Method for generating output voltage using HSC converter
The HSC converter with a transformer-free design achieves an output voltage one-fourth of the input voltage by using a single-tapped autotransformer and resonant circuits, addressing inefficiencies in existing converters and improving power density and efficiency.
Patent Information
- Application Number
- JP2024103670
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-30
- Filing Date
- 2024-06-27
- Publication Date
- 2025-01-20
- Estimated Expiration
- 2044-06-27
AI Technical Summary
Existing HSC converters cannot provide an output voltage that is one-fourth of the input voltage, leading to inefficiencies and increased losses due to half-wave rectification in LLC converters.
An HSC converter design with a transformer lacking a primary winding and utilizing a single-tapped autotransformer and resonant circuits to achieve an output voltage that is one-fourth of the input voltage, reducing copper losses and improving power density.
The solution enables efficient full-wave rectification, reducing copper losses and improving current utilization, resulting in lower RMS currents and reduced winding losses, thus enhancing power density and efficiency.
Smart Images

Figure 2025009996000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to DC-DC converters, and more particularly to hybrid switched-capacitor (HSC) converters that provide an output voltage that is one-quarter of the input voltage. [Background technology]
[0002] It is known to use a two-stage conversion where the first stage is an LLC resonant converter and the second stage is a point-of-load (POL) converter. The LLC resonant converter is used as an intermediate bus converter with zero-voltage switching (ZVS) on the primary or high-voltage (HV) side and zero-current switching (ZCS) on the secondary or low-voltage (LV) side. If isolation is not required, the first stage may be an unregulated zero-voltage switching switched capacitor converter.
[0003] To reduce the size of the converter's footprint, high switching frequency operation is required in the first and second stages. However, high frequency operation, especially in the first stage (i.e., 1 MHz to 2 MHz), results in higher losses (i.e., switching losses, gate drive losses, and conduction losses). In some applications, a high step-down ratio may be desirable in the first stage to reduce losses, including, for example, switching losses and conduction losses. In a 48V power delivery application, the step-down ratio of the first stage is 8:1, providing a 6V intermediate bus. Reducing the 48V input voltage to a 6V intermediate bus voltage allows for higher power density while maintaining high efficiency. Switched-capacitor (SC) converters offer high conversion ratios, but SC converters are complex and bulky in terms of floating driver requirements and the number of switches and ceramic capacitors required. LLC converters with center-tapped rectifiers offer high conversion ratios with reduced complexity, but non-isolated topologies are preferred because they increase power density when isolation is not required. For low output voltage applications, an LLC converter with a center-tapped rectifier can be used, but this topology has less than optimal copper utilization because the secondary winding is conducting for half the switching cycle.
[0004] For high step-down ratios, it is known to use hybrid switched-capacitor (HSC) converters, which overcome the limitations of switched-capacitor and LLC converters. HSC converters combine the advantages of switched-capacitor converters with the high step-down ratio capability of transformer-based converters. By transferring energy through capacitors and magnetic devices, efficiency and power density can be significantly improved. Summary of the Invention [Problem to be solved by the invention]
[0005] However, known HSC converters cannot provide an output voltage that is a quarter of the input voltage. For applications where the output voltage is a quarter of the input voltage, a different topology is required, for example the LLC topology. In LLC converters, the current in the secondary winding is half-wave rectified, which results in large current peaks and losses. [Means for solving the problem]
[0006] To address the above-mentioned problems, an exemplary embodiment of the present invention provides an HSC converter that includes a transformer without a primary winding and provides an output voltage that is one-quarter of the input voltage. According to an exemplary embodiment, an HSC voltage conversion module includes an input voltage, a transformer having no primary winding and including a secondary winding magnetically coupled by a magnetic core, a first switch bridge and a second switch bridge connected to the transformer and the input voltage, and an output capacitor connected to a single node of the transformer and providing an output voltage that is one-quarter of the input voltage.
[0007] The HSC voltage transformation module may further include a first resonant circuit connected between the first switch bridge and the transformer, and a second resonant circuit connected between the second switch bridge and the transformer. The first resonant circuit may include a first resonant capacitor, the second resonant circuit may include a second resonant capacitor, and the first resonant circuit and the second resonant circuit may utilize leakage inductance of the transformer.
