Analyte sensor electrode arrangements

Abstract

To provide systems, devices and methods for mitigating break-in in an analyte sensor.SOLUTION: Various examples are directed to a glucose sensor comprising a working electrode to support an oxidation reaction and a reference electrode to support a redox reaction. The reference electrode may comprise silver and silver chloride. The Glucose sensor may also comprise an anti-mineralization agent positioned at the reference electrode to reduce formation of calcium carbonate at the reference electrode.SELECTED DRAWING: Figure 1

Description

[Technical field]

[0001] INCORPORATION BY REFERENCE TO RELATED APPLICATIONS This application claims the benefit of U.S. Provisional Patent Application No. 62 / 874,842, filed July 16, 2019. The foregoing application is hereby incorporated by reference in its entirety and expressly made a part hereof.

[0002] The present development relates generally to medical devices such as analyte sensors, and more particularly, but not exclusively, to systems, devices, and methods for mitigating degradation of analyte sensor performance due to changes in a reference (e.g., counter-reference) electrode. [Background technology]

[0003] Diabetes is a metabolic disease linked to the body's production or use of insulin, a hormone that allows the body to use glucose for energy and store it as fat.

[0004] When a person eats a meal containing carbohydrates, the food is processed by the digestive system, producing glucose in the blood. Blood glucose can be used for energy or stored as fat. The body normally maintains blood glucose levels in a range that provides enough energy to support bodily functions and avoids problems that can result from glucose levels that are too high or too low. Regulation of blood glucose levels depends on the production and use of insulin, which regulates the movement of blood glucose into cells.

[0005] When the body does not produce enough insulin or is unable to effectively use the insulin that is present, blood glucose levels can rise above the normal range. A condition in which blood glucose levels are higher than normal is called "hyperglycemia." Chronic hyperglycemia can lead to many health problems, including cardiovascular disease, cataracts and other eye diseases, nerve damage (neuropathy), and kidney damage. Hyperglycemia can also lead to acute problems, such as diabetic ketoacidosis (a condition in which the body becomes too acidic due to the presence of glucose in the blood and ketone bodies, which are produced when the body can no longer use glucose). A condition in which blood glucose levels are lower than normal is called "hypoglycemia." Severe hypoglycemia can lead to acute crises that can result in seizures and death.

[0006] Diabetic patients may be administered insulin to manage blood glucose levels. Insulin may be administered, for example, by manual injection with a needle. Wearable insulin pumps are also available. Diet and exercise also affect blood glucose levels. Glucose sensors provide estimated glucose concentration values ​​and can be used as guidance by patients and caregivers.

[0007] Diabetes is sometimes referred to as "Type 1" and "Type 2". Type 1 diabetes patients are typically able to use insulin when present, but due to problems with the insulin-producing beta cells of the pancreas, the body is unable to produce sufficient amounts of insulin. Type 2 diabetes patients are able to produce some insulin, but have a reduced sensitivity to insulin, making the patient "insulin resistant". As a result, even though insulin is present in the body, the insulin is not used well by the patient's body and does not effectively regulate blood sugar levels.

[0008] Blood glucose concentration values ​​can be monitored with an analyte sensor, such as a continuous glucose monitor, which can provide the wearer (patient) with information such as an estimated blood glucose value and a trend in the estimated blood glucose value.

[0009] This Background is provided to introduce a brief background to the Summary and Detailed Description that follow. This Background is not intended to aid in determining the scope of the claimed subject matter, nor should it be deemed to limit the claimed subject matter to implementations that solve any or all of the disadvantages or problems presented above. Summary of the Invention [Means for solving the problem]

[0010] The present application discloses, among other things, systems, devices, and methods for mitigating break-in in analyte sensors, such as glucose sensors.

[0011] Example 1 is a glucose sensor that includes a working electrode for supporting an oxidation reaction, a reference electrode for supporting a redox reaction, the reference electrode including silver, silver chloride, and a mediator material for at least partially catalyzing oxygen redox at the reference electrode together with the silver.

[0012] In Example 2, the subject matter of Example 1 includes a mediator material that includes a quinone derivative.

[0013] In Example 3, the subject of Example 2 includes 2-ethyl-anthroquinone.

[0014] In Example 4, the subject matter of Example 3 further includes a quinone derivative configured to undergo an electrolysis cycle, the electrolysis cycle including a first reaction involving the quinone to produce 2-ethyl-anthroquinol, the first reaction occurring when the operating potential at the reference electrode is less than a threshold potential, a second reaction involving 2-ethyl-anthroquinol and oxygen to regenerate the quinone, and a third reaction involving at least one product of the second reaction to regenerate silver chloride.

[0015] In example 5, the subject matter of example 4 includes a threshold potential of about 0.020 volts to about 0.155 volts.

[0016] In Example 6, the subject matter of Examples 1-5 includes a mediator material comprising a quinone derivative selected from the group consisting of biquinone, 1-naphthaquinone, and 4-naphthaquinone.

[0017] In Example 7, the subject matter of Examples 1-6 includes a mediator material selected from the group consisting of transition metal porphyrins, nitroxyl species, and hydrazines.

[0018] In Example 8, the subject matter of Examples 1-7 includes a reference electrode configured to support silver chloride redox at a first operating potential and oxygen redox at a second operating potential, the second operating potential being within about 0.05 volts of the first operating potential.

[0019] In Example 9, the subject matter of Examples 1-8 includes silver comprising microscale silver particles having an average width of about 1 μm to about 10 μm, and nanoscale silver particles having an average size less than 100 nanometers, constituting about 0.1% to about 10% by volume of the silver.

[0020] Example 10 is a glucose sensor including a working electrode for supporting an oxidation reaction and a reference electrode for supporting a redox reaction, the reference electrode including a binder material, silver chloride particles incorporated in the binder material, and silver particles incorporated in the binder material, the silver particles including a mixture of microscale silver particles and nanoscale silver particles, the nanoscale silver particles having an average size of less than 100 nanometers, and the microscale silver particles having an average width of about 1 μm to about 10 μm.

[0021] In Example 11, the subject matter of Example 10 includes nanoscale silver particles that comprise between about 0.1% and about 10% by volume of the silver particles.

[0022] In Example 12, the subject matter of Examples 10-11 includes a reference electrode further comprising a mediator material.

[0023] In Example 13, the subject matter of Example 12 includes a mediator material that includes a quinone derivative.

[0024] In Example 14, the subject matter of Examples 10-13 includes a reference electrode further including a transition metal in contact with at least a portion of the silver particles.

[0025] In Example 15, the subject matter of Example 14 includes a transition metal selected from the group consisting of zinc, aluminum, manganese, magnesium, titanium, and copper.

[0026] In Example 16, the subject matter of Examples 10-15 includes a reference electrode further including platinum incorporated in a binder material for catalyzing oxygen redox in the reference electrode.

[0027] In Example 17, the subject matter of Examples 10-16 includes an anticalcification agent positioned in the reference electrode to reduce calcium carbonate formation at the reference electrode.

[0028] In Example 18, the subject matter of Examples 10-17 includes a membrane system, the membrane system including a resistive domain positioned at least partially over a reference electrode and a hydrophilic domain positioned at least partially over the reference electrode.

[0029] Example 19 is a glucose sensor that includes a working electrode for supporting an oxidation reaction and a reference electrode for supporting a redox reaction, the reference electrode including silver chloride, silver, and a transition metal in contact with the silver.

[0030] In example 20, the subject matter of example 19 includes a transition metal selected from the group consisting of zinc, aluminum, manganese, magnesium, titanium, and copper.

[0031] In Example 21, the subject matter of Example 20 includes at least a portion of silver and at least a portion of a transition metal constituting silver / transition metal particles.

[0032] Example 22 is a glucose sensor including a working electrode for supporting an oxidation reaction and a reference electrode for supporting a redox reaction, the reference electrode including a binder material, silver particles incorporated in the binder material, silver chloride particles incorporated in the binder material, and platinum incorporated in the binder material for catalyzing oxygen redox at the reference electrode.

[0033] In Example 23, the subject matter of Example 22 includes platinum comprising platinum particles incorporated into a binder material.

[0034] In Example 24, the subject of Example 23 includes platinum particles of an average size approximately equal to the average size of the silver particles and approximately equal to the average size of the silver chloride particles.

[0035] In Example 25, the subject matter of Examples 23-24 includes platinum particles having an average size of about 0.4 μm to about 5 μm.

[0036] In Example 26, the subject matter of Example 25 includes platinum particles having an average size of about 0.8 μm to about 2.5 μm.

[0037] In Example 27, the subject matter of Examples 23-26 includes platinum particles having an average size of about 50 nanometers to about 200 nanometers.

[0038] In Example 28, the subject matter of Examples 22-27 includes platinum that is from about 1% of the metal volume added to the binder material to about 20% of the metal volume added to the binder material, where the metal volume includes the sum of the volume of silver particles, the volume of silver chloride particles, and the volume of platinum.

[0039] In Example 29, the subject matter of Examples 22-28 includes platinum constituting a platinum deposit positioned on at least one of a set of surfaces of silver particles or a set of surfaces of silver chloride particles.

[0040] In Example 30, the subject matter of Example 29 includes platinum deposits having an average diameter of about 50 nanometers to about 200 nanometers.

[0041] In Example 31, the subject of Example 30 includes platinum deposits having an average diameter of about 100 nanometers.

[0042] In Example 32, the subject matter of Examples 22-31 includes an anti-calcification agent.

[0043] In Example 33, the subject matter of Example 32 includes an anti-calcification agent comprising at least one of a polyacrylate or a carboxylate-containing polymer.

[0044] In Example 34, the subject matter of Examples 22-33 includes silver particles comprising microscale silver particles having an average width of about 1 μm to about 10 μm, and nanoscale silver particles having an average size less than 100 nanometers, comprising about 0.1% to about 10% by volume of the silver particles.

[0045] Example 35 is a glucose sensor that includes a working electrode for supporting an oxidation reaction, a reference electrode for supporting a redox reaction, the reference electrode including silver and silver chloride, and an anti-calcification agent positioned in the reference electrode to reduce calcium carbonate formation at the reference electrode.

[0046] In Example 36, the subject matter of Example 35 includes a reference electrode further comprising platinum.

[0047] In Example 37, the subject matter of Examples 35-36 includes an anti-calcification agent selected from the group consisting of polyacrylates and carboxylate-containing polymers.

[0048] In Example 38, the subject matter of Examples 35-37 includes a membrane system including an anticalcification layer positioned at least partially on a reference electrode, the anticalcification layer including at least a portion of an anticalcification agent.

[0049] In Example 39, the subject matter of Example 38 includes a membrane system further comprising an interference domain positioned at least partially on the working electrode, the interference domain comprising the first interference agent and at least a portion of the anticalcification agent.

[0050] In Example 40, the subject matter of Examples 35-39 includes a reference electrode comprising a binder material, silver, and silver chloride, and an anticalcification agent positioned within the binder material.

[0051] In Example 41, the subject matter of Examples 35-40 includes an anti-calcification agent that includes a polyacrylate.

[0052] In Example 42, the subject matter of Examples 35-41 includes an anti-calcification agent that includes a carboxylate-containing polymer.

[0053] In Example 43, the subject matter of Example 42 includes a carboxylate-containing polymer selected from the group consisting of poly(maleate), polysulfonate, or polyphosphonate.

[0054] In Example 44, the subject matter of Examples 35-43 includes silver comprising microscale silver particles having an average width of about 1 μm to about 10 μm, and nanoscale silver particles having an average size less than 100 nanometers, constituting about 0.1% to about 10% by volume of the silver.

[0055] Example 45 is a method for treating a glucose sensor including a working electrode and a silver / silver chloride reference electrode positioned proximally from the working electrode, the method including: immersing a distal end of the glucose sensor from the distal end to a first depth in a first solution, the first solution including a first agent, at the first depth the first solution covers the working electrode; and immersing the distal end of the glucose sensor from the distal end to a second depth in a second solution including an anti-calcification agent, the second depth covers at least a portion of the working electrode and the reference electrode, and the first agent and the anti-calcification agent form an interference domain on the working electrode.

