Polysiloxane compound, polymer, hydrogel, medical material, and method for producing polysiloxane compound

Abstract

To provide a polysiloxane compound suitable for medical materials, a polymer using the polysiloxane compound, a hydrogel containing the polymer, a medical material containing the polymer, and a method for producing the polysiloxane compound.SOLUTION: The present invention relates to a polysiloxane compound that contains one or more (meth)acryloxy groups per molecule, and is characterized by having a tertiary hydroxyl group at a terminal end of a side chain of the polysiloxane compound.SELECTED DRAWING: None

Description

[Technical field]

[0001] The present invention relates to a polysiloxane compound, a polymer, a hydrogel, a medical material, and a method for producing the polysiloxane compound. [Background technology]

[0002] Conventionally, siloxane-containing monomers have been known as compounds used in medical materials, including ophthalmic devices. For example, 3-[tris(trimethylsiloxy)silyl]propyl methacrylate (TRIS) is widely used as a monomer for ophthalmic devices. Polymers obtained by copolymerizing this TRIS with hydrophilic monomers N,N-dimethylacrylamide and N-vinyl-2-pyrrolidone have the beneficial characteristic of being highly oxygen permeable. However, highly hydrophobic siloxane monomers are not highly compatible with these hydrophilic monomers, and there is a problem that phase separation occurs when hydrogels that are used as medical materials are prepared, resulting in cloudiness.

[0003] Patent Document 1 describes siloxanes having primary or secondary hydroxyl groups, represented by the following formulas (a) and (a'). [ka]

[0004] Furthermore, Patent Document 2 describes a siloxane having primary and secondary hydroxyl groups on the siloxane side chain, as shown in the following formula (b). [ka]

[0005] These compounds have good hydrophilicity due to the presence of hydroxyl groups in the molecule, and therefore have the advantage of being highly compatible with hydrophilic monomers.

[0006] However, when preparing a hydrogel from the above-mentioned (poly)siloxane and a compound having a primary hydroxyl group or a secondary hydroxyl group, these highly reactive hydroxyl groups may cause undesirable results. For example, radicals may be added to the above-mentioned hydroxyl groups, forming a crosslinked structure due to hydroxyl radicals. This may result in poor appearance, unexpected increase in hardness, and decrease in flexibility. Therefore, conventional siloxane compounds cannot provide medical materials having useful transparency, hydrophilicity, and sufficient strength. Therefore, there is still a demand for compounds and compositions that overcome these shortcomings. [Prior art documents] [Patent documents]

[0007] [Patent Document 1] JP 2005-170827 A [Patent Document 2] Patent Publication No. 2021-073346 Summary of the Invention [Problem to be solved by the invention]

[0008] An object of the present invention is to provide a polysiloxane compound suitable for medical materials, a polymer using the polysiloxane compound, a hydrogel containing the polymer, a medical material containing the polymer, and a method for producing the polysiloxane compound. [Means for solving the problem]

[0009] In order to solve the above problems, the present invention provides a polysiloxane compound containing one or more (meth)acryloxy groups in one molecule, the polysiloxane compound having a tertiary hydroxyl group at the end of a side chain of the polysiloxane compound.

[0010] Such a polysiloxane compound can be suitably used as a medical material.

[0011] In the present invention, the polysiloxane compound is preferably represented by the following general formula (1). [ka] (In the formula, Z's are each independently an organic group having 1 to 20 carbon atoms, R's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, R's are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and having a tertiary hydroxyl group at an end, which may contain an ether bond, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z is a (meth)acryloxy group.)

[0012] Such a polysiloxane compound can be more suitably used as a medical material.

[0013] In the present invention, in the general formula (1), Z is preferably represented by the following general formula (2). [ka] (In the formula, X is a hydrogen atom or a methyl group, and the dashed line represents a bond to the silicon atom.)

[0014] Such a polysiloxane compound can be more suitably used as a medical material.

[0015] Furthermore, in the present invention, in the general formula (1), the R is preferably a methyl group.

[0016] The polysiloxane compound of the present invention is preferably such a compound.

[0017] In the present invention, in the general formula (1), the R' is preferably represented by the following general formula (3) or (4). [ka] (In general formula (3), k represents an integer of 0 to 5, and in general formulas (3) and (4), the dashed lines represent bonds to the silicon atom.)

[0018] The polysiloxane compound of the present invention is more preferably such a compound.

[0019] In this case, k is preferably 0 or 1 in the general formula (3).

[0020] Such a polysiloxane compound can be more suitably used as a medical material.

[0021] In the present invention, in the general formula (1), it is preferable that n is an integer of 0 to 100, m is an integer of 3 to 100, and m / (n+m) is 0.15 or more.

[0022] Such a polysiloxane compound can be more suitably used as a medical material.

[0023] In this case, in the general formula (1), m / (n+m) is preferably 0.3 or more.

[0024] Such a polysiloxane compound can be more suitably used as a medical material.

[0025] The present invention also provides a polymer which is a polymer of the polysiloxane compound described above.

[0026] Such a polymer has good compatibility with other compounds having a polymerizable group such as a (meth)acryloxy group.

[0027] In this case, the mass ratio of the polysiloxane compound is preferably 20 mass % or more based on the total mass of the polymer.

[0028] Such a polymer is likely to exhibit the properties of the polysiloxane compound.

[0029] The present invention also provides a hydrogel or a medical material that contains the above-described polymer.