[0008] Each of the first and second switch bridges may include a first switch, a second switch, and a third switch connected in series. The secondary winding of the transformer may include a first winding and a second winding. The HSC voltage transformation module may be bidirectional.
[0009] According to an exemplary embodiment of the present invention, a converter includes an input terminal for receiving an input voltage, a first switch bridge connected in parallel across the input voltage, the first switch bridge including a first switch, a second switch, and a third switch connected in series, a first node between the first switch and the second switch, and a third node between the second switch and the third switch, and a second switch bridge including a fourth switch, a fifth switch, and a sixth switch connected in series, a second node between the fourth switch and the fifth switch, and a third node between the fifth switch and the sixth switch. a fourth node; an output capacitor; a transformer including a single winding including a first secondary winding and a second secondary winding physically connected to each other to define a secondary winding group and magnetically coupled by a magnetic core; and a single tap connected to the output capacitor; a first resonant circuit connected between the first node and a first end of the single winding; a second resonant circuit connected between the second node and a second end of the single winding opposite the first end of the single winding; and an output terminal connected to the first output capacitor to provide a first output voltage that is one-quarter of the input voltage.
[0010] The first resonant circuit may include a first resonant capacitor, the second resonant circuit may include a second resonant capacitor, and the first resonant circuit and the second resonant circuit may utilize leakage inductance of a transformer.
[0011] The converter may be bidirectional so that power can flow from the input terminals to the output terminals and from the output terminals to the input terminals. The above and other features, elements, characteristics, steps, and advantages of the present invention will become more apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. [Brief description of the drawings]
[0012] [Figure 1] 1 shows a related art hybrid switched capacitor (HSC) converter. [Diagram 2] An HSC converter with no primary winding and two connected secondary windings is shown. [Diagram 3] 3 shows various current paths in the HSC converter of FIG. 2. [Figure 4A] 3 shows graphs of various waveforms of the HSC converter of FIG. 2. [Figure 4B] 3 shows graphs of various waveforms of the HSC converter of FIG. 2. [Diagram 5] A table comparing the characteristics of LLC and HSC converters is shown. [Figure 6] Graphs of various waveforms of LLC converter are shown. [Figure 7] Graphs of various waveforms of an HSC converter are shown. [Figure 8] 7 and 8 show tables of various characteristics of the LLC and HSC converters used in FIG. [Figure 9A] 3 shows a graph of waveforms illustrating simulation results of the HSC converter of FIG. 2. [Figure 9B] 3 shows a graph of waveforms illustrating simulation results of the HSC converter of FIG. 2. [Figure 9C] 3 shows a graph of waveforms illustrating simulation results of the HSC converter of FIG. 2. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Figure 1 is a circuit diagram of a related art hybrid switched capacitor (HSC) converter including a single output. The HSC converter of Figure 1 includes an input voltage Vin, a first bridge and a second bridge, a transformer connected between the first bridge and the second bridge, a first resonant circuit connected between the first bridge and the transformer, a second resonant circuit connected between the second bridge and the transformer, a first output capacitor Cout connected to the transformer, and an output terminal Vout connected to the output capacitor Cout.
[0014] 1 can be any suitable DC voltage source, including, for example, 48 V. The output voltage V depends on the number of turns of windings L11-L22, as given by equation (1) below.
[0015] The first bridge and the second bridge of the HSC converter of FIG. 1 may be connected in parallel between the input voltage Vin and ground. The first bridge includes switches Q1, Q2, Q3 connected in series with the second switch Q2 connected between the first switch Q1 and the third switch Q3. The second bridge includes switches Q4, Q5, Q6 connected in series with the fifth switch Q5 connected between the fourth switch Q4 and the sixth switch Q6. The first node may be located between the first switch Q1 and the second switch Q2, the second node may be located between the second switch Q2 and the third switch Q3, the third node may be located between the fourth switch Q4 and the fifth switch Q5, and the fourth node may be located between the fifth switch Q5 and the sixth switch Q6. The switches Q1-Q6 may be divided into a first switch group including the switches Q1, Q3, Q5 and a second switch group including the switches Q2, Q4, Q6. The first and second switches can be controlled in a complementary manner using a pulse-width modulator (PWM) with a phase shift of 180°. The first and second switches can be controlled with the same fixed duty cycle, which can be close to 50%, to reduce or minimize the root-mean-square (RMS) current. The switches Q1-Q6 can be controlled by a controller that provides drive signals to the switches Q1-Q6. Any suitable controller can be used and can be implemented in hardware and / or software. The controller can be configured and / or programmed to provide the functionality described herein.