[0056] In Example 46, the subject matter of Example 45 includes immersing the distal end of the glucose sensor in a second solution after immersing the distal end of the glucose sensor in a first solution, and further includes re-immersing the distal end of the glucose sensor in the first solution to a first depth after immersing the distal end of the glucose sensor in the second solution.

[0057] In Example 47, the subject matter of Examples 45-46 includes immersing the distal end of the glucose sensor in a first solution after immersing the distal end of the glucose sensor in a second solution, and further includes re-immersing the distal end of the glucose sensor in the second solution to a second depth after immersing the distal end of the glucose sensor in the first solution.

[0058] In Example 48, the subject matter of Examples 45-47 includes immersing the distal end of the glucose sensor in a third solution containing glucose oxidase.

[0059] In Example 49, the subject matter of Examples 45-48 includes an anti-calcification agent that includes a polyacrylate.

[0060] In Example 50, the subject matter of Examples 45-49 includes an anti-calcification agent that includes a carboxylate-containing polymer.

[0061] In Example 51, the subject matter of Example 50 includes where the carboxylate-containing polymer is selected from the group consisting of poly(maleates), polysulfonates, and polyphosphonates.

[0062] Example 52 is a method of operating a glucose sensor including a working electrode and a silver / silver chloride reference electrode, the method including applying a first current between the working electrode and the reference electrode, and generating a sensor current in the glucose sensor after applying the first current, wherein a magnitude of the sensor current is indicative of a glucose concentration in the glucose sensor, and the first current is greater than the sensor current.

[0063] In Example 53, the subject matter of Example 52 includes a current density of the reference electrode at the first current that is about 5 times greater than the current density of the reference electrode at the sensor current.

[0064] In Example 54, the subject matter of Examples 52-53 includes immersing at least the reference electrode in a solution of chlorine bleach prior to generating the sensor current.

[0065] Example 55 is a method of operating a glucose sensor including a working electrode and a silver / silver chloride reference electrode, the method including immersing at least the reference electrode in a solution of chlorine bleach and generating a sensor current in the glucose sensor after immersion, the magnitude of the sensor current indicating the glucose concentration at the glucose sensor.

[0066] In Example 56, the subject matter of Example 55 includes immersion maintained for about 2 minutes.

[0067] In Example 57, the subject matter of Examples 55-56 includes solutions of chlorine bleach ranging from about 5% chlorine bleach to 100% chlorine bleach.

[0068] In Example 58, the subject of Examples 55-57 includes a solution of chlorine bleach that is about 10% chlorine bleach.

[0069] In Example 59, the subject matter of Examples 55-58 includes applying a first current between the working electrode and the reference electrode prior to generating the sensor current.

[0070] In Example 60, the subject matter of Example 59 includes a current density of the reference electrode at the first current that is about 5 times greater than the current density of the reference electrode at the sensor current.

[0071] Example 61 is a glucose sensor comprising a working electrode for supporting an oxidation reaction, a reference electrode for supporting a redox reaction, the reference electrode comprising silver and silver chloride, and a membrane system comprising a resistive domain positioned at least partially on the reference electrode and a hydrophilic domain positioned at least partially on the reference electrode.

[0072] In Example 62, the subject matter of Example 61 includes a resistive domain positioned between the reference electrode and the hydrophilic domain.

[0073] In Example 63, the subject matter of Examples 61-62 includes a hydrophilic domain positioned between the reference electrode and the resistance domain.

[0074] In Example 64, the subject matter of Examples 61-63 includes a hydrophilic domain that is from about 2 μm to about 5 μm.

[0075] In Example 65, the subject matter of Examples 61-64 includes a hydrophilic domain that includes an oxidase.

[0076] In Example 66, the subject matter of Example 65 includes a hydrophilic domain that includes glucose oxidase, where the glucose oxidase also coats at least a portion of the working electrode.

[0077] In Example 67, the subject matter of Examples 61-66 includes a hydrophilic domain that includes a hydrophilic polymer.

[0078] In Example 68, the subject matter of Examples 61-67 includes a hydrophilic domain that includes a polyelectrolyte.

[0079] Example 69 is at least one machine-readable medium including instructions that, when executed by a processing circuit, cause the processing circuit to perform operations to implement any of Examples 1-68.

[0080] Example 70 is an apparatus equipped with means for carrying out any one of Examples 1 to 68.

[0081] Example 71 is a system for implementing any one of Examples 1 to 68.

[0082] Example 72 is a method for carrying out any of Examples 1-68.

[0083] This Summary is intended to provide an overview of the subject matter of this patent application. It is not intended to provide an exclusive or exhaustive description of the disclosure. The Detailed Description is included to provide further information about this patent application. Other aspects of the disclosure will be apparent to those of ordinary skill in the art upon reading and understanding the following Detailed Description and viewing the drawings that form a part hereof, each of which is not to be construed in a limiting sense.

[0084] In the drawings, which are not necessarily drawn to scale, like numerals may describe like components in different figures. Like numerals with different letter suffixes may represent different instances of the like components. The drawings illustrate generally, by way of example, and not by way of limitation, various embodiments discussed in this document. [Brief description of the drawings]

[0085] [Figure 1] FIG. 1 illustrates an example of an environment including an analyte sensor system. [Diagram 2] FIG. 2 illustrates an example of a medical device system including the analyte sensor system of FIG. [Diagram 3] FIG. 1 illustrates an example of an analyte sensor. [Figure 4] 4 is an expanded view of an example analyte sensor portion of the analyte sensor system shown in FIG. 3. [Diagram 5] FIG. 5 is a cross-sectional view of the analyte sensor of FIGS. 3 and 4. [Figure 6] 1 is a schematic diagram of a circuit illustrating the behavior of an example analyte sensor. [Figure 7] FIG. 1 includes an example of an analyte sensor system that includes a glucose sensor. [Figure 8]FIG. 2 shows the change in operating potential at a reference electrode. [Figure 9] FIG. 8 describes the behavior of 2-ethyl-anthroquinone (AQN) at a reference electrode of a glucose sensor such as the glucose sensor of FIG. 7. [Figure 10] FIG. 2 shows an example of the working potential of a reference electrode that includes a quinone derivative as described herein. [Figure 11] FIG. 1 shows the surface of a reference electrode containing silver (Ag) and platinum (Pt) that catalyzes the oxygen redox reaction. [Figure 12] FIG. 1 shows an example of a reference electrode, associated membrane system, and a slice of interstitial fluid, illustrating how manipulation of the reference electrode increases the pH in an in vivo environment. [Figure 13] FIG. 1 shows an example of a reference electrode, associated membrane system, and a slice of interstitial fluid, illustrating calcium carbonate precipitation with increasing pH. [Figure 14] FIG. 1 illustrates an example of a workflow that can be used to apply a membrane system containing anticalcification agents to a glucose sensor. [Figure 15] 1 is a flowchart illustrating an example of a process flow for processing a glucose sensor to provide a membrane system including an anti-calcification domain in a reference electrode. [Figure 16] FIG. 1 illustrates an example of an analyte sensor showing application of a high current density to a reference electrode. [Figure 17A] 1 is a plot showing an example of the operating potential over time of a glucose sensor, a portion of which has been exposed to chlorine bleach. [Figure 17B] 11 is another plot showing the change in operating potential over time for a glucose sensor, a portion of which has been exposed to chlorine bleach. [Figure 18] FIG. 1 shows an example of a silver / silver chloride reference electrode with a resistive domain positioned on top. [Figure 19] FIG. 1 shows an example of a reference electrode and resistance domain arrangement including a hydrophilic layer positioned between the resistance layer and the reference electrode. [Figure 20]FIG. 13 shows another example of an arrangement of a reference electrode and a resistance domain, in which the resistance domain is positioned between the reference electrode and the hydrophilic domain. [Figure 21] 1 is a plot showing examples of the sensitivity of similar glucose sensors with different configurations of the membrane system. [Figure 22] 11 is another plot showing examples of the sensitivity of similar glucose sensors with different configurations of the membrane system. [Figure 23] FIG. 1 illustrates an example of an analyte sensor that includes a flexible layer positioned beneath a reference electrode. [Figure 24A] 1 is an in-line x-ray image showing an example of an analyte sensor. [Figure 24B] 1 is an in-line x-ray image showing an example of an analyte sensor. [Diagram 25] 1 is a cross-sectional x-ray image illustrating an example analyte sensor. [Figure 26] FIG. 1 illustrates an example of a pad printing device that can be used to apply a reference substance to an analyte sensor. [Figure 27] 1 shows an example of an analyte sensor in an applicator needle for inserting the sensor under the skin of a patient. [Figure 28] FIG. 13 shows an example of a configuration including an analyte sensor having a third electrode. [Figure 29] FIG. 1 is a block diagram illustrating the hardware architecture of a computing device in which a set or sequence of instructions can be executed to cause the machine to perform any one of the example methods discussed herein. [Diagram 30] 1 is a flow chart illustrating an example of a process flow that may be performed to provide a reference electrode layer on an analyte sensor using heat shrink tubing. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0086] Various examples described herein relate to analyte sensors and methods of using the analyte sensors. The analyte sensor is placed in contact with a bodily fluid of a host to measure the concentration of an analyte, such as glucose, in the bodily fluid. In some examples, the analyte sensor is inserted under the skin of the host and placed in contact with interstitial fluid under the skin to measure the concentration of the analyte in the interstitial fluid.

[0087] When the analyte sensor is exposed to an analyte, the analyte sensor generates a raw sensor signal indicative of the concentration of the analyte due to an electrochemical reaction between the analyte sensor and the analyte. In some examples, the analyte sensor includes a working electrode and a reference electrode. In a three-electrode configuration, the analyte sensor also includes a counter electrode. In the presence of the analyte, the electrochemical reaction causes a current to flow between the working and counter electrodes, and the raw sensor signal is or is based on a current. In a three-electrode configuration, the reference electrode provides a stable reference potential and passes little current.

[0088] In a two-electrode configuration, the counter electrode is omitted. The electrochemical reaction between the analyte sensor and the analyte causes a current to flow between the working and reference electrodes. Thus, the reference electrode passes current like a counter electrode in a three-electrode configuration, and provides a stable reference potential like a reference electrode in a three-electrode configuration. Thus, the reference electrode in a two-electrode configuration is sometimes referred to as a counter reference electrode. Here, the term reference electrode may refer to the reference electrode in a three-electrode configuration, the counter reference electrode in a two-electrode configuration, or a similar electrode in other configurations.

[0089] In use, the sensor electronics apply a bias potential between the working electrode and a reference (e.g., counter reference) electrode. The applied bias drives an electrochemical reaction between the analyte and the analyte sensor, resulting in a current flow between the working electrode and the reference (e.g., counter reference) electrode. The current flow constitutes all or part of the raw sensor signal.

[0090] 1 illustrates an example of an environment 100 that includes an analyte sensor system 102. The analyte sensor system 102 is coupled to a host 101, which may be a human patient. In some examples, the host has a temporary or permanent diabetic condition or other health condition for which analyte monitoring is useful.

[0091] The analyte sensor system 102 includes an analyte sensor 104. In some examples, the analyte sensor 104 is or includes a glucose sensor configured to measure a glucose concentration in the host 101. The analyte sensor 104 may be exposed to an analyte in the host 101 in any suitable manner. In some examples, the analyte sensor 104 is fully implantable under the skin of the host 101. In other examples, the analyte sensor 104 is wearable on the host 101's body (e.g., worn on the body but not under the skin). Also, in some examples, the analyte sensor 104 is a transcutaneous device (e.g., having a sensor that resides at least partially under or in the skin of the host). It should be understood that the devices and methods described herein may be applied to any device capable of detecting a concentration of an analyte, such as glucose, and providing an output signal representative of the concentration of the analyte.