[0030] The polymer of the present invention can be suitably used for such applications.

[0031] The present invention also provides a method for producing a polysiloxane compound, comprising the steps of: A compound containing an unsaturated group and a tertiary hydroxyl group at its terminal; An organohydrogenpolysiloxane compound represented by the following general formula (5), [ka] (In the formula, Z's are each independently an organic group having 1 to 20 carbon atoms, R's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z is a (meth)acryloxy group.) to obtain a polysiloxane compound represented by the following general formula (1): [ka] (In the formula, R' are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and a tertiary hydroxyl group at an end, and may contain an ether bond in the middle of the group. Z, R, n, and m are as defined above.)

[0032] Such a method for producing a polysiloxane compound makes it possible to obtain the polysiloxane compound of the above general formula (1) with high purity.

[0033] In this case, the amount of the compound containing an unsaturated group and a tertiary hydroxyl group at the terminal is preferably 1.0 to 3.0 molar equivalents relative to the hydrogensiloxy unit.

[0034] Such a method for producing a polysiloxane compound makes it possible to economically obtain a polysiloxane compound with high purity.

[0035] In this case, it is preferable that the content of the polysiloxane compound represented by the general formula (1) is 90% or more.

[0036] Such a content of the polysiloxane compound makes it even more suitable for use as a medical material. Effect of the Invention

[0037] The polysiloxane compound of the present invention has a tertiary hydroxyl group at the end of the side chain, and therefore has excellent compatibility with hydrophilic monomers, and when used as a medical material, it does not cause a decrease in transparency, an unexpected increase in hardness, or a decrease in flexibility. Furthermore, a (co)polymer containing a repeating unit derived from polymerization of the (meth)acryloxy group of the polysiloxane compound of the present invention has a preferable strength. The polysiloxane compound of the present invention is useful as a monomer for medical materials. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0038] As described above, there has been a demand for the development of a polysiloxane compound suitable for medical materials, a polymer using the polysiloxane compound, a hydrogel containing the polymer, a medical material containing the polymer, and a method for producing the polysiloxane compound.

[0039] The present inventors have conducted extensive research to solve the above problems and have found that a polysiloxane compound containing one or more (meth)acryloxy groups in one molecule and having a tertiary hydroxyl group at the end of a side chain of the polysiloxane compound has excellent compatibility with other hydrophilic monomers. They have also found that a (co)polymer of the polysiloxane compound and a hydrophilic monomer has excellent flexibility.

[0040] That is, the present invention is a polysiloxane compound containing one or more (meth)acryloxy groups in one molecule, and having a tertiary hydroxyl group at the end of a side chain of the polysiloxane compound.

[0041] The present invention will be described in detail below, but the present invention is not limited thereto.

[0042] [Polysiloxane compounds] The present invention relates to a polysiloxane compound containing one or more (meth)acryloxy groups in one molecule, and having a tertiary hydroxyl group at the end of a side chain of the polysiloxane compound.

[0043] The compound has a polysiloxane structure and is characterized by containing a tertiary hydroxyl group at the end of the side chain of the polysiloxane compound. In the polysiloxane compound of the present invention, this tertiary hydroxyl group becomes a hydrophilic group, which has a steric restriction. This suppresses side reactions during the reaction, and it is presumed that a strong hydrogen bond due to the directionality of the hydrogen bond is generated in a polymer ((co)polymer) containing a repeating unit derived from the polymerization of the (meth)acryloxy group of the polysiloxane compound of the present invention, resulting in high strength. That is, the polysiloxane compound of the present invention has high compatibility with hydrophilic monomers, and can provide a preferable strength in the derived (co)polymer, and further, no unexpected increase in hardness or decrease in flexibility occurs.

[0044] In particular, the polysiloxane compound is preferably represented by the following general formula (1). [ka] (In the formula, Z's are each independently an organic group having 1 to 20 carbon atoms, R's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, R's are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and having a tertiary hydroxyl group at an end, which may contain an ether bond, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z is a (meth)acryloxy group.)

[0045] In the above general formula (1), Z's are each independently an organic group having 1 to 20 carbon atoms, and are preferably represented by the following general formula (2). [ka] (In the formula, X is a hydrogen atom or a methyl group, and the dashed line represents a bond to the silicon atom.)

[0046] In the above general formula (1), R are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms. Examples of the monovalent hydrocarbon group include alkyl groups such as methyl, ethyl, propyl, n-butyl, t-butyl, pentyl, and hexyl; cycloalkyl groups such as cyclopentyl and cyclohexyl; and aryl groups such as phenyl. R is preferably an alkyl group having 1 to 4 carbon atoms, and more preferably a methyl group.

[0047] In the above general formula (1), R' are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and a tertiary hydroxyl group at the end, and may contain an ether bond in the middle of the group. It is preferable that R' is represented by the following general formula (3) or (4). [ka] (In general formula (3), k represents an integer of 0 to 5, and in general formulas (3) and (4), the dashed lines represent bonds to the silicon atom.)

[0048] In the above general formula (3), k is an integer of 0 to 5, and is preferably 0 or 1.

[0049] In the above general formula (1), n ​​is an integer of 0 to 200, and m is an integer of 3 to 200. Preferably, n is an integer of 0 to 100, m is an integer of 3 to 100, and m / (n+m) is 0.15 or more. More preferably, m / (n+m) is 0.3 or more. Still more preferably, m / (n+m) is 0.3 to 1.0.

