Oilproofing agent
A novel oil resistance agent, free from fluorine and with controlled molecular weight distribution, effectively imparts oil resistance to substrates by using a specific compound formula, enhancing performance and stability.
Patent Information
- Application Number
- JP2024152529
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2022-10-26
- Filing Date
- 2024-09-04
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2043-10-23
AI Technical Summary
Existing oil resistance agents often contain fluorine compounds and have wide molecular weight distributions, leading to impurity issues and less effective performance.
A novel oil resistance agent composed of a compound represented by specific formulae, excluding -O-R or -NHC(=O)-R, with a counter anion Y, a direct bond or group X, and a hydrocarbon group R, which can be used as an aqueous dispersion without fluorine, providing excellent dispersibility and stability.
The agent imparts effective oil resistance to substrates like fibers and paper, offering good liquid repellency with controlled molecular weight distribution and improved performance characteristics.
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Abstract
Description
[Technical field]
[0001] The present disclosure relates to oil-resistant agents. [Background technology]
[0002] In recent years, research into materials and methods that can impart water repellency, oil repellency, etc. to various substrates has been progressing. Patent Document 1 discloses a method of imparting water repellency and oil repellency to a fiber substrate by using a pyridinium compound in combination with a fluorine compound. In the invention described in Patent Document 1, a fluorine-containing compound is an essential component. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] U.S. Patent No. 3,034,925 Summary of the Invention [Problem to be solved by the invention]
[0004] An object of the present disclosure is to provide a novel oil-proofing agent that can impart oil resistance to a substrate (for example, fiber, paper). [Means for solving the problem]
[0005] The present disclosure includes the following aspects: [Section 1] The formula: TIFF2025003955000001.tif3853[In the formula, Y - is the counter anion, X is a direct bond or a group with a valence of n+m; R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; m is an integer between 1 and 10, n is an integer between 1 and 3, p is an integer between 0 and 5. The compound represented by the formula: -XR n does not contain -OR or -NHC(=O)-R; oil resistant. [Section 2] Y - is at least one selected from the group consisting of a halide ion, a sulfonate ion, a phosphate ion, and a carboxylate ion. [Section 3] X is a direct bond, -O-, -C(=O)-, -C(=NR')-, -S-, -S(=O)2-, -NR'-, -C(OR')R'-, -C(OR')(-)2, -N(-)2, a di- to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms, a di- to tetravalent hydrocarbon aromatic ring, or a di- to tetravalent heterocycle. [In the formula, R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] Item 3. The oil-resistant agent according to item 1 or 2, wherein the n+m valent group is at least one selected from the group consisting of: [Section 4] 4. The oil-resistant agent according to any one of items 1 to 3, wherein R has 12 or more carbon atoms. [Section 5] Item 5. The oil-resistant agent according to any one of items 1 to 4, wherein the compound has a melting point of 40° C. or higher or has no melting point. [Section 6] Item 6. The oil-resistant agent according to any one of items 1 to 5, wherein the compound has an n-hexadecane contact angle of 10° or more. [Section 7] Contains a liquid medium, Item 7. The oil-resistant agent according to any one of items 1 to 6, wherein the viscosity of the oil-resistant agent is 5 cP or more and 100 cP or less at a compound concentration of 14.8 mg / mL and at 20° C. [Section 8] Item 8. The oil-resistant agent according to any one of items 1 to 7, which is an aqueous dispersion. [Section 9] Item 9. The oil-proofing agent according to any one of items 1 to 8, which is for paper. [Section 10] Item 10. The oil-resistant agent according to any one of items 1 to 9, which does not contain a fluorine compound. [Section 11] A textile product to which the compound in the oil-resistant agent according to any one of items 1 to 10 is attached, or in which the compound in the oil-resistant agent according to any one of items 1 to 10 is attached to a hydroxyl group of a textile. [Section 12] Item 11. Grease-resistant paper to which the compound in the oil-resistant agent according to any one of items 1 to 10 is attached, or the compound in the oil-resistant agent according to any one of items 1 to 10 is modified on a hydroxyl group of a fiber. [Section 13] A glass product to which the compound in the oil-resistant agent according to any one of items 1 to 10 is attached, or in which the compound in the oil-resistant agent according to any one of items 1 to 10 is attached to a hydroxyl group of a fiber. [Section 14] Item 13. The greaseproof paper according to item 12, which is a food packaging material or a food container. [Section 15] Item 11. A method for producing grease-resistant paper, comprising a step of externally or internally treating paper with the grease-resistant agent according to any one of items 1 to 10. [Section 16] The formula: TIFF2025003955000002.tif4045[in the formula, Y - is the counter anion, R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; p is an integer between 0 and 5. A compound represented by the formula: [Section 17] The formula: TIFF2025003955000003.tif4057[In the formula, Y - is the counter anion, R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; p is an integer between 0 and 5. A compound represented by the formula: [Section 18] The formula: TIFF2025003955000004.tif3853[In the formula, Y - is the counter anion, X is a direct bond or a group with a valence of n+m; R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; m is an integer between 1 and 10, n is an integer between 1 and 3, p is an integer between 1 and 5. An aqueous dispersion comprising a compound represented by the formula: The aqueous dispersion further comprises at least one selected from the group consisting of a non-fluorinated surfactant, a silicone, a wax, an organic acid, and a curing agent. Effect of the Invention
[0006] The oil-resistant agent of the present disclosure can impart oil resistance to a substrate (e.g., fiber, paper). DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0007] <Terminology> As used herein, the term "n-valent group" refers to a group having n bonds, i.e., a group that forms n bonds. The term "n-valent organic group" refers to an n-valent group containing carbon. Such an organic group is not particularly limited, but may be a hydrocarbon group or a derivative thereof. The derivative of a hydrocarbon group refers to a group having one or more N, O, S, Si, amide, sulfonyl, siloxane, carbonyl, carbonyloxy, etc. at the end of the hydrocarbon group or in the molecular chain.
[0008] As used herein, the term "hydrocarbon group" refers to a group containing carbon and hydrogen, which is a group obtained by removing a hydrogen atom from a hydrocarbon. Such a hydrocarbon group is not particularly limited, but includes, for example, C 1-20 Examples of the hydrocarbon group include an aliphatic hydrocarbon group and an aromatic hydrocarbon group. The above-mentioned "aliphatic hydrocarbon group" may be linear, branched, or cyclic, and may be saturated or unsaturated. The cyclic group may include a chain structure. The hydrocarbon group may be substituted with one or more substituents.
[0009] In this specification, when a term (symbol) that may occur multiple times in a chemical structure is defined, that definition applies independently to each occurrence, unless otherwise stated, regardless of whether "independently at each occurrence," "independently of each other," "independently of each other," or similar expressions are explicitly stated.
[0010] It should be understood that the chemical structures illustrated herein do not encompass chemical structures that would be recognized by those of ordinary skill in the art as being chemically impossible or extremely unstable.
[0011] <Oil resistant agent> The oil-proofing agent in the present disclosure provides oil resistance to a substrate (e.g., a fiber substrate, a paper substrate). The oil-proofing agent in the present disclosure may function as at least one selected from the group consisting of a repellent, a water-repellent, an oil-repellent, and a water-resistant agent, instead of or in addition to an oil-proofing agent.
[0012] Due to its structure, compound α, which is an active ingredient in the oil-resistant agent of the present disclosure, has excellent dispersibility in liquid media, and the oil-resistant agent of the present disclosure can have stable performance.
[0013] Conventional oil-proofing agents that use polymer-type compounds as active ingredients tend to have a wide molecular weight distribution and contain a relatively large amount of impurity components, whereas the active ingredient of the oil-proofing agent of the present invention is a low molecular weight agent, which can narrow (single) the molecular weight distribution and improve the performance.
[0014] The oil-resistant agent in the present disclosure includes compound α. The oil-resistant agent in the present disclosure may be compound α alone. The oil-resistant agent in the present disclosure may include other components such as a liquid medium in addition to compound α.
[0015] The oil-proofing agent in the present disclosure may not contain any selected from the group consisting of a compound having a fluoroalkyl group having 8 or more carbon atoms, a compound having a perfluoroalkyl group having 8 or more carbon atoms, a compound having a fluoroalkyl group having 4 or more carbon atoms, a compound having a perfluoroalkyl group having 4 or more carbon atoms, a compound having a perfluoroalkyl group, a compound having a fluoroalkyl group, and a compound having a fluorine atom. The oil-proofing agent in the present disclosure can impart oil resistance to a substrate even if it does not contain these fluorine compounds.
[0016] The oil-resistant agent of the present disclosure may be suitably used as a dispersion (particularly an aqueous dispersion) together with a liquid medium. The viscosity of the oil-resistant agent may be 1 cP or more, 5 cP or more, 10 cP or more, 30 cP or more, 50 cP or more, 75 cP or more, or 90 cP or more, preferably 5 cP or more, at a compound concentration of 14.8 mg / mL and 20° C. The viscosity of the oil-resistant agent may be 500 cP or less, 300 cP or less, 200 cP or less, 100 cP or less, 75 cP or less, 50 cP or less, 30 cP or less, or 20 cP or less, preferably 100 cP or less, at a compound concentration of 14.8 mg / mL and 20° C.
[0017] [Compound α] The compound α in the present disclosure is capable of adhering to a substrate and imparting liquid repellency to the substrate.
[0018] The HD (n-hexadecane) contact angle of the compound α may be 10° or more, 15° or more, 25° or more, 35° or more, 55° or more, 55° or more, or 65° or more. The HD contact angle of the compound α may be 100° or less, 90° or less, or 75° or less. When the compound α has an HD contact angle equal to or greater than the above lower limit, the substrate can be imparted with good liquid repellency (especially oil repellency). The HD contact angle is the static contact angle of the compound α with respect to the spin-coated film, and is obtained by dropping 2 μL of HD onto the spin-coated film and measuring the contact angle 1 second after the drop lands.
[0019] The water contact angle of the compound α may be 35° or more, 40° or more, 45° or more, 50° or more, 55° or more, 65° or more, 75° or more, 85° or more, 90° or more, or 100° or more. The water contact angle of the compound α may be 160° or less, 140° or less, 130° or less, 120° or less, 110° or less, 100° or less, or 90° or less. When the compound α has a water contact angle equal to or greater than the above lower limit, it can impart good liquid repellency (particularly water repellency) to the substrate. The water contact angle is the static contact angle of the compound α with respect to the spin-coated film, and is obtained by dropping 2 μL of water on the spin-coated film and measuring the contact angle 1 second after the drop lands.
[0020] The melting point of compound α may be 30° C. or higher, 40° C. or higher, 60° C. or higher, 80° C. or higher, 100° C. or higher, or 120° C. or higher, and is preferably 40° C. or higher. The melting point of compound α may be 200° C. or lower, 150° C. or lower, 100° C. or lower, or 50° C. or lower. Compound α may not have a melting point.
[0021] The molecular weight of compound α may be 200 or more, 300 or more, 500 or more, or 750 or more. The molecular weight of compound α may be 3000 or less, 2500 or less, 2000 or less, 1500 or less, 1000 or less, 750 or less, or 500 or less.
[0022] Compound α in the present disclosure may not have any group selected from the group consisting of a fluoroalkyl group having 8 or more carbon atoms, a perfluoroalkyl group having 8 or more carbon atoms, a fluoroalkyl group having 4 or more carbon atoms, a perfluoroalkyl group having 4 or more carbon atoms, a perfluoroalkyl group, a fluoroalkyl group, and a fluorine atom. Even if compound α does not contain these fluorine-containing groups, it can impart oil resistance to the substrate.
[0023] The compound α in the present disclosure may not have an active hydrogen-containing group. Examples of the active hydrogen-containing group include an amino group (an amino group not adjacent to a carbonyl group, for example, a primary amino group or a secondary amino group), a hydroxyl group, and a carboxyl group. In particular, the compound α in the present disclosure may not have a hydroxyl group from the viewpoint of oil resistance.
[0024] Compound α has the following formula: TIFF2025003955000005.tif3853[in the formula, Y - is the counter anion, X is a direct bond or a group with a valence of n+m; R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; m is an integer between 1 and 10, n is an integer between 1 and 3, p is an integer between 0 and 5. where XR n may not include -OR and -NHC(=O)-R.
[0025] [Y - ] Y - is the counter anion of pyridinium, and Y -Examples of the ion may be at least one selected from the group consisting of a halide ion (e.g., a fluoride ion, a chloride ion, a bromide ion, an iodide ion, etc., e.g., a chloride ion), a sulfonate ion, a phosphate ion, and a carboxylate ion.
[0026] [X] X is a direct bond or a group having a valency of n+m. X functions as a linker connecting m pyridinium methylene groups and n R's.
[0027] n is the number of R bound to X, and may be an integer of 1 to 3. n may be 1 or more, 2 or more, or 3 or more. n may be 3 or less, 2 or less, or 1 or less, for example, 2 or less.
[0028] m is the number of pyridinium methylene groups bonded to X, and may be an integer of 1 or more and 10 or less. m may be 1 or more, 2 or more, 4 or more, or 6 or more. m may be 9 or less, 6 or less, or 3 or less, for example, 2 or less.
[0029] The molecular weight of X may be 10 or more, 50 or more, 100 or more, 200 or more, 300 or more, 500 or more, or 750 or more. The molecular weight of X may be 3000 or less, 2500 or less, 2000 or less, 1500 or less, 1000 or less, 750 or less, or 500 or less.