[0092] According to various embodiments, the glucose detected can be D-glucose. However, any stereoisomer or blend of stereoisomers of glucose, as well as any glucose in open chain, cyclic, or mixtures thereof, can be detected. In the example of FIG. 1, the analyte sensor system 102 also includes sensor electronics 106. In some examples, the sensor electronics 106 and the analyte sensor 104 are provided in a single integrated package. In other examples, the analyte sensor 104 and the sensor electronics 106 are provided as separate components or modules. For example, the analyte sensor system 102 can include a disposable (e.g., single-use) sensor attachment unit (FIG. 3) that can include the analyte sensor 104, components for attaching the sensor 104 to a host (e.g., adhesive pads), and / or attachment structure configured to receive a sensor electronics unit that includes some or all of the sensor electronics 106 shown in FIG. 2. The sensor electronics unit can be reusable.

[0093] The analyte sensor 104 may use any known method, including invasive, minimally invasive, or non-invasive sensing techniques (e.g., optically stimulated fluorescence, microneedle, transdermal monitoring of glucose), to provide a raw sensor signal indicative of the concentration of the analyte in the host 101. The raw sensor signal may be converted into calibrated and / or filtered analyte concentration data that is used to provide a useful value of the analyte concentration (e.g., an estimated blood glucose concentration value) to a user, such as the host or a caretaker (e.g., a parent, relative, guardian, teacher, doctor, nurse, or any other individual interested in the health status of the host 101).

[0094] In some examples, the analyte sensor 104 is or includes a continuous glucose sensor. The continuous glucose sensor can be or include a subcutaneous, transcutaneous (e.g., transdermal), and / or intravascular device. In some embodiments, such a sensor or device can repeatedly (e.g., periodically or intermittently) analyze sensor data. The glucose sensor can use any glucose measurement method, such as enzymatic, chemical, physical, electrochemical, spectrophotometric, polarimetric, calorimetric, iontophoretic, radiometric, immunochemical, etc. In various examples, the analyte sensor system 102 can be or include a continuous glucose monitor sensor available from DexCom™ (e.g., DexCom G5™ sensor or DexCom G6™ sensor or any variation thereof), Abbott™ (e.g., Libre™ sensor), or Medtronic™ (e.g., Enlight™ sensor).

[0095] In some examples, the analyte sensor 104 includes an implantable glucose sensor, such as those described with reference to U.S. Patent No. 6,001,067 and U.S. Patent Application Publication No. 2005-0027463(A1), which are incorporated by reference. In some examples, the analyte sensor 104 includes a transcutaneous glucose sensor, such as those described with reference to U.S. Patent Application Publication No. 2006-0020187(A1), which are incorporated by reference. In some examples, the analyte sensor 104 may be configured to be implanted in a host vessel or outside the body, as described, for example, in U.S. Patent Application Publication No. 2007-0027385(A1), co-pending U.S. Patent Application Publication No. 2008-0119703(A1), filed October 4, 2006, U.S. Patent Application Publication No. 2008-0108942(A1), filed March 26, 2007, and U.S. Patent Application Publication No. 2007-0197890(A1), filed February 14, 2007, all of which are incorporated by reference. In some examples, the continuous glucose sensor may include a transcutaneous sensor, such as that described in U.S. Patent No. 6,565,509 (Say et al.), which is incorporated by reference. In some examples, the analyte sensor 104 may include a continuous glucose sensor, including a subcutaneous sensor, such as those described with reference to U.S. Pat. No. 6,579,690 (Bonnecaze et al.) or U.S. Pat. No. 6,484,046 (Say et al.), which are incorporated by reference. In some examples, the continuous glucose sensor may include a refillable subcutaneous sensor, such as those described with reference to U.S. Pat. No. 6,512,939 (Colvin et al.), which are incorporated by reference. The continuous glucose sensor may include an intravascular sensor, such as those described with reference to U.S. Pat. No. 6,477,395 (Schulman et al.), which are incorporated by reference. The continuous glucose sensor may include an intravascular sensor, such as those described with reference to U.S. Pat. No. 6,424,847 (Mastrototaro et al.), which are incorporated by reference.

[0096] The environment 100 may also include a second medical device 108. The second medical device 108 may be or may include a drug delivery device, such as an insulin pump or an insulin pen. In some examples, the medical device 108 includes one or more sensors, such as another analyte sensor, a heart rate sensor, a respiration sensor, a motion sensor (e.g., an accelerometer), a posture sensor (e.g., a three-axis accelerometer), an acoustic sensor (e.g., to capture ambient or internal sounds), etc. The medical device 108 may be attachable to a wearable item, such as, for example, a watch, glasses, contact lenses, a patch, a wristband, an ankle band, or may be incorporated into a handheld device (e.g., a smartphone). In some examples, the medical device 108 includes a multi-sensor patch that can detect, for example, one or more of an analyte value (e.g., glucose, lactate, insulin, or other substance), heart rate, respiration (e.g., using impedance), activity (e.g., using an accelerometer), posture (e.g., using an accelerometer), galvanic skin response, tissue fluid value (e.g., using impedance or pressure).

[0097] In some examples, the analyte sensor system 102 and the second medical device 108 communicate with each other. The communication between the analyte sensor system 102 and the medical device 108 can occur via any suitable wired connection and / or via wireless communication signals 110. For example, the analyte sensor system 102 can be configured to communicate via radio frequency (e.g., communication protocols such as Bluetooth, Medical Implant Communication System (MICS), Wi-Fi, Near Field Communication (NFC), Radio Frequency Identification (RFID), Zigbee, Z-Wave, etc.), optical (e.g., infrared), sonic (e.g., ultrasound), or cellular protocols (e.g., Code Division Multiple Access (CDMA) or Global System for Mobiles (GSM)), or wired connections (e.g., serial, parallel, etc.).

[0098] In some examples, the environment 100 also includes a wearable sensor 130. The wearable sensor 130 may include a sensor circuit (e.g., a sensor circuit configured to detect a glucose concentration or other analyte concentration) and a communication circuit (e.g., may be an NFC circuit). In some examples, information from the wearable sensor 130 may be obtained from the wearable sensor 130 using a user computing device 132, such as a smartphone, configured to communicate with the wearable sensor 130 via the communication circuit of the wearable sensor when the user device 132 is placed in proximity to the wearable sensor 130. For example, swiping the user device 132 over the sensor 130 may obtain sensor data from the wearable sensor 130 using NFC or other suitable wireless communication. Using NFC communication may reduce power consumption by the wearable sensor 130 and reduce the size of the power source (e.g., a battery or capacitor) in the wearable sensor 130 or extend the usable life of the power source. In some examples, the wearable sensor 130 may be wearable on the upper arm, as shown. In some examples, the wearable sensors 130 may additionally or alternatively be located on the patient's upper torso (e.g., above the heart or above the lungs), which may facilitate detection of, for example, heart rate, respiration, or posture, and the wearable sensors 136 may be located on the lower body (e.g., legs).

[0099] In some examples, an array or network of sensors may be associated with the patient. For example, one or more of the analyte sensor system 102, the medical device 108, the wearable device 120, such as a wristwatch, and the additional wearable sensor 130 may communicate with each other via wired or wireless (e.g., Bluetooth, MICS, NFC, or any of the other options described above) communication. The additional wearable sensor 130 may be any of the examples described above with respect to the medical device 108. The analyte sensor system 102, the medical device 108, and the additional sensor 130 on the host 101 are provided for purposes of illustration and description and are not necessarily drawn to scale.

[0100] The environment 100 may also include one or more computing devices, such as a handheld smart device (e.g., smart device) 112, a tablet 114, a smart pen 116 (e.g., an insulin delivery pen with processing and communication capabilities), a computer 118, a wearable device 120 such as a wristwatch, or a peripheral medical device 122 (which may be a proprietary device such as a proprietary user device available from DexCom), any of which may communicate with the analyte sensor system 102 via wireless communication signals 110 and may also communicate with a server system (e.g., a remote data center) or remote terminal 128 via a network 124 to facilitate communication with a remote user (not shown), such as a technical support staff member or a clinician.

[0101] The wearable device 120 may include an activity sensor, a heart rate monitor (e.g., an optical or electrode-based sensor), a respiration sensor (e.g., an acoustic or electrode-based sensor), a location sensor (e.g., GPS), or other sensors.

[0102] In some examples, environment 100 includes a server system 126. Server system 126 may include one or more computing devices, such as one or more server computing devices. In some examples, server system 126 is used to collect analyte data from analyte sensor system 102 and / or analyte or other data from multiple other devices, perform analyses on the collected data, generate or apply universal or individualized models for glucose values, and communicate such analyses, models, or information based thereon back to one or more devices in environment 100. In some examples, server system 126 collects inter-host and / or intra-host break-in data to generate one or more break-in characteristics, as described herein.

[0103] The environment 100 may also include a wireless access point (WAP) 138 that is used to communicatively couple one or more of the analyte sensor system 102, the network 124, the server system 126, the medical device 108, or any of the peripheral devices described above. For example, the WAP 138 may provide Wi-Fi and / or cellular connectivity within the environment 100. Other communication protocols, such as NFC or Bluetooth, may also be used between devices in the environment 100.

[0104] Figure 2 is a diagram illustrating an example of a medical device system 200 including the analyte sensor system 102 of Figure 1. In the example of Figure 2, the analyte sensor system 102 includes a sensor electronics 106 and a sensor mounting unit 290. Although a specific example of a division of components between the sensor mounting unit 290 and the sensor electronics 106 is shown, it is understood that in some examples, additional components may be included in the sensor mounting unit 290 or the sensor electronics 106, and that some of the components shown in the sensor electronics 106 (e.g., a battery or supercapacitor) may be alternatively or additionally (e.g., redundantly) provided in the sensor mounting unit 290.

[0105] 2, the sensor mounting unit 290 includes the analyte sensor 104 and a battery 292. In some examples, the sensor mounting unit 290 may be replaceable and the sensor electronics 106 may include debounce circuitry (e.g., a gate with hysteresis or delay) to, for example, avoid repeated power-up and power-down processes when the battery is repeatedly removed and replaced, and to avoid processing noisy signals associated with removing and replacing the battery.

[0106] The sensor electronics 106 may include electronic components configured to process sensor information, such as raw sensor signals, to generate corresponding analyte concentration values. The sensor electronics 106 may include electronic circuitry associated with measuring, processing, storing, or communicating continuous analyte sensor data, including, for example, predictive algorithms associated with processing and calibrating raw sensor signals. The sensor electronics 106 may include hardware, firmware, and / or software that enable the measurement of analyte values ​​via the glucose sensor. The electronic components may be affixed to a printed circuit board (PCB) or the like and may take a variety of forms. For example, the electronic components may take the form of an integrated circuit (IC), such as an application specific integrated circuit (ASIC), a microcontroller, and / or a processor.

[0107] In the example of FIG. 2, the sensor electronics 106 includes a measurement circuit 202 (e.g., a potentiostat) coupled to the analyte sensor 104 and configured to repeatedly obtain analyte sensor readings using the analyte sensor 104. For example, the measurement circuit 202 can continuously or repeatedly measure a raw sensor signal indicative of current flow in the analyte sensor 104 between a working electrode and a counter or reference (e.g., counter-reference) electrode. The sensor electronics 106 can include a gating circuit 294 that can be used to gate a connection between the measurement circuit 202 and the analyte sensor 104. For example, the analyte sensor 104 can accumulate charge over an accumulation period. After the accumulation period, the gating circuit 294 is opened to allow the measurement circuit 202 to measure the accumulated charge. Gating the analyte sensor 104 can improve the performance of the sensor system 102 by creating a greater signal-to-noise or interference ratio (e.g., because charge from the analyte reaction accumulates while interference sources, such as the presence of acetaminophen near the glucose sensor, do not accumulate or accumulate less than the charge from the analyte reaction).

[0108] The sensor electronics 106 may also include a processor 204. The processor 204 is configured to retrieve instructions 206 from the memory 208 and execute the instructions 206 to control various operations in the analyte sensor system 102. For example, the processor 204 may be programmed to control the application of a bias potential to the analyte sensor 104 via a potentiostat in the measurement circuit 202, interpret a raw sensor signal from the analyte sensor 104, and / or compensate for environmental factors.