[0050] [Method for producing polysiloxane compound] A method for producing the polysiloxane compound represented by the above general formula (1) will now be described. The present invention provides a method for producing a polysiloxane compound, comprising the steps of: A compound containing an unsaturated group and a tertiary hydroxyl group at its terminal; An organohydrogenpolysiloxane compound represented by the following general formula (5), [ka] (In the formula, Z's are each independently an organic group having 1 to 20 carbon atoms, R's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z is a (meth)acryloxy group.) by hydrosilylation to obtain a polysiloxane compound represented by the above general formula (1).

[0051] The method for producing a polysiloxane compound of the present invention is characterized in that a compound having an unsaturated group and a tertiary hydroxyl group at the end is used as a raw material. In the method for producing a polysiloxane compound of the present invention, since the hydroxyl group is a tertiary hydroxyl group, it is possible to suppress the hydroxyl group from causing an undesirable side reaction in the hydrosilylation reaction. This makes it possible to obtain the polysiloxane compound of the present invention with high purity.

[0052] The hydrosilylation reaction may be carried out according to a conventional method. In the present invention, a compound having an unsaturated group and a tertiary hydroxyl group at the end may be added to the organohydrogenpolysiloxane compound represented by the general formula (5) in an amount of, for example, 1 molar equivalent or more, and reacted. The reaction temperature is not particularly limited, but is preferably a temperature not exceeding the boiling point of the solvent used. For example, the reaction may be carried out at a temperature of about 0°C to about 150°C. The hydrosilylation reaction may be carried out in the presence of a solvent, a hydrosilylation catalyst, or a stabilizer. The solvent, hydrosilylation catalyst, and stabilizer may be conventionally known and are not particularly limited.

[0053] In the above hydrosilylation reaction, it is preferable to add 1 molar equivalent or more of the compound having an unsaturated group and a tertiary hydroxyl group at the end to the hydrogensiloxy unit. More preferably, it is 1.0 to 3.0 molar equivalents, even more preferably, it is 1.2 to 2.0 molar equivalents, and particularly preferably, it is 1.5 to 2.0 molar equivalents. By adding 1 molar equivalent or more of the compound having an unsaturated group and a tertiary hydroxyl group at the end to the hydrogensiloxy unit, it is possible to suppress the remaining hydrogensiloxy unit and side reactions. In addition, although there is no upper limit, it is preferable that it is 3.0 molar equivalents or less in terms of yield and economic efficiency.

[0054] (Hydrosilylation catalyst) The hydrosilylation catalyst is preferably, for example, a noble metal catalyst, particularly a platinum catalyst derived from chloroplatinic acid. In particular, a catalyst in which the hydrogen ions of chloroplatinic acid are completely neutralized with sodium bicarbonate to improve the stability of the platinum catalyst is preferable. For example, a complex of 1,1,3,3-tetramethyl-1,3-divinyldisiloxane and a sodium bicarbonate neutralized product of chloroplatinic acid (Karstead catalyst) is more preferable.

[0055] The amount of the hydrosilylation catalyst added may be a catalytic amount sufficient to promote the hydrosilylation reaction, for example, a complex of 1,1,3,3-tetramethyl-1,3-divinyldisiloxane and chloroplatinic acid neutralized with sodium hydrogen carbonate may be used in an amount equivalent to 1 ppm to 80 ppm of platinum relative to the mass of the organohydrogenpolysiloxane compound represented by the general formula (5).

[0056] (solvent) Examples of the solvent include glycol ether solvents such as methyl cellosolve, ethyl cellosolve, isopropyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, polyethylene glycol monomethyl ether, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, and polyethylene glycol dimethyl ether; ester solvents such as ethyl acetate, butyl acetate, amyl acetate, ethyl lactate, and methyl benzoate; aliphatic hydrocarbon solvents such as linear hexane, linear heptane, and linear octane; alicyclic hydrocarbon solvents such as cyclohexane and ethylcyclohexane; ketone solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; aromatic hydrocarbon solvents such as benzene, toluene, and xylene; and petroleum solvents; and alcohol solvents such as methyl alcohol, ethyl alcohol, linear propyl alcohol, isopropyl alcohol, linear butyl alcohol, isobutyl alcohol, tert-butyl alcohol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and polyethylene glycol. The above solvents may be used alone or in combination of two or more.

[0057] (Stabilizer) Examples of the stabilizer include phenol-based antioxidants, phosphorus-based antioxidants, amine-based antioxidants, and sulfur-based antioxidants. Examples of the phenol-based antioxidant include, but are not limited to, compounds selected from the group consisting of p-methoxyphenol, di-tert-butyl-p-cresol, pyrogallol, tert-butylcatechol, 4,4-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-t-butylphenol), phenol resins, and cresol resins. Examples of phosphorus-based antioxidants include, but are not limited to, tris[2-[[2,4,8,10-tetrakis(1,1-dimethylethyl)dibenzo[d,f][1,3,2]dioxaphosphepin-6-yl]oxy]ethyl]amine, tris[2-[(4,6,9,11-tetra-tert-butyldibenzo[d,f][1,3,2]dioxaphosphepin-2-yl)oxy]ethyl]amine, and ethyl bis(2,4-ditert-butyl-6-methylphenyl)phosphite. Examples of the amine-based antioxidant include, but are not limited to, tri- or tetra-C1-3 alkylpiperidine or its derivative, bis(2,2,6,6-tetramethyl-4-piperidyl)oxalate, 1,2-bis(2,2,6,6-tetramethyl-4-piperidyloxy)ethane, phenylnaphthylamine, N,N'-diphenyl-1,4-phenylenediamine, N-phenyl-N'-cyclohexyl-1,4-phenylenediamine, etc. Examples of the sulfur-based antioxidant include, but are not limited to, dilauryl thiodipropionate, distearyl thiodipropionate, etc. The stabilizers may be used alone or in combination of two or more.