[0030] X may be an aliphatic group (unsaturated aliphatic group or saturated aliphatic group) or an aromatic group.
[0031] X may have one or more selected from the group consisting of an amide group, a urea group, a urethane group, and an imide group. Examples of such X include: -OC(=O)-NR'-, -NR'-C(=O)-, -NR'-C(=O)-O-, -NR'-C(=O)-NR'- -C(=O)-NR'- -C(=O)-NR'-C(=O)- [In the formula, R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] The NR' group in the amide group, urea group, urethane group and imide group does not have to be adjacent to the aromatic ring.
[0032] X is a direct bond, -O-, -C(=O)-, -C(=NR')-, -S-, -S(=O)2-, -NR'-, -C(OR')R'-, -C(OR')(-)2, -N(-)2, a di- to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms, a di- to tetravalent hydrocarbon aromatic ring, or a di- to tetravalent heterocycle. [In the formula, R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] may be a group having a valence of n+m constituted by at least one selected from the group consisting of:
[0033] X is X is one or more selected from the group consisting of a direct bond, -O-, -C(=O)-, -C(=NR')-, -S-, -S(=O)2-, -NR'-, -C(OR')R'-, and -C(OR')(-)2, -N(-)2 (wherein R' is independently a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms in each occurrence). 1 and, X is one or more selected from the group consisting of a di- to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms, a di- to tetravalent hydrocarbon aromatic ring, and a di- to tetravalent heterocycle; 2 and, In the present specification, the left side of the group represented as X is bonded to a pyridinium methylene group, and the right side of the group represented as X is bonded to R.
[0034] [X 1 ] X 1 is a non-hydrocarbon linker.
[0035] X 1 is a direct bond or a divalent or higher group. X 1 The valence of X may be 2 to 4, 2 to 3, or 2. 1is preferably not only a direct bond.
[0036] X 1 The molecular weight of X may be 10 or more, 50 or more, 100 or more, 200 or more, 300 or more, or 500 or more. 1 may have a molecular weight of 2000 or less, 1500 or less, 1000 or less, 750 or less, or 500 or less.
[0037] X 1 is composed of one or more selected from the group consisting of a direct bond, -O-, -C(=O)-, -C(=NR')-, -S-, -S(=O)2-, -NR'-, -C(OR')R'-, -C(OR')(-)2, and -N(-)2 (wherein R' is independently a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms in each occurrence). X 1 Examples include: direct binding, -O-, -OC(=O)-, -OC(=O)-O-, -OC(=O)-NR'-, -NR'-, -NR'-C(=O)-, -NR'-C(=O)-O-, -NR'-C(=O)-NR'-, -C(=O)-, -C(=O)-O-, -C(=O)-NR'-, -C(=O)-NR'-C(=O)-, -C(=NR')-, -S-, -SO2-, -SO2NR'-, -C(OR')R'-, -C(OR')(-)2, -N(-)2 etc. [In the formula, R' in each occurrence is independently a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] Examples include:
[0038] [X 2 ] X2 is a hydrocarbon or aromatic linker.
[0039] X 2 X may be a hydrocarbon group or a non-hydrocarbon group (including heteroatoms). 2 X may be aliphatic or aromatic. 2 may be linear, branched or cyclic.
[0040] X 2 is a divalent or higher group. X 2 The valency of may be, for example, 2 to 4, 2 to 3, or 2.
[0041] X 2 The number of carbon atoms in X may be 1 or more, 2 or more, 3 or more, 4 or more, 6 or more, 8 or more, 10 or more, 12 or more, 14 or more, 16 or more, or 18 or more. 2 may have 40 or less, 35 or less, 30 or less, 25 or less, 20 or less, 15 or less, 10 or less, or 5 or less carbon atoms.
[0042] X 2 is composed of one or more selected from the group consisting of di- to tetravalent aliphatic hydrocarbon groups having 1 to 20 carbon atoms, di- to tetravalent aromatic hydrocarbon rings, and di- to tetravalent heterocycles.
[0043] The di- to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms may be a cyclic, branched, or straight chain hydrocarbon group. The di- to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms may be a saturated or unsaturated (e.g., saturated) aliphatic hydrocarbon group. The number of carbon atoms in the aliphatic hydrocarbon group having 1 to 20 carbon atoms may be 1 or more, 2 or more, 3 or more, 4 or more, 6 or more, 8 or more, or 10 or more. The number of carbon atoms in the aliphatic hydrocarbon group having 1 to 20 carbon atoms may be 15 or less, 10 or less, or 5 or less.
[0044] Examples of divalent to tetravalent hydrocarbon aromatic rings include groups obtained by removing 2 to 4 hydrogen atoms from a hydrocarbon aromatic ring such as benzene, naphthalene, anthracene, phenanthrene, tetracene (naphthacene), pentacene, pyrene, and coronene. The number of ring-constituting atoms of the hydrocarbon aromatic ring is 3 to 20, 4 to 16, or 5 to 12, and preferably 5 to 12. The hydrocarbon aromatic ring may have a substituent, and examples of the substituent include an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom. The valence of the hydrocarbon aromatic ring may be 2 or more, 3 or more, or 4, or 4 or less, 3 or less, or 2.
[0045] The divalent to tetravalent heterocycle may be an aliphatic group or an aromatic group. Examples of the divalent to tetravalent heterocycle include groups obtained by removing 2 to 4 hydrogen atoms from pyridine, pyrazine, pyrimidine, pyridazine, triazine, quinoline, isoquinoline, quinazoline, cinnoline, phthalazine, quinoxaline, pyrrole, indole, furan, benzofuran, thiophene, benzothiophene, pyrazole, imidazole, benzimidazole, triazole, oxazole, benzoxazole, thiazole, benzothiazole, isothiazole, benzisothiazole, pyrrolidine, piperidine, piperazine, imidazolidine, thiazoline, etc. The number of ring-constituting atoms of the heterocycle is 3 to 20, 4 to 16, or 5 to 12, and preferably 5 to 12. The heterocycle may have a substituent, and examples of the substituent include an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom. The valence of the heterocycle may be 2 or more, 3 or more, or 4, or 4 or less, 3 or less, or 2. X may have one or more (e.g., 1 to 3, particularly 1) heterocycle, particularly a triazole ring. X may not have a hydrocarbon ring (e.g., a hydrocarbon aromatic ring, particularly a benzene ring).
[0046] X2 Examples include: -Ali- -Cy- -Ali(-)2 -Cy(-)2 (-)2Ali- (-)2Cy- (-)2Ali(-)2 (-)2Cy(-)2 -Ali-Cy- -Cy-Ali- -Cy-Ali-Cy- -Ali-Cy-Ali- [In the formula, Ali is an aliphatic hydrocarbon group having 1 to 20 carbon atoms, and Cy is a hydrocarbon aromatic ring or heterocycle.] etc.
[0047] X 2 Examples of specific examples include: -(CH2) p - (p is 1 to 20, for example, 1 to 10), a linear hydrocarbon group having 1 to 40 carbon atoms, for example 1 to 10 unsaturated bonds; a hydrocarbon group having a branched structure and having 1 to 40 carbon atoms, for example 1 to 10 carbon atoms; -(CH2) q -Cy-(CH2) r -(q and r each independently represent an integer of 0 to 20, for example, 1 to 10, and Cy represents a hydrocarbon aromatic ring or a heterocycle). etc.
[0048] [Example of X] Examples of X are described below. In the following, R' is independently a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms in each occurrence.
[0049] An example of X is -X when X is bivalent. 1 -, -X 1 -X 2 -, -X 1 -X 2 -X 1 -, -X 1 -X 2 -X 1-X 2 -, -X 2 -, -X 2 -X 1 -, -X 2 -X 1 -X 2 -, -X 2 -X 1 -X 2 -X 1 -, etc.
[0050] An example of X is -X when X is trivalent. 1 (-)2, -X 1 -X 2 (-)2, -X 1 -(X 2 -)2, -X 1 -X 2 -X 1 (-)2, -X 1 -X 2 (-X 1 -)2, -X 1 -(X 2 -X 1 -)2, -X 1 -X 2 -X 1 -X 2 (-)2, -X 1 -X 2 -X 1 -(X 2 -) 2、 -X 1 -X 2 -(X 1 -X 2 -) 2、 -X 1 -(X 2 -X 1 -X 2 -)2; (-)2X 1 -, (-)2X 1 -X 2 -, (-X 1 )2X 2 -, (-)2X 1 -X 2 -X 1 -, (-X 1 )2-X 2 -X 1 -, (-X 1 -X 2 )2-X1 -、(-)2X 1 -X 2 -X 1 -X 2 -、(-X 1 )2-X 2 -X 1 -X 2 -、(-X 1 -X 2 )2-X 1 -X 2 -、(-X 1 -X 2 -X 1 )2-X 2 -; -X 2 (-)2、-X 2 -X 1 (-)2、-X 2 -(X 1 -)2、-X 2 -X 1 -X 2 (-)2、-X 2 -X 1 (-X 2 -)2、-X 2 -(X 1 -X 2 -)2、-X 2 -X 1 -X 2 -X 1 (-)2、-X 2 -X 1 -X 2 -(X 1 -) 2、 -X 2 -X 1 -(X 2 -X 1 -) 2、 -X 2 -(X 1 -X 2 -X 1 -)2; (-)2X 2 -、(-)2X 2 -X 1 -、(-X 2 )2X 1 -、(-)2X 2 -X 1 -X 2 -、(-X 2 )2-X 1 -X2 -, (-X 2 -X 1 )2-X 2 -, (-)2X 2 -X 1 -X 2 -X 1 -, (-X 2 )2-X 1 -X 2 -X 1 -, (-X 2 -X 1 )2-X 2 -X 1 -, (-X 2 -X 1 -X 2 )2-X 1 --etc.
[0051] An example of X is -X when X is tetravalent. 1 (-)3, -X 1 -X 2 (-)3, -X 1 -(X 2 -)3, -X 1 -X 2 -X 1 (-)3, -X 1 -X 2 (-X 1 -)3, -X 1 -(X 2 -X 1 -)3, -X 1 -X 2 -X 1 -X 2 (-)3, -X 1 -X 2 -X 1 -(X 2 -) 3、 -X 1 -X 2 -(X 1 -X 2 -) 3、 -X 1 -(X 2 -X 1 -X 2 -)3; (-)2X 1 (-)2, (-)2X 1 -X 2 (-)2, (-X 1 )2X2 (-)2、(-)2X 1 -X 2 -X 1 (-)2、(-X 1 )2-X 2 -X 1 (-)2、(-X 1 -X 2 )2-X 1 (-)2、(-)2X 1 -X 2 -X 1 -X 2 (-)2、(-X 1 )2-X 2 -X 1 -X 2 (-)2、(-X 1 -X 2 )2-X 1 -X 2 (-)2、(-X 1 -X 2 -X 1 )2-X 2 (-)2; (-)3X 1 -、(-)3X 1 -X 2 -、(-X 1 )3X 2 -、(-)3X 1 -X 2 -X 1 -、(-X 1 )3-X 2 -X 1 -、(-X 1 -X 2 )3-X 1 -、(-)3X 1 -X 2 -X 1 -X 2 -、(-X 1 )3-X 2 -X 1 -X 2 -、(-X 1 -X 2 )3-X 1 -X 2 -、(-X 1 -X 2 -X 1 )3-X 2 -; -X 2 (-)3、-X2 -X 1 (-)3、-X 2 -(X 1 -)3、-X 2 -X 1 -X 2 (-)3、-X 2 -X 1 (-X 2 -)3、-X 2 -(X 1 -X 2 -)3、-X 2 -X 1 -X 2 -X 1 (-)3、-X 2 -X 1 -X 2 -(X 1 -) 3、 -X 2 -X 1 -(X 2 -X 1 -) 3、 -X 2 -(X 1 -X 2 -X 1 -)3; (-)2X 2 (-)2、(-)2X 2 -X 1 (-)2、(-X 2 )2X 1 (-)2、(-)2X 2 -X 1 -X 2 (-)2、(-X 2 )2-X 1 -X 2 (-)2、(-X 2 -X 1 )2-X 2 (-)2、(-)2X 2 -X 1 -X 2 -X 1 (-)2、(-X 2 )2-X 1 -X 2 -X 1 (-)2、(-X 2 -X 1 )2-X 2 -X 1 (-)2、(-X 2 -X 1-X 2 )2-X 1 (-)2; (-)3X 2 -, (-)3X 2 -X 1 -, (-X 2 )3X 1 -, (-)3X 2 -X 1 -X 2 -, (-X 2 )3-X 1 -X 2 -, (-X 2 -X 1 )3-X 2 -, (-)3X 2 -X 1 -X 2 -X 1 -, (-X 2 )3-X 1 -X 2 -X 1 -, (-X 2 -X 1 )3-X 2 -X 1 -, (-X 2 -X 1 -X 2 )3-X 1 --etc.
