Liquid discharge device

The liquid ejection device addresses mist collection issues by using an air curtain and suction system to prevent mist from adhering to components, ensuring accurate ink ejection.

JP2025003153APending Publication Date: 2025-01-09CANON KK
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
JP2023103661
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-06-23
Publication Date
2025-01-09

AI Technical Summary

Technical Problem

In existing liquid ejection devices, mist generated during ink ejection is not effectively collected, leading to adherence to device components and reduced ink landing accuracy due to obstruction of nozzles.

Method used

A liquid ejection device equipped with a liquid ejecting head, a conveying means, a blowing means downstream to generate an air curtain, and a suction means to collect mist by facing the blowing means and sucking in air, utilizing air intake holes and filters to prevent mist from moving downstream.

Benefits of technology

Effectively collects mist, preventing nozzle clogging and maintaining ink landing accuracy by blocking mist flow and collecting it through suction and filtration.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 2025003153000001_ABST
    Figure 2025003153000001_ABST
Patent Text Reader

Abstract

To properly collect mist.SOLUTION: A liquid discharge device includes: a liquid discharge head for discharging liquid from a discharge part to a first surface of a medium to be discharged; transportation means opposed to the discharge part and transporting a medium to be discharged in a first direction; blower means provided downstream from the liquid discharge head in the first direction and blowing air to the transportation means; and air suction means opposed to the blower means and sucking at least part of the air blown by the blower means.SELECTED DRAWING: Figure 5
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The present invention relates to a liquid ejection device. [Background technology]

[0002] Inkjet recording devices are known as liquid ejection devices that eject ink from a recording head onto a recording medium to record characters, images, and the like. In such recording devices, mist may be generated when ejecting ink, and if this mist adheres to the recording head, it may hinder the ejection of ink and reduce the accuracy of ink landing. Patent Document 1 discloses a configuration in which the recording medium is conveyed while being sucked by a conveying mechanism having multiple belt suction holes, and the mist is sucked upward by suction units provided on both the upstream and downstream sides of the inkjet head in the conveying direction. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2019-93591 A Summary of the Invention [Problem to be solved by the invention]

[0004] However, in the configuration of Patent Document 1, if there is mist that is not sucked in by the suction section, the mist moves downstream in the transport direction and may adhere to members inside the liquid ejection device.

[0005] The present invention has been made in consideration of the above-mentioned problems, and has an object to appropriately collect mist. [Means for solving the problem]

[0006] A liquid ejection device according to the present invention includes a liquid ejection head that ejects liquid from an ejection portion onto a first surface of an ejection receiving medium, and a transport means that faces the ejection portion and transports the ejection receiving medium in a first direction; The liquid ejection device is characterized by comprising: a blowing means that is provided downstream of the liquid ejection head in the first direction and blows air to the conveying means; and an intake means that faces the blowing means and intakes at least a portion of the air blown by the blowing means. Effect of the Invention

[0007] According to the present invention, the mist can be appropriately collected. [Brief description of the drawings]

[0008] [Figure 1] FIG. 1 is a schematic diagram of a recording apparatus according to the present invention. [Diagram 2] FIG. 2 is a diagram showing a configuration of a print belt unit according to the present invention; [Diagram 3] FIG. 2 is a diagram showing a configuration of a suction unit according to the present invention. [Figure 4] 1 is a diagram showing a configuration of an air curtain unit according to the present invention. FIG. [Diagram 5] FIG. 3 is a schematic diagram showing a flow of collecting mist in the first embodiment. [Figure 6] FIG. 11 is a schematic diagram showing a flow of collecting mist in the second embodiment. [Figure 7] FIG. 11 is a schematic diagram showing a flow of collecting mist in the third embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] First Embodiment The present invention will be described in detail below with reference to preferred embodiments. Note that the scope of the present invention is not unduly limited by the following description, and not all of the configurations described in the present embodiments are essential components of the present invention.

[0010] (Recording device) In FIG. 1, three mutually orthogonal arrows X, Y, and Z are shown, which correspond to the X, Y, and Z directions, respectively. In this embodiment, the X, Y, and Z directions indicate the width direction (total length direction), depth direction, and height direction of the recording device 100, respectively. Among the X directions, the +X direction indicates the conveying direction of the recording medium 101. The -X direction indicates the opposite direction to the +X direction. Among the Z directions, the +Z direction indicates the upward direction. The -Z direction indicates the downward direction. In addition, the surface of the recording medium 101 facing the +Z direction is called the "upper surface," and the surface facing the -Z direction is called the "lower surface." Hereinafter, an inkjet recording device (hereinafter, recording device 1) will be described as an example of a liquid ejection device to which the present invention can be applied.

[0011] 1 is a schematic diagram showing an example of a schematic configuration of a recording apparatus 1. The recording apparatus 1 is a sheet-fed inkjet recording apparatus that produces a recorded matter by forming an image on a sheet S using two types of liquid, namely, a reaction liquid and an ink.

[0012] The recording apparatus 1 of this embodiment is composed of a paper feed module 1000, a print module 2000, a drying module 3000, a fixing module 4000, a cooling module 5000, an inverting module 6000, and a paper discharge stacking module 7000. A cut-sheet-like sheet S supplied from the paper feed module 1000 is transported along a transport path R1 indicated by a solid line in the figure, processed in each module, and discharged to the paper discharge stacking module 7000. Each of the modules 1000 to 7000 is covered with a cover (not shown), and casters 10 are provided on the bottom of each of the modules 1000 to 7000 so that the modules 1000 to 7000 can move independently.

