
AI Technical Summary
Existing electrical protection devices with monostable actuators that require continuous energization to maintain a closed configuration consume energy and generate heat, leading to inefficiency and potential safety hazards.
A bistable actuator mechanism with a supervisory circuit and dual power supply system ensures the actuator only consumes energy when switching positions, incorporating a monitoring circuit to trigger actuation in case of malfunctions or power supply failures, using logic gates to manage actuator activation based on microcontroller and oscillator signals.
The solution provides energy-efficient operation by minimizing continuous energy consumption, ensuring reliable actuator triggering in various failure scenarios, and reducing heat generation.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Title of the invention: Electrical protection device, associated distribution assembly and electrical panel
[0001] The present invention relates to an electrical protection device, a protection assembly comprising such an electrical protection device, and an electrical panel comprising such a protection device or such a protection assembly.
[0002] We are interested in protective devices comprising separable contacts that are movable under the control of an actuator. Devices are known in which the actuator is monostable and includes a no-voltage coil, meaning that the coil requires energization to close the contacts. When the voltage is interrupted, the contacts open naturally. In other words, the protective device is by default in an open configuration; that is, in the event of a malfunction, the protective device returns to the configuration ensuring maximum safety for users. However, such an actuator consumes energy continuously, generating heat, which is undesirable.
[0003] It is these problems that the invention intends to remedy in particular, by proposing an energy-efficient yet secure protection device.
[0004] To this end, the invention relates to an electrical protection device, configured to electrically connect an electrical load to an electrical power source, the protection device comprising: • at least two incoming terminals, which are configured to be electrically connected to one phase of the power source and possibly to a neutral of the power source, • starting terminals, which are configured to be connected to the electrical load, each starting terminal being associated with a respective arrival terminal, • power supply terminals, which are different from the incoming terminals and are configured to be connected to a bus supplying operating electrical power, the operating electrical power possibly coming from the power source, • electromechanical switching means comprising separable contacts, which are movable, by means of an actuator, between a closed position, in which each incoming terminal is electrically connected to the associated outgoing terminal, the protective device being in a closed configuration, and an open position, in which the passage of an electric current between the incoming terminal and the associated outgoing terminal is prevented, the protection device being in an open configuration, the actuator being configured to move the electromechanical switching means from the closed position to the open position when the actuator receives a trigger signal, • detection means, which are configured to measure electrical quantities at the starting terminals and to detect at least one electrical fault, • a microcontroller, which is configured to generate a fault signal when the detection means detect a first electrical fault, • a first power supply unit, which is configured to receive electrical power from the power bus and to supply the microcontroller with operating electrical power,
[0005] in which: • The actuator is a bistable actuator, • The protective device includes: • a supervisory circuit, which is interposed between the microcontroller and the actuator, the supervisory circuit including an oscillator configured to generate a periodic signal, and • a second power supply unit, which is different from the first power supply unit and is configured to receive electrical power from the power bus and to supply the supervisory circuit with electrical power, • The microcontroller is configured to generate an output signal, which is different from the fault signal. • the household monitoring circuit: • a first input gate, which is a logic gate configured to receive the output signal from the microcontroller, • a second input gate, which is a logic gate configured to receive the periodic signal from the oscillator, • a third input gate, which is a logic gate configured to receive the fault signal from the microcontroller, • a main output gate, which is a logic gate connected to the actuator, • the monitoring circuit being configured to generate a trigger signal via the main output gate when, alternatively: • the first input gate does not receive the output signal from the microcontroller, or • the second input gate does not receive the periodic signal from the oscillator, or • the third entry gate receives a fault signal. • The monitoring circuit is configured not to generate the trigger signal through the main output gate as long as, concurrently: • The first input gate receives the output signal from the microcontroller, and • the second input gate receives the periodic signal from the oscillator, and • The third input gate receives no fault signal.
[0006] Thanks to the invention, the presence of the monitoring device provides active protection, that is, it forces the actuator to trigger both in the event of a microcontroller malfunction and when the monitoring device, in particular the oscillator, malfunctions. Many failure modes are thus covered. For example, when one of the power supply units fails, the actuator is triggered. When the microcontroller malfunctions, the actuator is triggered. When the monitoring device malfunctions, the actuator is triggered. The bistable actuator, for its part, only consumes electrical energy when it switches from one position to another. The bistable actuator is therefore particularly energy-efficient and thus helps to limit the heating of the protection device.
[0007] According to advantageous but not mandatory aspects of the invention, such an electrical protection device may incorporate one or more of the following features taken individually or in any technically permissible combination: - The monitoring circuit includes: - a first logic circuit, which provides the first and second input gates and implements an AND logic gate, the AND logic gate combining the microcontroller's output signal with the oscillator's periodic signal to generate a control signal; - a second logic circuit, which provides the third logic input and the main output gate, the second logic circuit implementing an OR logic gate, the OR logic gate combining the control signal of the AND logic gate with the microcontroller's fault signal to generate the trigger signal, which is transmitted from the main output gate to the actuator to switch the actuator.
[0008] in which: • The output signal is configured to neutralize the periodic signal, so that: • When the oscillator generates the periodic signal and, simultaneously, the microcontroller generates the output signal, then the control signal is a hold signal, suitable for leaving the actuator in the closed position. • when the microcontroller no longer generates the output signal, the control signal is a trigger signal. • The microcontroller includes an input for receiving the periodic signal from the oscillator, the microcontroller being configured to, when the periodic signal is not detected for a predetermined time interval, generate the fault signal. • The monitoring circuit is implemented by an electronic circuit without software. • The oscillator is an NE555 integrated circuit or equivalent.