[0052] Preferred examples of X include -X 1 -, -X 1 -X 2 -, -X 1 -X 2 -X 1 -, -X 1 -X 2 (-)2, -(X 1 )2-X 2 -(where X 2 is trivalent), -(X 1 )2X 2 (-)2(where X 2 is tetravalent), -X 2 -, -X 2 -X 1 -, -X 2 -X 1 -X 2 -, -X 2 -X1 (-)2, -(X 2 )2-X 1 -(where X 1 is trivalent), -(X 2 )2X 1 (-)2(where X 1 is tetravalent) etc.
[0053] X is preferably -X 1 -, -X 1 -X 2 -, -X 1 -X 2 -X 1 -, -X 1 -X 2 (-)2, -(X 1 )2-X 2 -(where X 2 is trivalent), -(X 1 )2X 2 (-)2(where X 2 is tetravalent), -X 2 -, -X 2 -X 1 -, -X 2 -X 1 -X 2 -, -X 2 -X 1 (-)2, -(X 2 )2-X 1 -(where X 1 is trivalent), or -(X 2 )2X 1 (-)2(where X 1 is tetravalent) [In the formula, X 1 but, independently for each occurrence, direct binding, -O-, -OC(=O)-, -OC(=O)-O-, -OC(=O)-NR'-, -NR'-, -NR'-C(=O)-, -NR'-C(=O)-O-, -NR'-C(=O)-NR'-, -C(=O)-, -C(=O)-O-, or -C(=O)-NR'- -C(=O)-NR'-C(=O)- [In the formula, R' in each occurrence is independently a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] and X 2 is a divalent to tetravalent aliphatic hydrocarbon group having 1 to 10 carbon atoms, or a divalent aromatic group (for example, a divalent phenyl group, a divalent triazole group). This makes it possible to impart good oil resistance to the substrate.
[0054] Further specific examples of X include: -O- -NR'-(C=O)- -NR'-(C=O)-CH2-O-(C=O)- -NR'-(C=O)-CH2-N(-)(C=O)- -NR'-(C=O)-Ph-O- -(C=O)-NR'- -(C=O)O- TIFF2025003955000006.tif1627(-)2C(CH2O(C=O)NR'-)2 [In the formula, R' in each occurrence is independently a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] etc.
[0055] [R] R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms. R is branched or linear, more preferably linear. R may be saturated or unsaturated. R is preferably a saturated aliphatic hydrocarbon group (alkyl group).
[0056] The number of carbon atoms in R may be 6 or more, 8 or more, 10 or more, 12 or more, 14 or more, 16 or more, or 18 or more, preferably 10 or more, and more preferably 12 or more. The number of carbon atoms in R may be 40 or less, 35 or less, 30 or less, 25 or less, 20 or less, 15 or less, or 10 or less, preferably 30 or less, and more preferably 25 or less.
[0057] [Z] Z is a group substituting a ring hydrogen of the pyridinium group and may be an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom.
[0058] p represents the number of Z's modifying the pyridinium group (how many of the five ring hydrogens of the pyridinium group are substituted), and is an integer of 0 to 5. p may be 0 or more, 1 or more, 2 or more, or 3 or more. p may be 5 or less, 4 or less, 3 or less, 2 or less, or 1 or less, for example, 2 or less (for example, 1 or 0).
[0059] [Example of compound α] An example of the compound α is a compound represented by the following formula: - For details of R, Z and p, the above explanation is referred to.
[0060] TIFF2025003955000007.tif3236
[0061] TIFF2025003955000008.tif3447
[0062] TIFF2025003955000009.tif3053
[0063] TIFF2025003955000010.tif3554
[0064] TIFF2025003955000011.tif3260
[0065] TIFF2025003955000012.tif4050
[0066] [Method of producing compound α] The method for producing compound α is not limited, but includes a method of reacting pyridine with an R group-containing alkyl halide, a method of reacting pyridine with an R group-containing alcohol together with a halogenating agent such as thionyl chloride, etc. The method of reacting pyridine with an R group-containing alcohol together with a halogenating agent such as thionyl chloride allows for one-pot synthesis, and is therefore highly productive and industrially advantageous. Those skilled in the art can appropriately set the reaction conditions to obtain the desired compound.
[0067] [Amount of compound α] The amount of compound α in the oil-proofing agent may be 0.01% by weight or more, 0.5% by weight or more, 1% by weight or more, 3% by weight or more, 5% by weight or more, 10% by weight or more, 20% by weight or more, or 30% by weight or more. The amount of compound α in the oil-proofing agent may be 60% by weight or less, 50% by weight or less, 40% by weight or less, 30% by weight or less, 20% by weight or less, 10% by weight or less, 5% by weight or less, or 3% by weight or less.
[0068] [Liquid medium] The oil-proofing agent of the present disclosure may include a liquid medium. The liquid medium may be water, an organic solvent, or a mixture of water and an organic solvent. The oil-proofing agent may be a dispersion or a solution.
[0069] Examples of the organic solvent include esters (e.g., esters having 2 to 40 carbon atoms, specifically, ethyl acetate, butyl acetate), ketones (e.g., ketones having 2 to 40 carbon atoms, specifically, methyl ethyl ketone, diisobutyl ketone), alcohols (e.g., alcohols having 1 to 40 carbon atoms, specifically, isopropyl alcohol), aromatic solvents (e.g., toluene and xylene), and petroleum solvents (e.g., alkanes having 5 to 10 carbon atoms, specifically, naphtha, kerosene). The organic solvent is preferably a water-soluble organic solvent. The water-soluble organic solvent may contain a compound having at least one hydroxyl group (e.g., polyhydric alcohols such as alcohols, glycol-based solvents, ethers of polyhydric alcohols (e.g., monoethers), etc.). These may be used alone or in combination of two or more.
[0070] [Amount of liquid medium] The amount of the liquid medium may be 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 20 parts by weight or more, 30 parts by weight or more, 40 parts by weight or more, 50 parts by weight or more, 100 parts by weight or more, 200 parts by weight or more, 300 parts by weight or more, 500 parts by weight or more, or 1000 parts by weight or more, relative to 1 part by weight of the compound α. The amount of the liquid medium may be 3000 parts by weight or less, 2000 parts by weight or less, 1000 parts by weight or less, 500 parts by weight or less, 200 parts by weight or less, 175 parts by weight or less, 150 parts by weight or less, 125 parts by weight or less, 100 parts by weight or less, 80 parts by weight or less, 60 parts by weight or less, 40 parts by weight or less, 20 parts by weight or less, or 10 parts by weight or less, relative to 1 part by weight of the compound α.
[0071] The amount of water may be 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 20 parts by weight or more, 30 parts by weight or more, 40 parts by weight or more, 50 parts by weight or more, 100 parts by weight or more, 200 parts by weight or more, 300 parts by weight or more, 500 parts by weight or more, or 1000 parts by weight or more, relative to 1 part by weight of compound α. The amount of water may be 3000 parts by weight or less, 2000 parts by weight or less, 1000 parts by weight or less, 500 parts by weight or less, 200 parts by weight or less, 175 parts by weight or less, 150 parts by weight or less, 125 parts by weight or less, 100 parts by weight or less, 80 parts by weight or less, 60 parts by weight or less, 40 parts by weight or less, 20 parts by weight or less, or 10 parts by weight or less, relative to 1 part by weight of compound α.
[0072] The amount of the organic solvent may be 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 20 parts by weight or more, 30 parts by weight or more, 40 parts by weight or more, 50 parts by weight or more, 100 parts by weight or more, 200 parts by weight or more, 300 parts by weight or more, 500 parts by weight or more, or 1000 parts by weight or more, relative to 1 part by weight of the compound α. The amount of the organic solvent may be 3000 parts by weight or less, 2000 parts by weight or less, 1000 parts by weight or less, 500 parts by weight or less, 200 parts by weight or less, 175 parts by weight or less, 150 parts by weight or less, 125 parts by weight or less, 100 parts by weight or less, 80 parts by weight or less, 60 parts by weight or less, 40 parts by weight or less, 20 parts by weight or less, or 10 parts by weight or less, relative to 1 part by weight of the compound α.
[0073] [Surfactant] The oil-resistant agent may include a surfactant. The surfactant may include one or more surfactants selected from a nonionic surfactant, a cationic surfactant, an anionic surfactant, and an amphoteric surfactant. The surfactant may be non-fluorinated.
[0074] [Nonionic surfactants] Examples of nonionic surfactants include ethers, esters, ester ethers, alkanolamides, polyhydric alcohols and amine oxides.
[0075] An example of an ether is a compound having an oxyalkylene group (preferably a polyoxyethylene group).
[0076] An example of the ester is an ester of an alcohol and a fatty acid. An example of the alcohol is a monohydric to hexahydric (particularly dihydric to pentahydric) alcohol (e.g., an aliphatic alcohol) having 1 to 50 carbon atoms (particularly 10 to 30 carbon atoms). An example of the fatty acid is a saturated or unsaturated fatty acid having 2 to 50 carbon atoms, particularly 5 to 30 carbon atoms.
[0077] An example of the ester ether is a compound in which an alkylene oxide (particularly ethylene oxide) is added to an ester of an alcohol and a fatty acid. An example of the alcohol is a monohydric to hexahydric (particularly dihydric to pentahydric) alcohol (e.g., aliphatic alcohol) having 1 to 50 carbon atoms (particularly 3 to 30 carbon atoms). An example of the fatty acid is a saturated or unsaturated fatty acid having 2 to 50 carbon atoms, particularly 5 to 30 carbon atoms.
[0078] An example of an alkanolamide is formed from a fatty acid and an alkanolamine. The alkanolamide may be a monoalkanolamide or a dialkanolamine. An example of a fatty acid is a saturated or unsaturated fatty acid having 2 to 50 carbon atoms, particularly 5 to 30 carbon atoms. The alkanolamine may be an alkanol having 2 to 50 carbon atoms, particularly 5 to 30 carbon atoms, having 1 to 3 amino groups and 1 to 5 hydroxyl groups.
[0079] The polyhydric alcohol may be a dihydric to pentahydric alcohol having 10 to 30 carbon atoms. The amine oxide may be an oxide (eg, having 5 to 50 carbon atoms) of an amine (secondary amine or preferably tertiary amine).
[0080] The nonionic surfactant is preferably a nonionic surfactant having an oxyalkylene group (preferably a polyoxyethylene group). The number of carbon atoms in the alkylene group in the oxyalkylene group is preferably 2 to 10. The number of oxyalkylene groups in the molecule of the nonionic surfactant is generally preferably 2 to 100. The nonionic surfactant is selected from the group consisting of ethers, esters, ester ethers, alkanolamides, polyhydric alcohols and amine oxides, and is preferably a nonionic surfactant having an oxyalkylene group.
[0081] The nonionic surfactant may be an alkylene oxide adduct of a linear and / or branched aliphatic (saturated and / or unsaturated) group, a polyalkylene glycol ester of a linear and / or branched fatty acid (saturated and / or unsaturated), a polyoxyethylene (POE) / polyoxypropylene (POP) copolymer (random copolymer or block copolymer), an alkylene oxide adduct of acetylene glycol, etc. Among these, those in which the structure of the alkylene oxide adduct portion and the polyalkylene glycol portion is polyoxyethylene (POE) or polyoxypropylene (POP) or a POE / POP copolymer (which may be a random copolymer or a block copolymer) are preferred. Moreover, the nonionic surfactant preferably has a structure that does not contain an aromatic group in view of environmental issues (biodegradability, environmental hormones, etc.).
[0082] The nonionic surfactant has the formula: R 1 O-(CH2CH2O) p -(R 2 O) q -R 3 [In the formula, R 1 is an alkyl group having 1 to 22 carbon atoms or an alkenyl group or acyl group having 2 to 22 carbon atoms, R 2 each is independently the same or different and is an alkylene group having 3 or more carbon atoms (e.g., 3 to 10), R 3 is a hydrogen atom, an alkyl group having 1 to 22 carbon atoms, or an alkenyl group having 2 to 22 carbon atoms, p is a number equal to or greater than 2, q is a number equal to or greater than 0. The compound may be represented by the formula:
[0083] R1 R preferably has 8 to 20 carbon atoms, particularly preferably 10 to 18 carbon atoms. 1 Preferred specific examples include a lauryl group, a tridecyl group, and an oleyl group. R 2 Examples are a propylene group and a butylene group. In the nonionic surfactant, p may be a number of 3 or more (for example, 5 to 200). q may be a number of 2 or more (for example, 5 to 200). That is, -(R 2 O) q may form a polyoxyalkylene chain. The nonionic surfactant may be a polyoxyethylene alkylene alkyl ether containing a hydrophilic polyoxyethylene chain and a hydrophobic oxyalkylene chain (particularly, a polyoxyalkylene chain) in the center. Examples of the hydrophobic oxyalkylene chain include an oxypropylene chain, an oxybutylene chain, and a styrene chain, and among these, an oxypropylene chain is preferred.
[0084] Specific examples of nonionic surfactants include ethylene oxide and hexylphenol, isooctatylphenol, hexadecanol, oleic acid, alkanes (C 12 -C 16 ) Thiol, Sorbitan Mono Fatty Acid (C7-C 19 ) or alkyl(C 12 -C 18 ) amines, sorbitan fatty acid esters, glycerin fatty acid esters, sucrose fatty acid esters, propylene glycol fatty acid esters, lecithin derivatives, and the like.