[0058] In the above hydrosilylation reaction, the reaction end point can be confirmed by a conventionally known method. For example, 1 This can be confirmed by H-NMR analysis, thin layer chromatography (TLC), high performance liquid chromatography (HPLC), gas chromatography (GC), or the like, by the disappearance of the peaks of the raw material compounds. After the reaction is completed, the product may be purified according to a conventional method. For example, the organic layer may be washed with water and then the solvent may be removed to isolate the product. Alternatively, reduced pressure distillation or activated carbon treatment may be used.

[0059] As an example of the method for producing the polysiloxane compound of the present invention, 1 molar equivalent of the organohydrogenpolysiloxane compound represented by the above general formula (5), 1.5 molar equivalents of a compound having an unsaturated group and a tertiary hydroxyl group at the terminal, and a toluene solution of a chloroplatinic acid sodium hydrogen carbonate neutralized vinylsiloxane complex (platinum content 0.5 wt%) are added in an amount of 10 ppm in terms of platinum relative to the mass of the organohydrogenpolysiloxane compound, and the mixture is heated and stirred at 80°C. The reaction is completed by reacting for about 6 hours. During this time, the compound having an unsaturated group and a tertiary hydroxyl group at the terminal, or the compound produced, is 1 The progress of the reaction can be confirmed by monitoring with H-NMR analysis, etc. After completion of the reaction, the unreacted raw materials are distilled off under reduced pressure to obtain the polysiloxane compound represented by the above general formula (1).

[0060] [Purity of polysiloxane compound] The purity (content) of the polysiloxane compound of the present invention can be confirmed, for example, by gel permeation chromatography (GPC). The measurement may be performed according to a conventionally known method, and is not particularly limited, but it is preferable to use an eluent that dissolves the polysiloxane compound of the present invention. In addition, a conventionally known detector, for example, a differential refractive index (RI) detector, can be used. The purity of the polysiloxane compound can be calculated from the area ratio of the target substance on the GPC chromatograph. In this case, it is preferable that the content of the polysiloxane compound is 90% or more, and the characteristics of the polysiloxane compound of the present invention are easily exhibited.

[0061] [polymer] The present invention provides a polymer, which is a polymer of the polysiloxane compound described above. The polysiloxane compound of the present invention can provide a polymer containing a repeating unit derived from the (addition) polymerization of the (meth)acryloxy group of the polysiloxane compound. The polysiloxane compound of the present invention has good compatibility with other compounds having a polymerizable group such as a (meth)acryloxy group (hereinafter referred to as a polymerizable monomer or a hydrophilic monomer). Therefore, a colorless and transparent copolymer can be obtained by copolymerizing with a polymerizable monomer. It is also possible to polymerize the polysiloxane compound alone.

[0062] In the production of a copolymer containing a repeating unit derived from the polymerization of the polysiloxane compound of the present invention and another polymerizable (hydrophilic) monomer, the blending ratio of the polysiloxane compound of the present invention is preferably such that the mass ratio of the repeating unit derived from the polysiloxane compound of the present invention is 20 mass% or more relative to the total mass of the polymer. That is, the mass ratio of the polysiloxane compound is preferably 20 mass% or more relative to the total mass of the polymer. More specifically, the repeating unit derived from the (addition) polymerization of the (meth)acryloxy group of the polysiloxane compound of the present invention is preferably 20 to 80 mass parts, more preferably 30 to 60 mass parts, relative to 100 mass parts of the total of the polysiloxane compound of the present invention and the polymerizable (hydrophilic) monomer. If the mass ratio of the repeating unit is 20 mass% or more, the properties of the polysiloxane compound of the present invention are easily exhibited.

[0063] Examples of the polymerizable monomer include acrylic monomers such as (meth)acrylic acid, methyl (meth)acrylate, ethyl (meth)acrylate, (poly)ethylene glycol dimethacrylate, polyalkylene glycol mono(meth)acrylate, polyalkylene glycol monoalkyl ether (meth)acrylate, trifluoroethyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, and 2,3-dihydroxypropyl (meth)acrylate; acrylic acid derivatives such as N,N-dimethylacrylamide, N,N-diethylacrylamide, N-acryloylmorpholine, and N-methyl (meth)acrylamide; other unsaturated aliphatic or aromatic compounds such as N-vinylpyrrolidone, for example, crotonic acid, cinnamic acid, and vinylbenzoic acid; and siloxane monomers having a polymerizable group such as a (meth)acrylic group. These may be used alone or in combination of two or more.

[0064] The copolymerization of the polysiloxane compound of the present invention with the other polymerizable monomers may be carried out by a conventionally known method. For example, the copolymerization may be carried out using a known polymerization initiator such as a thermal polymerization initiator or a photopolymerization initiator. Examples of the polymerization initiator include 2-hydroxy-2-methyl-1-phenyl-propan-1-one, azobisisobutyronitrile, azobisdimethylvaleronitrile, benzoyl peroxide, tert-butyl hydroperoxide, cumene hydroperoxide, and 2,2'-azobis(2-methylpropionamidine) dihydrochloride. These polymerization initiators may be used alone or in combination of two or more. The amount of the polymerization initiator is preferably 0.001 to 2 parts by mass, more preferably 0.01 to 1 part by mass, based on 100 parts by mass of the total of the polymerization components.