[0009] The invention also relates to a distribution assembly configured to distribute electrical energy from the power source to at least one electrical load, in which the distribution assembly comprises a distribution device, which includes: • a power bus, which includes several conductive bars: • which include at least one phase busbar and possibly a neutral busbar, the optional neutral busbar being associated with the neutral of the power source, each phase busbar being respectively associated with a phase of the power source, • which extend parallel to each other along a main axis of the distribution device and which are aligned along a height axis that is orthogonal to the main axis, • a supply bus, which is separate from the power bus,
[0010] the distribution assembly also includes a copy of the protection device as described above, the protection device being mounted to the rest of the distribution device so that: • Each incoming terminal is electrically connected to a corresponding conductive busbar, • The first power supply unit and the second power supply unit are electrically connected to the power bus.
[0011] According to advantageous but not mandatory aspects of the invention, such a distribution device may incorporate one or more of the following features taken individually or in any technically permissible combination: • The distribution system also includes a main unit, which comprises: • input terminals, which are configured to be connected to each phase and possibly to the neutral of the power source, • output terminals, each connected to the corresponding neutral or phase conductor bar, each output terminal being associated with a respective conductor bar and a respective input terminal, • a power output, which is connected to the power bus, the main unit being configured to supply operating electrical power to each switching device via the power bus. • The main unit includes a master disconnect device, which is configured to, in conjunction with: • electrically disconnect each output terminal from its corresponding input terminal, and • Disconnect the power supply output from the power source. • The main disconnect device exhibits the behavior of a monostable switch.
[0012] The invention also relates to an electrical panel comprising: • a chest, defining an enclosure and having a bottom, • the distribution assembly as described above,
[0013] wherein the distribution assembly is fixed to the bottom of the housing.
[0014] The invention will be better understood, and other advantages thereof will become more apparent in the light of the following description of an embodiment of an electrical protection device, a distribution assembly, and an electrical panel, conforming to its principle, given solely by way of example and with reference to the accompanying drawings, in which:
[0015] - [Fig.1] [Fig.1] is a partially exploded perspective view of a painting electrical according to the invention, the electrical panel comprising a distribution assembly with at least one protection device, also according to the invention;
[0016] - [Fig.2] [Fig.2] is a partially exploded perspective view of the Assembly of distribution of the [Fig.1];
[0017] - [Fig.3] [Fig.3] represents, respectively, on two inserts a) and b), a view in perspective of the distribution assembly [Fig. 1], some parts being hidden, and a perspective view of a transfer bus of the distribution assembly,
[0018] - [Fig.4] [Fig.4] is a partially exploded perspective view of the entire assembly distribution of [Fig.1], some pieces being hidden;
[0019] - [Fig.5] [Fig.5] is a schematic representation of the distribution set of the [Fig.l],
[0020] - [Fig.6] [Fig.6] is a schematic representation of the protection device the [Fig.l],
[0021] - [Fig.7] [Fig.7] is a schematic representation of a first circuit electronics of the protection device of the [Fig.1];
[0022] - [Fig.8] [Fig.8] is a schematic representation of a second circuit electronics of the protection device [Fig. 1], and
[0023] - [Fig.9] [Fig.9] is a schematic representation of a third circuit electronics of the protection device of the [Fig.1].
[0024] An electrical panel 10, according to the invention, is shown in [Fig. 1]. The electrical panel 10 comprises a box 12, which delimits an enclosure V12 and which has a base 14. The base 14 is generally in a plane orthogonal to an axis of depth A14. The enclosure V12 is advantageously closed by a door, which is not shown.
[0025] The electrical panel 10 includes a distribution assembly 100. The distribution assembly 100 is fixed to the base 14 of the housing 12. 1. The distribution assembly 100 is configured to distribute electrical energy from a power source S to at least one electrical load M, for example, a motor. The power source S and the electrical load M, which are schematically represented in [Fig. 5], are not part of the invention but serve to explain its operating context. The power source S includes a neutral and at least one phase. In the illustrated example, the power source S is a three-phase source, comprising a neutral and three phases. In a variant not shown, the power source S is single-phase, comprising a neutral and a single phase. According to another variant, the power source comprises three phases and no neutral.
[0026] The distribution assembly 100 advantageously comprises a distribution device 110, by which the distribution assembly 100 is fixed to the base 14, a main housing 200, which is assembled to the distribution device 110, preferably reversibly, and at least one protection device 300, here seven protection devices, each protection device 300 being assembled to the distribution device 110 reversibly, in a mounted position of the protection device 300. The protection devices 300 are here starting housings, the principles of the invention being of course transposable to protection devices of a different type. It is thus possible to replace, if necessary, the main housing 200 in the event of a malfunction of the main housing 200, while retaining the other elements of the distribution assembly 100, distribution device 110 and starting housing(s) 300, which is economical.Similarly, it is possible to replace, . if necessary, one or more of the 300 protection devices, for example in case of malfunction, while retaining the other elements, distribution device 110 and main box 200, which is economical.
[0027] The distribution device 110 has an elongated shape, extending along a principal axis Al 10. When the distribution assembly 100 is in its normal operating configuration, the principal axis Al 10 is parallel to the bottom 14, that is, orthogonal to the depth axis A14. Preferably, the principal axis Al 10 is horizontal, as illustrated in [Fig. 1]. A height axis H110 is defined as an axis orthogonal to both the depth axis A14 and the principal axis Al 10. The description is given with regard to the orientation of the various elements as shown in the figures, bearing in mind that this may be different in reality.
[0028] In the example of [Fig. 1], the main box 200 is located on the left of the distribution assembly 100, the protection devices 300 being located on the right of the main box 200.
[0029] When the distribution assembly 100 is fixed to the base 14, a rear portion 112 of the distribution device 110 is oriented towards the base 14, in other words, oriented towards a rear direction of the distribution assembly 100. The rear direction is thus parallel to the depth axis A14. A front direction is also defined as a direction opposite to the rear direction.