[0109] The processor 204 can also store information in or retrieve information from the data storage memory 210. In various examples, the data storage memory 210 can be integrated with the memory 208 or can be a separate memory circuit, such as a non-volatile memory circuit (e.g., flash RAM). Example systems and methods for processing sensor analyte data are described in further detail herein and in U.S. Patent Nos. 7,310,544 and 6,931,327.

[0110] The sensor electronics 106 may also include a sensor 212 that may be coupled to the processor 204. The sensor 212 may be a temperature sensor, an accelerometer, or another suitable sensor. The sensor electronics 106 may also include a power source, such as a capacitor or battery 214, which may be integrated into the sensor electronics 106, may be removable, or may be part of a separate electronics unit. The battery 214 (or other power storage component, e.g., a capacitor) may optionally be rechargeable via a wired or wireless (e.g., inductive or ultrasonic) recharging system 216. The recharging system 216 may harvest energy or may receive energy from an external or on-board source. In various examples, the recharging circuit may include a circuit that harvests energy from a triboelectric charging circuit, a piezoelectric charging circuit, an RF charging circuit, an optical charging circuit, an ultrasonic charging circuit, a thermal charging circuit, a thermal collection circuit, or a communication circuit. In some examples, the recharging circuit may recharge a rechargeable battery using power provided from a replaceable battery (e.g., a battery provided with the base component).

[0111] The sensor electronics 106 may also include one or more supercapacitors in the sensor electronics unit (as shown) or in the sensor mounting unit 290. For example, the supercapacitor may allow for energy to be drawn from the battery 214 in a very consistent manner to extend the life of the battery 214. The battery 214 may recharge the supercapacitor after the supercapacitor has provided energy to the communications circuitry or processor 204, so that the supercapacitor is ready to provide energy during a subsequent period of high load. In some examples, the supercapacitor may be configured in parallel with the battery 214. The device may be configured to preferentially draw energy from the supercapacitor as opposed to the battery 214. In some examples, the supercapacitor may be configured to receive energy from a rechargeable battery for short-term storage and transfer energy to the rechargeable battery for long-term storage.

[0112] The supercapacitor can extend the operating life of the battery 214 by reducing strain on the battery 214 during periods of high load. In some examples, the supercapacitor reduces strain on the battery by at least 10% during high load. In some examples, the supercapacitor reduces strain on the battery by at least 20% during high load. In some examples, the supercapacitor reduces strain on the battery by at least 30% during high load. In some examples, the supercapacitor reduces strain on the battery by at least 50% during high load.

[0113] The sensor electronics 106 may also include wireless communication circuitry 218, which may include, for example, a wireless transceiver operably coupled to an antenna. The wireless communication circuitry 218 may be operably coupled to the processor 204 and may be configured to wirelessly communicate with one or more peripheral devices, such as an insulin pump or a smart insulin pen, or other medical devices.

[0114] 2, the medical device system 200 also includes an optional peripheral device 250. The peripheral device 250 may be any suitable user computing device, such as, for example, a wearable device (e.g., an activity monitor), such as the wearable device 120. In other examples, the peripheral device 250 may be a handheld smart device (e.g., a smartphone or other device, such as a proprietary handheld device available from Dexcom), tablet 114, smart pen 116, or dedicated computer 118, as shown in FIG.

[0115] Peripheral device 250 may include a UI 252, a memory circuit 254, a processor 256, a wireless communication circuit 258, a sensor 260, or any combination thereof. Peripheral device 250 does not necessarily include all of the components shown in Figure 2. Peripheral device 250 may also include a power source, such as a battery.

[0116] The UI 252 can be provided, for example, using any suitable input / output device of the peripheral device 250, such as a touch screen interface, a microphone (e.g., for receiving voice commands), or a speaker, a vibrating circuit, or any combination thereof. The UI 252 can receive information (e.g., instructions, glucose values) from a host or another user. The UI 252 can also deliver information to the host or other user, for example, by displaying UI elements on the UI 252. For example, the UI elements can show glucose or other analyte concentration values, glucose or other analyte trends, glucose or other analyte alerts, etc. Trends can be shown with UI elements such as arrows, graphs, charts, etc.

[0117] The processor 256 may be configured to present information to or receive input from a user via the UI 252. The processor 256 may also be configured to store and retrieve information, such as communication information (e.g., pairing information and data center access information), user information, sensor data and trends, in the memory circuit 254. The wireless communication circuit 258 may include a transceiver and antenna configured to communicate via a wireless protocol, such as any of the wireless protocols described herein. The sensors 260 may include, for example, an accelerometer, a temperature sensor, a location sensor, a biosensor, or a blood glucose sensor, a blood pressure sensor, a heart rate sensor, a respiration sensor, or other physiological sensor.

[0118] The peripheral devices 250 may be configured to receive and display sensor information that may be transmitted by the sensor electronics 106 (e.g., in a customized data package transmitted to a display device based on respective preferences). The sensor information (e.g., blood glucose concentration value) or alerts or notifications (e.g., “high glucose value”, “low glucose value”, or “decline rate alert”) may be communicated via the UI 252 (e.g., via a visual display, sound, or vibration). In some examples, the peripheral devices 250 may be configured to display or otherwise communicate sensor information communicated from the sensor electronics 106 (e.g., in a data package transmitted to a respective display device). For example, the peripheral devices 250 may transmit processed data (e.g., estimated analyte concentration values ​​that may be determined by processing raw sensor data), such that a device receiving the data may not need to further process the data to determine usable information (such as an estimated analyte concentration value). In other examples, the peripheral devices 250 may process or interpret the received information (e.g., to issue an alert based on glucose values ​​or glucose trends). In various examples, the peripheral device 250 can receive information directly from the sensor electronics 106 or over a network (e.g., via a cellular or Wi-Fi network that receives information from the sensor electronics 106 or from a device that is communicatively coupled to the sensor electronics 106).

[0119] 2, medical device system 200 includes an optional medical device 270. For example, medical device 270 may be used in addition to or instead of peripheral device 250. Medical device 270 may be or include any suitable type of medical or other computing device, including, for example, medical device 108, peripheral medical device 122, wearable device 120, wearable sensor 130, or wearable sensor 136 shown in FIG. 1. Medical device 270 may include a UI 272, a memory circuit 274, a processor 276, wireless communication circuitry 278, a sensor 280, a therapy circuitry 282, or any combination thereof.

[0120] Like UI 252, UI 272 may be provided using any suitable input / output device of medical device 270, such as a touch screen interface, a microphone or speaker, a vibration circuit, or any combination thereof. UI 272 may receive information from a host or another user (e.g., glucose values, alert settings, calibration codings). UI 272 may also deliver information to the host or other user, such as by displaying UI elements on UI 252. For example, UI elements may show glucose or other analyte concentration values, glucose or other analyte trends, glucose or other analyte alerts, etc. Trends may be shown with UI elements such as arrows, graphs, charts, etc.

[0121] The processor 276 may be configured to present information to or receive input from a user via the UI 272. The processor 276 may also be configured to store and retrieve information, such as communication information (e.g., pairing information and data center access information), user information, sensor data, trends, etc., in the memory circuit 274. The wireless communication circuit 278 may include a transceiver and antenna configured to communicate via a wireless protocol, such as any of the wireless protocols described herein.

[0122] The sensor 280 may include, for example, an accelerometer, a temperature sensor, a position sensor, a biosensor, or a blood glucose sensor, a blood pressure sensor, a heart rate sensor, a respiration sensor, or other physiological sensor. The medical device 270 may include two or more sensors (or memory or other components), although only one sensor 280 is shown in the example of Figure 2. In various examples, the medical device 270 may be a smart handheld glucose sensor (e.g., a blood glucose meter), a drug pump (e.g., an insulin pump), or other physiological sensor device, a therapy device, or a combination thereof.

[0123] In examples where the medical device 270 is or includes an insulin pump, the pump and the analyte sensor system 102 may communicate bidirectionally (e.g., the pump may request a change in the analyte transmission protocol, e.g., request data points or request data on a more frequent schedule), or the pump and the analyte sensor system 102 may communicate using one-way communication (e.g., the pump may receive analyte concentration value information from the analyte sensor system). In one-way communication, the glucose value may be embedded in an advertisement message and encrypted with a pre-shared key. In two-way communication, the pump may request values ​​that the analyte sensor system 102 may share or obtain and share in response to a request from the pump, and any or all of these communications may be encrypted using one or more pre-shared keys. The insulin pump may receive and track analyte (e.g., glucose) values ​​transmitted from the analyte sensor system 102 using one-way communication to the pump for one or more of a variety of reasons. For example, the insulin pump may suspend or activate insulin administration based on glucose values ​​falling below or above a threshold.

[0124] In some examples, the medical device system 200 includes two or more peripheral devices and / or medical devices, each of which receives information directly or indirectly from the analyte sensor system 102. Because different display devices have different user interfaces, the content of the data package (e.g., amount, format, and / or type of data displayed, alarms, etc.) can be customized (e.g., programmed differently by the manufacturer and / or end user) for each particular device. For example, referring now to the example of FIG. 1, multiple different peripheral devices can wirelessly communicate directly with the sensor electronics 106 (e.g., on-skin sensor electronics 106 physically connected to the continuous analyte sensor 104, etc.) during a sensor session to enable display and / or functionality of multiple different types and / or values ​​related to the displayable sensor information or to conserve battery power of the sensor system 102, and one or more designated devices can communicate with the analyte sensor system 102 to relay (i.e., share) information to other devices, either directly or via a server system (e.g., a networked data center) 126.

[0125] 3 is a side view illustrating an example of an analyte sensor 334 that may be implanted in a host. The mounting unit 314 may be adhered to the skin of the host using an adhesive pad 308. The adhesive pad 308 may be formed from a stretchable material and may be removably attached to the skin using an adhesive. The electronics unit 318 may be mechanically coupled to the mounting unit 314. In some examples, the electronics unit 318 and the mounting unit 314 are arranged in a manner similar to the sensor electronics 106 and the sensor mounting unit 290 shown in FIGS. 1 and 2.

[0126] FIG. 4 is a close-up view of a distal portion of the analyte sensor 334. The analyte sensor 334 can be adapted for insertion under the skin of a host, can be mechanically coupled to the mounting unit 314, and can be electrically coupled to the electronics unit 318. The example analyte sensor 334 shown in FIG. 4 includes an elongated conductor 341. The elongated conductor 341 can include a core having various layers positioned thereon. A first layer 338 at least partially surrounding the core includes a working electrode, for example, located within a window 339. In some examples, the core and the first layer 338 are made of a single material (e.g., platinum, etc.). In some examples, the elongated conductor 341 is a composite of two conductive materials or a composite of at least one conductive material and at least one non-conductive material. The membrane system 332 is located over the working electrode and can cover other layers and / or electrodes of the sensor 334 as described herein.

[0127] The first layer 338 may be formed of an electrically conductive material. The working electrode (at window 339) is the exposed portion of the surface of the first layer 338. Thus, the first layer 338 is formed of a material configured to provide a suitable electroactive surface for the working electrode. Examples of suitable materials include, but are not limited to, platinum, platinum-iridium, gold, palladium, iridium, graphite, carbon, conductive polymers, alloys thereof, and the like.

[0128] The second layer 340 surrounds at least a portion of the first layer 338, thereby defining the boundary of the working electrode. In some examples, the second layer 340 functions as an insulator and is formed of an insulating material, such as a polyimide, polyurethane, parylene, or any other suitable insulating material or materials. According to various embodiments, the polyimide can include a polymer including at least one repeat unit according to Formula I:

[0129] [ka] In the formula, R 1is -NH- or a substituted or unsubstituted (C1-C 40 In a further embodiment, R 1 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) alkylene, (C2-C 40 ) Alkenylene, (C4-C 20 )Arylene, (C4~C 20 ) cycloalkylene, and (C4-C 20 ) aralkylene. According to some embodiments, R 2 is -H, -OH, NH2, or a substituted or unsubstituted (C1-C 40 In a further embodiment, R 2 is substituted or unsubstituted (C1-C 40 ) Alkyl, (C2-C 40 ) alkylenyl, (C2-C 40 ) alkenyl, (C4-C 20 )Aryl, (C4-C 20 ) cycloalkyl, and (C4-C 20 ) aralkyl.