[0085] The proportion of the polyoxyethylene block may be 5 to 80% by weight, for example 30 to 75% by weight, particularly 40 to 70% by weight, based on the molecular weight of the nonionic surfactant (copolymer). The average molecular weight of the nonionic surfactant is generally 300 to 5,000, for example, 500 to 3,000. The nonionic surfactant may be a single type or a mixture of two or more types. The nonionic surfactant may be a mixture of a compound having an HLB (hydrophilic-hydrophobic balance) of less than 15 (particularly 5 or less) and a compound having an HLB of 15 or more.
[0086] [Cationic surfactants] The cationic surfactant is preferably a compound having no amide group.
[0087] The cationic surfactant may be an amine salt, a quaternary ammonium salt, or an oxyethylene adduct ammonium salt.Specific examples of the cationic surfactant include, but are not limited to, amine salt surfactants such as alkylamine salts, amino alcohol fatty acid derivatives, polyamine fatty acid derivatives, imidazoline, etc., alkyl trimethyl ammonium salts, dialkyl dimethyl ammonium salts, alkyl dimethyl benzyl ammonium salts, pyridinium salts, alkyl isoquinolinium salts, benzalkonium chloride, benzethonium chloride, etc., quaternary ammonium salt surfactants.
[0088] Preferred examples of the cationic surfactant are: R 21 -N + (-R 22 )(-R 23 )(-R 24 )X - [In the formula, R 21 , R 22 , R 23 and R 24 is a hydrocarbon group having 1 to 40 carbon atoms, X is an anionic group. It is a compound of the formula: R 21 , R 22 , R 23 and -R 24 Specific examples of X include alkyl groups (e.g., methyl, butyl, stearyl, and palmityl groups). Specific examples of X include halogens (e.g., chlorine) and acids (e.g., hydrochloric acid and acetic acid). The cationic surfactant is particularly preferably a monoalkyltrimethylammonium salt (alkyl having 4 to 40 carbon atoms).
[0089] The cationic surfactant is preferably an ammonium salt. The cationic surfactant has the formula: R 1 p -N + R 2 q X - [In the formula, R 1 is C12 or higher (e.g. C 12 ~C 50 ) linear and / or branched aliphatic (saturated and / or unsaturated) groups, R 2 is H or a C1-4 alkyl group, a benzyl group, a polyoxyethylene group (the number of oxyethylene groups is, for example, 1 (particularly 2, particularly 3) to 50); (CH3, C2H5 are particularly preferred), X is a halogen atom (for example), a C1-C4 fatty acid base, p is 1 or 2, q is 2 or 3, and p+q=4. R 1 may have 12 to 50 carbon atoms, for example, 12 to 30 carbon atoms.
[0090] Specific examples of cationic surfactants include dodecyltrimethylammonium acetate, trimethyltetradecylammonium chloride, hexadecyltrimethylammonium bromide, trimethyloctadecylammonium chloride, (dodecylmethylbenzyl)trimethylammonium chloride, benzyldodecyldimethylammonium chloride, methyldodecyldi(hydropolyoxyethylene)ammonium chloride, benzyldodecyldi(hydropolyoxyethylene)ammonium chloride, and N-[2-(diethylamino)ethyl]oleamide hydrochloride.
[0091] [Anionic surfactants] Examples of anionic surfactants include alkyl ether sulfates, alkyl sulfates, alkenyl ether sulfates, alkenyl sulfates, olefin sulfonates, alkanesulfonates, saturated or unsaturated fatty acid salts, alkyl or alkenyl ether carboxylates, α-sulfonic fatty acid salts, N-acylamino acid type surfactants, phosphoric acid mono- or diester type surfactants, and sulfosuccinic acid esters.
[0092] [Amphoteric surfactants] Examples of amphoteric surfactants include alanines, imidazolinium betaines, amido betaines, and betaine acetate. Specific examples include lauryl betaine, stearyl betaine, lauryl carboxymethyl hydroxyethyl imidazolinium betaine, lauryl dimethylamino acetate betaine, and fatty acid amidopropyl dimethylamino acetate betaine.
[0093] The surfactant may be a nonionic surfactant, a cationic surfactant, or an amphoteric surfactant, each of which may be one type or a combination of two or more types.
[0094] [Amount of surfactant] The amount of the surfactant may be 0.01 parts by weight or more, 0.1 parts by weight or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 75 parts by weight or more, or 100 parts by weight or more, relative to 100 parts by weight of the compound α. The amount of the surfactant may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts by weight or less, 5 parts by weight or less, 3 parts by weight or less, or 1 part by weight or less, relative to 100 parts by weight of the compound α.
[0095] 〔silicone〕 The oil-resistant agent of the present disclosure may contain silicone (polyorganosiloxane). By containing silicone, it is possible to obtain good texture and durability in addition to good liquid repellency.
[0096] As the silicone, known silicones can be used, and examples of silicones include polydimethylsiloxane and modified silicones (amino-modified, epoxy-modified silicone, carboxy-modified silicone, methylhydrogen silicone, etc.). The silicone may be a silicone wax having wax-like properties. These may be used alone or in combination of two or more.
[0097] The weight average molecular weight of the silicone may be 1000 or more, 10000 or more, or 50000 or more. The weight average molecular weight of the silicone may be 500000 or less, 2500000 or less, 100000 or less, or 50000 or less.
[0098] [Amount of silicone] The amount of silicone may be 0.1 parts by weight or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 75 parts by weight or more, or 100 parts by weight or more, relative to 100 parts by weight of compound α. The amount of silicone may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts by weight or less, 50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less, relative to 100 parts by weight of compound α.
[0099] 〔wax〕 The oil-resistant agent in the present disclosure may contain a wax. By containing a wax, it is possible to impart good liquid repellency to the substrate.
[0100] Examples of waxes include paraffin wax, microcrystalline wax, Fischer-Tropsch wax, polyolefin wax (polyethylene wax, polypropylene wax, etc.), oxidized polyolefin wax, silicone wax, animal and vegetable wax, mineral wax, etc. Paraffin wax is preferred. Specific examples of compounds constituting the wax include normal alkanes (e.g., tricosane, tetracosane, pentacosane, hexacosane, heptacosane, octacosane, nonacosane, triacontane, hentriacontane, dotriacontane, tritriacontane, tetratriacontane, pentatriacontane, hexatriacontane), and normal alkenes (e.g., 1-eicosene, 1-docosene, 1-tricosene, 1-tetracosene, 1-pentacosene, 1-hexacosene, 1-heptacosene, 1-octacosene, nonacosane, triacontane, hentriacontane, dotriacontane, tritriacontane, tetratriacontane, pentatriacontane, hexatriacontane). The carbon number of the compound constituting the wax is preferably 20 to 60, for example, 25 to 45. The molecular weight of the wax may be from 200 to 2000, for example, from 250 to 1500, or from 300 to 1000. These may be used alone or in combination of two or more.
[0101] The melting point of the wax may be 50° C. or higher, 55° C. or higher, 60° C. or higher, 65° C. or higher, or 70° C. or higher, preferably 55° C. or higher, more preferably 60° C. or higher. The melting point of the wax is measured in accordance with JIS K 2235-1991.
[0102] [Amount of wax] The amount of wax may be 0.1 parts by weight or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 75 parts by weight or more, or 100 parts by weight or more, relative to 100 parts by weight of compound α. The amount of wax may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts by weight or less, 50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less, relative to 100 parts by weight of compound α.
[0103] [Organic acid] The oil-resistant agent may contain an organic acid. As the organic acid, a known one may be used. As the organic acid, carboxylic acid, sulfonic acid, sulfinic acid, etc. are preferably mentioned, and carboxylic acid is particularly preferable. As the carboxylic acid, formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, succinic acid, glutaric acid, adipic acid, malic acid, citric acid, etc. are mentioned, and formic acid or acetic acid is particularly preferable. In the present disclosure, the organic acid may be used alone or in combination of two or more kinds. For example, formic acid and acetic acid may be used in combination.
[0104] [Amount of organic acid] The amount of the organic acid may be 0.1 parts by weight or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 75 parts by weight or more, or 100 parts by weight or more, relative to 100 parts by weight of the compound α. The amount of the organic acid may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts by weight or less, 50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less, relative to 100 parts by weight of the compound α. The amount of the organic acid may be adjusted so that the pH of the oil-resistant agent is 3 to 10, for example, 5 to 9, particularly 6 to 8. The oil-resistant agent may be acidic (pH 7 or less, for example 6 or less).
[0105] [Hardening agent] The oil-resistant agent may include a curing agent (an active hydrogen reactive compound or an active hydrogen containing compound).
[0106] The curing agent (crosslinking agent) in the oil-resistant agent can effectively cure compound α. The curing agent may be an active hydrogen-reactive compound or an active hydrogen-containing compound that reacts with the active hydrogen or active hydrogen-reactive group of compound α. Examples of the active hydrogen-reactive compound are isocyanate compounds, epoxy compounds, chloromethyl group-containing compounds, carboxyl group-containing compounds, and hydrazide compounds. Examples of the active hydrogen-containing compound are hydroxyl group-containing compounds, amino group-containing compounds, carboxyl group-containing compounds, ketone group-containing compounds, hydrazide compounds, and melamine compounds.
[0107] The curing agent may include an isocyanate compound. The isocyanate compound may be a polyisocyanate compound. The polyisocyanate compound is a compound having two or more isocyanate groups in one molecule. The polyisocyanate compound acts as a crosslinking agent. Examples of the polyisocyanate compound include aliphatic polyisocyanates, alicyclic polyisocyanates, araliphatic polyisocyanates, aromatic polyisocyanates, and derivatives of these polyisocyanates. The isocyanate compound may be a blocked isocyanate compound (e.g., a blocked polyisocyanate compound). The blocked isocyanate compound is a compound in which the isocyanate group of the isocyanate compound is masked with a blocking agent to suppress the reaction.
[0108] Examples of aliphatic polyisocyanates are trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, 2,6-di ... Aliphatic diisocyanates such as cyanatomethyl caproate, and aliphatic triisocyanates such as lysine ester triisocyanate, 1,4,8-triisocyanatooctane, 1,6,11-triisocyanatoundecane, 1,8-diisocyanato-4-isocyanatomethyloctane, 1,3,6-triisocyanatohexane, 2,5,7-trimethyl-1,8-diisocyanato-5-isocyanatomethyloctane, etc. These may be used alone or in combination of two or more.
[0109] Examples of alicyclic polyisocyanates include alicyclic diisocyanates and alicyclic triisocyanates. Specific examples of alicyclic polyisocyanates include 1,3-cyclopentene diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate (isophorone diisocyanate), and 1,3,5-triisocyanatocyclohexane. These may be used alone or in combination of two or more.
[0110] Examples of the araliphatic polyisocyanate are araliphatic diisocyanate and araliphatic triisocyanate.Specific examples of the araliphatic polyisocyanate are 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, 1,3- or 1,4-bis(1-isocyanato-1-methylethyl)benzene (tetramethylxylylene diisocyanate) or a mixture thereof, and 1,3,5-triisocyanatomethylbenzene.These may be used alone or in combination of two or more.
[0111] Examples of aromatic polyisocyanates are aromatic diisocyanates, aromatic triisocyanates, and aromatic tetraisocyanates. Specific examples of aromatic polyisocyanates are m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 2,4'- or 4,4'-diphenylmethane diisocyanate or a mixture thereof, 2,4- or 2,6-tolylene diisocyanate or a mixture thereof, triphenylmethane-4,4',4''-triisocyanate, and 4,4'-diphenylmethane-2,2',5,5'-tetraisocyanate. These may be used alone or in combination of two or more.
[0112] Examples of the polyisocyanate derivatives include various derivatives of the above-mentioned polyisocyanate compounds, such as dimers, trimers, biurets, allophanates, carbodiimides, uretdione, uretoimine, isocyanurates, iminooxadiazinedione, etc. These may be used alone or in combination of two or more.
[0113] These polyisocyanates can be used alone or in combination of two or more. As the polyisocyanate compound, it is preferable to use a blocked polyisocyanate compound (blocked isocyanate), which is a compound in which the isocyanate group of the polyisocyanate compound is blocked with a blocking agent. It is preferable to use a blocked polyisocyanate compound because it is relatively stable even in a solution and can be used in the same solution as the oil-resistant agent.
[0114] The blocking agent blocks free isocyanate groups. When the blocked polyisocyanate compound is heated to, for example, 100°C or higher, for example, 130°C or higher, the isocyanate group is regenerated and can easily react with the hydroxyl group. Examples of the blocking agent include phenol-based compounds, lactam-based compounds, aliphatic alcohol-based compounds, and oxime-based compounds. The polyisocyanate compounds can be used alone or in combination of two or more kinds.
[0115] The epoxy compound is a compound having an epoxy group. Examples of the epoxy compound include epoxy compounds having a polyoxyalkylene group, such as polyglycerol polyglycidyl ether and polypropylene glycol diglycidyl ether; and sorbitol polyglycidyl ether. The chloromethyl group-containing compound is a compound having a chloromethyl group. An example of the chloromethyl group-containing compound is chloromethyl polystyrene. The carboxyl group-containing compound is a compound having a carboxyl group. Examples of the carboxyl group-containing compound include (poly)acrylic acid and (poly)methacrylic acid.
[0116] Specific examples of the ketone group-containing compound include (poly)diacetone acrylamide and diacetone alcohol. Specific examples of the hydrazide compound include hydrazine, carbohydrazide, adipic acid hydrazide, and the like. Specific examples of the melamine compound include melamine resins and methyl etherified melamine resins.