[0030] The distribution device 110 thus has a mounting face 114, which is generally oriented towards the front and which is intended for the mounting of the main housing 200 and each protection device 300.
[0031] The rear portion 112 is made of an electrically insulating material, for example, a synthetic polymer. The rear portion 112 has a generally rectangular shape, extending along its longest dimension parallel to the main axis Al 10. The shorter sides of the rectangle are thus parallel to the height axis H110. The distribution device 110 comprises two flanges 116, which are made of an electrically insulating material. The two flanges 116 are assembled to the shorter sides of the rear portion 112 so as to form a basket,
[0032] The distribution device 110 here includes an insulating wall 118, which is made of an electrically insulating material and which is assembled to the rear portion 112 and to the flanges 116, so as to form a cavity V110, as illustrated in [Fig.3].
[0033] In the illustrated example, the distribution device 110 advantageously includes a cooling device 400, which is received in the cavity VI10 and is designed to dissipate some of the heat generated by the main housing 200 when the distribution assembly 100 is in operation. The cooling device 400 is thus located on one rear side of the insulating wall 118, while on one front side of the insulating wall 118, the front side being oriented opposite to the rear side, The insulating wall 118 has grooves 120 designed to receive several conductive bars 122, here four conductive bars 122. The conductive bars 122 together form a power bus 124 of the distribution device 110 and, by extension, of the distribution assembly 100. The distribution device 110 is thus a power distribution device 110.
[0034] The conductive bars 122 extend parallel to each other along the main axis Al 10 of the distribution assembly 100 and are aligned along the height axis H110. The conductive bars 122 together define a connection plane P124, which is a plane orthogonal to the depth axis A14, in other words parallel to the height axis H110 and to the main axis Al 10. The mounting face 114 is globally parallel to the connection plane P124.
[0035] The cooling device 400 includes a contact plate 410, which is intended to capture some of the heat emitted by the main housing 200, a radiator 420, which is intended to dissipate heat into the ambient air, and at least one heat pipe 430, here three heat pipes, which connects the contact plate 410 to the radiator 420 and which is configured to transfer to the radiator 420 some of the heat captured by the contact plate 410.
[0036] The contact plate 410 here has a parallelepiped shape and has a contact face 412, which extends parallel to the connection plane P124. The contact face 412 is configured to cooperate, in particular by complementary shapes, with a rear face 230 of the main housing 200 in the configuration mounted on the distribution device 110, so as to promote heat transfer between the contact plate 410 and the main housing 200.
[0037] The conductor bars 122 include at least one phase bar and, optionally, one neutral bar, the neutral bar being associated with the neutral of the power source S, each phase bar being associated with a respective phase of the power source S. In the illustrated example, the power bus 124 comprises four conductor bars 122, the power source S being a three-phase source with a neutral. The distribution assembly 100 here has a so-called "3P+N" configuration, or simply 3PN.
[0038] In an alternative configuration not shown, the power source S is three-phase, with or without a neutral, while the distribution assembly does not include a busbar associated with the neutral. In other words, the distribution assembly comprises only three phase busbars, each associated with a respective phase of the power source S. The distribution assembly is then in a so-called 3P configuration.
[0039] The principles of the invention are applicable regardless of the number of phases of the power source S. According to another variant not shown, the power source S is single-phase, that is, it comprises only the neutral and a single phase. The 122 busbars then include a single phase busbar and the neutral busbar. The distribution system is then in a configuration called P+N, or simply PN. Regardless of the configuration, there are always several 122 busbars, which include at least one phase busbar, and possibly a neutral busbar.
[0040] The main housing 200 is now described, in particular with reference to Figures 4 and 5. In [Fig.5], the single-phase circuit is shown, the three phases being represented, according to a known convention, by three parallel lines across the circuit.
[0041] The main housing 200 comprises input terminals 202, which are configured to be connected to the neutral and each phase of the power source S, and output terminals 204, which are configured to be connected to the busbars 122, each output terminal being associated with a respective busbar and an input terminal. The input terminals 202 are screw terminals. Advantageously, the output terminals 204 are connecting clamps, each of which is designed for reversible connection to a respective busbar 122, according to a connection movement oriented towards the rear of the distribution assembly 100. Thus, during the movement to connect the output terminals 204 to the busbars 122, the rear face of the main housing 200 comes into contact with the contact face 412.
[0042] For each input terminal 202, the main housing has a corresponding input line 203, which is connected to the corresponding input terminal 202, and an output line 205, which is connected to the associated output terminal 204.
[0043] The main box 200 includes main switching means 210, which are switchable between a forward configuration, in which each input terminal 202 associated with a phase of the power source S is electrically connected to the associated output terminal 204, the main box 200 being in a forward configuration, and a cut-off configuration, in which the passage of an electric current between the input terminal 202 and the associated output terminal 204 is prevented, the main box 200 being in a cut-off configuration.
[0044] In the preferred example shown, the main switching means 210 are static switching means, i.e., power switches based on semiconductor components, preferably insulated-gate field-effect transistors, known as JFETs or MOSFETs, and are thus called "static" in contrast to switching means with moving contacts. The static switching means 210 are connected in series between the input line 203 and the associated output line 205. The static switching means 210 are shown schematically in Figures 4 and 5. In an alternative not shown, the main switching means 210 are electromechanical switching means with separable contacts.
[0045] During operation, the switching means 210 release heat, on the order of a few tens of watts. The switching means 210 are advantageously arranged to promote the transfer of at least some of the heat released to the cooling device 400.
[0046] In particular, the switching means 210 are advantageously arranged against a rear wall 231 of the main housing 200, preferably in surface contact with the rear wall 231. The rear wall 231 is present, for example, when the main housing 200 is removable from the contact plate 410. The rear wall 231 protects the rear face 230, the rear face 230 being oriented opposite to the switching means 210. The rear wall 231 is thus interposed between the switching means 210 and the contact plate 410 when the main housing 200 is mounted on the distribution device 110, so that part of the heat generated by the switching means 210 in operation is transferred to the contact plate 410 through the rear wall.