[0013] The paper feed module 1000 is provided with three storage units 1100a-c for storing sheets S, which can be pulled out in the -Y direction. The sheets S are fed one by one in each of the storage units 1100a-c by a separation belt (not shown) and a transport roller (not shown), and transported to the print module 2000. The number of storage units 1100a-c is not limited to three, and the configuration may include one, two, or four or more.

[0014] The print module 2000 has a pre-imaging registration correction unit (not shown), a print belt unit 2200 as a transport unit, and a recording unit 2300. The recording unit 2300 is disposed at a position facing the print belt unit 2200 in the Z direction with respect to the transport path R1.

[0015] The recording unit 2300 is a sheet processing unit that includes a recording head 2301 as a liquid ejection head having nozzles as an ejection unit that ejects ink onto a surface facing the transported sheet S, and performs recording processing (printing) by ejecting ink onto a front surface (first surface) of the sheet S. The recording unit 2300 is composed of a plurality of recording heads 2301 arranged in the X direction.

[0016] In this embodiment, the recording head 2301 includes a head for ejecting ink of four colors, namely, Y (yellow), M (magenta), C (cyan), and Bk (black), and a head for ejecting a reaction liquid. In this embodiment, the recording head 2301 is a line type recording head in which ejection units are provided in an area having a length equivalent to the maximum length (width) in the Y direction of the sheet S that can be conveyed by the recording device 1. The number of colors and the number of recording heads are not limited to five, and the recording head 2301 may be a serial type recording head that ejects ink while moving relative to the sheet S. The inkjet method may employ a method using a heating element, a method using a piezoelectric element, a method using an electrostatic element, a method using a MEMS element, or the like. The ink and reaction liquid of each color are supplied to the corresponding recording head 2301 from an ink tank (not shown) via a flexible tube.

[0017] The reaction liquid used in this embodiment can reduce the fluidity of the ink and / or part of the ink composition on the sheet S by contacting the ink. Specifically, a reactant (a component that increases the viscosity of the ink) contained in the reaction liquid chemically reacts or physically adsorbs with the coloring material, resin, etc., which are part of the composition that constitutes the ink, by contacting the coloring material, resin, etc. This causes an increase in the viscosity of the ink as a whole, or a local increase in viscosity due to aggregation of some of the components that constitute the ink, such as the coloring material. By increasing the viscosity, it is possible to reduce the fluidity of the ink and / or part of the ink composition. By reducing the fluidity, it is possible to suppress bleeding and beading.

[0018] The sheet S conveyed from the paper feed module 1000 has its inclination and position corrected by a pre-imaging registration correction unit, and is conveyed to the print belt unit 2200. The sheet S is conveyed (adsorbed and conveyed) while its back surface (second surface) is adsorbed by the print belt unit 2200, and is subjected to recording processing by the recording head 2301 with a clearance secured between the sheet S and the recording head 2301.

[0019] The drying module 3000 includes a decoupling section 3200, a drying belt unit 3300, and a hot air blowing section 3400, and is a unit that reduces the liquid content contained in the ink applied to the sheet S in the recording section 2300 and enhances the fixation of the sheet S and the ink. The sheet S that has been printed in the recording section 2300 of the print module 2000 is transported to the decoupling section 3200 arranged in the drying module 3000. The decoupling section 3200 includes an air blowing unit 3201 that blows air toward the sheet S and a conveyor belt 3202 that faces the air blowing unit 3201 and conveys the sheet S in the +X direction. The air blowing unit 3201 blows air in the -Z direction to press the sheet S against the conveyor belt 3202. This pressure generates friction between the sheet S and the conveyor belt 3202, so that the conveyor belt 3202 can convey the sheet S. The conveyor belt 3202 conveys the sheet S by weakly holding it with friction, thereby preventing the sheet S conveyed from the print belt unit 2200 from shifting.

[0020] The sheet S conveyed from the decoupling section 3200 is adsorbed and conveyed by the drying belt unit 3300. A hot air blowing unit 3400 is provided facing the drying belt unit 3300, and the hot air blowing unit 3400 blows hot air in the -Z direction to dry the ink on the sheet S. Note that the drying method may be a combination of a method of applying hot air, a method of irradiating the surface of the sheet S with electromagnetic waves (ultraviolet rays, infrared rays, etc.), and a conductive heat transfer method by contact with a heating element.

[0021] The fixing module 4000 includes a fixing belt unit 4100 consisting of an upper belt unit 4110 and a lower belt unit 4120. The upper belt unit 4110 and the lower belt unit 4120 are heated by a heating means (not shown). The sheet S conveyed from the drying module 3000 is conveyed while being sandwiched between the upper belt unit 4110 and the lower belt unit 4120, whereby the ink is fixed onto the sheet S.

[0022] The cooling module 5000 includes a plurality of cooling sections 5100 arranged in line along the transport path R1, and cools the sheet S transported from the fixing module 4000. The cooling section 5100 takes in outside air into a cooling box (not shown) by a fan (not shown), increases the pressure inside the cooling box, and blows the air from a nozzle onto the sheet S to lower the temperature of the sheet S. The cooling section 5100 is arranged in a line along the transport path R1, with a configuration arranged above and below the transport path R1 in the Z direction being regarded as one unit. This configuration allows the sheet S to be efficiently cooled from both sides.

[0023] The cooling module 5000 has a conveying path switching unit 5200, and can switch the conveying path of the sheet S depending on whether the sheet S is conveyed to the inversion module 6000 or to the duplex conveying path R2. During duplex printing, in which the front side of the sheet S is printed and dried, and then the back side is printed, the sheet S is conveyed along the duplex conveying path R2 that passes through the fixing module 4000, the drying module 3000, the print module 2000, and the paper feed module 1000. The duplex conveying path R2 of the fixing module 4000 has a first inversion unit 4200 that inverts the front and back of the sheet S. The duplex conveying path R2 merges with the conveying path R1 in the paper feed module 1000, and the sheet S that has been inverted at the first inversion unit 4200 is printed on the back side (second side) in the same manner as the above-mentioned printing on the first side.

