Microfluidic cartridge with a thermally conductive insert

Abstract

The invention relates to a microfluidic cartridge (1) comprising several superimposed and assembled layers, said several layers comprising: A first fluidic layer, called upper layer (10), comprising a microfluidic circuit, the microfluidic circuit comprising at least one face, called lower, in which is made a cavity (20) forming an internal volume; A second layer comprising a membrane (11) assembled on the first layer and closing said cavity (20) to form a microfluidic capsule;A third layer, called the lower layer (12), comprising an actuation circuit for said membrane, said actuation circuit comprising at least one through-passage formed vertically above said cavity (20), said cartridge comprising an element forming an insert (4) fitting into said through-passage, and having at least one contact area with said membrane (11), this insert (4) being made of a thermally conductive material. Figure to be published with the abbreviation: Figure 3;

Description

Title of the invention: Microfluidic cartridge with a thermally conductive insert. Technical field of the invention

[0001] The present invention relates to a microfluidic cartridge having a thermally conductive insert. The invention also relates to a microfluidic device comprising said microfluidic cartridge and a method for controlling the microfluidic device. State of the art

[0002] It is known from patent EP3541514B1 to produce a microfluidic cartridge, also called a microfluidic card or microfluidic chip, comprising one or more microfluidic capsules connected to each other within a microfluidic circuit. Each microfluidic capsule has a chamber and a membrane capable of deforming within the chamber. Depending on its position, the membrane modulates the volume of the chamber. The membrane is actuated by means of pneumatic actuation. When the cartridge has several microfluidic capsules, it is possible to use a single membrane forming a specific layer of the microfluidic cartridge. By applying localized pressure or vacuum to the membrane, each microfluidic capsule of the cartridge is addressed. By exerting positive or negative pressure on the membrane, the chamber is emptied or filled with fluid via the microfluidic circuit.

[0003] Typically, the cartridge is composed of several layers assembled together: - A top layer which includes the microfluidic circuit of the cartridge, the microfluidic circuit being able to include several fluidic elements (chamber, valve,...). - The membrane which is assembled on one side of this upper layer. - A lower layer which includes the actuation circuit, generally of pneumatic type.

[0004] The upper and lower layers are made of polymer materials of the type COC, PMMA or equivalent.

[0005] For certain applications, it is useful to heat the internal volume of the chamber, for example during a biomolecular amplification reaction. For this purpose, the cartridge is often placed on a platform equipped with a heating element (Peltier module, resistor, etc.). However, heating or cooling the chamber volume presents several constraints: - The cartridge is made of a polymer-type material which is often a very good thermal insulator. The heating element must therefore be placed at a relatively high temperature to sufficiently heat the chamber. - The available surface area on the microfluidic cartridge is limited, so the different fluidic elements can be quite close together on the surface of the cartridge, making it difficult to heat or cool a particular chamber locally. - Similarly, it is difficult to address distinct fluidic elements of the cartridge with distinct temperatures, as the heat or cooling flux applied to one fluidic element can diffuse to adjacent fluidic elements.

[0006] The object of the invention is to propose a solution for thermally addressing in a precise manner a fluidic element of a microfluidic circuit of a microfluidic cartridge, this fluidic element being made in the form of a microfluidic capsule. Description of the invention

[0007] This goal is achieved by a microfluidic cartridge comprising several superimposed and assembled layers, said several layers comprising: - A first fluidic layer, called the top layer, made of a polymer material and comprising a microfluidic circuit, the microfluidic circuit having at least one face, called the bottom, in which a cavity forming an internal volume is made; - A second layer comprising a membrane assembled on the first layer and closing said cavity to form a microfluidic capsule, said membrane being able to be controlled to deform inside said cavity; - A third layer, called the lower layer, applied against the membrane and made of a polymer material and comprising an actuation circuit for said membrane, said actuation circuit comprising at least one through-passage made vertically above said cavity, - Said cartridge comprising an element forming an insert integral with the lower layer and fitting into said through passage, and having at least one contact area with said membrane, this insert being made of a thermally conductive material.