[0065] The polymer containing a repeating unit derived from polymerization of the (meth)acryloxy group of the polysiloxane compound of the present invention has excellent hydrophilicity. In addition, the hydrogel obtained from the polymer has high transparency and strength. In addition, medical materials can be obtained from the polymer. Therefore, the polysiloxane compound of the present invention is suitable for producing medical materials, such as ophthalmic devices, contact lenses, intraocular lenses, and artificial corneas. The method for producing medical materials using the polymer is not particularly limited, and may follow the conventionally known method for producing medical materials. For example, when forming into the shape of a lens such as a contact lens or an intraocular lens, a cutting method or a casting method can be used. EXAMPLES

[0066] The present invention will be described in more detail below with reference to Synthesis Examples, Examples, and Comparative Examples, but the present invention is not limited to the following Examples. In the following examples: 1 H-NMR analysis was carried out using a JEOL ECS400 and deuterated chloroform as the measurement solvent. In addition, all gel permeation chromatography (GPC) measurements were carried out under the following conditions. Measurement equipment: Tosoh HLC-8320 (RI detector) Column: TSK Gelguard Column Super HH, TSK Gel Super H2500, TSK Gel Super HM-N Temperature: 40℃ Eluent: tetrahydrofuran (THF) Flow rate: 0.6mL / min Sample concentration: 0.3% by mass (THF solution) Injection volume: 50μL

[0067] Synthesis Example 1 In a 500mL three-necked eggplant flask equipped with a Dimroth and thermometer, 80.0g of allyl alcohol, 100.0g of isobutylene oxide, and 46.6g of potassium tertiary butoxide were added, heated to 50℃, and aged for 24 hours. After the reaction, the mixture was washed three times with a 10% aqueous sodium chloride solution, and unreacted raw materials were distilled off at an internal temperature of 150℃, followed by simple distillation to obtain 134.1g of an unsaturated compound having a tertiary hydroxyl group represented by the following formula (A). [ka]

[0068] Synthesis Example 2 The same procedure was carried out as in Synthesis Example 1, except that 80.0 g of allyl alcohol was changed to 141.0 g of allyl glycol, to obtain 145.5 g of an unsaturated compound having a tertiary hydroxyl group represented by the following formula (B). [ka]

[0069] Synthesis Example 3 100.0g of 3-methyl-1,3-butanediol, 95.6g of allyl chloride, 107.6g of potassium tertiary butoxide, and 100.0g of toluene were added to a 500mL three-necked flask equipped with a Dimroth and thermometer, and the mixture was heated to 50℃ and aged for 24 hours. After the reaction, the mixture was washed three times with a 10% aqueous sodium chloride solution, and unreacted raw materials were distilled off at an internal temperature of 220℃, followed by simple distillation to obtain 113.1g of an unsaturated compound represented by the following formula (C). [ka]

[0070] Example 1-1 In a 500mL three-necked eggplant flask equipped with a Dimroth and thermometer, 50.0g of the hydrogensiloxane compound represented by the following formula (100), 19.3g of the unsaturated compound represented by the above formula (A) (molar ratio of unsaturated compound to hydrogensiloxy unit = 1.5), 100.0g of toluene, and 0.03g of a toluene solution of chloroplatinic acid neutralized with sodium bicarbonate·vinylsiloxane complex (platinum content 0.5 wt%) were added, heated to 80°C, and aged for 6 hours. After the reaction, the solvent and unreacted raw materials were distilled off under reduced pressure at an internal temperature of 100°C to obtain a colorless, transparent liquid. Yield 58.8g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (100A). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka] [ka]

[0071] Example 1-2 A colorless transparent liquid was obtained in the same manner as in Example 1-1, except that 19.3 g of the unsaturated compound represented by the above formula (A) was replaced with 21.4 g of the unsaturated compound represented by the above formula (C) (molar ratio of the unsaturated compound to the hydrogensiloxy unit = 1.5). Yield: 61.2 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (100C). GPC measurement was carried out and the area of ​​the target compound was calculated to be 100%. [ka]

[0072] Examples 1-3 A colorless transparent solid was obtained in the same manner as in Example 1-1, except that 50.0 g of the hydrogensiloxane compound represented by the above formula (100) was replaced by 50.0 g of the hydrogensiloxane compound represented by the following formula (101), and 19.3 g of the unsaturated compound represented by the above formula (A) was replaced by 95.2 g (molar ratio of the unsaturated compound to the hydrogensiloxy unit=2.0). Yield: 103.4 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (101A). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka] [ka]

[0073] Examples 1-4 A colorless transparent solid was obtained in the same manner as in Example 1-1, except that the 50.0 g of the hydrogensiloxane compound represented by the above formula (100) was replaced by 20.0 g of the hydrogensiloxane compound represented by the following formula (102), and the 19.3 g of the unsaturated compound represented by the above formula (A) was replaced by 99.0 g (molar ratio of the unsaturated compound to the hydrogensiloxy unit = 3.0). Yield: 43.4 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (102A). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka] [ka]