[0024] The inversion module 6000 has a second inversion section 6400 and can invert the front and back of the conveyed sheet S. In the inversion module 6000, by switching whether or not the sheet S passes through the second inversion section 6400, the front and back orientation of the sheet S discharged from the paper discharge stacking module 7000 can be freely changed. The sheet S that has passed through the inversion module 6000 is discharged to the paper discharge stacking module 7000, and the sheet S can be aligned and stacked on both the top tray 7200 and the stacking section 7500.

[0025] The control unit 8000 is a unit that controls each part of the recording device 1. The control unit 8000 has a CPU, a storage device, a controller equipped with various control units, an external interface, and an operation unit 8001 through which the user performs input and output. The operation of the recording device 1 is controlled based on commands from the controller or a host device 8002 such as a host computer connected to the controller via an external interface.

[0026] FIG. 2 is a diagram showing the configuration of the print belt unit. The print belt unit 2200 has a print belt 2201, a belt roller 2202, a suction unit 2203, a cleaning unit 2210, and an air curtain unit 2220. The print belt 2201 is a contact surface that comes into contact with the sheet S when the sheet S is transported, and is provided with a plurality of air intake holes 2201a in the X and Y directions. The air intake holes 2201a are through holes that penetrate the print belt 2201 in the thickness direction, and are provided distributed inside and outside the area through which the sheet S passes when the sheet S is transported. The belt roller 2202 keeps the tension of the print belt 2201 constant. The air curtain unit 2220 is provided opposite the print belt 2201, and is a blowing means that blows air in the -Z direction against the print belt 2201 to generate an air curtain. The suction unit 2203 sucks in at least a portion of the air blown from the air curtain unit 2220 and adsorbs the sheet S through the suction holes 2201a. The cleaning unit 2210 comes into contact with the print belt 2201 and wipes off mist and paper dust adhering to the surface of the print belt 2201. In this embodiment, the print belt unit 2200 has four suction units 2203, but the number of suction units 2203 is not limited to four.

[0027] 3 is a diagram showing the configuration of the suction unit. The suction unit 2203 is composed of a suction fan 2204, a mist filter 2205, a suction base 2206, and a suction port seal 2207. The suction fans 2204 are arranged on both ends of the suction unit 2203 in the Y direction, and exhaust air inside the suction base 2206 to the outside of the print belt unit 2200. Note that, although the number of suction fans 2204 is two in this embodiment, the number of suction fans and the orientation of the suction fans 2204 in the suction unit 2203 are not limited to this.

[0028] The suction base 2206 has an opening on the surface facing the print belt 2201, i.e., on the side in the +Z direction in FIG. 3, and the opening is covered by a mist filter 2205, which is a mist collector. A suction port seal 2207 is arranged around the mist filter 2205, and the suction port seal 2207 is pressed against a platen (not shown) that supports the print belt 2201. The platen has a plurality of holes (not shown), and the suction unit 2203 sucks the sheet S onto the print belt 2201 through the holes in the platen and the intake hole 2201a, and the sheet S is conveyed in the +X direction by rotating the print belt 2201. In addition, the mist discharged from the recording head 2301 can be collected in the mist filter 2205 through the intake hole 2201a of the print belt 2201 together with the airflow sucked in by the suction fan 2204.

[0029] Fig. 4 is a diagram showing the configuration of the air curtain unit. Fig. 4(a) is an external view of the air curtain unit, and Fig. 4(b) is a diagram showing the internal structure of the air curtain unit. The air curtain unit 2220 is composed of an air curtain duct 2221 and an air curtain fan 2222. An air outlet 2221a, which is an opening, is provided on the surface of the air curtain duct 2221 facing the print belt 2201 (the -Z direction side surface). The air curtain fan 2222 blows air by introducing air sucked from outside the print belt unit 2200 into the air curtain duct 2221 and discharging it from the air outlet 2221a.

[0030] A duct plate 2223, which is a side wall of the air curtain duct 2221, is fixed to the air curtain duct 2221, and a sponge-like seal portion 2224 is disposed between the air curtain duct 2221 and the duct plate 2223. The air current flowing from the air curtain fan 2222 into the air curtain duct 2221 is blown toward the surface of the print belt 2201 in a curtain shape extending in the Y direction from the air outlet 2221a. The length W1 in the Y direction of the air outlet 2221a is formed to be equal to or greater than the maximum length in the Y direction of the sheet S that the recording device 1 can transport. As a result, even when the sheet S is being transported, the air current blown from the air curtain duct 2221 can be blown onto the surface of the print belt 2201 from the Y direction end of the sheet S.

[0031] In this embodiment, the sheets S are continuously transported, and are transported so that the distance between the rear end of the preceding sheet and the front end of the succeeding sheet is a predetermined distance. The length W2 in the X direction of the air outlet 2221a is configured to be smaller than the distance between the rear end of the preceding sheet and the front end of the succeeding sheet. The flow speed of the air blown from the air outlet 2221a is set to a flow speed that does not cause the sheet S to turn over or float up even if it hits the end of the sheet S being adsorbed and transported. This makes it possible to transport the sheet S while ensuring the clearance between the sheet S and the recording head 2301.

[0032] The control of the airflow blown by the air curtain unit 2220 and the control of the intake by the suction unit 2203 are performed by the above-mentioned control unit 8000. The control unit 8000 controls the airflow blown from the air outlet 2221a to be constant in accordance with the suction and transport speed of the sheet S. This makes it possible to prevent the mist discharged from the recording head 2301 from flowing downstream, whether the sheet S is continuously printed at high speed or low speed.