[0130] According to various embodiments, the polyurethane is a reaction product of a reaction mixture including a diisocyanate, a polyester polyol capable of having a melting temperature of at least about 30° C., and a chain extender. The diisocyanate is present in an amount ranging from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight, or in an amount ranging from about 0.5%, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, 9.5, 10, 10.5, 11, 11.5, 12, 12.5, 13, 13.5, 14, 14.5, 15, 15.5, 16, 16.5, 17, 17.5, 18, 18.5, 19, 19.5, The amount of diisocyanate in the reactive mixture may be less than, equal to, or greater than 20, 20.5, 21, 21.5, 22, 22.5, 23, 23.5, 24, 24.5, 25, 25.5, 26, 26.5, 27, 27.5, 28, 28.5, 29, 29.5, 30, 30.5, 31, 31.5, 32, 32.5, 33, 33.5, 34, 34.5, 35, 35.5, 36, 36.5, 37, 37.5, 38, 38.5, 39, 39.5, or 40% by weight. The amount of diisocyanate in the reactive mixture may be expressed by the isocyanate index. The isocyanate index may be understood to refer to approximately 100 times the ratio of the equivalents of isocyanate functional groups used to the theoretical equivalents. Theoretical equivalent weight corresponds to one equivalent of isocyanate functionality per equivalent of hydroxyl groups, which is an index of 100. According to various examples, the Isocyanate Index of the reactive mixture ranges from about 0.99 to about 1.20, from about 1.00 to about 1.10, or ranges less than, equal to, or greater than about 0.99, 1.00, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.08, 1.09, 1.10, 1.11, 1.12, 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, or 1.20.

[0131] Examples of suitable diisocyanates include those according to Formula II having the following structure:

[0132] [ka]

[0133] In formula II, R 3 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) Alkenylene, (C4-C 20 )Arylene, (C4~C 20 )Arylene-(C1~C 40 )Alkylene-(C4~C 20 )Arylene, (C4~C 20 ) cycloalkylene, and (C4-C 20In additional examples, the diisocyanate is selected from dicyclohexylmethane-4,4'-diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, 1,4-phenylene diisocyanate, 1,3-phenylene diisocyanate, m-xylylene diisocyanate, tolylene-2,4-diisocyanate, toluene-2,4-diisocyanate, tolylene-2,6-diisocyanate, poly(hexamethylene diisocyanate). , 1,4-cyclohexylene diisocyanate, 4-chloro-6-methyl-1,3-phenylene diisocyanate, hexamethylene diisocyanate, toluylene diisocyanate, diphenylmethane 4,4'-diisocyanate, 1,4-diisocyanatobutane, 1,8-diisocyanatooctane, 2,6-toluene diisocyanate, 2,5-toluene diisocyanate, 2,4-toluene diisocyanate, m-phenylene diisocyanate Anate, p-phenylene diisocyanate, methylene bis (o-chlorophenyl diisocyanate, methylene diphenylene-4,4'-diisocyanate, (4,4'-diisocyanato-3,3',5,5'-tetraethyl) diphenylmethane, 4,4'-diisocyanato-3,3'-dimethoxybiphenyl (o-dianisidine diisocyanate), 5-chloro-2,4-toluene diisocyanate, 1-chloromethyl-2,4-diiso The isocyanatobenzene, tetramethyl-m-xylylene diisocyanate, 1,6-diisocyanatohexane, 1,12-diisocyanatododecane, 2-methyl-1,5-diisocyanatopentane, methylenedicyclohexylene-4,4'-diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate, 2,2,4-trimethylhexyl diisocyanate, or mixtures thereof.

[0134] The polyester polyol is present in an amount ranging from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight, or from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight, or from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight of the reaction mixture, or from about 0.5% to about 40% by weight of the reaction mixture, , 20, 20.5, 21, 21.5, 22, 22.5, 23, 23.5, 24, 24.5, 25, 25.5, 26, 26.5, 27, 27.5, 28, 28.5, 29, 29.5, 30, 30.5, 31, 31.5, 32, 32.5, 33, 33.5, 34, 34.5, 35, 35.5, 36, 36.5, 37, 37.5, 38, 38.5, 39, 39.5, or 40 weight percent values ​​may be less than, equal to, or greater than the above range. The polyester polyol may contain any suitable number of hydroxyl groups. For example, the polyester polyol may contain four hydroxyl groups or three hydroxyl groups. The polyester polyol may also contain two hydroxyl groups, such that the polyester polyol is a polyester diol. In general, polyester polyols can be the product of a condensation reaction, such as a polycondensation reaction. However, polyester polyols are not made via a ring-opening polymerization reaction product.

[0135] In instances where the polyester polyols are produced by a condensation reaction, the reaction may be between one or more carboxylic acids and one or more polyols. Examples of suitable carboxylic acids include carboxylic acids according to Formula III having the following structure:

[0136] [ka]

[0137] In formula III, R 4 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) alkylene, (C2-C40 ) Alkenylene, (C4-C 20 )Arylene, (C4~C 20 ) cycloalkylene, and (C4-C 20 ) aralkylene. Specific examples of suitable carboxylic acids include glycolic acid (2-hydroxyethanoic acid), lactic acid (2-hydroxypropanoic acid), succinic acid (butanedioic acid), 3-hydroxybutanoic acid, 3-hydroxypentanoic acid, terephthalic acid (benzene-1,4-dicarboxylic acid), naphthalene dicarboxylic acid, 4-hydroxybenzoic acid, 6-hydroxynaphthalene-2-carboxylic acid, oxalic acid, malonic acid (propanedioic acid), adipic acid (hexanedioic acid), pimelic acid (heptanedioic acid), ethonic acid, suberic acid (octanedioic acid), azelaic acid (nonanedioic acid), sebacic acid (decanedioic acid), glutaric acid (pentanedioic acid), decanedioic acid, brassylic acid, thapsic acid, maleic acid ((2Z)-butanedioic acid), fumaric acid ((2E)-butanedioic acid), glutaconic acid (penta-2-enedioic acid), 2-decenedioic acid, traumatic acid ((2E)-dodec-2-enedioic acid), muconic acid ((2E,4E)-hexa-2,4-dienedioic acid), glutic acid, citraconic acid ((2Z)-2-methylbut-2-enedioic acid), mesaconic acid ((2E)-2-methyl-2-butenedioic acid), itaconic acid (2-methylidenebutanedioic acid), malic acid (2-hydroxybutanedioic acid), tanedioic acid), aspartic acid (2-aminobutanedioic acid), glutamic acid (2-aminopentanedioic acid), tartaric acid (2,3-dihydroxybutanedioic acid), diaminopimelic acid ((2R,6S)-2,6-diaminoheptanedioic acid), saccharic acid ((2S,3S,4S,5R)-2,3,4,5-tetrahydroxyhexanedioic acid), mesoxalic acid, oxaloacetic acid (oxobutanedioic acid), acetonedicarboxylic acid (3-oxopentanedioic acid), arbinaric acid, phthalic acid (benzene-1,2-dicarboxylic acid), isophthalic acid, diphenic acid, 2,6-naphthalenedicarboxylic acid, or mixtures thereof.

[0138] Examples of suitable polyols include polyols according to Formula IV having the following structure:

[0139] [ka]

[0140] In formula IV, R 5 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) Alkenylene, (C4-C 20 )Arylene, (C1-C 40 ) Acylene, (C4~C 20 )Cycloalkylene, (C4-C 20 ) aralkylene, and (C1-C 40 ) alkoxyenes, R 6 and R 7 is -H, -OH, substituted or unsubstituted (C1-C 40 ) Alkyl, (C2-C 40 ) alkenyl, (C4-C 20 ) Aryl, (C1-C 20 )Acyl, (C4~C 20 )Cycloalkyl, (C4-C 20 ) aralkyl, and (C1-C 40 ) alkoxy. 6 and R 7 is (C1~C 40 ) hydrocarbyl. Another example of a suitable polyol includes a polyol according to Formula V having the following structure:

[0141] [ka]

[0142] In formula V, R 8 and R 9 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) Alkenylene, (C4-C 20 )Arylene, (C1-C 40 ) Acylene, (C4~C 20)Cycloalkylene, (C4-C 20 ) aralkylene, and (C1-C 40 ) alkoxyenes, where n is a positive integer equal to or greater than 1. Another example of a suitable polyol includes a polyol according to Formula VI having the following structure:

[0143] [ka]

[0144] In formula VI, R 10 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) Alkenylene, (C4-C 20 )Arylene, (C1-C 40 ) Acylene, (C4~C 20 )Cycloalkylene, (C4-C 20 ) aralkylene, and (C1-C 40) alkoxyenes, where n is a positive integer equal to or greater than 1. In specific examples, the polyester polyols are selected from polyglycolic acid (poly[oxy(1-oxo-1,2-ethanediyl)]), polybutylene succinate (poly(tetramethylene succinate)), poly(3-hydroxybutyrate-co-3-hydroxyvalerate), polyethylene terephthalate (poly(ethylbenzene-1,4-dicarboxylate)), polybutylene terephthalate (poly(oxy-1,4-butanediyloxycarbonyl-1,4-furan)), poly(ethylene glycol) (poly(ethylene glycol-1,4-dimethylamino)-2,2-diphenyl ether ... Poly(1,3-propanediyloxycarbonyl-1,4-phenylenecarbonyl)), polytrimethylene terephthalate (poly(trimethylene terephthalate)); poly(oxy-1,3-propanediyloxycarbonyl-1,4-phenylenecarbonyl)), polyethylene naphthalate (poly(ethylene 2,6-naphthalate)), poly(1,4-butylene adipate), poly(1,6-hexamethylene adipate), poly(ethylene adipate), mixtures thereof, and copolymers thereof, with the proviso that polyester polyols do not include polycaprolactone polyol ((1,7)-polyoxepan-2-one). The chain extender may be present in an amount ranging from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight, or in an amount ranging from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight, or in an amount ranging from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight of the reaction mixture, or in an amount ranging from about 0.5% to about 40% by weight of the reaction mixture, from about 1% to about 10% by weight of the reaction mixture, , 20.5, 21, 21.5, 22, 22.5, 23, 23.5, 24, 24.5, 25, 25.5, 26, 26.5, 27, 27.5, 28, 28.5, 29, 29.5, 30, 30.5, 31, 31.5, 32, 32.5, 33, 33.5, 34, 34.5, 35, 35.5, 36, 36.5, 37, 37.5, 38, 38.5, 39, 39.5, or 40 weight percent.

[0145] The diol chain extender has a weight average molecular weight of less than about 250 Daltons. For example, the weight average molecular weight of the diol chain extender can range from about 30 daltons to about 250 daltons, from about 50 daltons to about 150 daltons, or less than, equal to, or greater than about 30 daltons, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, 180, 185, 190, 195, 200, 205, 210, 215, 220, 225, 230, 235, 240, 245, or about 250 daltons. The diol chain extender can contain any suitable number of carbons. For example, the diol chain extender may contain less than, equal to, or greater than about 2 to about 20 carbons, about 3 to about 10 carbons, or values ​​of about 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 20 carbons, with the number average being between about 2 and about 20 carbons, about 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 20. Diol chain extenders such as these may help strengthen the base layer 14. This is because shorter chains can be more rigid than longer chain diols. Shorter chain diols can be more rigid, for example, because rotation about individual bonds along the chain is more restricted. Examples of suitable diol chain extenders include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylne glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol, 1,4-cyclohexanedimethanol, or mixtures thereof.

[0146] The thermoplastic polyurethane may include hard segments. Hard segments generally refer to harder, less flexible polymer segments resulting from the polymerization of diisocyanates with diol chain extenders. The regions of polymerization can be identified by C-13 NMR. The hard segments may range from about 30% to about 55% by weight of the thermoplastic polyurethane film, about 40% to about 55% by weight, or less than, equal to, or greater than about 30%, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, or 55% by weight of the thermoplastic polyurethane film. The hard segments exist as domains that can interact with each other to effectively form crosslinks between them (e.g., via hydrogen bonds). For example, under stress, mechanical deformation can cause hard segments to align in the direction of the stress. This alignment combined with hydrogen bonding can contribute to the stiffness of a thermoplastic polymer film, the resilience of an elastomer, or tear resistance.