[0047] The main housing 200 includes main detection means 212, which are configured to measure electrical quantities at the output terminals and to detect an electrical fault based on the measured values. The main detection means 212 are schematically represented here by measuring loops, which are arranged on the output lines 205. The schematic representation of the main detection means does not limit the type of electrical faults that the main detection means 212 are capable of detecting.
[0048] The main box 200 is configured to switch from the pass-through configuration to the cut-off configuration when the main detection means 212 detect a first electrical fault, for example a differential fault or a short-circuit fault.
[0049] The main housing 200 includes a control unit 214, or ECU for Electronic Control Unit, which is configured to control the static switching means 210, in other words, to switch the static switching means 210 between the conducting and breaking configurations. The control unit 214 is also configured to analyze the values measured by the main sensing means 212 and to determine, based on predefined criteria corresponding to a predetermined type of electrical fault, the presence of an electrical fault of that predetermined type. In [Fig. 5], the use of predefined criteria is schematically represented by the presence of a so-called "primary" filter 222, the primary filter 222 being interposed between the main sensing means 212 and the control unit 214.
[0050] Thus, the main detection means 212 are configured to detect electrical faults of the short-circuit type. For example, the detection means The main 212 include current sensors, in particular one current sensor per phase, while the control unit 214 is configured to analyze the measurements taken by the current sensors and to detect a short circuit.
[0051] Preferably, the main detection means 212 also include a differential current detection device. There are several types of differential faults, which are defined in particular in IEC 60755:2017. In particular, electrical fault types include whether the electrical signal is rectified, whether the signal includes a high-frequency component, the current rating – for example, 30 mA or 300 mA – etc. It is understood that the primary filter 222 defines criteria for the detection of electrical faults by the control unit 214 of the main housing 200. Preferably, the primary filter 222 defines criteria for the detection of a predetermined type of differential fault, the preferred predetermined fault being chosen from among the faults defined in IEC 60755:2017.
[0052] Preferably, the main housing 200 also includes, for each input terminal 202, a main disconnect device 216, which is a disconnect device with separable contacts, here a disconnect switch. The main disconnect device 216 is controlled by the electronic control unit 214 and allows the power source S to be electrically disconnected from the distribution assembly 100, for example, in the event of a malfunction of the static disconnecting means 210. The main disconnect device 216 is interposed between each input terminal 202 and the static disconnecting means 210. Preferably, the main disconnect device 216 includes a momentary switch, meaning that the electronic control unit 214 must continuously energize the main disconnect device 216 to maintain the electrical connection to the power source.Alternatively, the main disconnect device 216 includes a bistable switch, which is controlled by a circuit such that the main disconnect device 216 opens in the event of a power loss, thus exhibiting monostable behavior. More generally, the main disconnect device 216 behaves like a monostable switch.
[0053] Advantageously, the distribution device 110, and by extension the distribution assembly 100, also includes a transfer bus 150. The transfer bus 150, which is shown separately in [Fig. 3]#b), is designed to supply power to each protective device 300 in the mounted position, i.e., connected to the conductor bars 122. The transfer bus 150 is therefore a power transfer bus, in other words, a supply bus, which is separate from the power bus 124. By way of illustration, the transfer bus 150 operates at a voltage of a few tens of volts, for example 50 V DC, while the power bus 124 operates at a voltage of 400 V AC three-phase. The bus transfer unit 150 is here a separate part, which is assembled to the rest of the distribution device 110.
[0054] The transfer bus 150 includes a body 152, which is made of an electrically insulating material, which has an elongated shape extending along the power bus 124. Thus the transfer bus 150 extends along the main axis Al 10.
[0055] The transfer bus 150 defines several mounting zones 154, which are intended to be connected to each protective device in the mounted position. The mounting zones 154 are distributed, preferably regularly, along the main axis Al 10 and each is associated with a unique position along the main axis Al 10. The transfer bus 150 preferably comprises fifteen mounting zones 154, which are spaced 18 mm apart. Other spacings are, of course, possible. In an alternative configuration not shown, the mounting zones 154 are spaced 9 mm apart.
[0056] The transfer bus 150 comprises at least two transfer lines 156, which extend along the body 152 and are configured to be electrically connected to each protective device 300 in the mounted position. The transfer lines 156 therefore include power supply lines.
[0057] The transfer bus 150 also includes a connection zone 158, which is intended for connecting the main box 200 in the mounted position on the distribution device 110. For example, the main box 200 includes an additional terminal block 250, which is configured to cooperate with the connection zone 158, so that the main box is electrically connected to the transfer lines 156. In the preferred example shown, the main box 200 draws the electrical energy required to supply the transfer bus 150 from the neutral and phases of the power source S, between the static switching means 210 and the main switching device 216, the electrical energy thus supplied being available to the protection devices 300 for their operation, as described later. The additional terminal block 250 is here an example of a power supply output from the main box 200.
[0058] The transfer bus 150 is implemented here by a printed circuit board, the transfer lines 156 being conductive tracks formed on the surface of the board, while the mounting areas 154 and the connection area 158 are pins formed in the substrate of the board. In the illustrated example, the transfer bus 150 advantageously incorporates a communication bus between the main housing 200 and each protection device 300.
[0059] The protection devices 300 are now described.
[0060] Each protective device 300 thus includes an incoming terminal block which is reversibly connectable to the conductor bars 122 and which includes at minus two incoming terminals 302, each incoming terminal 302 being configured to be electrically connected to a respective busbar 122. For each protective device 300, the incoming terminals 302 include a neutral incoming terminal, which is configured to be electrically connected to the neutral busbar, and between one and three other incoming terminals, each of which is configured to be connected to a respective phase busbar. Each protective device 300 is configured to be mounted, reversibly, on the power bus 124, so that each incoming terminal 302 is electrically connected to the corresponding busbar 122.