[0033] <Air flow when collecting mist> Fig. 5 is a schematic diagram showing the flow of collecting mist generated near the recording head. Fig. 5(a) is a diagram showing the state in which the sheet S, which is attracted and transported by the print belt 2201, is positioned below the air curtain unit 2220, as viewed from the Z direction and the Y direction, and Fig. 5(b) shows the state in which the sheet S is transported in the X direction and moves downstream of the air curtain unit 2220, as viewed from the Z direction and the Y direction.

[0034] In this embodiment, the recording section 2300 has multiple recording heads 2301R to Bk arranged side by side in the +X direction. The recording head 2301R ejects reaction liquid, the recording head 2301Y ejects Y (yellow) ink, the recording head 2301M ejects M (magenta) ink, the recording head 2301C ejects C (cyan) ink, and the recording head 2301Bk ejects Bk (black) ink. The air curtain unit 2220 described above is disposed downstream in the X direction from the recording head 2301R, and upstream in the X direction from the recording head 2301Y.

[0035] When each recording head 2301 performs printing processing, when the reaction liquid or ink is ejected from the recording head 2301 onto the sheet S, mist M, which is a fine droplet, is generated together with the main droplet. This mist M moves downstream in the transport direction (+X direction) due to an air current generated by the transport of the sheet S. When the mist Ma generated from the recording head 2301R adheres to the vicinity of the nozzles of the recording heads 2301Y to Bk that eject ink of each color, the reaction liquid reacts with the ink near the nozzles and solidifies, which may block the nozzles and prevent the ink from being ejected. In this embodiment, a preferred example is shown in which the mist Ma generated from the recording head 2301R is generated in greater amount than the mist M generated from the recording heads 2301Y to Bk of each color.

[0036] 5(a), when the sheet S is located below the air curtain unit 2220, the mist Ma generated from the recording head 2301R flows in the +X direction due to the air current generated by the transport of the sheet S. Meanwhile, near both ends of the sheet S in the Y direction, a part of the mist Ma is sucked by the suction unit 2203 in the direction of the arrow B due to the air current sucked in by the suction unit 2203 through the air intake holes 2201a. The mist Ma generated near the center of the width of the sheet S in the Y direction does not ride on the air current of the arrow B because the sheet S is adsorbed to the air intake holes 2201a, but moves in the +X direction due to the air current generated by the transport of the sheet S.

[0037] When the mist Ma flowing in the +X direction reaches the vicinity of the air curtain unit 2220, its movement in the +X direction is blocked by the air curtain (arrow A) formed by the air outlet 2221a of the air curtain unit 2220. When its movement in the +X direction is blocked by the air curtain, the mist Ma moves further in the +Y and -Y directions (arrow C), and when it moves to the vicinity of both ends of the sheet S in the Y direction, it is collected by the mist filter 2205 of the suction unit 2203 via the air intake 2201a (arrow D). The mist Ma that has adhered to the back surface of the print belt 2201 and the vicinity of the air intake 2201a is wiped off and removed by the cleaning unit 2210 when the print belt 2201 rotates.

[0038] Like mist Ma, mist M generated from recording heads 2301Y-Bk flows in the +X direction due to the air current generated by the transport of sheet S. Mist M generated near both ends of sheet S in the Y direction is sucked in the direction of arrow B' by suction unit 2203 through intake holes 2201a. Mist generated near the center of the width of sheet S in the Y direction does not ride on the air current of arrow B' because sheet S is adsorbed to intake holes 2201a, but moves in the +X direction due to the air current generated by the transport of sheet S.

[0039] Since the amount of mist M generated is less than the amount of mist Ma generated, the mist M is gradually sucked in the direction of arrow E by the suction through the intake holes 2201a near both ends of the sheet S in the Y direction while moving in the +X direction, and is collected by the mist filter 2205 of the suction unit 2203. Like the mist Ma, the mist M that has adhered to the rear surface of the print belt 2201 and near the intake holes 2201a is also wiped off and removed by the cleaning unit 2210 when the print belt 2201 rotates.

[0040] There is a possibility that the mist Ma and the mist M will adhere and solidify on the surface of the print belt 2201 that is outside both ends in the Y direction of the area through which the transported sheet S passes. However, since the areas where the mist adheres are outside in the Y direction of the area through which the sheet S is transported, printing can be performed without the solidified mist adhering to the sheet S. Note that the mist Ma and the mist M that have adhered to the surface of the print belt 2201 may be removed by the user wiping them off or by a wiping mechanism.

[0041] Here, in the case where sheets S are continuously transported, the preceding sheet is referred to as sheet S1, and the succeeding sheet is referred to as sheet S2. Fig. 5(b) shows a case where sheet S1 is transported downstream in the X direction from the air curtain unit 2220. When sheet S2 passes under the recording head 2301R, mist Ma generated near both ends of sheet S2 in the Y direction is sucked into the suction unit 2203 through the suction holes 2201a (arrow B). However, the remaining mist Ma that does not follow the flow of arrow B is further directed in the +X direction by the air current caused by the transport of sheet S2.