[0147] In some examples, the reactive mixture may include a crosslinking agent. Examples of crosslinking agents include polyhydroxy group compounds and polyisocyanate compounds. For example, polyhydroxy compounds may include three hydroxy groups or four hydroxy groups. Polyisocyanates may include three cyano groups or four cyano groups. Although many suitable crosslinking agents exist, the reactive mixture does not include an aziridine crosslinking agent. If present, the crosslinking agent may function to link different thermoplastic polyurethane chains (e.g., intermolecular crosslinking). Alternatively, the crosslinking agent may function to crosslink different sections of thermoplastic polyurethane chains (e.g., intramolecular crosslinking).

[0148] According to various embodiments, parylene can include a repeat unit according to Formula VII:

[0149] [ka] where, in each occurrence, R 11is -H, -OH, NH2, or a substituted or unsubstituted (C1-C 40 In a further embodiment, R 1 and R 2 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) Alkyl, (C2-C 40 ) Alkenylenyl, (C4-C 20 )Aryl, (C4-C 20 ) cycloalkyl, and (C4-C 20 ) aralkyl.

[0150] In some examples, the second layer 340 is configured such that the working electrode (of layer 338 ) is exposed through a window 339 .

[0151] In some examples, the sensor 334 further includes a third layer 343 including a conductive material. The third layer 343 can include a reference (e.g., counter reference) electrode. In some examples, the third layer 343 including the reference (e.g., counter reference) electrode includes a binder material including silver and / or silver chloride applied over the second layer 340 (e.g., an insulator). The binder material can include, for example, a polymer paste, a paint, a polymer-based conductive mixture, an ink, and the like.

[0152] In some examples, the third layer 343 including the reference electrode is applied as a composite paste including a polymer paste binder material with silver and / or silver chloride particles incorporated therein. The composite paste can be applied to the second layer 340. The composite paste can include a polymer, such as, for example, a polyurethane-based polymer.

[0153] The silver and silver chloride particles can be mixed with the paste prior to application of the paste to the analyte sensor 334. In some examples, the size of the particles can be selected to balance the electrical conductivity and available surface area of ​​the reference electrode. For example, the polymer can be an electrical insulator. Silver and silver chloride are electrical conductors. Thus, the individual particles of silver and silver chloride can be independently selected in size and concentration to allow adequate physical contact between the particles and to allow electrical conductivity as well as to optimize the available surface area. The size of the particles refers to the approximate or average dimensions of the individual particles. For example, the size of a substantially spherical particle can refer to the major axis of the substantially spherical particle. The size of a substantially non-spherical particle, such as a flake, can refer to the major length, width, and depth of the particle.

[0154] In some examples, the silver particles are independently provided as flakes having a thickness of about 0.5 μm to 1.5 μm and a width of about 5 μm to 15 μm. The silver particles may independently have an average thickness of about 1 μm and an average width of about 10 μm. Also, in some examples, the silver chloride particles are independently spherical or spheroidal having a diameter of 0.5 to 5 μm. The silver chloride particles may independently have an average diameter of about 2 μm. It is understood that the particle shape and size of the silver and silver chloride in the reference (e.g., counter reference) electrode material may vary based on factors such as, for example, the binder material used, the loading of silver and / or silver chloride, etc.

[0155] The analyte sensor 334 may include two (or more) electrodes, such as a working electrode exposed at window 339 in layer 338, and at least one additional electrode, such as a reference (e.g., counter-reference) electrode in layer 343. In the example arrangements of FIGS. 3-5, the reference electrode also functions as the counter electrode, while other arrangements may include a separate counter electrode (see, e.g., FIG. 28). The analyte sensor 334 may be used with a mounting unit in some examples, while in other examples, the analyte sensor 334 may be used with other types of sensor systems. For example, the analyte sensor 334 may be part of a system that includes a battery and a sensor in a single package, and may optionally include, for example, near field communication (NFC) circuitry.

[0156] 5 is a cross-sectional view through the sensor 334 of FIG. 4 on plane 2-2 illustrating the membrane system 332. The membrane system 332 may include multiple domains (e.g., layers). In an example, the membrane system 332 may include an enzyme domain 342, a diffusion resistance domain 344, and a bioprotection domain 346 located around a working electrode. In some examples, a combined diffusion resistance domain and bioprotection domain may be included in the membrane system 332 (e.g., the functionality of both the diffusion resistance domain and the bioprotection domain are incorporated into one domain).

[0157] The membrane system 332, in some examples, also includes an electrode layer 347. The electrode layer 347 can be disposed between the surfaces of the working electrode and the reference (e.g., counter) electrode to provide an environment that facilitates an electrochemical reaction between the electrodes. For example, the electrode layer 347 can include a coating that maintains a layer of water on the electrochemically reactive surface of the sensor 334.

[0158] In some examples, the sensor 334 may be configured for short-term implantation (e.g., about 1 day to about 30 days). However, it is understood that the membrane system 332 may be modified for use in other devices, such as by simply including one or more domains or by including additional domains. For example, the membrane system 332 may include multiple resistive layers or multiple enzyme layers. In some examples, the resistive domain 344 may include multiple resistive layers or the enzyme domain 342 may include multiple enzyme layers.

[0159] The diffusion resistance domain 344 may include a semi-permeable membrane that controls the flow of oxygen and glucose to the underlying enzyme domain 342. As a result, the upper linearity limit of the glucose measurement is extended to a value much higher than that achieved without the diffusion resistance domain 344.

[0160] In some examples, the membrane system 332 may include a bioprotective domain 346, also referred to as a domain or biointerface domain, that includes a base polymer. However, some examples of the membrane system 332 may also include multiple domains or layers, including, for example, an electrode domain, an interference domain, or a cell disruption domain, as described in more detail elsewhere herein, as well as in U.S. Patent Nos. 7,494,465, 8,682,608, and 9,044,199, the entire contents of which are incorporated herein by reference.

[0161] For example, it should be understood that improved sensor membranes for other sensors may include fewer or additional layers. For example, in some examples, the membrane system 332 may include one electrode layer, one enzyme layer, and two bio-protection layers, while in other examples, the membrane system 332 may include one electrode layer, two enzyme layers, and one bio-protection layer. In some examples, the bio-protection layer may be configured to function as a diffusion resistance domain 344 and control the flow of analyte (e.g., glucose) to the underlying membrane layer.

[0162] In some examples, one or more domains of the sensor membrane may be formed from materials such as silicone, polytetrafluoroethylene, polyethylene-co-tetrafluoroethylene, polyolefins, polyesters, polycarbonates, biostable polytetrafluoroethylene, polyurethane terpolymers, polypropylene (PP), polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polybutylene terephthalate (PBT), polymethyl methacrylate (PMMA), polyether ether ketone (PEEK), polyurethanes, cellulosic polymers, poly(ethylene oxide), poly(propylene oxide) and copolymers and blends thereof, polysulfones and block copolymers thereof (e.g., diblock, triblock, alternating, random, and graft copolymers, etc.).

[0163] In some examples, the sensor membrane can be deposited on the electroactive surface of the electrode material using known thin or thick film techniques (e.g., spraying, electrodeposition, dipping, etc.) The sensor membrane disposed on the working electrode need not be of the same structure as the sensor membrane disposed on the reference electrode, e.g., the enzyme domain 342 deposited on the working electrode does not necessarily have to be deposited on the reference or counter electrodes.

[0164] Although the examples shown in Figures 4-5 involve circumferentially extending membrane systems, the membranes described herein may be applied to any planar or non-planar surface, such as the substrate-based sensor structures of U.S. Pat. No. 6,565,509 (Say et al.), which is incorporated by reference.

[0165] In examples where the analyte sensor 334 is a glucose sensor, the glucose analyte can be detected utilizing glucose oxidase or another suitable enzyme, as described in more detail elsewhere herein. For example, glucose oxidase reacts with glucose to produce hydrogen peroxide (H2O2). An oxidation / redox reaction couple as the working and reference electrodes generates a sensor current. The magnitude of the sensor current is indicative of the concentration of hydrogen peroxide, and thereby of glucose.

[0166] A calibration curve may be used to generate an estimated glucose concentration value based on the measured sensor current. However, the magnitude of the sensor current also depends on other factors, such as the diffusivity of glucose through the sensor membrane system, the working potential of the reference electrode, etc. The glucose diffusivity of the membrane system may change over time, which may cause the glucose sensitivity of the sensor to change over time, i.e., "drift." Sensor drift may be compensated for, for example, by modeling the sensor drift and making appropriate adjustments to the calibration curve. Changes in the working potential at the reference (e.g., counter reference) electrode, which are described in more detail elsewhere herein, may be mitigated and / or compensated for, for example, using techniques described herein.

[0167] Figure 6 is a schematic diagram of a circuit 600 illustrating the behavior of an exemplary analyte sensor, such as the analyte sensor 334 shown in Figures 3-5. As described herein, interaction between hydrogen peroxide (generated from the interaction of glucose analyte with glucose oxidase) and a working electrode (WE) 604 creates a voltage difference between the working electrode (WE) 604 and a reference (e.g., counter reference) electrode (RE) 606, which drives a current. The current may constitute all or a portion of a raw sensor signal that is measured by sensor electronics, such as the sensor electronics 106 of Figures 1 and 2, and used to estimate an analyte concentration (e.g., glucose concentration).

[0168] The circuit 600 also includes a double layer capacitance (Cdl) 608 that occurs at the interface between the working electrode (WE) 604 and an adjacent membrane (not shown in FIG. 6, but see, e.g., FIGS. 3-5 above). The double layer capacitance (Cdl) may occur at the interface between the working electrode 604 and an adjacent membrane due to the presence of two layers of ions with opposite polarity, such as may occur upon application of an applied voltage between the working electrode 604 and a reference (e.g., counter-reference) electrode. The equivalent circuit 600 may also include a polarization resistance (Rpol) 610, which may be relatively large and may be modeled, for example, as a static value (e.g., 100 megaohms) or as a variable quantity that changes as a function of the glucose concentration value.

[0169] An estimated analyte concentration can be determined from the raw sensor signal based on the measured current (or charge flow) through the analyte sensor membrane 612 when a bias potential is applied to the sensor circuit 600. For example, the sensor electronics or another suitable computing device can use the raw sensor signal and the sensitivity of the sensor to correlate the detected current flow to a glucose concentration value to generate an estimated analyte concentration. In some examples, the device also uses break-in characteristics as described herein.

[0170] The change in glucose diffusivity over time presents a problem in that there are two unknown variables in the system: the glucose concentration around the membrane 612 and the glucose diffusivity within the membrane 612. For example, blood glucose meters can be calibrated frequently to account for drift, but the need to calibrate such meters may be undesirable for a variety of reasons (e.g., inconvenience to the patient, cost, potential for inaccurate blood glucose meter data, etc.).

[0171] Referring to the equivalent circuit 600, when a voltage is applied across the working electrode 604 and the reference (e.g., counter) electrode 606, current can be considered to flow (forward or backward depending on the polarity) through the transmitter internal electronics (represented by R_Tx_internal) 611, through the reference (e.g., counter) electrode (RE) 606 and working electrode (WE) 604, which can be designed to have a relatively low resistance, and through the sensor membrane 612 (Rmembr, which is relatively small). Depending on the state of the circuit, current may also flow through a relatively large polarization resistance 610 (shown as a fixed resistance, but which may be a variable resistance that changes with the glucose level in the body, in which case the higher the glucose level the lower the polarization resistance), through the double layer capacitance 608 (i.e., to charge the double layer membrane capacitor formed at the working electrode 604), or both.

[0172] The impedance (or conductance) (Rmembr) of the membrane 612 is related to the mobility of electrolytes in the membrane, which in turn is related to the diffusivity of glucose in the membrane. Lower impedance (i.e., higher conductance due to higher mobility of electrolytes in the membrane 612) increases glucose sensitivity (i.e., higher glucose sensitivity means that a particular glucose concentration produces a larger signal in the form of more current or charge flow). Impedance, glucose diffusivity, and glucose sensitivity are further described in U.S. Patent Application Publication No. 2012 / 0262298, the entire contents of which are incorporated by reference.