[0061] Each protection device 300 also includes a starting terminal block, which is configured to be connected to a respective electrical load M and which includes starting terminals 304, each starting terminal 304 being respectively associated with a respective arrival terminal 302 and being connected to this arrival terminal 302 by a conduction path 303. The starting terminals 304 are shown schematically in [Fig.5].
[0062] In the non-limiting example shown, the protective devices 300 have different widths, the width being measured along the main axis Al 10. Thus, the protective devices 300 are divided here into two subgroups, corresponding to two different widths: narrow protective devices 300 and wide protective devices 300, which are approximately three times wider than the narrow protective devices 300. Other widths of protective devices 300 are, of course, possible. The width of the protective devices 300 is preferably a multiple of the pitch between each mounting zone 154 of the transfer bus 150, i.e., 18 mm in this case. In an alternative not shown, the protective devices 300 have a width equal to a multiple of 9 mm.
[0063] In the illustrated example, a protection device 300 configured to supply a single-phase electrical load advantageously has a width of 18 mm, while a protection device 300 configured to supply a three-phase electrical load has a width of three times 18 mm, i.e. 54 mm.
[0064] The thinnest protective devices 300 are configured to be connected to two conductor bars 122, including a neutral bar and a phase bar, while the widest protective devices 300 are configured to be connected to four conductor bars 122. The principles of the invention are applicable regardless of the number of phases to which each of the protective devices 300 is connected.
[0065] Preferably, the distribution device 110 is designed to receive five protection devices 300, each comprising four inlet terminals, i.e., five wide protection devices 300. According to an example not shown, The distribution assembly 100 comprises five protection devices 300, each of which includes four incoming terminals 302. As a corollary, the distribution device 110 is also designed to receive fifteen fine protection devices 300, each comprising two incoming terminals 302.
[0066] The conductive bars 122 each comprise: - a power supply portion 126, which is configured to be connected to an associated output terminal 204 of the main enclosure 200 in a mounted configuration of the main enclosure, and - a connection portion 128, which extends on the same side of the power supply portion 126. The connection portions 128 are geometrically located on one front side of the connection plane P124 and together define a connection area of the power bus 124.
[0067] In [Fig. 4], only the power supply portions 126 of the conductor bars 122 are visible, the connection portions 128 being hidden. The connection area is configured to receive at least one protection device 300, so that the protection device is connected to the power bus 124. The protection device 300 is then suitable for being connected to an electrical load, so as to supply the electrical load with electrical power.
[0068] Each protective device 300 comprises switching means 310, which are interposed between each incoming terminal 302 and the corresponding outgoing terminal 304. The switching means 310 are configured to switch between an armed configuration, in which each incoming terminal is electrically connected to the associated outgoing terminal, and a tripped configuration, in which the incoming terminal is electrically isolated from the associated outgoing terminal. The switching means 310 are here formed by an electromechanical mechanism with separable contacts. The armed configuration of the switching means 310 therefore corresponds to a closed position of the moving contacts, the protective device 300 in question being in a closed configuration, while the tripped configuration of the switching means 310 corresponds to an open position of the separable contacts, the protective device 300 in question being in an open configuration.In an alternative not shown, the breaking means 310 of the protection device 300 are static breaking means.
[0069] Each protection device 300 includes secondary detection means 312, which are configured to measure electrical quantities at the corresponding starting terminals and to detect at least one electrical fault of a predetermined type, i.e., corresponding to predetermined detection criteria. In particular, the secondary detection means 312 are configured to measure an electric current flowing in each conduction path 303. The secondary detection means 312 are here schematically represented by measuring loops, which are arranged here on the conduction paths 303 connecting the input terminals 302 to the output terminals 304. The schematic representation of the secondary detection means 312 does not limit the type of electrical faults that the secondary detection means are capable of detecting. Thus, the secondary detection means 312 are configured to detect differential faults and, optionally, short-circuit faults.
[0070] For example, the secondary detection means 312 include current sensors, in particular a current sensor per phase, while the protection device 300 includes a microcontroller 320, which receives the measurements from the current sensors and is capable of determining whether the measured current(s) exceed a short-circuit threshold.
[0071] The microcontroller 320 is powered via the transfer bus 150. For this purpose, each protection device 300 includes a transfer terminal block 350, which comprises power supply terminals 351. The transfer terminal block 350 is configured to be connected to the transfer bus 150 such that each transfer terminal is electrically connected to a respective transfer line 156. The transfer terminal block 350 is therefore a power supply terminal block. The power supply terminals 351 are distinct from the input terminals 302 or the output terminals 304.The protection device 300 advantageously includes a first power supply unit 352, also called a "Power Supply Unit" or PSU, which is configured to receive electrical power from the transfer bus 150, in particular from the transfer lines 156 dedicated to operating power supply, and to supply the microcontroller 320 with operating power. By extension, the first power supply unit 352 is also configured to supply operating power to the secondary detection means 312. The operating power may come from the power source.
[0072] Advantageously, the transfer bus 150 also serves for data transfer between each microcontroller 320 and the control unit 214 of the main package 200. For example, information transfer occurs via the same transfer lines 156 used for power transfer. As an alternative, not shown, the transfer bus 150 includes specific information transfer lines, different from the power transfer lines 156. The information transfer lines are preferentially managed on the transfer bus 150.
[0073] The protection device 300 advantageously includes communication means 354, which are configured for receiving information from a device remote from the protection device 300. In the illustrated example, the communication means 354 are separate from the microcontroller 320. In an alternative not shown, the communication means 354 are integrated into the microcontroller 320.