[0042] As described above, the length of the air outlet 2221a of the air curtain unit 2220 in the X direction is configured to be shorter than the gap between the sheets S1 and S2. Therefore, when the gap between the sheets S1 and S2 passes under the air curtain unit 2220, the mist Ma is sucked into the print belt 2201 through the suction hole 2201a that is exposed without contacting either the sheet S or the air curtain. The mist Ma that reaches the end S2e on the +X direction side of the sheet S2 is blown in the -Z direction by the air curtain (arrow A) formed by the air outlet 2221a of the air curtain unit 2220. The movement of the mist Ma in the +X direction is blocked by the air curtain, and the mist Ma is sucked into the print belt 2201 through the suction hole 2221a in the flow of the arrow F. The mist Ma sucked into the print belt 2201 passes through the air intake hole 2201a of the print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D). Here, the mist Ma that has adhered to the rear surface of the print belt 2201 or near the air intake holes 2201a is wiped off and removed by the cleaning unit 2210 when the print belt 2201 rotates.

[0043] The mist M generated by the recording heads 2301Y to Bk of each color flows in the +X direction due to the air currents generated by the conveyance of the sheet S, similar to the mist Ma. Meanwhile, near both ends of the sheet S1 in the Y direction, a part of the mist M is sucked in the direction of the arrow B' by the air currents generated by the suction unit 2203 sucking the sheet S1 through the air intake holes 2201a, and is sucked into the suction unit 2203. The mist M generated near the center of the Y direction width of the sheet S does not ride on the air currents of the arrow B' because the sheet S is adsorbed to the air intake holes 2201a, and is further directed in the +X direction by the air currents generated by the conveyance of the sheet S1. At this time, since the amount of the mist M generated is smaller than that of the mist Ma, it is gradually sucked in the direction of the arrow E from the vicinity of both ends of the sheet S in the Y direction on the way to the +X direction, and is collected by the mist filter 2205 of the suction unit 2203. Furthermore, the mist M that has adhered to the rear surface of the print belt 2201 or near the air intake holes 2201a is wiped off and removed by the cleaning unit 2210 when the print belt 2201 rotates.

[0044] As described above, by disposing the air curtain unit 2220 between the recording head 2301R and the recording head 2301Y, it is possible to prevent the mist Ma from flowing downstream in the +X direction while collecting it in the mist filter 2205. In particular, when the amount of mist generated from the recording head 2301R is greater than the amount of mist generated from the recording heads 2301Y to Bk, it is possible to prevent the mist generated from the recording head 2301R from adhering to components disposed downstream in the +X direction.

[0045] <Second embodiment> The configuration of the second embodiment will be described below. Note that the description of the same configuration as the first embodiment will be omitted. Fig. 6 is a schematic diagram showing the flow of collecting mist generated near the recording head in the second embodiment. Fig. 6(a) is a diagram showing a state in which the sheet S being attracted and transported is located below the air curtain unit 2220 as viewed from the Z direction and the Y direction, and Fig. 6(b) shows a state in which the sheet S is transported in the X direction and moved downstream of the air curtain unit 2220 as viewed from the Z direction and the Y direction.

[0046] The recording heads are arranged in the following order from upstream in the transport direction (+X direction): recording head 2301R ejecting reaction liquid, recording head 2301Y ejecting Y ink, recording head 2301M ejecting M ink, recording head 2301C ejecting C ink, and recording head 2301Bk ejecting Bk ink. In this embodiment, an air curtain unit 2220 is arranged downstream in the +X direction of recording head 2301Bk, and air is blown onto the surface of print belt 2201 with blowing holes 2221a facing print belt unit 2200.

[0047] Fine mist Ma and mist M generated when printing on sheet S from recording heads 2301R-Bk move downstream in the transport direction (+X direction) along with the air current caused by the transport of sheet S. When sheet S is located below air curtain unit 2220 as shown in FIG. 6A, mist M generated from recording heads 2301Y-Bk flows in the +X direction along with the air current caused by the transport of sheet S. Near both ends of sheet S in the Y direction, part of mist Ma and M is sucked in the direction of arrow B by the air current of suction unit 2203 sucking sheet S through intake hole 2201a, and is sucked into suction unit 2203. Near the center of sheet S in the Y direction, sheet S is adsorbed to intake hole 2201a, so mist Ma and M do not ride on the air current of arrow B, but move further in the +X direction along the air current caused by the transport of sheet S.

[0048] The mist Ma and M that have flowed to the vicinity of the air curtain unit 2220 are transported toward both ends in the Y direction of the sheet S (arrow C) as the air current in the X direction is blocked by the air curtain (arrow A) formed by the air curtain unit 2220. The mist Ma and M that have been transported to both ends in the Y direction of the sheet S pass through the air intake holes 2201a of the print belt 2201 and are collected by the mist filter 2205 of the suction unit 2203 (arrow D).

[0049] FIG. 6B shows a case where the sheet S is continuously transported. Due to the airflow caused by the transport and the airflow sucked by the suction unit 2203, a part of the mist M discharged from the recording heads 2301Y to Bk of each color is sucked into the print belt 2201 in the direction of arrow B from both ends of the sheet S2 in the Y direction. The remaining mist M that is not caught in the flow of arrow B is further directed downstream in the transport direction by the airflow caused by the transport of the sheet S2. When the mist M reaches the end S2e of the sheet S2 in the X direction, it is sucked into the suction unit 2203 through the intake hole 2201a of the print belt 2201 exposed between the sheets S and S2 (arrow E). However, a part of the mist M generated from the Bk ink ejection head 2301Bk located at the most downstream in the transport direction is not sucked into the print belt 2201 and flows further downstream in the transport direction (arrow F).

[0050] When the gap between the previously conveyed sheet S1 and the subsequently conveyed sheet S2 passes under the air curtain unit 2220, the mists Ma and M are blown in the -Z direction (arrow G) by the air curtain (arrow A) and sucked into the print belt 2201. The mist M sucked into the print belt 2201 passes through the intake holes 2201a of the print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D).