[0008] According to a particular embodiment, the insert is chosen from a gel, a thermal paste or a solid.

[0009] According to another particular embodiment, the insert is made of a solid metallic material, chosen from aluminium, copper, brass and a mixture of several of these materials.

[0010] According to one particular feature, the lower layer has an upper face located opposite the membrane and a lower face opposite its upper face, the cartridge also having at least one actuation channel comprising an inlet opening on the side of its lower face and an outlet opening on its upper face, opposite the membrane, directly above said cavity.

[0011] According to a particular embodiment, the actuation channel is made on the periphery of the insert.

[0012] According to another particular embodiment, the actuation channel is made through the insert.

[0013] The invention also relates to a microfluidic device comprising a microfluidic cartridge, a plate having a heating or cooling element, pneumatic actuation means and a control unit configured to control said heating or cooling element and said pneumatic actuation means, the microfluidic cartridge being as defined above and positioned on the plate so that its insert is opposite said heating or cooling element and its actuation circuit connected to the pneumatic actuation means.

[0014] According to one particular feature, the insert is in direct physical contact with the heating or cooling element.

[0015] According to another feature, the insert is separated from the heating or cooling element by a film.

[0016] The invention also relates to a method for controlling the microfluidic device as defined above, this method comprising the following steps: - Control of the pneumatic actuation means to put the membrane under vacuum and press it against the upper face of the lower layer; - While the membrane is held by vacuum, activation of the heating or cooling element in order to transmit a heat or cooling flow to the insert to heat or cool the internal volume of said cavity. Brief description of the figures

[0017] Other features and advantages will become apparent in the detailed description that follows, given in relation to the accompanying drawings in which: - Figures IA and IB represent the microfluidic system according to the invention, according to a first embodiment, respectively with the membrane at rest and the membrane actuated; - Figures 2A and 2B represent the microfluidic system according to the invention, according to a second embodiment, respectively with the membrane at rest and the membrane actuated; - Fig. 3 illustrates the control method of the microfluidic system of the invention;

[0018] Detailed description of at least one embodiment

[0019] For the remainder of the description, an orthonormal coordinate system X, Y, Z is defined. The terms "superior", "inferior", "above" and "below" are to be considered taking into account the Z direction, which is chosen to be vertical (as in the figures).

[0020] With reference to figures IA and IB, and to figures 2A and 2B, the microfluidic cartridge 1 has two opposite parallel faces extending in the two directions X, Y, its thickness, small compared to the other two dimensions, being aligned along the Z direction.

[0021] Along the Z direction, the microfluidic cartridge mainly comprises at least three superimposed layers assembled together, these three layers being described below.

[0022] The first layer, which is the upper layer 10, is the microfluidic layer comprising the microfluidic circuit of the cartridge 1. The microfluidic circuit comprises one or more microfluidic elements. A microfluidic element may, in particular, be a microfluidic capsule 2. On its lower face, the upper layer 10 comprises at least one cavity 20 intended to form the microfluidic capsule.

[0023] The second layer, also called the intermediate layer, is formed by the membrane 11 applied against the lower face of the upper layer 10 to close the cavity 20.

[0024] The third layer is the lower layer 12, which is applied against the lower face of the membrane 11. This lower layer 12 is the layer used to actuate the membrane 11 towards the interior of the cavity 20. Advantageously, the actuating is achieved pneumatically. This lower layer 12 thus comprises at least one actuating channel 120_l, 120_2, having an inlet that connects to pneumatic actuating means 3 (capable of applying a pressure P+ or a vacuum P-) and an outlet opening opposite the membrane 11, directly above the cavity 20. At least two possible arrangements of this actuating channel can be imagined (120_l in Figures IA and IB or 120_2 in Figures 2A and 2B). limiting, the inlet of the actuation channel 120_l, 120_2 can be available on the lower face of the lower layer 12 (as in the attached figures) or on a lateral face of the lower layer 12.