[0074] The communication means 354 are advantageously configured to receive information via the transfer box 350 and the transfer bus 150. In the preferred example shown, the protection device 300 is configured to receive information from the main box 200, which constitutes a first example of a remote device. In the example shown, the main box 200 includes main communication means 254, which are represented here by an RJ45 connector and are intended to allow a user to configure the main box 200 and, more generally, the distribution assembly 100. According to an advantageous example of use, for each type of electrical load connected to the outgoing terminals 304, the configuration of the protection device 300 is adapted accordingly, so as to provide the most suitable protection against differential faults.
[0075] In an alternative variant not shown, the communication means 354 include a connection socket, for example an RJ45 socket, for receiving information. In this case, the information does not pass through the transfer bus 150. According to another alternative variant not shown, the communication means 354 and / or the main communication means 254 are wireless means.
[0076] In the illustrated example, the protection device 300 advantageously comprises a supervisory circuit 500 and a second power supply unit 356. The supervisory circuit 500 is intended to monitor the proper operation of the microcontroller 320. The second power supply unit 356 is different from the first power supply unit 352 and is intended to receive electrical energy from the transfer bus 150 and to supply operating power to the supervisory circuit 500.
[0077] The use of two separate power supply units allows for power supply redundancy. In an alternative configuration not shown, the second power supply unit 356 is combined differently with the first power supply unit 352 in a redundant power supply unit.
[0078] The secondary detection means 312 include a differential current detection device, for example a measuring loop, configured to measure a differential current. The microcontroller 320 is thus configured to evaluate the differential current measurement using a detection filter 322, the detection filter 322 being previously stored in a memory of the microcontroller 320 of the protection device 300 and being adapted for the detection of a first type of differential fault.
[0079] It is understood that the secondary filter 322 defines the detection criteria for electrical faults detected by the microcontroller 320 of the protection device 300. Each given type of electrical fault therefore corresponds to a specific secondary filter 322. Preferably, the secondary filter 322 defines detection criteria for a predetermined type of differential fault, which is chosen from among the faults defined in IEC 60755:2017.
[0080] Each microcontroller 320 is supplied with operating electrical energy via the transfer bus 150, regardless of the configuration, armed or triggered, of the switching means 310.
[0081] Each protection device 300 here includes an actuator 324, which is configured to move the electromechanical switching means 310 to the open position when the actuator 324 receives a trip signal S324. In the context of the invention, the supervisory circuit 500 is interposed between the microcontroller 320 and the actuator 324, the supervisory circuit 500 being configured to generate the trip signal, in particular, when the microcontroller 320 detects an electrical fault, specifically a short-circuit fault or a differential fault. Generally, the microcontroller 320 is configured to generate a fault signal S320 when the secondary detection means 312 detect a first electrical fault, the fault signal S320 being received by the supervisory circuit 500, which generates the trip signal S324.Each protection device 300 is configured to switch from the closed configuration to the open configuration when the secondary detection means 312 - and by extension the microcontroller 320 - detect an electrical fault.
[0082] The microcontroller 320 is configured to generate an output signal S321, which is different from the fault signal S320 and which is a signal intended for the supervisory circuit 500, the output signal S321 being an indicator that the microcontroller 320 is functioning as expected, in particular that the microcontroller 320 is properly supplied with operating energy from the first power supply unit 352. The output signal S321 is a non-zero signal, which is advantageously sent periodically or continuously.
[0083] In the context of the present invention, the actuator 324 is a bistable actuator, that is to say that as long as the actuator 324 does not receive any trigger signal, the actuator 324 does not consume electrical energy and does not tend to move the electromechanical switching means 310. In other words, when the electromechanical switching means 310 are in the closed configuration, as long as the actuator 324 does not receive the trigger signal S324, the electromechanical switching means 310 remain in the closed configuration, and this without the actuator 324 consuming any electrical energy.
[0084] The 500 supervision circuit is now detailed with reference to figures 6 to 9.
[0085] The supervisory circuit 500 including an oscillator 510, which is configured for generate a non-zero periodic signal S510. The oscillator 510 is thus powered by electrical energy via the second power supply unit 356. Preferably, the oscillator 510 is powered exclusively by the second power supply unit 356. It is understood that in the event of a malfunction of the second power supply unit 356, no periodic signal is generated. Preferably, the oscillator 510 is implemented using an electronic circuit comprising only passive components. By passive components, we mean components such as resistors, capacitors, inductors, transistors, etc., which do not include a microprocessor interpreting a control code. This avoids the risk of malfunctions related to coding errors. More generally, the supervisory circuit 500 is advantageously a software-free electronic circuit.Preferably, the 510 oscillator is a 511 integrated circuit of the NE555 type or equivalent, which is both reliable and compact.
[0086] The 500 household monitoring circuit: - a first input gate 501, which is a logic gate configured to receive the output signal from the 320 microcontroller, - a second input gate 502, which is a logic gate configured to receive the periodic signal from the oscillator 510, - a third input gate 503, which is a logic gate configured to receive the S320 fault signal from the 320 microcontroller, and - a main output gate 504, which is a logic gate connected to the actuator 324.
[0087] The supervisory circuit 500 is configured to generate a trigger signal S324 through the main output gate 504 when, alternatively: - the first input gate 501 does not receive the output signal S321 from the microcontroller 320, or - the second input gate 502 does not receive the periodic signal S510 from the oscillator 510, or - The third input gate 503 receives a fault signal S320.
[0088] The monitoring circuit is configured not to generate the trip signal S324 through the main output gate 504 as long as, concurrently: - the first input gate 501 receives the output signal S321 from the microcontroller 320, and - the second input gate 502 receives the periodic signal S510 from the oscillator 510, and - the third input gate 503 does not receive any S320 fault signal from the 320 microcontroller.