[0051] With the above configuration, the mist generated by each of the recording heads 2301 is blocked by the air curtain unit provided further downstream of the recording head that is provided on the most downstream side in the transport direction among the multiple recording heads, and is sucked and collected by the suction unit. This makes it possible to prevent the mist from flowing out downstream of the air curtain unit 2220 in the transport direction.

[0052] <Third embodiment> The configuration of the third embodiment will be described below. Note that the description of the same configuration as the first and second embodiments will be omitted. FIG. 7 is a schematic diagram showing the flow of collecting mist generated near the recording head in the third embodiment. FIG. 7(a) is a view of the state in which the sheet S1 being attracted and transported is located below the air curtain unit 2220, as viewed from the Z direction and the Y direction, FIG. 7(b) is a view of the state in which the sheet S1 is transported in the X direction and moved downstream of the air curtain unit 2220, as viewed from the Z direction and the Y direction, and FIG. 7(c) is a view of the state in which the sheet S1 is further transported in the X direction and moved downstream of the air curtain unit 2220', as viewed from the Z direction and the Y direction.

[0053] In this embodiment, the print heads 2301R to Bk are arranged in the same order as in the first embodiment. An air curtain unit 2220 is arranged between the print head 2301R and the print head 2301Y, and two air curtain units 2220' arranged downstream of the Bk ink ejection head 2301Bk are arranged in positions facing the print 2201.

[0054] When ink is ejected from the recording head 2301, fine mist M is generated along with the main droplets of ink. This mist M moves downstream in the transport direction (X direction) along with the air current caused by the transport of the sheet S. In particular, when the mist Ma generated from the recording head 2301R adheres to the recording heads 2301Y, 2301M, 2301C, and 2301Bk, the reaction liquid reacts with the ink of each color on the surface of the recording head 2301 of each color and coagulates, which may cause the recording head 2301 to fail to eject ink. In this embodiment, a preferred example is shown in which a large amount of both the mist Ma generated from the recording head 2301R and the mist M generated from the recording heads 2301Y to Bk of each color are generated.

[0055] As shown in FIG. 7A, when the sheet S1 is located below the air curtain unit 2220 and the air curtain unit 2220′, the mist Ma generated from the recording head 2301R flows downstream in the X direction due to the air current generated by the conveyance of the sheet S. Meanwhile, near both ends of the sheet S in the Y direction, a part of the mist Ma is sucked in the direction of the arrow B by the air current of the suction unit 2203 sucking the sheet S through the air intake hole 2201a, and is sucked into the suction unit 2203. The mist Ma generated near the center of the Y direction width of the sheet S does not ride on the air current of the arrow B because the sheet S is adsorbed to the air intake hole 2201a, and is further directed downstream in the X direction by the air current generated by the conveyance of the sheet S. When the mist Ma reaches the vicinity of the air curtain unit 2220, the air current in the X direction is blocked by the air curtain (arrow A) formed by the air outlet 2221a of the air curtain unit 2220, and the mist Ma is carried toward both ends of the sheet S in the Y direction (arrow C). The mist Ma conveyed to both ends of the sheet S in the Y direction passes through the intake holes 2201a of the exposed print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D).

[0056] The mist M generated from the recording heads 2301Y, 2301M, 2301C, and 2301Bk flows downstream in the X direction due to the airflow generated by the conveyance of the sheet S, similar to the mist Ma. Meanwhile, near both ends of the sheet S in the Y direction, a part of the mist M is sucked in the direction of the arrow B' by the airflow of the suction unit 2203 sucking the sheet S through the air intake hole 2201a, and is sucked into the suction unit 2203. The mist M generated near the center of the Y direction width of the sheet S does not ride on the airflow of the arrow B' because the air intake hole 2201a is blocked by the sheet S, and is further directed downstream in the X direction by the airflow caused by the conveyance of the sheet S. When the mist M reaches the vicinity of the air curtain unit 2220', the airflow in the X direction is blocked by the air curtain (arrow A') formed by the air outlet 2221a of the air curtain unit 2220', and the mist M is carried toward both ends of the sheet S in the Y direction (arrow C'). The mist M conveyed to both ends of the sheet S in the Y direction passes through the intake holes 2201a of the exposed print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D).

[0057] 7B shows a case where sheet S is transported downstream of air curtain unit 2220. Due to the airflow caused by transport of sheet S2, which is transported next to sheet S, and the airflow sucked by suction unit 2203, part of the mist Ma discharged from print head 2301R is sucked from both ends of sheet S2 in the Y direction into print belt 2201 in the direction of arrow B. However, the remaining mist Ma that is not caught in the flow of arrow B is directed further downstream in the transport direction by the airflow caused by transport of sheet S2. When mist Ma reaches end S2e of sheet S2 in the X direction, it is sucked into suction unit 2203 through intake hole 2201a of print belt 2201 exposed between sheet S and sheet S2 (arrow F). However, a portion of the mist Ma is not sucked into the print belt 2201 but flows further downstream in the conveying direction, and when it reaches the vicinity of the air curtain unit 2220, it is blown in the direction of arrow G by an air curtain (arrow A) formed by the air outlet 2221a of the air curtain unit 2220, and the mist Ma is sucked into the print belt 2201. The mist Ma sucked into the print belt 2201 passes through the air intake 2201a of the print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D). Here, the mist Ma attached to the back surface of the print belt 2201 and the vicinity of the air intake 2201a is wiped off and removed by the cleaning unit 2210 when the print belt 2201 rotates.