[0016] The transformer of the HSC converter of FIG. 1 may be a multi-tapped autotransformer including a single winding including a first winding L12, a second winding L22, a third winding L21, and a fourth winding L11. The first winding L12 is physically connected to the second winding L22, the second winding L22 is physically connected to the third winding L21, and the third winding L21 is physically connected to the fourth winding L11. A first end of the single winding of the transformer (i.e., the end of the first winding L12 that is not connected to the second winding L22) may be connected to a first resonant circuit, and a second end of the single winding of the transformer (i.e., the end of the fourth winding L11 that is not connected to the third winding L21) may be connected to a second resonant circuit. The first winding L12, the second winding L22, the third winding L21, and the fourth winding L11 can be magnetically coupled to a magnetic core.
[0017] The single winding of the transformer of the HSC converter of FIG. 1 may include a first tap between the first winding L12 and the second winding L22, a second tap between the second winding L22 and the third winding L21, and a third tap between the third winding L21 and the fourth winding L11. The first tap may be connected to a fourth node between the fifth switch Q5 and the sixth switch Q6. The second tap may be connected to the output capacitor Cout. The third tap may be connected to a second node between the second switch Q2 and the third switch Q3.
[0018] In the HSC converter of FIG. 1, the first winding group or primary winding group of the transformer may include a winding between a first end of the transformer and a first tap of the transformer (i.e., the first winding L12) and a winding between a second end of the transformer and a third tap of the transformer (i.e., the fourth winding L11). The second winding group or secondary winding group of the transformer may include a winding between a first tap and a second tap of the transformer (i.e., the second winding L22) and a winding between a second tap and a third tap of the transformer (i.e., the third winding L21). The windings L11-L22 are physically connected to each other, so that the primary winding group and the secondary winding group are not isolated from each other. The HSC converter of FIG. 1 is a non-isolated DC-DC converter.
[0019] In the HSC converter of FIG. 1, the first resonant circuit may include a first resonant capacitor Cres1, and the first resonant circuit may be connected between the first winding L12 and a first node between the first switch Q1 and the second switch Q2. In the HSC converter of FIG. 1, the second resonant circuit may include a second resonant capacitor Cres2, and the second resonant circuit may be connected between the fourth winding L11 and a third node between the fourth switch Q4 and the fifth switch Q6. The first resonant circuit and the second resonant circuit may use the leakage inductance of a transformer. Alternatively, the first resonant circuit and the second resonant circuit may use a discrete inductor.
[0020] The output terminal Vout of the HSC converter of Figure 1 provides a single output voltage. The single output voltage may be an unregulated output voltage. The ratio of the input voltage Vin to the output voltage Vout is given by the following equation:
[0021]
number
[0022] Here, Vout is the output voltage at the output terminal Vout, Vin is the voltage of the input voltage Vin, N1 is the number of turns of the first and fourth windings L12, L11, and N2 is the number of turns of the second and third windings L22, L21. The output voltage Vout can be adjusted by adjusting the number of turns of the windings L11-L22. However, no matter how the number of turns of the windings L11-L22 is adjusted, the output voltage Vout cannot be adjusted to one-fourth of the input voltage.
[0023] Applications where the output voltage is a quarter of the input voltage usually require a different topology, for example the LLC topology, which uses half-wave rectification of the secondary winding current, resulting in large current peaks and losses.