[0025] According to the invention, the lower layer 12 also includes a through passage over its entire thickness, this through passage being made at least partly vertically above said cavity 20 of the upper layer 10.

[0026] In this through-hole, an insert 4 made of a thermally conductive material is placed. The insert 4 occupies the through-hole and creates at least one first contact zone on its upper face with the membrane 11 located above. On the lower side, the insert 4 has a second contact zone on its lower face, optionally closed by a film 13 (optional and shown in dashed lines in Figures IA and IB), intended to bear against a heating or cooling element (see below).

[0027] It should be noted that: - The upper layer 10 and the lower layer 12 are made of a polymer material (advantageously identical for both layers). This can be a COC, PMMA or equivalent type material. - Insert 4 is made of a thermally conductive material. This can be a gel, a thermal paste, or a solid material. The solid material is advantageously a metallic material, for example, aluminum, copper, brass, or a mixture of several of these materials. - The insert 4 advantageously occupies the entire thickness of the lower layer 12 and is advantageously made in one piece. - Insert 4 may have a cross-section identical to the widest section of cavity 20 or a cross-section enlarged compared to it. - The thin film 13 applied against the lower face of the lower layer 12 can cover the through passage to enclose the insert 4 on the lower side of the cartridge, but it can also be perforated to allow access to the second contact area of ​​the insert 4. - The 13-thin film, for example, is an adhesive that can be cut to the desired shape using standard methods (laser cutting, etc.) - Several inserts 4 can be integrated into the lower layer 12, separated from each other and each intended to thermally address a distinct fluidic element of the cartridge 1. - The same insert can be common to several microfluidic elements of the microfluidic cartridge. - Insert 4 is advantageously attached to cartridge 1 and permanently housed within it. In this way, cartridge 1 can remain a consumable element and potentially be disposable or reusable.

[0028] In [Fig.1A] and [Fig.1B], the actuation channel 120_l provided in the lower layer 12 of the cartridge 1 is for example arranged on the periphery of the insert 4. An O-ring 121 can be provided around the periphery of the insert 4 to seal the pneumatic connection.

[0029] On [Fig.2A] and [Fig.2B], the actuation channel 120_2 is drilled directly through the insert 4 along Z, the insert 4 being able to have a regular or irregular annular shape.

[0030] Other arrangements of the actuation channel can be imagined.

[0031] According to the invention, with reference to the accompanying figures, the microfluidic cartridge 1 is intended to be positioned on a plate 5 of the microfluidic device. This plate 5 includes an integrated and electrically powered heating or cooling element 50. The heating or cooling element 50 can be a heating resistor, a Peltier module, a heat exchanger (for example with a refrigerant) or any other element capable of generating a heat or cooling flow.

[0032] The plate 5 may also include one or more pneumatic actuation points 51 connecting to each pneumatic inlet of the cartridge. These pneumatic actuation points are connected to the pneumatic actuation means 3 of the device.

[0033] The microfluidic device advantageously integrates a control unit UC responsible for controlling the pneumatic actuation means 3 and the heating or cooling element 50.

[0034] It should be noted that the insert 4 may protrude from the lower face of the lower layer 12, in order to make better contact with the heating or cooling element 50 located below when the cartridge 1 is positioned on the plate 5.

[0035] Figure 3 shows the different implementation steps of the control method of the invention. This method aims to improve heat transfer to the internal volume of cavity 20 of the microfluidic capsule 2.

[0036] Step El: The control unit UC activates the pneumatic actuation means 3 in order to apply a negative pressure (P-) on the actuation point 51 of the microfluidic capsule 2. The membrane 11 is thus actuated by suction and comes to press against the upper face of the lower layer 12 of the cartridge 1 and thus against the first contact area of ​​the insert 4.

[0037] Step E2: While the membrane 11 is held in place by vacuum, the control unit UC activates the heating or cooling element 50 to come heating or cooling the internal volume of cavity 20 of the microfluidic capsule 2. Heating of a sample stored in the internal volume of the chamber is for example carried out when implementing a biomolecular amplification reaction (e.g. Polymerase Chain Reaction - PCR).