[0074] Examples 1-5 A colorless transparent solid was obtained in the same manner as in Example 1-1, except that 50.0 g of the hydrogensiloxane compound represented by the formula (100) was replaced by 20.0 g of the hydrogensiloxane compound represented by the formula (102) and 19.3 g of the unsaturated compound represented by the formula (A) was replaced by 88.3 g of the unsaturated compound represented by the formula (B) (molar ratio of the unsaturated compound to the hydrogensiloxy unit = 2.0). Yield: 50.7 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (102B). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka]

[0075] Examples 1-6 A colorless transparent solid was obtained in the same manner as in Example 1-1, except that 50.0 g of the hydrogensiloxane compound represented by the above formula (100) was replaced by 30.0 g of the hydrogensiloxane compound represented by the following formula (103), and 19.3 g of the unsaturated compound represented by the above formula (A) was replaced by 75.4 g (molar ratio of the unsaturated compound to the hydrogensiloxy unit = 2.0). Yield: 60.0 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (103A). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka] [ka]

[0076] Examples 1-7 A colorless transparent solid was obtained in the same manner as in Example 1-1, except that 50.0 g of the hydrogensiloxane compound represented by the formula (100) was replaced by 30.0 g of the hydrogensiloxane compound represented by the formula (103) and 19.3 g of the unsaturated compound represented by the formula (A) was replaced by 62.6 g of the unsaturated compound represented by the formula (C) (molar ratio of the unsaturated compound to the hydrogensiloxy unit = 1.5). Yield: 60.2 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (103C). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka]

[0077] Examples 1-8 A colorless transparent solid was obtained in the same manner as in Example 1-1, except that 50.0 g of the hydrogensiloxane compound represented by the above formula (100) was replaced by 30.0 g of the hydrogensiloxane compound represented by the following formula (104), and 19.3 g of the unsaturated compound represented by the above formula (A) was replaced by 45.5 g (molar ratio of the unsaturated compound to the hydrogensiloxy unit = 1.5). Yield: 67.7 g. 1 It was confirmed by H-NMR that the compound was the compound represented by the following formula (104A). GPC measurement was performed and the area of ​​the target compound was calculated to be 100%. [ka] [ka]

[0078] Comparative Example 1-1 In a 500mL three-necked flask equipped with a Dimroth and a thermometer, 50.0g of the hydrogensiloxane compound represented by the above formula (100), 19.6g of 3-allyloxy-1,2-propanediol (molar ratio of unsaturated compounds to hydrogensiloxy units = 1.5), 100.0g of toluene, and 0.03g of a toluene solution of chloroplatinic acid neutralized with sodium bicarbonate·vinylsiloxane complex (platinum content 0.5wt%) were added, heated to 80°C, and aged for 6 hours. After the reaction, the solvent was distilled off under reduced pressure at an internal temperature of 80°C, 50g of n-hexane was added, and the mixture was washed three times with 50g of acetonitrile. After washing, the solvent was distilled off under reduced pressure at an internal temperature of 80°C, and a cloudy white liquid was obtained. Yield 32.2g. 1 H-NMR confirmed that the compound was the compound represented by the following formula (200). GPC measurement was performed and the area of ​​the target compound was calculated, confirming a peak in the high molecular weight region, which was 72%. [ka]

[0079] Comparative Example 1-2 A slightly cloudy liquid was obtained in the same manner as in Comparative Example 1-1, except that 19.6 g of 3-allyloxy-1,2-propanediol was replaced with 22.2 g of allyl glycol (molar ratio of unsaturated compound to hydrogensiloxy unit=2.0). Yield: 43.1 g. 1 H-NMR confirmed that the compound was the compound represented by the following formula (201). GPC measurement was performed and the area of ​​the target substance was calculated, and a peak was confirmed in the high molecular weight region, which was 85%. [ka]

[0080] Comparative Example 1-3 In Comparative Example 1-1, 50.0 g of the hydrogensiloxane compound represented by the above formula (100) was replaced with 30.0 g of the hydrogensiloxane compound represented by the above formula (103), and 19.6 g of 3-allyloxy-1,2-propanediol was replaced with 114.8 g (molar ratio of unsaturated compound to hydrogensiloxy unit=3.0). However, the reaction was carried out in the same manner as in Comparative Example 1-1, and gelation occurred during the reaction, making it impossible to obtain the target product.

[0081] Comparative Example 1-4 In Comparative Example 1-1, 50.0 g of the hydrogensiloxane compound represented by the above formula (100) was replaced with 30.0 g of the hydrogensiloxane compound represented by the above formula (103), and 19.6 g of 3-allyloxy-1,2-propanediol was replaced with 97.4 g of allyl glycol (molar ratio of unsaturated compound to hydrogensiloxy unit = 3.0), but a cloudy gel-like solid was obtained in the same manner as in Comparative Example 1-1. Yield: 21.4 g. Since the obtained compound was partially insoluble in the solvent, only the soluble portion was subjected to GPC measurement, and the area of ​​the target product was calculated, and a peak was confirmed in the high molecular weight region, which was 54%.

[0082] Comparative Examples 1-5 In the method described in JP 2021-073346 A (Example 6), synthesis was performed in the same manner as above, except that the precursor hydrogensiloxane compound was replaced with the hydrogensiloxane compound represented by the above formula (100), to obtain the target product (200P) as a colorless slightly cloudy liquid. GPC measurement was performed and the area of ​​the target product was calculated, and a peak was confirmed in the high molecular weight region, which was 88%.