[0024] FIG. 2 shows an HSC converter whose output voltage is one-fourth of the input voltage. In the HSC converter of FIG. 2, the autotransformer includes a first winding L22 and a second winding L21, but does not include any primary winding. The autotransformer of FIG. 2 includes a single tap connected to the output capacitor Cout. Compared with the HSC converter of FIG. 1, the HSC converter of FIG. 2 does not include a first winding L12 and a fourth winding L11. The transformer of FIG. 2 includes only two windings (i.e., windings L22, L21). The transformer of FIG. 2 includes only a secondary winding and does not include any primary winding. By not including a primary winding, copper loss, which is a loss caused by current flowing through copper foil in the primary winding, is eliminated. Since the structure of the transformer is simplified, the space occupied by the primary winding can be more effectively utilized.
[0025] Similar to the HSC converter of FIG. 1, the HSC converter of FIG. 2 includes an input voltage Vin, a first bridge and a second bridge, a transformer connected between the first bridge and the second bridge, a first resonant circuit connected between the first bridge and the transformer, a second resonant circuit connected between the second bridge and the transformer, a first output capacitor Cout connected to the transformer, and an output terminal Vout connected to the output capacitor Cout.
[0026] The first bridge and the second bridge of the HSC converter of FIG. 2 may be connected in parallel between the input voltage Vin and ground. The first bridge includes switches Q1, Q2, Q3 connected in series with the second switch Q2 connected between the first switch Q1 and the third switch Q3. The second bridge includes switches Q4, Q5, Q6 connected in series with the fifth switch Q5 connected between the fourth switch Q4 and the sixth switch Q6. The first node may be located between the first switch Q1 and the second switch Q2, the second node may be located between the second switch Q2 and the third switch Q3, the third node may be located between the fourth switch Q4 and the fifth switch Q5, and the fourth node may be located between the fifth switch Q5 and the sixth switch Q6. The switches Q1-Q6 may be divided into a first switch group including the switches Q1, Q3, Q5 and a second switch group including the switches Q2, Q4, Q6. The first and second switches may be controlled in a complementary manner using pulse width modulators (PWM) with phase shift of 180°. The first and second switches may be controlled with the same fixed duty cycle, which may be close to 50%, to reduce or minimize the root mean square (RMS) current. The switches Q1-Q6 may be controlled by a controller that provides drive signals to the switches Q1-Q6. Any suitable controller may be used and may be implemented in hardware and / or software. The controller may be configured and / or programmed to provide the functionality described herein.
[0027] The transformer of the HSC converter of FIG. 2 may be a single-tapped autotransformer including a single winding, including a first winding L22 and a second winding L21. The first winding L22 is physically connected to the second winding L21. A first end of the single winding of the transformer (i.e., the end of the first winding L22 that is not connected to the second winding L21) may be connected to a first resonant circuit, and a second end of the single winding of the transformer (i.e., the end of the second winding L21 that is not connected to the first winding L22) may be connected to a second resonant circuit. The first winding L22 and the second winding L21 may be magnetically coupled to a magnetic core.
[0028] The single winding of the transformer of the HSC converter of Figure 2 may include a single tap between the first winding L22 and the second winding L21. The single tap may be connected to an output capacitor Cout.
[0029] The transformer of the HSC converter of Figure 2 includes a single winding group or secondary winding group. The single winding group or secondary winding group of the transformer may include windings between a first end of the transformer and a second end of the transformer (i.e., the first winding L22 and the second winding L21). Because the windings L21 and L22 are physically connected to each other, the HSC converter of Figure 2 is a non-isolated DC-DC converter.
[0030] In the HSC converter of FIG. 2, the first resonant circuit may include a first resonant capacitor Cres1, and the first resonant circuit may be connected between the first winding L12 and a first node between the first switch Q1 and the second switch Q2. In the HSC converter of FIG. 2, the second resonant circuit may include a second resonant capacitor Cres2, and the second resonant circuit may be connected between the fourth winding L11 and a third node between the fourth switch Q4 and the fifth switch Q6. The first resonant circuit and the second resonant circuit may use a leakage inductance of a transformer. Alternatively, the first resonant circuit and the second resonant circuit may use a discrete inductor.