[0173] 7 is a diagram including an example of an analyte sensor system 700 that includes a glucose sensor 702. The glucose sensor 702 includes a working electrode 704 that includes platinum (Pt) and a reference electrode 706 that includes silver / silver chloride (Ag / AgCl). In some examples, the glucose sensor 702 is arranged in a manner similar to the analyte sensor 334 of FIGS. 4 and 5.

[0174] The glucose sensor 702 may be configured in combination with an enzyme that reacts with glucose, such as glucose oxidase or another suitable enzyme. In some examples, the enzyme is included in an enzyme domain of a membrane system deposited on the glucose sensor 702, similar to the enzyme domain 342 described herein. In examples using glucose oxidase, the glucose oxidase reacts with glucose to produce hydrogen peroxide (H2O2). As a result, the concentration of hydrogen peroxide at the sensor 702 may be indicative of the concentration of glucose at the sensor 702.

[0175] The sensor 702 is configured to generate a sensor current indicative of glucose concentration, at least in part, through an oxidation / redox reaction couple involving glucose present at the sensor and hydrogen peroxide generated from the enzyme. At the working electrode 704, an oxidation reaction occurs. The platinum at the working electrode 704 catalyzes the oxidation of hydrogen peroxide to produce two protons (2H + ), 2 electrons (2e - ), and one oxygen molecule (O2):

[0176] [ka]

[0177] A corresponding reduction or redox reaction occurs at the reference (e.g., counter reference) electrode 706. For example, if the reference electrode 706 is silver / silver chloride, the electrons produced in the oxidation reaction react with the silver chloride to produce two silver atoms (2Ag) and two chloride ions (2Cl - ) occurs. This reaction is referred to as the silver chloride redox reaction in this specification. An example of the silver chloride redox reaction is shown below in [2]:

[0178] [ka]

[0179] This redox reaction drives the reference (e.g., counter-reference) electrode 706 to the working potential. A voltage source 708 is provided to drive the potential of the working electrode 704 above the working potential by a bias potential, V. For example, the voltage source 708 can be provided by the sensor electronics, as described herein.

[0180] Voltage diagram 710A shows an operating potential 714A at the reference electrode 706. The potential 712A of the working electrode 704 is greater than the operating potential 714A by a voltage V, as shown. This generates a sensor current between the working electrode 704 and the reference electrode 706, the magnitude of the sensor current being indicative of the glucose concentration at the sensor 702. For example, the sensor electronics can apply a calibration curve to the measured sensor current to generate an estimated glucose concentration value based on the measured current.

[0181] The magnitude of the sensor current depends on the glucose present in the sensor 702, as described, but may also depend on other factors, such as, for example, the operating potential at the reference (e.g., counter) electrode 706. The value of the operating potential at the reference (e.g., counter) electrode 706 is driven by factors such as the concentration of reactants at the sensor 702, the temperature of the sensor 702, and the like. In various examples, a silver chloride redox reaction such as that shown in [2] provides a steady operating potential. However, as the silver chloride at the reference (e.g., counter) electrode 706 is depleted, the operating potential may change, for example, decreasing to a lower operating potential 714B as shown in voltage diagram 710B. As voltage diagram 710B shows, as the operating potential decreases, the potential 712B at the working electrode 704 also decreases. This may result in a corresponding decrease in the sensor current between the electrodes 704, 706, regardless of the concentration of glucose, causing a decrease in the sensitivity of the sensor 702, as described in more detail elsewhere herein.

[0182] In some examples, a decrease in operating potential at the reference (e.g., counter-reference) electrode 706 occurs as the silver chloride redox reaction becomes less dominant at the reference electrode 706 and the electrocatalyzed oxygen redox reaction becomes more dominant. An example of an oxygen redox reaction is shown below in [3]:

[0183] [ka]

[0184] In the oxygen redox reaction, silver (Ag) produced by the silver chloride redox reaction or silver (Ag) present at the silver / silver chloride reference electrode 706 catalyzes oxygen molecules (O2) and accepts electrons produced by the oxidation reaction at the working electrode 704 to produce, for example, superoxide radical anions (O2 ●- ), hydroperoxyl radical (HO2 ● ), hydrogen peroxide (H2O2), or water (H2O). The magnitude of the operating potential change at the reference electrode (e.g., counter reference electrode) 706 when the oxygen redox reaction dominates is based on the amount of accessible silver surface area, oxygen concentration, and current. For example, the smaller the silver surface area, the lower the oxygen concentration, and the higher the sensor current, the lower the operating potential. When the sensor 702 is used in vivo, the oxygen redox reaction, as shown in [3] above, operates at a lower potential than the chloride redox reaction. This can result in a reduction in the operating potential shown in the voltage diagrams 710A, 710B.

[0185] During use, glucose sensors such as glucose sensor 702 tend to lose sensitivity over time. This phenomenon is sometimes referred to as Progressive Sensitivity Decline (PSD). As described herein, the sensitivity of sensor 702 represents the magnitude of sensor current generated in the presence of a given amount of glucose. Consider an example where sensor 702 generates a sensor current of a magnitude of X nanoamps when sensor 702 is in the presence of a glucose concentration of Y mg / dL. If the sensitivity of sensor 702 increases, sensor 702 will generate more than X nanoamps at a glucose concentration of Y mg / dL. If the sensitivity of sensor 702 decreases, sensor 702 will generate less than X nanoamps at a glucose concentration of Y mg / dL. When the sensitivity falls below a usable value, sensor 702 may no longer be useful. This is sometimes referred to as the End-of-Life (EOL) of the sensor.

[0186] The loss of sensitivity leading to EOL of the sensor may be caused, at least in part, by a decrease in the operating potential of the reference (e.g., counter reference) electrode 706 as silver chloride is depleted and oxygen redox becomes dominant over silver chloride redox. For example, the decrease in operating potential may cause a mismatch between the applied potential V at the working electrode 704 and the potential required for the hydrogen peroxide oxidation reaction at the working electrode 704. Referring again to the voltage diagrams 710A, 710B, if the lower potential 712B at the working electrode 704 approaches or is lower than the operating potential of the hydrogen peroxide oxidation reaction, the hydrogen peroxide oxidation reaction at the working electrode 704 may slow down or stop, leading to a loss of sensitivity that may lead to EOL.

[0187] FIG. 8 is a diagram 800 illustrating the change in operating potential as the silver chloride at the reference electrode 706 is depleted and the oxygen redox reaction becomes dominant. In the diagram 800, the horizontal axis 802 indicates time and the vertical axis 804 indicates the operating potential at the reference electrode 706. Before the transition period 808, the silver chloride redox reaction is dominant. In the example of FIG. 8, the operating potential is about 0.07 V, although other operating potentials are possible depending on the operating conditions of the sensor 702. During the transition period 808, the oxygen redox reaction becomes more dominant. For example, the amount of available silver chloride at the reference electrode 706 may decrease, decreasing the silver chloride redox reaction, thereby increasing the dominance of the oxygen redox reaction. After the transition period 808, the available silver chloride may be depleted, reducing the silver chloride redox reaction and driving the reference potential to a potential associated with the oxygen redox reaction. In some instances, the potential associated with the oxygen redox reaction is low enough to reduce the operating potential at the working electrode 704 to a value that does not or cannot support sufficient oxidation of hydrogen peroxide, resulting in a decrease in the sensitivity of the sensor 702.

[0188] As described herein, a decrease in the operating potential from silver chloride redox to oxygen redox is observed when the oxygen redox reaction occurs at a lower potential than the silver chloride redox reaction. The lower operating potential of the oxygen redox reaction may be related, at least in part, to the effectiveness of silver as a catalyst for that reaction. Operation of the sensor 702 may provide sufficient oxygen such that mass transfer or availability of oxygen is not limiting for the oxygen redox at the reference electrode 706. For example, as described above, glucose may react with an enzyme and oxygen to produce hydrogen peroxide as described herein. The hydrogen peroxide is oxidized to produce oxygen at the working electrode 704 as shown in [1] above. The amount of oxygen consumed by the oxygen redox at the reference electrode 706 may be less than or equal to the amount of hydrogen peroxide consumed by the oxidation of hydrogen peroxide at the working electrode 704. Thus, the lower potential of the oxygen redox reaction compared to the potential of the silver chloride reaction may be due to a slower reaction rate rather than a lack of oxygen availability.

[0189] In the presence of sufficient oxygen, the slower reaction rate of the oxygen redox reaction is due in some examples to the properties of silver as a catalyst. For example, silver catalyzes oxygen redox, but may not be as effective as other catalysts. For a given accessible catalyst surface area, oxygen concentration, and sensor current density, the silver-catalyzed oxygen redox reaction may have a slower reaction rate and, as a result, a lower operating potential than other catalyzed oxygen redox reactions. Various examples described herein relate to glucose sensors that incorporate a non-silver catalytic material in the reference (e.g., counter reference) electrode to replace and / or supplement the silver for catalyzing oxygen redox at the reference electrode 706. In some examples, the non-silver catalytic material catalyzes the oxygen redox reaction alone. Also, in some examples, the non-silver catalytic material acts as a mediator to catalyze the oxygen redox reaction in combination with silver. The non-silver catalytic material, alone or in combination with silver, catalyzes oxygen redox at a higher potential than silver or silver alone. This results in a higher operating potential at the reference (e.g., counter-reference) electrode 706 after oxygen redox becomes dominant. The higher operating potential is high enough to keep the potential of the working electrode 704 higher than or close enough to the operating potential for the oxidation of hydrogen peroxide, thereby maintaining acceptable sensitivity for a longer period of time.

[0190] In some examples, the non-silver catalytic material in the reference (e.g., counter) electrode 706 includes an oxygen redox reaction mediator material. The mediator material works in conjunction with silver to catalyze oxygen redox at a higher potential than silver alone. For example, the mediator material can be selected to accept electrons from silver already present in the reference (e.g., counter) electrode 706 (e.g., from manufacture and / or as a product of a silver chloride redox reaction). The mediator material can also be selected to transfer the accepted electrons to oxygen more effectively than silver, improving the catalysis of oxygen redox as described herein.

[0191] Examples of mediator materials that may be included in the glucose sensor reference electrode 706 include quinone derivatives. Quinones or quinone derivatives may be understood to refer to a class of organic compounds that contain a six-carbon cyclic dione structure containing two double bonds. Examples of quinone derivatives include anthraquinone, chloranil, 1,4-benzoquinone, 2-bromoanthraquinone, quinhydrone, 2,6-dibromoanthraquinone, 1,4-dihydroxyanthraquinone, 1,4-diaminoanthraquinone, 2-aminoanthraquinone, 2-chloroanthraquinone, 1-chloroanthraquinone, 5-iodoisatin, 1-aminoanthraquinone, 1,5-diaminoanthraquinone, 2,5-dibromo-1,4-benzoquinone, 1-aminoanthraquinone, 1,5-diaminoanthraquinone, 2-hydroxyanthraquinone, 2,7-dibromo-9,10-phenanthrene dione, tetrahydroxyquinone, and 2-ethyl-anthroquinone (AQN). AQN is a water-insoluble quinone derivative. AQN or another suitable quinone derivative can act as a mediator of oxygen redox. For example, AQN can accept electrons from silver already present in the reference electrode. However, AQN transfers the accepted electrons to oxygen more effectively than silver. Therefore, a combination of silver and AQN or another suitable quinone derivative compound can be a more effective catalyst for oxygen redox than silver alone. This can lead to improved reaction rates and higher operating potentials compared to oxygen redox catalyzed by silver alone.