[0117] [Amount of hardener] The amount of the curing agent may be 0.1 parts by weight or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 75 parts by weight or more, or 100 parts by weight or more, relative to 100 parts by weight of the compound α. The amount of the curing agent may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts by weight or less, 50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less, relative to 100 parts by weight of the compound α.
[0118] [Other ingredients] The oil-resistant agent may contain other components in addition to the above-mentioned components. Examples of the other components include polysaccharides, paper strength agents, flocculants, retention aids, coagulants, binder resins, slip prevention agents, sizing agents, paper strength agents, fillers, antistatic agents, preservatives, ultraviolet absorbers, antibacterial agents, deodorants, fragrances, etc. These may be used alone or in combination of two or more. In addition to the above-mentioned components, other components include other water and / or oil repellents, dispersants, texture adjusters, softeners, flame retardants, paint fixing agents, anti-wrinkle agents, drying speed adjusters, crosslinking agents, film-forming agents, compatibilizers, antifreeze agents, viscosity adjusters, UV absorbers, antioxidants, pH adjusters, insect repellents, defoamers, shrink prevention agents, laundry wrinkle prevention agents, shape retention agents, drape retention agents, ironing improvers, whitening agents, whitening agents, fabric softening clay, dye transfer inhibitors such as polyvinylpyrrolidone, polymer dispersants, dirt removers, scum dispersants, fluorescent whitening agents such as 4,4-bis(2-sulfostyryl)biphenyl disodium (Ciba Specialty Chemicals' Chinopearl CBS-X), dye fixatives, and discoloration inhibitors such as 1,4-bis(3-aminopropyl)piperazine. The following can be blended: stain removers, enzymes such as cellulase, amylase, protease, lipase, keratinase, etc. as fiber surface modifiers, foam inhibitors, silk protein powders, their surface modified products or emulsified dispersions (e.g., K-50, K-30, K-10, A-705, S-702, L-710, FP series (Idemitsu Petrochemicals), hydrolyzed silk liquid (Jomo), Silkgen G Soluble S (Ichimaru Falcos)), stain prevention agents (e.g., nonionic polymer compounds consisting of alkylene terephthalate and / or alkylene isophthalate units and polyoxyalkylene units (e.g., FR627 manufactured by GOO Chemical Industry Co., Ltd., SRC-1 manufactured by Clariant Japan, etc.), etc. These may be used alone or in combination of two or more.
[0119] [Polysaccharides] Examples of polysaccharides include starch, xanthan gum, karaya gum, welan gum, guar gum, pectin, tamarind gum, carrageenan, chitosan, gum arabic, locust bean gum, cellulose, alginic acid, agar, dextran, pullulan, etc. The polysaccharide may be a modified polysaccharide having a substitution, in particular a modified polysaccharide having a hydroxyl group or a cationic group introduced therein.
[0120] [Paper strength agents, flocculants, retention aids or coagulants] Examples of paper strength enhancers, flocculants, retention improvers or coagulants include styrene polymers (styrene / maleic acid polymers, styrene / acrylic acid polymers), urea-formaldehyde polymers, polyethyleneimine, melamine-formaldehyde polymers, polyamidoamine-epichlorohydrin polymers, polyacrylamide polymers, polyamine polymers, polydiallyldimethylammonium chloride, alkylamine-epichlorohydrin condensates, condensates of alkylene dichlorides and polyalkylene polyamines, dicyandiamide-formaldehyde condensates, dimethyldiallylammonium chloride polymers, and olefin / maleic anhydride polymers.
[0121] [Sizing agent] Examples of sizing agents include cellulose-reactive sizing agents, e.g., rosin-based sizing agents such as rosin-based soaps, rosin-based emulsions / dispersions, cellulose-reactive sizing agents, e.g., emulsions / dispersions of acid anhydrides such as alkyl and alkenyl succinic anhydrides (ASA), alkenyl and alkyl ketene dimers (AKD) and polymers, and anionic, cationic and amphoteric polymers of ethylenically unsaturated monomers, e.g., copolymers of styrene and acrylates.
[0122] [Antistatic agent] Examples of the antistatic agent include cationic antistatic agents having cationic functional groups such as quaternary ammonium salts, pyridinium salts, and primary, secondary, and tertiary amino groups; anionic antistatic agents having anionic functional groups such as sulfonates, sulfates, phosphonates, and phosphates; amphoteric antistatic agents such as alkylbetaines and their derivatives, imidazolines and their derivatives, alanines and their derivatives, nonionic antistatic agents such as aminoalcohols and their derivatives, glycerin and its derivatives, and polyethylene glycols and its derivatives. The antistatic agent may be an ion-conductive polymer obtained by polymerizing or copolymerizing monomers having these cationic, anionic, or amphoteric ion-conductive groups. These may be used alone or in combination of two or more.
[0123] [Preservatives] The preservatives are mainly used to enhance the preservative and bactericidal power and maintain the preservative properties during long-term storage. Examples of the preservatives include isothiazolone organic sulfur compounds, benzisothiazolone organic sulfur compounds, benzoic acids, 2-bromo-2-nitro-1,3-propanediol, etc.
[0124] [Ultraviolet absorber] An ultraviolet absorber is a drug that has an ultraviolet protection effect, and is a component that absorbs ultraviolet light and converts it into infrared light, visible light, etc. Examples of ultraviolet absorbers include aminobenzoic acid derivatives, salicylic acid derivatives, cinnamic acid derivatives, benzophenone derivatives, azole compounds, 4-t-butyl-4'-methoxybenzoylmethane, etc.
[0125] [Antibacterial agents] Antibacterial agents are components that have the effect of suppressing the growth of bacteria on fibers and further suppressing the generation of unpleasant odors resulting from the decomposition products of microorganisms. Examples of antibacterial agents include cationic bactericides such as quaternary ammonium salts, bis-(2-pyridylthio-1-oxide) zinc, polyhexamethylene biguanidine hydrochloride, 8-oxyquinoline, polylysine, etc.
[0126] [Deodorant] Examples of deodorants include cluster dextrin, methyl-β-cyclodextrin, 2-hydroxypropyl-β-cyclodextrin, monoacetyl-β-cyclodextrin, acylamidopropyldimethylamine oxide, and aminocarboxylic acid metal complexes (zinc complex of trisodium methylglycinediacetate described in WO 2012 / 090580).
[0127] [Amount of other ingredients] The amount or total amount of each of the other components may be 0.1 parts by weight or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 75 parts by weight or more, or 100 parts by weight or more, relative to 100 parts by weight of compound α. The amount or total amount of each of the other components may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts by weight or less, 50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less, relative to 100 parts by weight of compound α.
[0128] <Manufacturing method of treated textile or paper products> The method of producing an oil-resistant product according to the present disclosure includes treating a substrate with the oil-resistant agent described above.
[0129] The term "treatment" means that the oil-resistant agent is applied to a substrate by immersion, spraying, coating, or the like. The treatment causes compound α, which is an active ingredient of the oil-resistant agent, to adhere to the inside and / or surface of the substrate. Here, the adhesion may be physical or chemical, and for example, compound α may be physically or chemically (by reacting with) a hydroxyl group of the substrate (fiber, paper, glass, etc.).
[0130] [Base material] The substrate to be treated with the oil-resistant agent of the present disclosure is not limited, but is preferably a textile product or a paper product.
[0131] Examples of the substrate for textile products include natural fibers of animal and vegetable origin such as cotton, hemp, wool, silk, etc., synthetic fibers such as polyamide, polyester, polyvinyl alcohol, polyacrylonitrile, polyvinyl chloride, polypropylene, etc., semi-synthetic fibers such as rayon, acetate, etc., inorganic fibers such as glass fiber, carbon fiber, asbestos fiber, etc., or mixtures of these fibers. Textile products include woven fabrics, knitted fabrics and nonwoven fabrics, clothing forms (e.g., water-repellent clothing, e.g., raincoats), and carpets, but the treatment may be performed on fibers, yarns, and intermediate textile products (e.g., slivers or rovings) before being made into cloth.
[0132] Examples of the substrate for paper products include paper made of bleached or unbleached chemical pulp such as kraft pulp or sulfite pulp, bleached or unbleached high-yield pulp such as groundwood pulp, mechanical pulp or thermomechanical pulp, waste paper pulp such as recycled newsprint, recycled magazine paper, recycled corrugated cardboard or deinked recycled paper, containers made of paper, molded articles made of paper, etc. Specific examples of paper products include food packaging materials, food containers, gypsum board base paper, coated base paper, medium-quality paper, general liners and cores, neutral pure white roll paper, neutral liners, rust-proof liners and metal interleaving paper, kraft paper, neutral printing and writing paper, neutral coated base paper, neutral PPC paper, neutral heat-sensitive paper, neutral pressure-sensitive base paper, neutral inkjet paper and neutral information paper, molded paper (molded containers), etc., and suitable examples include food packaging materials and food containers.
[0133] Substrates to be treated with the oil-resistant agent of the present disclosure are not limited to textiles or paper products, but also include stone, filters (e.g., electrostatic filters), dust masks, fuel cell components (e.g., gas diffusion electrodes and gas diffusion supports), glass, wood, leather, fur, asbestos, bricks, cement, metals and oxides, ceramic products, plastics, painted surfaces, and plaster.
[0134] When the substrate is glass, the glass product to be manufactured may be an optical member. The surface (outermost layer) of the glass substrate may have some layer (or film), such as a hard coat layer or an anti-reflection layer. The anti-reflection layer may be either a single-layer anti-reflection layer or a multi-layer anti-reflection layer. Examples of inorganic substances that can be used for the anti-reflection layer include SiO2, SiO, ZrO2, TiO2, TiO, Ti2O3, Ti2O5, Al2O3, Ta2O5, CeO2, MgO, Y2O3, SnO2, MgF2, WO3, etc. These inorganic substances may be used alone or in combination of two or more of them (for example, as a mixture). When a multi-layer anti-reflection layer is used, it is preferable to use SiO2 and / or SiO for the outermost layer. When the product to be manufactured is an optical glass part for a touch panel, a transparent electrode, such as a thin film using indium tin oxide (ITO) or indium zinc oxide, may be provided on a part of the surface of the substrate (glass). In addition, the substrate may have an insulating layer, an adhesive layer, a protective layer, a decorative frame layer (I-CON), an atomizing film layer, a hard coating film layer, a polarizing film, a phase difference film, and a liquid crystal display module, etc., depending on its specific specifications, etc.
[0135] [Processing method] The oil-resistant agent of the present disclosure can be applied to a substrate as a treatment agent (particularly a surface treatment agent) by a conventionally known method. The treatment method may be a method in which the oil-resistant agent of the present disclosure is dispersed and diluted in an organic solvent or water as necessary, and attached to the inside and / or surface of the substrate by a known method such as dip coating, spray coating, foam coating, etc., and then dried. After drying, a textile product to which the solid components of the oil-resistant agent are attached is obtained. If necessary, it may be applied together with a suitable crosslinking agent and cured. The oil-resistant agent of the present disclosure may be used in combination with various additives such as water- and / or oil-repellent agents, slip prevention agents, antistatic agents, texture adjusters, softeners, antibacterial agents, flame retardants, paint fixing agents, anti-wrinkle agents, drying speed adjusters, crosslinking agents, film-forming assistants, compatibilizers, antifreeze agents, viscosity adjusters, ultraviolet absorbers, antioxidants, pH adjusters, insect repellents, and defoamers. Examples of various additives may be the same as those described in the "other components" of the water repellent composition above. The concentration of the oil-resistant agent in the treatment agent to be brought into contact with the substrate may be appropriately changed depending on the application, but may be 0.01 to 10% by weight, for example 0.05 to 5% by weight.
[0136] The oil-resistant agent can be applied to the substrate by any of the methods known for treating substrates with liquids. The substrate may be immersed in the oil-resistant agent, or the solution may be applied or sprayed onto the substrate. The treated substrate is preferably dried and cured by heating to develop liquid repellency. The heating temperature may be, for example, 100°C to 200°C, 100°C to 170°C, or 100°C to 120°C. In the present disclosure, good performance can be obtained even with low-temperature heating (for example, 100°C to 140°C). In the present disclosure, the heating time may be 5 seconds to 60 minutes, for example, 30 seconds to 3 minutes. When the textile product is paper, the paper may be coated with the agent, or the solution may be applied or sprayed onto the paper, or the agent may be mixed with the pulp slurry before papermaking and treated. The treatment may be an external addition treatment or an internal addition treatment. Alternatively, the oil-resistant agent may be applied to the textile product by a cleaning method, for example, by washing application or dry cleaning method.
[0137] [Paper processing] Examples of the paper substrate include paper, paper containers, and paper molded articles (eg, pulp molds).
[0138] The paper can be produced by a conventional papermaking method, either an internal treatment method in which the oil-proofing agent is added to the pulp slurry before papermaking, or an external treatment method in which the oil-proofing agent is applied to the paper after papermaking.