[0031] The output terminal Vout of the HSC converter of Figure 1 provides a single output voltage. The single output voltage may be an unregulated output voltage. The ratio of the input voltage Vin to the output voltage Vout is given by the following equation:
[0032]
number
[0033] Figure 3 shows various current paths in the HSC converter of Figure 2. The first current path is from one terminal of the input voltage Vin through the switch Q1 which is on and the first node, then through the first resonant circuit and the fourth node, then through the first winding L22 (i.e., winding 1) and the single tap, then through the output capacitor Cout, and then to the other terminal of the input voltage Vin connected to ground, creating a first current loop including the input voltage, the first switch Q1, the first resonant circuit, the first winding L22 (i.e., winding 1), and the output capacitor Cout. The second current path is from the second node through the second resonant circuit, then through the fifth switch that is on and the fourth node, then through the first winding L21 (i.e., winding 1) and the single tap, then through the output capacitor Cout, and then through the third switch Q3 back to the second node, creating a second current loop that includes the second resonant circuit, the fifth switch Q5, the first winding L22 (i.e., winding 1), the output capacitor Cout, and the third switch Q3. The first current path and the second current path in the first winding L22 (i.e., winding 1) induce a third current path in the second winding L21 (i.e., winding 2). The third current path is through the second winding L21 (i.e., winding 2) and a single tap, then through the output capacitor Cout, and then through the third switch Q3 back to the second winding L21 (i.e., winding 2), forming a third current loop including the second winding L21 (i.e., winding 2), the output capacitor Cout, and the third switch Q3. The output terminal Vout is connected to the output capacitor Cout, and the first current loop, the second current loop, and the third current loop. In FIG. 3, the capacitances of the first resonant capacitor Cres1 and the second resonant capacitor Cres2 are the same such that Cres1=Cres2=Cres. In addition, a first group of switches including switches Q1, Q3, and Q5 are turned on, and a second group of switches including switches Q2, Q4, and Q6 are turned off. The switches Q1-Q6 can be switched at a frequency given by the following equation:
[0034]
number
[0035] where f sw is the switching frequency, L k is the leakage inductance of the winding, C cres is the capacitance of the resonant capacitors Cres1 and Cres2. The voltage across the resonant capacitors Cres1 and Cres2 is half the input voltage, as given by the following equation:
[0036]
number
[0037] Here, V cres is the voltage of the resonant capacitors Cres1 and Cres2, and V in is the voltage of the input voltage. The currents in the first and second resonant circuits are equal and are given by:
[0038]
number
[0039] Here, I cres1 , I cres2 are the currents in the first and second resonant circuits, and I cres is the current through either the first resonant circuit or the second resonant circuit, and I outDC is the current output. The root mean square (RMS) current through switch Q1 is half the current through the first resonant circuit, as given by the following equation:
[0040]
number
[0041] Here, I Q1(rms)is the RMS current through the first switch Q1. The RMS current through the third switch Q3 is two-thirds of the current through the second resonant circuit, as given by the following equation:
[0042]
number
[0043] Here, I Q3(rms) is the RMS current through the first switch Q3. The current through the first winding L22 (shown as winding 1 in FIG. 3) and the second winding L21 (shown as winding 2 in FIG. 3) is the current through both the first resonant circuit and the second resonant circuit as given by the following equation:
[0044]
number
[0045] Here, I winding1 is the current through the first winding L22, and I winding2 is the current through the second winding L21. 4A and 4B show waveforms of a simulation of the 1500W HSC converter of FIG. 2 with 54V input, 13.5V output (=Vin / 4=54V / 4), and 111A output current. The switches in the first and second bridges can be driven with two PWM signals with any frequency but with a phase difference of 180°. Thus, a resonant current Ires can be generated in a first resonant circuit and a second resonant circuit, each of which includes a resonant capacitor and a resonant inductor, the resonant inductor being either a leakage inductance of the transformer or a discrete inductor. The resonant current Ires flows through each of the switches Q1 and Q2. A current twice the resonant current Ires is induced in the second winding L21 of the transformer, and a current three times the resonant current Ires, which is the combination of the currents of the second and third current loops, flows through the switch Q3. As shown in FIG. 4A, a current twice the resonant current Ires flows through the first winding L22 (i.e., winding 1) and the second winding L21 (i.e., winding 2) as currents Is1 and Is2, respectively. FIG. 4B shows that the output voltage is a quarter of the input voltage (i.e., Vout=Vin / 4). The RMS current Iq1 through the first switch Q1 is about 22.26 A, the RMS current Iq2 through the second switch Q2 is about 21.78 A, and the RMS current Iq3 through the third switch Q3 is about 66.57 A. The RMS current Is1 through the first winding L22 (winding 1) is about 62.29 A, and the average current Is1 through the first winding L22 (winding 1) is about 55.65 A. The RMS current IS2 through the second winding L21 (winding 2) is about 62.16 A, and the average current IS1 through the first winding L22 (winding 1) is about 55.50 A. The RMS voltage of the output voltage is about 13.15 V, and the peak-to-peak voltage of the output voltage is about 115.74 mV.