[0038] According to the invention, by pressing the membrane 11 against the upper face of the lower layer 12, the air gap present between the membrane 11 and the lower layer 12 is eliminated and the membrane 12 is applied directly against the first contact area of ​​the insert 4, thus improving the heat transfer from the heating element 50 to the internal volume of the cavity 20 of the microfluidic capsule 2. The presence of air can have a thermal insulating effect.

[0039] It is also possible to provide a system employing two adjacent microfluidic capsules connected by a microfluidic channel, each capsule being associated with a separate thermal insert. A fluid can thus be moved between the two capsules heated to different temperatures, enabling very rapid thermal cycling and resulting in time savings for protocols such as PCR.

[0040] The invention thus offers numerous advantages, including: - An improved solution for heating a microfluidic capsule; - The insert can remain attached to the cartridge, allowing the cartridge to be completely independent of the plate; - A solution that allows each capsule of a microfluidic cartridge to be thermally addressed with a distinct target temperature, even when the capsules are quite close to each other within the cartridge; - A solution that allows us to retain a classic actuation principle, for example by pneumatic means;

Claims

Demands

1. Microfluidic cartridge (1) comprising several superimposed and assembled layers, said several layers comprising: - A first fluidic layer, called upper layer (10), made of a polymer material and comprising a microfluidic circuit, the microfluidic circuit comprising at least one face, called lower face, in which is formed a cavity (20) forming an internal volume; - A second layer comprising a membrane (11) assembled on the first layer and closing said cavity (20) to form a microfluidic capsule, said membrane (11) being capable of being controlled to deform inside said cavity;- A third layer, called the lower layer (12), applied against the membrane and made of a polymer material and comprising an actuation circuit for said membrane, said actuation circuit comprising at least one through-passage made vertically above said cavity (20), - Characterized in that: - Said cartridge comprises an element forming an insert (4) integral with the lower layer (12) and fitting into said through-passage, and having at least one contact area with said membrane (11), this insert (4) being made of a thermally conductive material.;

2. Cartridge according to claim 1, characterized in that the insert (4) is selected from a gel, a thermal paste or a solid.

3. Cartridge according to claim 1, characterized in that the insert (4) is made of a solid metallic material, selected from aluminium, copper, brass and a mixture of several of these materials.

4. Cartridge according to any one of claims 1 to 3, characterized in that the lower layer (12) comprises an upper face situated opposite the membrane (11) and a lower face opposite its upper face, and in that it comprises at least one actuation channel (120_1, 120_2) having an inlet opening

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10. on the side of its lower face and an outlet opening onto its upper face, opposite the membrane (11), directly above said cavity (20). Cartridge according to any one of claims 1 to 4, characterized in that the actuation channel (120_l) is made on the periphery of the insert (4). Cartridge according to any one of claims 1 to 4, characterized in that the actuation channel (120_2) is made through the insert (4). Microfluidic device comprising a microfluidic cartridge (1), a plate (5) having a heating or cooling element (50), pneumatic actuation means (3) and a control unit (CU) configured to control said heating or cooling element (50) and said pneumatic actuation means (3), characterized in that the microfluidic cartridge (1) is as defined in any one of claims 1 to 6 and in that the microfluidic cartridge is positioned on the plate (5) so that its insert (4) is opposite said heating or cooling element and its actuation circuit is connected to the pneumatic actuation means (3). Device according to claim 7, characterized in that the insert (4) is in direct physical contact with the heating or cooling element (50). Device according to claim 7, characterized in that the insert is separated from the heating or cooling element by a film (13). Method for controlling the microfluidic device as defined in any one of claims 7 to 9, characterized in that it comprises the steps of: - Control of the pneumatic actuation means (3) to put the membrane (11) under negative pressure and press it against the upper face of the lower layer (12); - While the membrane (11) is held by vacuum, activation of the heating or cooling element (50) in order to transmit a heat flow or cooling to the insert (4) to heat or cool the internal volume of said cavity (20).

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