[0089] It is understood that when the first power supply unit 352 fails, the microcontroller 320 no longer generates the output signal S321, resulting in the generation of the trigger signal S324 by the supervisory circuit 500. The actuator 324 thus switches the electromechanical switching means 310 to the open position. In the illustrated example, the actuator 324 comprises two terminals CN1 and CN2, to which the second circuit 522 is connected. When the second power supply unit 356 fails, the oscillator 510 no longer generates the periodic signal S510, resulting in the generation of the trigger signal S324 by the supervisory circuit 500.
[0090] According to an advantageous embodiment, the supervisory circuit 500 comprises a first logic circuit 521, which includes the first input gate 501 and the second input gate 502 and which implements a first AND logic gate P521. The first logic gate P521 is also called an AND gate. The first logic gate P521 combines the output signal S321 of the microcontroller 320 with the periodic signal S510 of the oscillator 510, so as to generate a control signal S521.
[0091] An example of an embodiment of the first 521 logic circuit is shown in [Fig.9]. Other component arrangements, or even other equivalent circuits, are of course possible to implement the first P521 "AND" type logic gate.
[0092] The supervisory circuit 500 includes a second logic circuit 522, which provides the third logic input 503 and the main output gate 504. The second logic circuit 522 implements a second OR logic gate, referenced P522. This second OR logic gate P522 combines the control signal S521 from the first AND logic gate P521 with the fault signal S320 from the microcontroller 320, so as to generate the trigger signal S324, which is transmitted from the main output gate 504 to the actuator 324 to switch the actuator 324. Advantageously, the second logic circuit 522 is powered by a power source independent of the first power supply unit 352 and the second power supply unit 356. For example, the second logic circuit 522 is connected to the power supply terminals 351.
[0093] Similarly, the first logic circuit 521 is advantageously powered by a power source independent of the first power supply unit 352 and the second power supply unit 356. For example, the first logic circuit 521 is connected to the power supply terminals 351.
[0094] The output signal S321 is configured to neutralize the periodic signal S510, so that: - when the oscillator 510 generates the periodic signal S510 and, concurrently, the microcontroller 320 generates the output signal S321, then the control signal S521 generated by the first logic gate P521 is a holding signal which, in the absence of a fault signal S320, tends to leave the actuator 324 in the closed position after combination by the second logic gate P522, - When the 320 microcontroller no longer generates the S320 output signal, the S521 control signal becomes a trigger signal. More precisely, in the absence of the S321 output signal, the S521 control signal generated by the first AND logic gate P521 becomes, after passing through the second OR logic gate P522, an S324 trigger signal.
[0095] In other words, the output signal S321 is configured to neutralize the periodic signal S510 when the first logic gate P521 passes through it, so that: - when the oscillator 510 generates the periodic signal S510 and, concurrently, the microcontroller 320 generates the output signal S321, then the control signal S521 generated by the first AND logic gate P521 is a holding signal, which tends to leave the actuator 324 in the closed position once the control signal S521 is received by the second OR logic gate P522 and in the absence of a fault signal S320, - when the 320 microcontroller no longer generates the S320 output signal, the S521 control signal is a trigger signal.
[0096] Generally speaking, schematically, it can be understood that if the periodic signal S510 and the output signal S321 have the same sign, it is necessary to invert one of the signals so that, following the first AND logic gate P521, the control signal S521 is zero. More generally, depending on the characteristics of the output signal S321, such as voltage, frequency, etc., it is necessary to process this output signal S321 so that it effectively neutralizes the periodic signal S510.
[0097] In the illustrated example, the output signal S321 is advantageously processed successively by a high-pass filter 523, then by a demodulation circuit 524. In the illustrated example, the output signal is also inverted by a circuit implementing a NOT logic gate P525, so as to adapt the output signal S321 to the AND logic gate P521 and to neutralize the periodic signal S510 at the AND logic gate P521. The output signal, initially generated by the microcontroller 320 and thus processed, is referenced as S321'.
[0098] According to an unillustrated variant, the periodic signal S510 is also processed before reaching the first AND logic gate P521. According to another unillustrated variant, the output signal and the periodic signal are each processed by respective electronic circuits, before reaching the first AND logic gate. According to yet another variant, no output signal processing is necessary, the 320 microcontroller being configured to directly generate an S320 output signal capable of neutralizing the periodic S510 signal.
[0099] Advantageously, the microcontroller 320 includes a receive input P510 for the periodic signal S510 of the oscillator 510, the microcontroller 320 being configured to generate the fault signal S320 when the periodic signal S510 differs from a predetermined nominal periodic signal. Thus, in the same way that the supervisory circuit 500 verifies that the microcontroller 320 is functioning correctly, the microcontroller 320 verifies that the oscillator 510 is functioning correctly, without this supervision passing through the first AND logic gate P521.
[0100] The embodiments and variants mentioned above can be combined with each other to generate new embodiments of the invention.