[0046] Compared to the LLC converter, the winding current of the transformer in the HSC converter of Figure 2 is full-wave rectified, improving the current utilization of a single winding and reducing winding losses, including, for example, losses caused by the winding being contained on a printed circuit board (PCB).The effective current flowing through the output side switches (i.e., switches Q3 and Q6 in Figure 2) can be reduced compared to the current flowing through the similar output side switches of the LLC converter, so the losses occurring in the output side switches can also be reduced.
[0047] FIG. 5 shows a table comparing an equivalent LLC converter with the HSC converter of FIG. 2, where both the LLC and HSC converters provide an output voltage that is one-quarter of the input voltage. As shown in the table, the LLC converter has a turns ratio of 4:1:1 and the HSC converter has a turns ratio of 1:1. Both the LLC and HSC converters include four 80V transistors in the primary circuit and two 40V transistors in the secondary circuit. The current in the primary winding of the LLC converter is given by the following equation:
[0048]
number
[0049] The HSC converter does not have a primary winding. The half-wave current in the secondary winding of the LLC converter is given by the following formula:
[0050]
number
[0051] Also, the full wave current in the secondary winding of the HSC converter is half of the current in the LLC converter and is given by the following formula:
[0052]
number
[0053] The RMS current in the first and second secondary windings of the LLC converter is given by the following equations:
[0054]
number
[0055] Also, the RMS current in the first and second secondary windings of the HSC converter is about 29% of the current in the LLC converter and is given by:
[0056]
number
[0057] The RMS current in the primary switch of the LLC and HSC converters is half-wave and is given by the following equation:
[0058]
number
[0059] The RMS current in the secondary switch of the LLC converter is half-wave rectified and is given by the following equation:
[0060]
number
[0061] Also, the RMS current in the secondary switch of the HSC converter is half-wave rectified and is three-quarters of the current of the LLC converter and is given by the following equation:
[0062]
number
[0063] 6 and 7 show graphs of current waveforms for equivalent LLC and HSC converters that provide an output voltage that is one-fourth the input voltage. Both the LLC and HSC converters can provide 1500W of power. The input voltage is 54V, the output voltage is 13.5V, and the output current is 111A. For the LLC converter, FIG. 6 shows graphs of current waveforms for the switches Q1-Q3 at the top, and graphs of current waveforms for the primary winding and the first and second secondary windings at the bottom. For the HSC converter, FIG. 7 shows graphs of current waveforms for the switches Q1-Q3 at the top, and graphs of current waveforms for the first and second secondary windings at the bottom. The table in FIG. 8 summarizes the peak and RMS currents for the graphs in FIG. 6 and FIG. 7. In the LLC converter, through the first switch Q1, the peak current is 43.5 A and the RMS current is 21.8 A, through the second switch Q2, the peak current is 43.5 A and the RMS current is 21.8 A, through the third switch Q3, the peak current is 174 A and the RMS current is 87.2 A. Through the primary winding, the peak current is 43.5 A and the RMS current is 30.8 A, through the first secondary winding, the peak current is 174 A and the RMS current is 87.2 A, and through the second secondary winding, the peak current is 174 A and the RMS current is 87.2 A. In the HSC converter, the peak current through the first switch Q1 is 43.5A and the RMS current is 21.8A, the peak current through the second switch Q2 is 43.5A and the RMS current is 21.8A, the peak current through the third switch Q3 is 131A and the RMS current is 65.4A. The HSC converter has no primary winding. The peak current through the first secondary winding is 87.2A and the RMS current is 61.6A, and the peak current through the second secondary winding is 87.2A and the RMS current is 61.6A.