[0139] The internal addition treatment method may mean a treatment method of adding an oil-proofing agent to a pulp slurry before papermaking. The internal addition treatment method may include, but is not limited to, one or more of the following steps: adding an oil-proofing agent to a pulp slurry and stirring and mixing it; suction-dehydrating the pulp composition prepared in the above step through a mesh body of a predetermined shape to deposit the pulp composition to form a pulp mold intermediate; and molding and drying the pulp mold intermediate with a heated mold to obtain paper, a paper container, or a paper molded article. The treated paper may be heat-treated, depending on the properties of the paper, after simple drying at room temperature or at a high temperature. The temperature of the heat treatment may be 150°C or higher, 180°C or higher, or 210°C or higher, and may be 300°C or lower, 250°C or lower, or 200°C or lower, and may be particularly 80°C to 180°C. By performing heat treatment in such a temperature range, excellent oil resistance and water resistance can be exhibited.
[0140] The size press for external additive treatment can be divided into the following types according to the coating method: One application method is a so-called pond-type two-roll size press, in which a coating liquid (size liquid) is supplied to a nip formed by passing paper between two rubber rolls, a coating liquid pool called a pond is created, and the paper is passed through this coating liquid pool to apply the size liquid to both sides of the paper. Other application methods are a gate roll type in which the size liquid is applied by a surface transfer type, and a rod metering size press. In a pond-type two-roll size press, the size liquid is likely to penetrate into the inside of the paper, and in a surface transfer type, the size liquid component is likely to remain on the surface of the paper. In the surface transfer type, the coating layer is more likely to remain on the surface of the paper than in a pond-type two-roll size press, and the coating layer formed on the surface is larger than in a pond-type two-roll size press. In the present disclosure, performance can be imparted to the paper even when the former pond-type two-roll size press is used. The paper thus treated can exhibit excellent oil resistance, water resistance, etc. by optionally accompanying a heat treatment that can take a temperature range of up to 300°C, for example up to 200°C, particularly 80°C to 180°C, depending on the properties of the paper, after simple drying at room temperature or high temperature.
[0141] The present disclosure can be used in gypsum board base paper, coated base paper, medium quality paper, general liners and cores, neutral pure white roll paper, neutral liners, rust-proof liners and metal interleaving paper, kraft paper, etc. It can also be used in neutral printing and writing paper, neutral coated base paper, neutral PPC paper, neutral thermal paper, neutral pressure-sensitive base paper, neutral inkjet paper, and neutral information paper.
[0142] Pulp raw materials include bleached or unbleached chemical pulp such as kraft pulp or sulfite pulp, groundwood pulp, mechanical pulp, or thermomechanical pulp. Any of bleached or unbleached high-yield pulp, recycled newspaper, magazine, corrugated cardboard, deinked recycled paper, etc. may be used. Mixtures of the above pulp raw materials with synthetic fibers such as asbestos, polyamide, polyimide, polyester, polyolefin, polyvinyl alcohol, etc. may also be used.
[0143] The water resistance of paper can be improved by adding a sizing agent. Examples of the sizing agent include cationic sizing agents, anionic sizing agents, and rosin-based sizing agents (e.g., acidic rosin-based sizing agents, neutral rosin-based sizing agents). The amount of the sizing agent may be 0.01 to 5% by weight based on the pulp.
[0144] If necessary, the paper may contain additives used in the manufacture of paper, such as paper strength enhancers such as starch, modified starch, carboxymethyl cellulose, and polyamide polyamine-epichlorohydrin resin, flocculants, fixing agents, retention improvers, dyes, fluorescent dyes, slime control agents, and defoamers, to the extent that they are commonly used. It is preferable to use starch or modified starch. If necessary, oil-resistant agents may be applied to the paper using starch, polyvinyl alcohol, dyes, coating colors, anti-slip agents, etc., by a size press, gate roll coater, building blade coater, calendar, etc.
[0145] In the case of external addition, the amount of the liquid repellent compound contained in the coating layer is 0.01 to 2.0 g / m 2 , especially 0.1 to 1.0 g / m 2 The coating layer may be formed of an oil-proofing agent and starch and / or modified starch. The solid content of the oil-proofing agent for paper in the coating layer is preferably 2 g / m 2 It is preferable that: In the case of internal addition, it is preferable to mix the oil-proofing agent with the pulp so that the amount of the oil-proofing agent is 0.01 to 50 parts by weight or 0.01 to 30 parts by weight, for example 0.01 to 10 parts by weight, and particularly 0.2 to 5.0 parts by weight, per 100 parts by weight of the pulp forming the paper.
[0146] In the case of external addition, oil resistance can also be imparted to paper by using a so-called pond-type two-roll size press process in which the treatment solution is pooled between rolls and the base paper is passed through the treatment solution between the rolls at any roll speed and nip pressure.
[0147] In the external addition treatment, the paper base material may contain additives such as sizing agents, paper strength agents, flocculants, retention agents, or coagulants. The additives may be nonionic, cationic, anionic, or amphoteric. The ionic charge density of the additives may be -10000 to 10000 μeq / g, preferably -4000 to 8000 μeq / g, and more preferably -1000 to 7000 μeq / g. Additives such as sizing agents, paper strength agents, flocculants, retention agents, or coagulants (solids or active ingredients) can generally be used in an amount of 0.1 to 10% by weight (e.g., 0.2 to 5.0% by weight) based on the pulp. In the case of a paper base material containing a cationic additive (e.g., sizing agents, paper strength agents, flocculants, retention agents, or coagulants), it is preferable that the grease-resistant agent is anionic.
[0148] In the internal addition treatment, it is preferable to make a pulp slurry having a pulp concentration of 0.5 to 5.0% by weight (for example, 2.5 to 4.0% by weight). Additives (for example, sizing agents, paper strength agents, flocculants, retention agents, coagulants, etc.) and liquid repellent compounds can be added to the pulp slurry. Examples of additives (e.g., sizing agents, paper strength agents, flocculants, retention agents, or coagulants) include alkylketene dimers, alkenyl succinic anhydrides, styrene polymers (styrene / maleic acid polymers, styrene / acrylic acid polymers), urea-formaldehyde polymers, polyethyleneimine, melamine-formaldehyde polymers, polyamidoamine-epichlorohydrin polymers, polyacrylamide polymers, polyamine polymers, polydiallyldimethylammonium chloride, alkylamine-epichlorohydrin condensates, condensates of alkylene dichlorides and polyalkylenepolyamines, dicyandiamide-formaldehyde condensates, dimethyldiallylammonium chloride polymers, and olefin / maleic anhydride polymers.
[0149] [Pretreatment / treatment of textile products] The textile product may be pretreated before being treated with the oil-proofing agent of the present disclosure. Pretreatment of the textile product can impart excellent fastness to the textile product after treatment with the oil-proofing agent.
[0150] Examples of pretreatments of textile products include cationization treatment by reaction with a reactive quaternary ammonium salt, anionization treatment such as sulfonation, carboxylation, and phosphation, and acetylation treatment, benzoylation treatment, carboxymethylation treatment, grafting treatment, tannic acid treatment, and polymer coating treatment after anionization treatment.
[0151] The method for pretreating a textile product is not limited, and the textile product can be pretreated by a conventionally known method. The pretreatment liquid may be dispersed and diluted in an organic solvent or water as necessary, and applied to the inside and / or surface of the textile product by a known method such as dip coating, spray coating, foam coating, etc., and then dried. The pH and temperature of the pretreatment liquid may be adjusted depending on the desired degree of treatment. As an example of a method for pretreating a textile product, a method for pretreating a textile product with a hydrocarbon-based water repellent will be described in detail.
[0152] The pretreatment method for textile products is to add -SO3M to the fibers. 1 (In the formula, M 1 represents a monovalent cation), -COOM 2 (In the formula, M 2 represents a monovalent cation), and -OP(O)(OX 1 )(OX 2 )(wherein, X 1 and X 2 each independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms) (hereinafter, also referred to as "specific functional groups").
[0153] M 1 Examples of M include H, K, Na, and ammonium ion which may have a substituent. 2 Examples of X include H, K, Na, and ammonium ion which may have a substituent. 1 Or X 2 When is an alkyl group, it is preferably an alkyl group having 1 to 22 carbon atoms, and more preferably an alkyl group having 4 to 12 carbon atoms.
[0154] The fibers containing the specific functional groups (hereinafter, sometimes referred to as "functional group-containing fibers") can be prepared, for example, by the following method. (i) A compound having the specific functional group is attached to a fiber material. The attachment of the compound may be in a state where a part of the compound is chemically bonded to a part of the fiber to the extent that a sufficient amount of the specific functional group remains. (ii) A fiber is prepared in which the specific functional group is directly introduced into the material constituting the fiber.
[0155] In the case of (i), for example, a functional group-containing fiber can be obtained by a functional group introduction step in which a fiber material is treated with a pretreatment liquid containing one or more compounds having the specific functional group.
[0156] The oil-resistant agent can be applied to a fibrous substrate (e.g., a textile product that may have been pretreated as described above) by any of the methods known for treating textile products with liquids. When the textile product is a fabric, the fabric may be immersed in the solution or the solution may be applied or sprayed onto the fabric. The treated textile product is dried and preferably heated, for example, at 80°C to 200°C, to develop liquid repellency (water repellency and / or oil repellency). Alternatively, the oil-resistant agent may be applied to the textile product by a cleaning method, such as a washing application or a dry cleaning method.
[0157] The textile products to be treated are typically fabrics, including woven, knitted and nonwoven fabrics, clothing forms and carpets, but may also be fibers or yarns or intermediate textile products (such as slivers or rovings). The textile material may be natural fibers (such as cotton or wool), chemical fibers (such as viscose rayon or leocell), or synthetic fibers (such as polyester, polyamide or acrylic fibers), or may be a mixture of fibers (such as a mixture of natural and synthetic fibers). The method of the present disclosure also generally renders textiles hydrophobic and water repellent. Alternatively, the fibrous substrate may be leather. The manufactured polymer may be applied to the leather from an aqueous solution or emulsion at various stages of leather processing, for example during the wet processing of the leather or during the finishing of the leather, to render the leather hydrophobic and oleophobic.
[0158] "Treatment" means that the oil-resistant agent is applied to the object to be treated by immersion, spray application, etc. By the treatment, the active ingredients of the oil-resistant agent penetrate into the interior of the object to be treated and / or adhere to the surface of the object to be treated.
[0159] The material of the fiber material is not particularly limited, and examples thereof include natural fibers such as cotton, hemp, silk, wool, etc., semi-synthetic fibers such as rayon, acetate, etc., synthetic fibers such as polyamide (nylon, etc.), polyester, polyurethane, polypropylene, etc., and composite fibers, blended fibers, etc. The form of the fiber material may be any of fibers (tow, sliver, etc.), yarn, knitted fabric (including interwoven fabric), woven fabric (including interwoven fabric), nonwoven fabric, etc.
[0160] In this embodiment, from the viewpoint of improving the water repellency of the obtained textile product, it is preferable to use textile materials containing polyamide and polyester as raw materials, and in particular, it is preferable to use nylons such as nylon 6 and nylon 6,6, polyesters such as polyethylene terephthalate (PET), polytrimethyl terephthalate, and polylactic acid, and mixed fibers containing these.
[0161] Above -SO3M 1As the compound having the formula (I), a phenol-based polymer can be used. As such a phenol-based polymer, for example, one containing at least one compound represented by the following general formula can be mentioned.
[0162] TIFF2025003955000013.tif4678 [In the formula, X 2 Ha-SO3M 3 (In the formula, M 3 represents a monovalent cation) or a group represented by the following general formula, and n is an integer of 20 to 3000.
[0163] TIFF2025003955000014.tif2661 [In the formula, M 4 represents a monovalent cation.
[0164] The above M 3 Examples of the cation include H, K, Na, and ammonium ion which may have a substituent.
[0165] The above M 4 Examples of the cation include H, K, Na, and ammonium ion which may have a substituent.
[0166] The compound represented by the above general formula may be, for example, a formalin condensate of phenolsulfonic acid or a formalin condensate of sulfonated bisphenol S.
[0167] Above - COOM 2 Examples of compounds having the formula include polycarboxylic acid polymers.
[0168] As the polycarboxylic acid polymer, for example, a polymer synthesized by a conventionally known radical polymerization method using acrylic acid, methacrylic acid, maleic acid, or the like as a monomer, or a commercially available product can be used.
[0169] Examples of the method for producing a polycarboxylic acid polymer include a method in which a radical polymerization initiator is added to an aqueous solution of the above-mentioned monomer and / or its salt, and the mixture is heated and reacted at 30 to 150° C. for 2 to 5 hours. At this time, an alcohol such as methanol, ethanol, isopropyl alcohol, or an aqueous solvent such as acetone may be added to the aqueous solution of the above-mentioned monomer and / or its salt. Examples of the radical polymerization initiator include persulfates such as potassium persulfate, sodium persulfate, and ammonium persulfate, redox-based polymerization initiators such as combinations of persulfates and sodium bisulfite, hydrogen peroxide, and water-soluble azo-based polymerization initiators. These radical polymerization initiators may be used alone or in combination of two or more. Furthermore, during radical polymerization, a chain transfer agent (e.g., octyl thioglycolate) may be added for the purpose of adjusting the degree of polymerization.
[0170] In addition to the above monomers, copolymerizable monomers can be used in the radical polymerization. Examples of the copolymerizable monomers include vinyl monomers such as ethylene, vinyl chloride, and vinyl acetate, acrylamide, acrylates, and methacrylates. The acrylates and methacrylates are preferably those having a hydrocarbon group having 1 to 3 carbon atoms which may have a substituent such as a hydroxyl group. Examples of such acrylates or methacrylates include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, propyl acrylate, and propyl methacrylate. These copolymerizable monomers may be used alone or in combination of two or more.