[0083] As shown in Examples 1-1 to 1-8 and Comparative Examples 1-1 to 1-5, the unsaturated group-containing compound containing a tertiary hydroxyl group at the end can suppress side reactions during hydrosilylation reaction in the addition reaction with hydrogensiloxane, so that the polysiloxane compound can be produced with higher purity than the unsaturated group-containing compound containing a primary or secondary hydroxyl group. Also, the target product can be produced even at a high modification rate. In addition, even when the molar ratio of the unsaturated compound to the hydrogensiloxy unit is low, the synthesis can be performed with high purity, so that the amount of the unsaturated compound used can be reduced, which is excellent in terms of yield and economy.

[0084] [Examples 2-1 to 2-8 and Comparative Examples 2-1 to 2-3] Hydrogel manufacturing example The compounds obtained in the above Examples 1-1 to 1-8, the compounds obtained in the above Comparative Examples 1-1 to 1-2 and 1-5, 2-hydroxyethyl methacrylate (HEMA), N,N-dimethylacrylamide (DMA), ethylene glycol dimethacrylate (EGDMA), Irgacure 1173 (IRG1173), and isopropanol (IPA) were mixed in the compositions and blending ratios shown in Table 1, and stirred until a homogeneous solution was obtained. After stirring, N2 was bubbled for 5 minutes, and the mixture was sufficiently degassed, and then sealed in a polypropylene mold. UV irradiation was performed using a high-pressure mercury lamp, and the mixture was cured. After curing, the mixture was washed by immersing it in isopropanol, a 50% isopropanol aqueous solution, and deionized water in that order for several seconds, to obtain a hydrogel film. The physical properties of the obtained film were measured according to the methods shown below. The results are shown in Table 1.

[0085] [Appearance after curing] The appearance of the cured product was visually observed and rated according to the following criteria. A: Uniform and transparent B: Uneven or cloudy

[0086] [Transparency] The film was immersed in deionized water at 25° C. for 48 hours, and then the water on the surface was wiped off to produce a hydrated film. The appearance of the film was visually observed and evaluated according to the following criteria. A: Uniform and transparent B: Uneven or cloudy

[0087] [Equilibrium moisture content] The film was immersed in deionized water at 25°C for 48 hours, the surface water was wiped off, and the mass of the hydrated film was measured. The hydrated film was then dried in an oven at 50°C for 48 hours and at 25°C for 24 hours, and the mass of the dry film was measured. The equilibrium moisture content was calculated using the following formula. Equilibrium moisture content (%) = 100 × (mass of hydrated film - mass of dry film) / mass of hydrated film

[0088] [Elastic modulus (Young's modulus) and elongation] The film was immersed in deionized water at 25°C for 48 hours, and then the surface moisture was wiped off to prepare a hydrated film. The Young's modulus of the hydrated film was measured using an Instron 5943. The film was cut to 0.8cm x 4.0cm and measured with a 50N load cell and a head speed of 1cm / min. The initial (linear) slope of the stress-strain curve, with the vertical axis representing the stress and the horizontal axis representing the strain, was calculated and used as the Young's modulus (MPa). The elongation at which the film broke was used as the maximum elongation (%).

[0089] [Table 1]

[0090] As shown in Table 1, the hydrogels of Examples 2-1 to 2-8 using the polysiloxane compound of the present invention have excellent transparency, excellent elastic modulus, and maximum elongation. On the other hand, as shown in Table 1, the hydrogels of Comparative Examples 2-1 to 2-3 using the compounds (200), (201), and (200P) having a primary hydroxyl group or a secondary hydroxyl group as comparative compounds have poor transparency after curing or after hydration, and also have a high elastic modulus and a low maximum elongation. In other words, the hydrogels using the polysiloxane compound of the present invention provide medical materials having useful hydrophilicity and sufficient strength and flexibility.

[0091] [Industrial Applicability] The polysiloxane compound of the present invention provides a hydrogel having excellent hydrophilicity and strength. The polysiloxane compound of the present invention is useful as a monomer for producing medical materials, such as ophthalmic devices, contact lenses, intraocular lenses, artificial corneas, and eyeglass lenses.

[0092] The present specification includes the following aspects. [1]: A polysiloxane compound containing one or more (meth)acryloxy groups in one molecule, characterized in that the polysiloxane compound has a tertiary hydroxyl group at the end of a side chain thereof. [2]: The polysiloxane compound according to the above [1], characterized in that the polysiloxane compound is represented by the following general formula (1): [ka] (In the formula, Z's are each independently an organic group having 1 to 20 carbon atoms, R's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, R's are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and having a tertiary hydroxyl group at an end, which may contain an ether bond, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z is a (meth)acryloxy group.) [3]: The polysiloxane compound according to the above [2], wherein in the above general formula (1), Z is represented by the following general formula (2): [ka] (In the formula, X is a hydrogen atom or a methyl group, and the dashed line represents a bond to the silicon atom.) [4]: The polysiloxane compound according to the above [2] or [3], wherein in the general formula (1), the R is a methyl group. [5]: The polysiloxane compound according to any one of [2] to [4] above, characterized in that in the general formula (1), the R' is represented by the following general formula (3) or the following formula (4): [ka] (In general formula (3), k represents an integer of 0 to 5, and in general formulas (3) and (4), the dashed lines represent bonds to the silicon atom.) [6]: The polysiloxane compound according to the above [5], wherein in the general formula (3), k is 0 or 1. [7]: The polysiloxane compound according to any one of the above [2] to [6], characterized in that, in the general formula (1), n ​​is an integer of 0 to 100, m is an integer of 3 to 100, and m / (n+m) is 0.15 or more. [8]: The polysiloxane compound according to the above [7], wherein, in the general formula (1), m / (n+m) is 0.3 or more. [9]: A polymer, characterized in that it is a polymer of a polysiloxane compound according to any one of [1] to [8] above.