[0058] The mist M generated from the recording heads 2301Y-Bk of each color flows downstream in the X direction due to the air current generated by the transport of the sheet S. Meanwhile, near both ends of the sheet S in the Y direction, a portion of the mist M is sucked in the direction of arrow B' by the air current generated by the suction unit 2203 sucking the sheet S through the air intake holes 2201a, and is sucked into the suction unit 2203. However, the mist M generated near the center of the Y direction width of the sheet S does not ride on the air current of arrow B' because the air intake holes 2201a are blocked by the sheet S, and instead flows further downstream in the X direction due to the air current generated by the transport of the sheet S.

[0059] When the mist M reaches the vicinity of the air curtain unit 2220', the air current in the X direction is blocked by the air curtain (arrow A') formed by the air outlet 2221a of the air curtain unit 2220', and the mist M is carried toward both ends of the sheet S in the Y direction (arrow C'). The mist M carried to both ends of the sheet S in the Y direction passes through the air intake holes 2201a of the exposed print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D). Here, the mist M that has adhered to the back surface of the print belt 2201 and the vicinity of the air intake holes 2201a is wiped off and removed by the cleaning unit 2210 when the print belt 2201 rotates.

[0060] 7(c) shows a case where the sheet S is transported further downstream and positioned downstream of the air curtain unit 2220'. The mist Ma generated from the recording head 2301R flows downstream in the X direction due to the air current generated by the transport of the sheet S2. Meanwhile, near both ends of the sheet S2 in the Y direction, a part of the mist Ma is sucked in the direction of the arrow B by the air current of the suction unit 2203 sucking the sheet S through the air intake holes 2201a, and is sucked into the suction unit 2203. The mist Ma generated near the center of the Y width of the sheet S2 does not ride on the air current of the arrow B because the air intake holes 2201a are blocked by the sheet S2, but flows further downstream in the X direction due to the air current generated by the transport of the sheet S2. When the mist Ma reaches the vicinity of the air curtain unit 2220, the air current in the X direction is blocked by the air curtain (arrow A) formed by the air outlet 2221a of the air curtain unit 2220, and the mist Ma is carried toward both ends in the Y direction of the sheet S2 (arrow C). The mist Ma carried to both ends in the Y direction of the sheet S2 passes through the intake holes 2201a of the exposed print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D).

[0061] The mist M generated from the recording heads 2301Y to Bk of each color flows downstream in the X direction due to the air current generated by the conveyance of the sheet S2. Meanwhile, near both ends of the sheet S2 in the Y direction, a part of the mist M is sucked in the direction of the arrow B' by the air current generated by the suction unit 2203 sucking the sheet S through the air intake hole 2201a, and is sucked into the suction unit 2203. The mist M generated near the center of the Y width of the sheet S2 is not carried by the air current of the arrow B' because the air intake hole 2201a is blocked by the sheet S2, and is further moved downstream in the X direction by the air current generated by the conveyance of the sheet S2. When the mist M reaches the end S2e of the sheet S2 in the X direction, it is sucked into the suction unit 2203 through the air intake hole 2201a of the print belt 2201 exposed between the sheet S and the sheet S2 (arrow F'). However, part of the mist M is not sucked into the print belt 2201 but flows further downstream in the transport direction, and when it reaches the vicinity of the air curtain unit 2220', it is blown in the direction of arrow G' by the air curtain (arrow A') formed by the air outlet 2221a of the air curtain unit 2220', and the mist M is sucked into the print belt 2201. The mist M sucked into the print belt 2201 passes through the air intake 2201a of the print belt 2201 and is collected by the mist filter 2205 of the suction unit 2203 (arrow D).

[0062] With this configuration, the mist M generated from the recording heads 2301R-Bk of each color is collected in the mist filter 2205 by the curtain-like air currents (arrows A and A') blown from the air outlet 2221a and the air current sucking the sheet S by the suction unit 2203 through the intake holes 2201a of the print belt 2201, and the mist M is prevented from flowing out downstream in the transport direction from the air curtain unit 2220 and the air curtain unit 2220'. Note that, other than the first to third embodiments, the air curtain unit 2220 may be provided downstream of each of the recording heads 2301.

[0063] The present invention can also have the following configuration.

[0064] (1) a liquid ejection head that ejects liquid from an ejection portion onto a first surface of an ejection receiving medium; a conveying means that faces the ejection section and conveys the ejection receiving medium in a first direction; a blower that is provided downstream of the liquid ejection head in the first direction and that blows air to the conveying device; a suction means facing the blowing means and configured to suck in at least a portion of the air blown by the blowing means.

[0065] (2) The liquid ejection device according to (1), wherein the suction means includes a mist collecting portion that collects mist generated by ejection of liquid from the ejection portion.

[0066] (3) The liquid ejection device described in (1) or (2) is characterized in that the conveying means has a contact surface that contacts a second surface of the ejection medium that is different from the first surface, and the suction means sucks in air blown by the blowing means through an intake hole provided on the contact surface.

[0067] (4) a first intake hole and a second intake hole arranged in a second direction intersecting the first direction are provided on the contact surface, and the intake means draws in air through the first intake hole and the second intake hole; The liquid ejection device described in (3) is characterized in that the first air intake hole is located in an area through which the ejection medium transported by the transport means passes, and the second air intake hole is located outside the area.

[0068] (5) The liquid ejection device described in (4) is characterized in that the blowing means blows air from a blowing outlet that opens toward a first surface of the ejection medium, and the length of the blowing outlet in a second direction intersecting the first direction is greater than or equal to the length of the ejection medium in the second direction.

[0069] (6) the conveying means continuously conveys the plurality of ejection receiving media at predetermined intervals in the first direction; The liquid ejection device according to (5), wherein the length of the air outlet in the second direction is shorter than the predetermined interval.