[0171] The carboxyl group in the polycarboxylic acid polymer may be free or may be neutralized with an alkali metal, an amine compound, etc. Examples of the alkali metal include sodium, potassium, and lithium, and examples of the amine compound include ammonia, monoethanolamine, diethanolamine, and triethanolamine.
[0172] The weight average molecular weight of the polycarboxylic acid polymer is preferably from 1,000 to 20,000, and more preferably from 3,000 to 15,000, from the viewpoint of improving the water repellency of the resulting textile product.
[0173] As the polycarboxylic acid polymer, commercially available products such as "Neocrystal 770" (product name, manufactured by Nicca Chemical Co., Ltd.) and "Ceropol PC-300" (product name, manufactured by Sanyo Chemical Industries, Ltd.) can be used.
[0174] Above -OP(O)(OX 1 )(OX 2 ) is exemplified by a phosphate ester compound represented by the following general formula: TIFF2025003955000015.tif3243[where, X 1 Or X 2 is the same as above, and X 3 represents an alkyl group having 1 to 22 carbon atoms.
[0175] As the phosphate ester compound, phosphate monoesters, diesters and triesters, in which the alkyl ester moiety is an alkyl group having 1 to 22 carbon atoms, and mixtures thereof can be used.
[0176] From the viewpoint of improving the water repellency of the resulting textile product, it is preferable to use lauryl phosphate and decyl phosphate.
[0177] As the phosphate ester compound, for example, a commercially available product such as "Phosphanol ML-200" (product name, manufactured by Toho Chemical Industry Co., Ltd.) can be used.
[0178] The pretreatment liquid containing one or more compounds having the specific functional group may be, for example, an aqueous solution of the above-mentioned compounds. The pretreatment liquid may also contain an acid, an alkali, a surfactant, a chelating agent, etc.
[0179] Examples of the method for treating the textile material with the pretreatment liquid include padding, immersion, spraying, and coating. Examples of padding include a method using a padding device described on pages 396-397 of Textile Dyeing and Processing Dictionary (published by Nikkan Kogyo Shimbun, 1963) and pages 256-260 of Color Dyeing Chemistry III (published by Jikkyo Publishing Co., Ltd., 1975). Examples of coating include a method using a coating machine described on pages 473-477 of Dyeing and Finishing Equipment Directory (published by Sen-sha, 1981). Examples of immersion include a method using a batch-type dyeing machine described on pages 196-247 of Dyeing and Finishing Equipment Directory (published by Sen-sha, 1981), and a liquid flow dyeing machine, air flow dyeing machine, drum dyeing machine, winch dyeing machine, washer dyeing machine, cheese dyeing machine, etc. can be used. Examples of the spray treatment include an air spray in which the treatment liquid is sprayed in the form of a mist using compressed air, and a method using an air spray of a liquid pressure atomization type. The treatment conditions, such as the concentration of the treatment liquid and the heat treatment after application, can be appropriately adjusted in consideration of various conditions such as the purpose and performance. In addition, when the pretreatment liquid contains water, it is preferable to dry the pretreatment liquid after it is applied to the fiber material in order to remove the water. There is no particular limit to the drying method, and either a dry heat method or a wet heat method may be used. There is also no particular limit to the drying temperature, and for example, drying may be performed at room temperature to 200°C for 10 seconds to several days. If necessary, heat treatment may be performed at a temperature of 100 to 180°C for about 10 seconds to 5 minutes after drying.
[0180] When the textile material is to be dyed, the treatment with the pretreatment liquid may be carried out before dyeing or in the same bath as the dyeing. However, when reduction soaping is carried out, there is a risk that the compound having the specific functional group (e.g., a phenolic polymer compound, etc.) adsorbed during the process may fall off, so it is preferable to carry out the treatment after reduction soaping after dyeing.
[0181] The treatment temperature in the immersion treatment can be 60 to 130° C. The treatment time can be 5 to 60 minutes.
[0182] In the functional group introduction step using a pretreatment liquid, the amount of the compound having the specific functional group attached is preferably 1.0 to 7.0 parts by weight per 100 parts by weight of the textile material. Within this range, durable water repellency and texture can be simultaneously achieved at high levels.
[0183] The pretreatment liquid is preferably adjusted to a pH of 3 to 5. The pH can be adjusted using a pH adjuster such as acetic acid or malic acid.
[0184] In the pretreatment solution, a salt may be used in combination in order to effectively adsorb the compound having the specific functional group to the fiber material by the salting-out effect. Examples of the salt that can be used include sodium chloride. Examples of suitable salts include sodium carbonate, ammonium sulfate, and sodium sulfate.
[0185] In the functional group introduction step using the pretreatment liquid, it is preferable to remove the compound having the specific functional group that has been treated in excess. An example of a removal method is washing with water. By removing the compound sufficiently, it is possible to prevent the development of water repellency in the subsequent water repellent treatment from being hindered, and in addition, the feel of the resulting textile product is improved. In addition, it is preferable to thoroughly dry the resulting functional group-containing fiber before contacting it with a hydrocarbon-based water repellent.
[0186] (ii) An example of a fiber in which the specific functional group is directly introduced into the material constituting the fiber is cationic dyeable polyester (CD-PET).
[0187] From the viewpoint of improving the water repellency of the resulting textile product, the functional group-containing fiber preferably has a surface zeta potential of −100 to −0.1 mV, more preferably −50 to −1 mV. The zeta potential of the fiber surface can be measured, for example, by a zeta potential / particle size measuring system ELSZ-1000ZS (manufactured by Otsuka Electronics Co., Ltd.).
[0188] Although the embodiments have been described above, it will be understood that various changes in form and details are possible without departing from the spirit and scope of the claims. EXAMPLES
[0189] The present disclosure will be described in detail below with reference to examples, but the present disclosure is not limited to these examples.
[0190] <Test Method> The test procedure is as follows.
[0191] [Preparation of treated paper] Water resistance (Cobb value) 52g / m 2 , basis weight 45g / m 2 , density 0.60g / m 3 For thin paper, 14.9mg / cm 3 The treated paper was created by applying the compound solution three times using a Baker-type applicator with a gap set to 0 mil, and then annealing at 140°C for 1 minute. Chloroform was used to adjust the coating solution. When the compound was insoluble in chloroform, organic solvents such as toluene and acetone were used.
[0192] [KIT test (oil resistance)] Measurements were made using the 3M Kit Test (TAPPI T-559cm-02). The 3M Kit Test method involves placing a test oil containing castor oil, toluene, and heptane on the surface of treated paper, wiping the test oil off after 15 seconds, and evaluating the presence or absence of oil stains on the treated paper. Tests were performed using test oils with kit numbers 1 to 6, and the highest kit number that showed no stains was used to evaluate the oil resistance.
[0193] [Corn oil resistance test (oil resistance)] Corn oil is placed on the surface of the treated paper, and after 15 seconds the test oil is wiped off. The evaluation is based on whether or not the treated paper is stained with oil. If there is no stain, mark it as a circle; if there is a stain, mark it as an X.
[0194] [HD contact angle] A solution (or dispersion) of compound α with a solid content concentration of 1.0% was spin-coated on a silicon wafer at 2500 rpm for 25 seconds to obtain a smooth spin-coated film. This was heated at 140°C for 1 minute to produce a compound-treated silicon wafer. Chloroform was used as the solvent or dispersion medium. 2 μL of HD (hexadecane) was dropped onto the compound-treated silicon wafer, and the static contact angle 1 second after the drop landed was taken as the HD contact angle of compound α.
[0195] [Water repellency test] A treatment solution containing compound α at a solid concentration of 16.8 mg / mL was prepared using chloroform as a solvent. Cloth was immersed in the treatment solution, passed through a mangle, and heat-treated to evaluate water repellency. The water repellency of the treated cloth was evaluated according to the spray method of JIS-L-1092 (AATCC-22). It is expressed by the water repellency number as shown in the table below. The higher the score, the better the water repellency. TIFF2025003955000016.tif45152
[0196] [Mold Creation] A mold was formed using an automatic molding machine. A mesh-like body was placed on a metallic pulp mold mold with many suction holes at the bottom, and a metallic tank was placed on the top, with the pulp slurry being placed in the upper metal tank. The pulp-containing aqueous composition was sucked and dehydrated through the pulp mold mold and mesh-like body at 0.1 to 1 MPa by a vacuum pump from the side opposite to the side where the mesh-like body was placed in the pulp mold mold, and the solid content (pulp, etc.) contained in the pulp-containing aqueous composition was deposited on the mesh-like body to obtain a pulp mold intermediate. Next, the obtained pulp mold intermediate was dried under a pressure of 0.1 to 1 MPa from above and below with a metallic male-female mold heated to 60 to 200°C. This produced a pulp molded product molded into the shape of a container.
[0197] [Mold test, practical oil resistance test] 100 ml of corn oil at 65°C was poured into the mold, and after leaving it at room temperature for 45 minutes, the corn oil was removed from the mold and the degree of oil staining of the mold was evaluated. The following evaluation values were set according to the degree of staining. 5: No stains on the inside 4: Stain on the inside. No stain on the back. 3: Stain on the inside. Slight seepage on the back. 2: Stain on the inside. Less than 50% of the area has seeped through to the back. 1: Stain on the inside. Stain on the back is 50% or more but less than 100% of the area. 0: Seeping through to the entire back side.
[0198] [Mold test, practical water resistance test] 100 ml of water at 100°C was poured into the mold, and after leaving it at room temperature for 30 minutes, the water was removed from the mold and the degree of staining of the mold was evaluated. Depending on the degree of staining, the following evaluation values were set. 5: No stains on the inside 4: Stain on the inside. No stain on the back. 3: Stain on the inside. Slight seepage on the back. 2: Stain on the inside. Less than 50% of the area has seeped through to the back. 1: Stain on the inside. Stain on the back is 50% or more but less than 100% of the area. 0: Seeping through to the entire back side.
[0199] <Synthesis of Compounds> The compounds used in the test were synthesized by the following method.
[0200] [Compound 2]
[0201] 8.00 g of octadecanol (Tokyo Chemical Industry Co., Ltd.) was dissolved in 65.0 mL of dehydrated tetrahydrofuran (Fujifilm Wako Pure Chemical Industries, Ltd.) and cooled in an ice bath. After 10 minutes, 4.53 mL of triethylamine and 2.82 mL of 2-chloroacetic acid chloride (Fujifilm Wako Pure Chemical Industries, Ltd.) were added in that order and stirred overnight. The next day, the reaction solution was filtered, the filtrate was concentrated, and the residue was stirred in methanol for 10 minutes and then stored in a refrigerator. After 3 hours, the solid was filtered and dried to obtain 9.36 g of compound 1 shown below. TIFF2025003955000017.tif2065 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.68 (m, 32 H), 4.04 (s, 2 H), 4.17 (t, 2 H).
[0202] Compound 1 (4.23 g) was dissolved in 20.0 mL of dehydrated tetrahydrofuran (Fujifilm Wako Pure Chemicals), and then 2.95 mL of dehydrated pyridine (Fujifilm Wako Pure Chemicals) was added and stirred overnight at an oil bath temperature of 50°C. The next day, the reaction solution was stored in a refrigerator. After 3 hours, the solid was filtered and dried to obtain 1.51 g of compound 2 shown below. TIFF2025003955000018.tif2867 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.68 (m, 32 H), 4.04 (s, 2 H), 4.21 (t, 2 H), 6.33 (s, 1 H), 8.04 (t, 2 H), 8.47 (t, 1 H), 9.43 (d, 2 H).
[0203] [Compound 3] Compound 3 shown below was synthesized with reference to Journal of Chemical Research (2013), 37(4), 205-207. TIFF2025003955000019.tif2867
[0204] [Compound 6] First, compound 4 shown below was synthesized with reference to ChemMedChem (2016), 11(21), 2367-2371. TIFF2025003955000020.tif1647
[0205] 5g of compound 4, 1.3mL of propargyl alcohol (Fujifilm Wako Pure Chemicals), 0.85g of copper sulfate pentahydrate (Fujifilm Wako Pure Chemicals), 1.34g of sodium L-ascorbate (Fujifilm Wako Pure Chemicals), and 0.625g of tetrabutylammonium iodide (Fujifilm Wako Pure Chemicals) were dissolved in a mixed solvent of 20.0mL of tetrahydrofuran (Fujifilm Wako Pure Chemicals) and 20.0mL of water, and then stirred overnight. The next day, the reaction solution was filtered, and the solid was washed with water and methanol. After washing, the solid was dried to obtain 5.95g of compound 5 shown below. TIFF2025003955000021.tif2367 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.68 (m, 32 H), 4.33 (t, 2 H), 4.78 (t, 2 H), 7.50 (s, 1 H).