[0064] 9A-9C show simulated waveforms of the bidirectional behavior of the HSC converter of FIG. 2 when power flows from the output terminal Vout to the input voltage Vin. FIG. 9A-9C show simulated waveforms of a 1080W HSC converter with 13.5V input at the output terminal Vout, 54V output at the input voltage Vin (=Vin*4=13.5V*4) and 20A output current. Similar to the normal operation shown in FIG. 4 above, FIG. 9A-9C show that power can flow in the opposite direction with the switches driven by two PWM signals to flow resonant currents Ires in the first and second resonant circuits. FIG. 9C shows that the output voltage (i.e., the voltage at the input voltage Vin) is four times the input voltage (i.e., the voltage at the output terminal Vout) (Vin=4×Vout). The peak-to-peak output voltage is about 230.42 mV. The RMS input voltage is 13.5V and the RMS output voltage is approximately 52.93V.
[0065] From the above simulation results, it was confirmed that an output voltage of 1 / 4 of the input voltage can be supplied by removing the primary winding, the active current flowing through the secondary winding is reduced by 29% compared to an equivalent LLC converter system, and the active current flowing through the secondary switch is reduced by 25% compared to an LLC converter system, and the HSC converter in Figure 1 can operate in both directions and can be used as a bidirectional power supply.
[0066] It should be understood that the foregoing description is only illustrative of the present invention. Various alternatives and modifications may be devised by those skilled in the art without departing from the present invention. Accordingly, the present invention is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the appended claims.
Claims
1. 1. An HSC voltage conversion module, comprising: The input voltage, a transformer having no primary winding and including a secondary winding magnetically coupled by a magnetic core; a first switch bridge and a second switch bridge connected to the transformer and to the input voltage; an output capacitor connected to a single node of the transformer to provide an output voltage that is one-quarter of the input voltage.
2. a first resonant circuit connected between the first switch bridge and the transformer; The HSC voltage conversion module of claim 1 , further comprising: a second resonant circuit connected between the second switch bridge and the transformer.
3. the first resonant circuit includes a first resonant capacitor; the second resonant circuit includes a second resonant capacitor; The HSC voltage conversion module of claim 2 , wherein the first resonant circuit and the second resonant circuit utilize leakage inductance of the transformer.
4. The HSC voltage conversion module according to any one of claims 1 to 3, wherein each of the first switch bridge and the second switch bridge includes a first switch, a second switch, and a third switch connected in series.
5. The HSC voltage conversion module according to claim 1 , wherein the secondary winding of the transformer includes a first winding and a second winding.
6. The HSC voltage conversion module according to any one of claims 1 to 3, wherein the HSC voltage conversion module is bidirectional.
7. A converter comprising: an input terminal for receiving an input voltage; a first switch bridge connected in parallel across the input voltage, a first switch, a second switch, and a third switch connected in series; a first node between the first switch and the second switch; a third node between the second switch and the third switch; and a second switch bridge, a fourth switch, a fifth switch, and a sixth switch connected in series; a second node between the fourth switch and the fifth switch; a fourth node between the fifth switch and the sixth switch; and An output capacitor; 1. A transformer comprising: a single winding including a first secondary winding and a second secondary winding physically connected to each other to define a secondary winding group and magnetically coupled by a magnetic core; a single tap connected to the output capacitor; and a first resonant circuit connected between the first node and a first end of the single winding; a second resonant circuit connected between the second node and a second end of the single winding opposite the first end of the single winding; an output terminal coupled to the first output capacitor to provide a first output voltage that is one-quarter of the input voltage.
8. the first resonant circuit includes a first resonant capacitor; the second resonant circuit includes a second resonant capacitor; The converter of claim 7 , wherein the first resonant circuit and the second resonant circuit utilize a leakage inductance of the transformer.
9. 9. A converter as claimed in claim 7 or 8, wherein the converter is bidirectional such that power can flow from the input terminals to the output terminals and from the output terminals to the input terminals.
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