Claims
1. Demands Electrical protection device (300), configured to electrically connect an electrical load (M) to an electrical power source (S), the protection device (300) comprising: • at least two incoming terminals (302), which are configured to be electrically connected to one phase of the power source (S) and optionally to a neutral of the power source (S), • starting terminals (304), which are configured to be connected to the electrical load (M), each starting terminal (304) being associated with a respective arrival terminal (302), • power supply terminals (351), which are different from the incoming terminals (302) and which are configured to be connected to a power supply bus (150) with operating electrical energy, the operating electrical energy possibly coming from the power source (S), • electromechanical switching means (310) comprising separable contacts, which are movable, by means of an actuator (324), between a closed position, in which each input terminal (302) is electrically connected to the associated output terminal (304), the protective device (300) being in a closed configuration, and an open position, in which the passage of an electric current between the input terminal (302) and the associated output terminal (304) is prevented, the protective device (300) being in an open configuration, the actuator (324) being configured to move the electromechanical switching means (310) from the closed position to the open position when the actuator receives a trip signal, • detection means (312), which are configured to measure electrical quantities at the starting terminals (304) and to detect at least one electrical fault, • a microcontroller (320), which is configured to generate a fault signal (S320) when the detection means (312) detect a first electrical fault, • a first power supply unit (352), which is configured to receive electrical power from the power bus (150) and to supply the microcontroller (320) with operating electrical power, in which: • The actuator (324) is a bistable actuator, • The protective device (300) includes: • a supervisory circuit (500), which is interposed between the microcontroller (320) and the actuator (324), the supervisory circuit (500) including an oscillator (510) configured to generate a periodic signal (S 510), and • a second power supply unit (356), which is different from the first power supply unit (352) and which is configured to receive electrical power from the power bus (150) and to supply the supervisory circuit (500) with electrical power, • The microcontroller (320) is configured to generate an output signal (S321), which is different from the fault signal (S320), • the household monitoring circuit (500): • a first input gate (501), which is a logic gate configured to receive the output signal (S321) from the microcontroller (320), • a second input gate (502), which is a logic gate configured to receive the periodic signal (S510) from the oscillator (510), • a third input gate (502), which is a logic gate configured to receive the fault signal (S320) from the microcontroller (320), • a main output gate (504), which is a logic gate connected to the actuator (324), • the monitoring circuit (500) being configured to generate a trigger signal (S324) through the main output gate (504) when, alternatively: • the first input gate (501) does not receive the output signal (S321) from the microcontroller (320), or • the second input gate (502) does not receive the periodic signal (S510) from the oscillator (510), or • the third entry gate (502) receives a fault signal (S320). • The monitoring circuit (500) is configured not to generate the trigger signal (S324) through the main output gate (504) as long as, concurrently: • The first input gate (501) receives the output signal (S321) from the microcontroller (320), and • the second input gate (502) receives the periodic signal (S510) from the oscillator (510), and • the third entry gate (502) does not receive any fault signal (S320).
2. A protection device (300) according to claim 1, wherein the monitoring circuit (500) comprises: • a first logic circuit (521), which provides the first input gate (501) and the second input gate (502) and which implements an AND logic gate, the AND logic gate combining the output signal (S321) of the microcontroller (320) with the periodic signal (S510) of the oscillator (510), so as to generate a control signal (S521), • a second logic circuit, which provides the third logic input and the main output gate (504), the second logic circuit implementing an OR logic gate, the OR logic gate combining the control signal (S521) of the AND logic gate with the fault signal (S320) of the microcontroller (320), so as to generate the trigger signal (S324), which is transmitted from the main output gate (504) to the actuator (324) so as to switch the actuator (324), in which: The output signal (S321) is configured to neutralize the periodic signal (S510), so that:
3.
4.
5.
6. • when the oscillator (510) generates the periodic signal (S510) and, concurrently, the microcontroller (320) generates the output signal (S321), then the control signal (S521) is a hold signal, suitable for leaving the actuator (324) in the closed position, • when the microcontroller (320) no longer generates the output signal (S321), the control signal (S521) is a trigger signal (S324). Protective device (300) according to any one of claims 1 or 2, wherein: • The microcontroller (320) includes a receive input (P510) for the periodic signal (S510) from the oscillator (510), the microcontroller (320) being configured to, when the periodic signal (S510) is not detected for a predetermined time interval, generate the fault signal (S320). Protective device (300) according to any one of claims 1 to 3, wherein the monitoring circuit (500) is implemented by a software-free electronic circuit. Protective device (300) according to any one of claims 1 to 4, wherein the oscillator (510) is an NE555 integrated circuit or equivalent. Distribution assembly (100), configured to distribute electrical energy from the power source (S) to at least one electrical load (M), wherein the distribution assembly (100) includes a distribution device (110), which includes: • a power bus (124), which includes several conductive bars (122): • which include at least one phase bar and possibly a neutral bar, the optional neutral bar being associated with the neutral of the power source (S), each phase bar being respectively associated with a phase of the power source (S), • which extend parallel to each other along a principal axis (Al 10) of the distribution device (110) and which are aligned along a height axis (H110) which is orthogonal to the principal axis (Al 10), • a supply bus (150), which is separate from the power bus (124), The distribution assembly (100) also includes a copy of the protection device (300) according to any one of claims 1 to 5, the protection device (300) being mounted to the rest of the distribution device (110) such that: • Each incoming terminal (302) is electrically connected to a corresponding conductive bar (122), • The first power supply unit (352) and the second power supply unit (356) are electrically connected to the power supply bus (150).
7. Distribution assembly (100) according to claim 6, wherein: • The distribution assembly also includes a main unit (200), which comprises: • input terminals (202), which are configured to be connected to each phase and possibly to the neutral of the power source (S), • output terminals (204), each of which is connected to the corresponding neutral or phase conductor bar, each output terminal being associated with a respective conductor bar (122) and a respective input terminal (202), • a power output (250), which is connected to the power bus (150), the main unit being configured to supply operating electrical power to each switching device via the power bus (150).
8. Distribution assembly (100) according to claim 7, wherein: • The main unit includes a master disconnect device (216), which is configured to, in conjunction with: • electrically disconnect each output terminal (204) from the corresponding input terminal (202), and • electrically disconnect the power supply output (250) from the power source (S).
9. Distribution assembly (100) according to claim 8, wherein: • the main disconnect device (216) exhibits monostable switch behavior.
10. Electrical panel (10), comprising: • a box (12), delimiting an enclosure (V12) and having a bottom (14), • the distribution assembly (100) according to any one of claims 6 to 9, in which the distribution assembly (100) is fixed to the bottom of the box.
Citation Information
Patent Citations
Microcontroller including power supply monitoring
US10126337B2
Electrical switching apparatus including a second trip circuit responding to failure of a first trip circuit to provide a repetitive signal
US20070165342A1
Ground Fault Circuit Interrupter
US20220014010A1