[10] : The polymer according to the above [9], characterized in that the mass ratio of the polysiloxane compound is 20 mass% or more based on the total mass of the polymer.

[11] : A hydrogel, characterized in that it contains the polymer described in [9] or

[10] above.

[12] : A medical material, comprising the polymer of [9] or

[10] above.

[13] : A method for producing a polysiloxane compound, comprising the steps of: A compound containing an unsaturated group and a tertiary hydroxyl group at its terminal; An organohydrogenpolysiloxane compound represented by the following general formula (5), [ka] (In the formula, Z's are each independently an organic group having 1 to 20 carbon atoms, R's are each independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z is a (meth)acryloxy group.) by hydrosilylation reaction to obtain a polysiloxane compound represented by the following general formula (1): [ka] (In the formula, R' are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and a tertiary hydroxyl group at an end, and may contain an ether bond in the middle of the group. Z, R, n, and m are as defined above.)

[14] : A method for producing a polysiloxane compound according to the above

[13] , characterized in that the compound containing an unsaturated group and a tertiary hydroxyl group at its terminals is used in an amount of 1.0 to 3.0 molar equivalents relative to the hydrogensiloxy units.

[15] : A method for producing a polysiloxane compound according to the above

[13] or

[14] , characterized in that the content of the polysiloxane compound represented by the general formula (1) is 90% or more.

[0093] The present invention is not limited to the above-described embodiment. The above-described embodiment is merely an example, and anything that has substantially the same configuration as the technical idea described in the claims of the present invention and exhibits similar effects is included in the technical scope of the present invention.

Claims

1. A polysiloxane compound containing one or more (meth)acryloxy groups in one molecule, characterized in that the polysiloxane compound has a tertiary hydroxyl group at the end of a side chain thereof.

2. 2. The polysiloxane compound according to claim 1, wherein the polysiloxane compound is represented by the following general formula (1): 【Chemistry 1】 (In the formula, each Z is independently an organic group having 1 to 20 carbon atoms; each R is independently a monovalent hydrocarbon group having 1 to 6 carbon atoms; each R' is independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and having a tertiary hydroxyl group at an end, which may contain an ether bond; n is an integer from 0 to 200; and m is an integer from 3 to 200, with the proviso that at least one Z contains a (meth)acryloxy group.)

3. 3. The polysiloxane compound according to claim 2, wherein in the general formula (1), Z is represented by the following general formula (2): 【Chemistry 2】 (In the formula, X is a hydrogen atom or a methyl group, and the dashed line represents a bond to the silicon atom.)

4. 3. The polysiloxane compound according to claim 2, wherein in the general formula (1), R is a methyl group.

5. 3. The polysiloxane compound according to claim 2, wherein in the general formula (1), R′ is represented by the following general formula (3) or (4): 【Transformation 3】 (In general formula (3), k represents an integer of 0 to 5, and in general formulas (3) and (4), the dashed lines represent bonds to the silicon atom.)

6. 6. The polysiloxane compound according to claim 5, wherein k is 0 or 1 in the general formula (3).

7. 3. The polysiloxane compound according to claim 2, wherein, in the general formula (1), n ​​is an integer of 0 to 100, m is an integer of 3 to 100, and m / (n+m) is 0.15 or more.

8. 8. The polysiloxane compound according to claim 7, wherein in the general formula (1), m / (n+m) is 0.3 or more.

9. A polymer, characterized in that it is a polymer of the polysiloxane compound according to any one of claims 1 to 8.

10. 10. The polymer according to claim 9, wherein the mass proportion of the polysiloxane compound is 20 mass % or more relative to the total mass of the polymer.

11. A hydrogel comprising the polymer of claim 9.

12. A medical material comprising the polymer according to claim 9.

13. A method for producing a polysiloxane compound, comprising: a compound containing an unsaturated group and a tertiary hydroxyl group at a terminal; an organohydrogenpolysiloxane compound represented by the following general formula (5); 【Chemistry 4】 (In the formula, each Z is independently an organic group having 1 to 20 carbon atoms, each R is independently a monovalent hydrocarbon group having 1 to 6 carbon atoms, n is an integer from 0 to 200, and m is an integer from 3 to 200, with the proviso that at least one Z contains a (meth)acryloxy group.) by subjecting the above to a hydrosilylation reaction to obtain a polysiloxane compound represented by the following general formula (1): 【Transformation 5】 (In the formula, R' are each independently a monovalent hydrocarbon group having 3 to 20 carbon atoms and a tertiary hydroxyl group at its terminal, which may contain an ether bond. Z, R, n, and m are as defined above.)

14. The method for producing a polysiloxane compound according to claim 13, wherein the compound containing an unsaturated group and a tertiary hydroxyl group at a terminal is used in an amount of 1.0 to 3.0 molar equivalents relative to the hydrogensiloxy unit.

15. 15. The method for producing a polysiloxane compound according to claim 13, wherein the content of the polysiloxane compound represented by the general formula (1) is 90% or more.

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