[0070] (7) a first liquid ejection head that ejects liquid from a first ejection portion onto a first surface of an ejection receiving medium; a second liquid ejection head that is provided downstream of the first liquid ejection head in a first direction, which is a direction in which the ejection receiving medium is transported by a transport means, and that ejects liquid from a second ejection portion onto the first surface of the ejection receiving medium; a blower that is provided downstream of the first liquid ejection head and upstream of the second liquid ejection head in the first direction and that blows air to the conveying device; a suction means facing the blowing means and configured to suck in at least a portion of the air blown by the blowing means.

[0071] (8) The liquid ejection device described in (7) is characterized in that the first liquid ejection head ejects a first liquid, and the first liquid comes into contact with a second liquid ejected by the second liquid ejection head, thereby reducing the fluidity of the second liquid.

[0072] (9) The liquid ejection device according to (7) or (8), wherein the suction means includes a mist collecting section that collects mist generated by ejection of liquid from the ejection section.

[0073] (10) A liquid ejection device described in any of (7) to (9), characterized in that the conveying means has a contact surface that contacts a second surface of the ejection medium that is different from the first surface, and the suction means sucks in air blown by the blowing means through an intake hole provided on the contact surface.

[0074] (11) a first intake hole and a second intake hole arranged in a second direction intersecting the first direction are provided on the contact surface, and the intake means draws in air through the first intake hole and the second intake hole; The liquid ejection device described in (10) is characterized in that the first air intake hole is located in an area through which the ejection medium transported by the transport means passes, and the second air intake hole is located outside the area.

[0075] (12) The liquid ejection device described in (11) is characterized in that the blowing means blows air from a blowing outlet that opens toward a first surface of the ejection medium, and the length of the blowing outlet in a second direction intersecting the first direction is greater than or equal to the length of the ejection medium in the second direction.

[0076] (13) The liquid ejection device according to any one of (7) to (12), further comprising a second air blowing means provided downstream of the second liquid ejection head in the first direction.

[0077] (14) The liquid ejection apparatus according to any one of (1) to (13), wherein the liquid ejection head is a line-type head. [Explanation of symbols]

[0078] 1 Recording device 2203 Suction unit 2220 Air Curtain Unit 2301 Recording head

Claims

1. an ejection head that ejects liquid from an ejection portion onto a first surface of an ejection receiving medium; a conveying means that faces the ejection section and conveys the ejection receiving medium in a first direction; a blower provided downstream of the ejection head in the first direction and configured to blow air to the conveying means; a suction means facing the blowing means and configured to suck in at least a portion of the air blown by the blowing means.

2. 2. The liquid ejection device according to claim 1, wherein the suction means includes a mist collecting portion that collects mist generated by ejection of the liquid from the ejection portion.

3. The liquid ejection device according to claim 1, characterized in that the transport means has a contact surface that contacts a second surface of the ejection medium that is different from the first surface, and the suction means sucks in air blown by the blowing means through an intake hole provided on the contact surface.

4. a first intake hole and a second intake hole arranged in a second direction intersecting the first direction are provided on the contact surface, and the intake means draws in air through the first intake hole and the second intake hole; 4. The liquid ejection device according to claim 3, wherein the first air intake hole is located in an area through which the ejection receiving medium transported by the transporting means passes, and the second air intake hole is located outside the area.

5. The liquid ejection device described in claim 4, characterized in that the blowing means blows air from a blowing outlet that opens toward the first surface of the ejected medium, and the length of the blowing outlet in a second direction intersecting the first direction is greater than or equal to the length of the ejected medium in the second direction.

6. the conveying means continuously conveys the plurality of ejection receiving media at predetermined intervals in the first direction; The liquid ejection device according to claim 5 , wherein a length of the air outlet in the second direction is shorter than the predetermined interval.

7. a first ejection head that ejects liquid from a first ejection portion onto a first surface of an ejection receiving medium; a second ejection head that is provided downstream of the first liquid ejection head in a first direction, which is a direction in which the ejection receiving medium is transported by a transport device, and that ejects liquid from a second ejection section onto the first surface of the ejection receiving medium; a blower that is provided downstream of the first discharge head and upstream of the second discharge head in the first direction and that blows air to the conveying means; a suction means facing the blowing means and configured to suck in at least a portion of the air blown by the blowing means.

8. 8. The liquid ejection device according to claim 7, wherein the first ejection head ejects a first liquid, and the first liquid reduces the fluidity of the second liquid by coming into contact with the second liquid ejected by the second ejection head.

9. 8. The liquid ejection device according to claim 7, wherein the suction means includes a mist collecting portion that collects mist generated by ejection of liquid from the first ejection portion and the second ejection portion.

10. The liquid ejection device according to claim 7, characterized in that the transport means has a contact surface that contacts a second surface of the ejection medium that is different from the first surface, and the suction means sucks in air blown by the blowing means through an intake hole provided on the contact surface.

11. a first intake hole and a second intake hole arranged in a second direction intersecting the first direction are provided on the contact surface, and the intake means draws in air through the first intake hole and the second intake hole; 11. The liquid ejection device according to claim 10, wherein the first air intake hole is located in an area through which the ejection receiving medium transported by the transporting means passes, and the second air intake hole is located outside the area.

12. The liquid ejection device described in claim 11, characterized in that the blowing means blows air from a blowing outlet that opens toward a first surface of the ejected medium, and the length of the blowing outlet in a second direction intersecting the first direction is greater than or equal to the length of the ejected medium in the second direction.

13. 8. The liquid ejection device according to claim 7, further comprising a second air blowing device provided downstream of the second ejection head in the first direction.

14. 14. The liquid ejection apparatus according to claim 1, wherein the first ejection head and the second ejection head are line-type heads.

Citation Information

Patent Citations

  • Inkjet printer

    JP2019093591A