[0206] Next, 2.5 g of compound 5 was dissolved in 10.0 mL of dehydrated pyridine (Fujifilm Wako Pure Chemicals), 1.03 mL of thionyl chloride (Fujifilm Wako Pure Chemicals) was added, and the mixture was stirred overnight at an oil bath temperature of 80°C. The next day, the mixture was cooled to room temperature, and 20.0 mL of methanol was added to the reaction solution and stirred for 5 minutes. After 5 minutes, the solid was filtered and dried to obtain 2.29 g of compound 6 shown below. TIFF2025003955000022.tif3680 1 H NMR (CDCl3, 400 MHz) δ: 0.86 (t, 3 H), 1.24-1.68 (m, 32 H), 4.32 (t, 2 H), 6.39 (s, 1 H), 8.04 (t, 2 H), 8.38 (t, 1 H), 8.72 (s, 1 H), 9.73 (d, 2 H).
[0207] [Compound 8] 10.0 g of stearic acid (Tokyo Kasei Co., Ltd.), 0.429 g of 4,4-dimethylaminopyridine (Fujifilm Wako Pure Chemical Industries, Ltd.), and 5.05 g of glycine amide hydrochloride (Fujifilm Wako Pure Chemical Industries, Ltd.) were dissolved in 100.0 mL of dehydrated dimethylformamide (Fujifilm Wako Pure Chemical Industries, Ltd.), and then 6.37 mL of triethylamine and 8.76 g of 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide (Tokyo Kasei Co., Ltd.) were added in that order and stirred overnight at an oil bath temperature of 100 ° C. The next day, the reaction solution was cooled to 40 ° C., and then 50 mL of methanol was added and filtered. The solid was washed with methanol and diethyl ether. After washing, the solid was dried to obtain 7.35 g of compound 7 shown below. TIFF2025003955000023.tif2773 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.30 (m, 30 H), 2.23 (t, 2 H), 3.94 (d, 2 H).
[0208] 8.5 g of compound 7, 4.61 g of pyridine hydrochloride (Fujifilm Wako Pure Chemicals), and 1.05 g of paraformaldehyde (Fujifilm Wako Pure Chemicals) were dissolved in 90.0 mL of dehydrated pyridine (Fujifilm Wako Pure Chemicals), and then stirred overnight at an oil bath temperature of 85°C. The next day, the reaction solution was cooled to room temperature, and the solid was filtered and washed with pyridine and acetone. After washing, the solid was dried to obtain 6.76 g of compound 8 shown below. TIFF2025003955000024.tif3183 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.30 (m, 30 H), 2.39 (t, 2 H), 3.99 (d, 2 H), 6.00 (d, 2 H), 8.02 (t, 2 H), 8.45 (t, 1 H), 9.45 (d, 2 H), 10.72 (m, 1 H).
[0209] [Compound 10] 10.0 g of stearic acid (Tokyo Chemical Industry Co., Ltd.), 6.7 g of 4-aminobenzamide (Fuji Film Wako Pure Chemical Industries, Ltd.), and 0.429 g of 4,4-dimethylaminopyridine (Fuji Film Wako Pure Chemical Industries, Ltd.) were dissolved in 100.0 mL of dehydrated dimethylformamide (Fuji Film Wako Pure Chemical Industries, Ltd.), and 8.76 g of 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide (Tokyo Chemical Industry Co., Ltd.) were added in this order and stirred overnight at an oil bath temperature of 100 ° C. The next day, the reaction solution was cooled to 40 ° C., and then 50 mL of methanol was added and filtered. The solid was washed with water, methanol, and diethyl ether. After washing, the solid was dried to obtain 10.59 g of compound 9 shown in the following formula. TIFF2025003955000025.tif3196
[0210] 7.5 g of compound 9, 3.01 g of pyridine hydrochloride (Fujifilm Wako Pure Chemicals), and 0.81 g of paraformaldehyde (Fujifilm Wako Pure Chemicals) were dissolved in 90.0 mL of dehydrated pyridine (Fujifilm Wako Pure Chemicals), and then stirred overnight at an oil bath temperature of 83°C. The next day, the reaction solution was cooled to 50°C, and the solid was filtered and washed with pyridine and methanol. After washing, the solid was dried to obtain 5.60 g of compound 10 shown below. TIFF2025003955000026.tif3693 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.70 (m, 30 H), 2.36 (t, 2 H), 6.22 (s, 2 H), 7.63 (m, 2 H), 8.00-8.11 (m, 4 H), 8.40 (t, 1 H), 9.73 (d, 2 H), 11.05 (br s, 1 H).
[0211] [Compound 12] First, 10.0 g of stearic acid (Tokyo Chemical Industry Co., Ltd.), 7.4 g of 2-chloroacetamide (Fujifilm Wako Pure Chemical Industries, Ltd.), and 7.0 g of potassium carbonate (Fujifilm Wako Pure Chemical Industries, Ltd.) were dissolved in 60.0 mL of dehydrated dimethylformamide (Fujifilm Wako Pure Chemical Industries, Ltd.), and then stirred overnight at an oil bath temperature of 100° C. The next day, the reaction solution was cooled to 40° C., and then 50 mL of water was added and filtered. The solid was washed with 1N hydrochloric acid, water, acetone, and diethyl ether. After washing, the solid was dried to obtain 6.93 g of compound 11 shown below. TIFF2025003955000027.tif2566 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.70 (m, 30 H), 2.40 (t, 2 H), 3.94 (d, 2 H), 4.59 (s, 2 H), 5.75 (br s, 1 H), 6.06 (br s, 1 H).
[0212] Next, 11.05 g of compound 11, 5.38 g of pyridine hydrochloride (Fujifilm Wako Pure Chemicals), and 1.28 g of paraformaldehyde (Fujifilm Wako Pure Chemicals) were dissolved in 70.0 mL of dehydrated pyridine (Fujifilm Wako Pure Chemicals), and the mixture was stirred overnight at an oil bath temperature of 83 ° C. The next day, the reaction solution was cooled to room temperature, and the solid was filtered and washed with methanol and acetone. After washing, the solid was dried to obtain 5.11 g of compound 12 shown below. TIFF2025003955000028.tif2975 1 H NMR (CDCl3, 400 MHz) δ: 0.87 (t, 3 H), 1.24-1.70 (m, 30 H), 2.57 (t, 2 H), 4.63 (s, 2 H), 6.14 (s, 2 H), 8.02 (t, 2 H), 8.44 (t, 1 H), 9.56 (d, 2 H), 10.64 (br s, 1 H).
[0213] [Compound 13] Compound 13 shown below was synthesized with reference to Journal of Organic Chemistry (1951), 16, 1111-16. TIFF2025003955000029.tif3364
[0214] <Test Results> The evaluation results of the KIT test, corn oil resistance test, and HD contact angle are shown in Table 1.
[0215] [Table 1] TIFF2025003955000030.tif58168
[0216] The results of the mold test are shown in Table 2. The mold was prepared by the following method. Compound 8 was pulverized in a mortar and powdered. 0.1 g of polyoxyethylene (10) oleyl ether and 8.9 g of water were added to 1 g of this powder and mixed with a mix rotor for 6 hours. The mixture was stirred for 20 minutes at 10,000 rpm with a homogenizer to obtain an aqueous dispersion composition of Compound 8. Subsequently, the aqueous dispersion composition of Compound 8 was added to a pulp slurry having a concentration of 0.5 wt% so that the ratio of the solid content to the pulp was 5 wt%, to prepare a pulp-containing aqueous composition. The pulp-containing aqueous composition was put into an automatic molding machine to prepare a mold.
[0217] Compound 13 was pulverized in a mortar and powdered. 0.1 g of polyoxyethylene (10) oleyl ether and 8.9 g of water were added to 1 g of this powder and mixed with a mix rotor for 6 hours. A water dispersion composition of compound 13 was obtained by stirring for 20 minutes at 10,000 rpm with a homogenizer. Next, the water dispersion composition of compound 13 was added to a pulp slurry with a concentration of 0.5 wt% so that the ratio of the solid content to the pulp was 10 wt%, and a pulp-containing aqueous composition was prepared. The pulp-containing aqueous composition was put into an automatic molding machine to prepare a mold.
[0218] [Table 2] TIFF2025003955000031.tif28155
[0219] The results of the water repellency test are shown in Table 3. A water repellency test was carried out on PET fiber (PET fabric) using Compound 3. The adhesion rate of Compound 3 to the PET fiber after treatment was 2.1 wt%.
[0220] [Table 3] TIFF2025003955000032.tif17155
Claims
1. An oil-resistant agent, The oil-resistant agent is The following formula: [In the formula, Y - is the counter anion, X is a group having a valence of n+m and is an aromatic group or has one or more groups selected from the group consisting of an amide group, a urea group, a urethane group, and an imide group; R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R') 2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; m is an integer of 1 to 10, n is an integer of 1 to 3, p is an integer of 0 to 2. The compound includes a compound represented by X is, -X 1 -, -X 1 -X 2 -, -X 1 -X 2 -X 1 -, -X 1 -X 2 (-) 2 , -(X 1 ) 2 -X 2 - (where X 2 is trivalent), -(X 1 ) 2 X 2 (-) 2 (Here, X 2 is tetravalent), -X 2 -, -X 2 -X 1 - or -X 2 -X 1 -X 2 --, [In the formula, X 1 but, direct binding, -O-, -O-C(=O)-, -O-C(=O)-O-, -OC(=O)-NR'-, -NR'-, -NR'-C(=O)-, -NR'-C(=O)-O-, -NR'-C(=O)-NR'-, -C(=O)-, -C(=O)-O-, -C(=O)-NR'-, or -C(=O)-NR'-C(=O)- [In the formula, R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] and X 2 is a divalent to tetravalent aliphatic hydrocarbon group having 1 to 10 carbon atoms, or a divalent aromatic group. is a group represented by -X-R n is not -NHC(=O)-R, an oil resistant agent.
2. Y - The oil-proofing agent according to claim 1, wherein is at least one selected from the group consisting of a halide ion, a sulfonate ion, a phosphate ion, and a carboxylate ion.
3. X 2 is composed of one or more selected from the group consisting of divalent to tetravalent aliphatic hydrocarbon groups having 1 to 10 carbon atoms, divalent aromatic hydrocarbon rings, and divalent heterocycles.
4. 3. The oil-resistant agent according to claim 1, wherein R has 12 or more carbon atoms.
5. 3. The oil-resistant agent according to claim 1, wherein the compound has a melting point of 40° C. or higher, or has no melting point.
6. 3. The oil-resistant agent according to claim 1, wherein the compound has a contact angle with n-hexadecane of 10° or more.
7. Contains a liquid medium, The oil-resistant agent according to claim 1 or 2, wherein the viscosity of the oil-resistant agent is 5 cP or more and 100 cP or less at a compound concentration of 14.8 mg / mL and at 20° C.
8. 3. The oil-proofing agent according to claim 1, which is an aqueous dispersion.
9. The oil-proofing agent according to claim 1 or 2, which is for paper.
10. 3. The oil-proofing agent according to claim 1, which is free of fluorine compounds.
11. A textile product to which the compound in the oil-resistant agent according to claim 1 or 2 is attached, or a hydroxyl group of a fiber is modified with the compound in the oil-resistant agent according to claim 1 or 2.
12. 3. Grease-resistant paper to which the compound in the oil-resistant agent according to claim 1 or 2 is attached, or which has a hydroxyl group of the paper modified by the compound in the oil-resistant agent according to claim 1 or 2.
13. 3. A glass product to which the compound in the oil-resistant agent according to claim 1 or 2 is adhered, or a hydroxyl group of glass is modified by the compound in the oil-resistant agent according to claim 1 or 2.
14. 13. The greaseproof paper according to claim 12, which is a food packaging material or food container.
15. A method for producing greaseproof paper, comprising a step of externally or internally treating paper with the greaseproofing agent according to claim 1 or 2.
16. The following formula: [In the formula, Y - is the counter anion, R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R') 2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; p is an integer of 0 to 2. A compound represented by the formula:
17. An aqueous dispersion comprising: The aqueous dispersion is The following formula: [In the formula, Y - is the counter anion, X is a group having a valence of n+m and is an aromatic group or has one or more groups selected from the group consisting of an amide group, a urea group, a urethane group, and an imide group; R is a linear or branched monovalent hydrocarbon group having 6 to 40 carbon atoms, Z is an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R') 2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms), a hydroxyl group, a carboxyl group, or a halogen atom; m is an integer of 1 to 10, n is an integer of 1 to 3, p is an integer of 0 to 2. and at least one selected from the group consisting of a non-fluorine surfactant, a silicone, a wax, an organic acid, and a curing agent, X is, -X 1 -, -X 1 -X 2 -, -X 1 -X 2 -X 1 -, -X 1 -X 2 (-) 2 , -(X 1 ) 2 -X 2 - (where X 2 is trivalent), -(X 1 ) 2 X 2 (-) 2 (Here, X 2 is tetravalent), -X 2 -, -X 2 -X 1 - or -X 2 -X 1 -X 2 --, [In the formula, X 1 but, direct binding, -O-, -O-C(=O)-, -O-C(=O)-O-, -OC(=O)-NR'-, -NR'-, -NR'-C(=O)-, -NR'-C(=O)-O-, -NR'-C(=O)-NR'-, -C(=O)-, -C(=O)-O-, -C(=O)-NR'-, or -C(=O)-NR'-C(=O)- [In the formula, R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.] and X 2 is a divalent to tetravalent aliphatic hydrocarbon group having 1 to 10 carbon atoms, or a divalent aromatic group. The aqueous dispersion is represented by the following formula:
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