[0192] In some examples, AQN or another suitable quinone derivative induces an electrocatalytic cycle at the reference electrode. The electrocatalytic cycle can tend to mediate oxygen redox as described, and can also regenerate silver chloride at the reference electrode 706. FIG. 9 is a diagram 900 that represents the behavior of AQN 904 at a reference electrode 706 of a glucose sensor, such as the glucose sensor 702 of FIG. 7. When the operating potential of the reference (e.g., counter reference) electrode falls below the redox potential of AQN 904, AQN 904 undergoes outer sphere redox in reaction 908 to produce 2-ethyl-anthroquinol (H2AQN) 902. H2AQN 902 produced in reaction 908 reacts with oxygen (O2) in reaction 906 to produce hydrogen peroxide (H2O2) 911, regenerating AQN 904. At least a portion of the hydrogen peroxide 911 reoxidizes silver 912 at the reference electrode 706 in the presence of chloride ions and protons 910 in reaction 914, regenerating silver chloride with water as a by-product. The regenerated silver chloride can support the silver chloride redox reaction, which can also tend to increase the operating potential, as described herein.

[0193] The catalytic cycle shown in FIG. 9 can be turned on and off when the operating potential drops across the redox potential of AQN 904. For example, when the operating potential drops below the relevant redox potential, the catalytic cycle is turned on. Reaction 908 occurs, generating H2AQN 902 and two electrons 916, which may tend to mediate oxygen redox. In some examples, the redox potential of AQN is between about 0.02 V and about 0.155 V. H2AQN 902 reacts in reaction 906 back to AQN 904. This electrolysis cycle is turned off when the operating potential exceeds the relevant redox potential. When this occurs, reaction 908 may stop. Reaction 906 may continue to occur until the previously generated H2AQN 902 is depleted. In some examples, when the catalytic cycle of FIG. 9 is turned off, AQN 904 or other quinone derivatives are present at the reference electrode 706 in an oxidized form and may not interfere with other aspects of the sensor performance.

[0194] In various examples, the redox potential of AQN904 or other quinone derivatives can be tuned to select when the catalytic cycle of FIG. 9 is turned on / off. For example, the redox potential of AQN904 can be chemically tuned by varying the substituents attached to the anthracene backbone of AQN904. Quinones (also called quinone derivatives) can be understood to refer to a class of organic compounds that contain a six-carbon cyclic dione structure containing two double bonds. An example quinone derivative is represented by Formula VIII:

[0195] [ka]

[0196] In formula VIII, in each occurrence, R 12 -H, -NH2, -NR 13 , -OH, -halo, -NO3, or substituted or unsubstituted (C1-C 40 ) hydrocarbyl. 13 is substituted or unsubstituted (C1-C 40 ) hydrocarbyl. In a further embodiment, R 12 and R 13 is substituted or unsubstituted (C1-C 40 ) alkylene, (C2-C 40 ) alkylene, (C2-C 40 ) Alkenylene, (C4-C 20 )Arylene, (C4~C 20 ) cycloalkylene, and (C4-C 20 )Aralkylene, (C2-C 40 ) haloalkyl, or (C2-C 40 ) alkoxyl.

[0197] Examples of quinone derivatives include anthraquinone, chloranil, 1,4-benzoquinone, 2-bromoanthraquinone, quinhydrone, 2,6-dibromoanthraquinone, 1,4-dihydroxyanthraquinone, 1,4-diaminoanthraquinone, 2-aminoanthraquinone, 2-chloroanthraquinone, 1-chloroanthraquinone, 5-iodoisatin, 1-aminoanthraquinone, 1,5-diaminoanthraquinone, 2,5-dibromo-1,4-benzoquinone, 1-aminoanthraquinone, 1,5-diaminoanthraquinone, 2-hydroxyanthraquinone, 2,7-dibromo-9,10-phenanthrene dione, tetrahydroxyquinone, and 2-ethyl-anthroquinone (AQN). The redox potential selected for AQN or other quinone derivatives can be selected above the operating potential at which the sensitivity of the sensor 702 decreases and the sensor 702 is no longer useful. For example, the redox potential selected for the AQN can be selected such that the sum of the redox potential for the AQN and the bias potential V is close to or greater than the operating potential for hydrogen peroxide oxidation at the working electrode 704 so that the sensitivity of the sensor 702 remains within an acceptable value.

[0198] FIG. 10 is a diagram 1000 illustrating an example of the operating potential of a reference electrode 706 including a quinone derivative as described herein. The diagram 1000 includes a horizontal axis 1002 indicating time and a vertical axis 1004 indicating the operating potential (e.g., the potential of the reference electrode 706). The transition from silver chloride redox to oxygen redox is indicated by bracket 1006. A first curve 1010 shows the response of the sensor 702 without the quinone derivative. As shown, the operating potential decreases during the transition period until direct silver-catalyzed oxygen redox becomes dominant. At this point, the operating potential is below a threshold potential 1014, indicating a possible significant decrease in sensor sensitivity. For example, the threshold potential 1014 may indicate an operating potential where the sum of the operating potential and bias potential is less than the operating potential for oxidation of hydrogen peroxide at the working electrode 704.

[0199] A second curve 1012 shows the response of sensor 702 in the presence of a quinone derivative. As shown, the quinone-mediated oxygen redox is at a higher potential 1016 than the direct silver oxygen redox potential shown by curve 1010, and can also exceed a threshold level 1014 such that sensor 702 continues to have usable sensitivity after silver chloride depletion. In some examples, the difference between potential 1018 and potential 1014 is about 50 mV.

[0200] The quinone derivative can be incorporated into the reference (e.g., counter reference) electrode 706 in any suitable manner. In some examples, the quinone derivative is incorporated into a coating that is applied to the reference (e.g., counter reference) electrode 706. For example, the quinone derivative can be incorporated into a membrane domain, such as one or more of the domains of the membrane system 332 of FIG. 5. The selected membrane domain containing the quinone derivative is in contact with the reference (e.g., counter reference) electrode 706 in some examples. In some examples, the quinone derivative is incorporated into the reference (e.g., counter reference) electrode 706 itself. For example, referring to the example of FIG. 4, the quinone derivative can be incorporated into a material, such as a paste or ink, that is applied to generate the enzyme domain 342.

[0201] Other quinone derivatives that can be used to mediate oxygen redox in addition to or instead of AQN can include, for example, ubiquinone, 1-naphthaquinone, 4-naphthaquinone, and the like. In some instances, the quinone derivatives can also be supplemented and / or replaced with other alternative oxygen redox mediators. Such alternative oxygen redox mediators can include transition metal porphyrins, such as iron porphyrins, as well as salens, or lactams. Other suitable oxygen redox mediators that can be used include nitroxyl species, such as TEMPO (2,2,6,6-tetramethylpiperidin-1-yl) or ABNO (9-azaicyclo[3.3.1]nonane N-oxyl). Still other suitable oxygen redox mediators include 1,2-substituted hydrazines, such as 1,2-diphenylhydrazine, or other hydrazines. These and other suitable oxygen redox catalysts can behave similarly to quinone derivatives. However, with some catalysts, the reduction of oxygen (reaction 906 in FIG. 9) may bypass hydrogen peroxide and go directly to water.

[0202] Also, in some examples, the reference electrode may include a non-silver catalytic material that is a direct catalyst for oxygen redox. A direct catalyst may be included in addition to or instead of a mediator material, such as a quinone derivative, as described herein. Examples of direct catalytic materials may include heterogeneous materials, such as catalysts that include only platinum or platinum. Examples of catalysts that include platinum include (2,2'-bipyridine)dichloroplatinum(ii), cis-bis(acetonitrile)dichloroplatinum(ii), cis-bis(benzonitrile)dichloroplatinum(ii), bis(tri-tert-butylphosphine)platinum(0), (1,5-cyclooctadiene)dimethylplatinum(ii), cis-dichlorobis(diethylsulfide)platinum(ii), cis-dichlorobis(dimethylsulfoxide)platinum(ii), cis-dichlorobis(pyridine)platinum(ii), cis-dichlorobis(triethylphosphine)platinum(ii), cis-dichlorobis(triphenylphosphine)platinum(ii), and cis-dichlorobis(triphenylphosphine)platinum(ii). dichloro(1,5-cyclooctadiene)platinum(ii), dichloro(1,2-diaminocyclohexane)platinum(ii), dichloro(dicyclopentadienyl)platinum(ii), dichloro(ethylenediamine)platinum(ii), dichloro(norbornadiene)platinum(ii), dichloro(1,10-phenanthroline)platinum(ii), ethylenebis(triphenylphosphine)platinum(0), (ethylenediamine)iodoplatinum(ii) dimer dinitrate, platinum(ii) acetylacetonate, or combinations thereof.

[0203] The direct catalyst material selected may be a better oxygen redox catalyst than silver, which may also improve the reaction rate and potential of the oxidation redox reaction, so that the operating potential of the reference electrode 706 may remain higher after the oxygen redox reaction becomes dominant.

[0204] Consider the example of adding a platinum catalyst, which can catalyze the redox reaction of oxygen to water at the thermodynamic potential of the sensor 702, for example as shown in [4] below:

[0205] [ka]

[0206] The oxygen redox reaction in [4], in the presence of platinum, may operate at a higher potential than that of the silver-catalyzed oxygen redox reaction described above. In configurations where the primary catalyst for oxygen redox is silver, oxygen redox may begin after the silver chloride is depleted such that the operating potential at the reference electrode drops by more than a threshold amount (e.g., about 10 mV). On the other hand, platinum-catalyzed oxygen redox, such as that shown in [4] above, may begin at a higher operating potential while silver chloride redox is occurring. This may result in some of the current at the reference electrode being driven by the platinum-catalyzed oxygen redox and the remaining current being driven by silver chloride redox. Because silver chloride redox cannot drive all of the current at the reference electrode, its capacity may increase.

[0207] Figure 11 is a diagram 1100 showing how a surface 1102 of a reference electrode containing silver (Ag) and platinum (Pt) catalyzes the oxygen redox reaction shown above in [4]. The surface 1102 is heterogeneous, with platinum (Pt) particles interspersed with existing silver (Ag).

[0208] There are a number of different ways that platinum can be incorporated into the reference electrode 706. In some examples, platinum particles are added to a binder material that is applied to the sensor 702, such as a polymer paste, a polymer-based conductive mixture, an ink, a paint, or the like, to form the reference electrode 706. The platinum particles can be incorporated into the binder material in the same manner that silver and silver chloride particles are incorporated. In some examples, the platinum particles make up about 1% to 20% of the metal volume added to the binder material, where the metal volume includes the combined volume of platinum, silver, and silver chloride. In some examples, the platinum particles can be about the same size as the silver and silver chloride particles. For example, the platinum particles can have a unimodal size distribution with an average size of about 0.4 μm to about 5 μm, or in some examples, about 0.8 μm to 2.5 μm. In some examples, the median size (D50) of about 50% of the individual platinum particles is about 0.4 μm to about 5 μm, or in some examples, about 0.8 μm to 2.5 μm. In some examples, the median size of about 98% of the individual platinum particles (98) is between about 0.4 μm and about 5 μm, or in some examples, between about 0.8 μm and 2.5 μm. In some examples, the size of the individual platinum particles does not exceed 5 μm.

[0209] In other examples, platinum is deposited on the surfaces of silver and / or silver chloride particles. The silver and / or silver chloride particles along with the platinum deposits are then incorporated into the reference electrode 706, for example, using a binder material described herein. In some examples, electrochemical deposition is used to deposit platinum onto existing silver and / or silver chloride particles. The average size of the individual platinum deposits on the silver and / or silver chloride particles can have an average diameter that is about 50 to 200 times smaller than the average diameter of the silver and / or silver chloride particles. For example, when the silver chloride particles are provided as spherical and / or spheroidal particles having a diameter of 2.5 to 10 μm, the platinum deposits on the silver chloride particles can have a size of about 12.5 nanometers to 200 nanometers. In some examples, the median size (D50) of about 50% of the individual silver chloride particles is about 2.5 μm to about 10 μm, or in some examples, about 12.5 nanometers to 200 nanometers. In some examples, the median size of about 98% of the individual silver chloride particles (98) is from about 2.5 μm to about 10 μm, or in some examples, from about 12.5 nanometers to 200 nanometers.

[0210] Similarly, in examples where silver is provided that includes flakes having an average thickness of about 0.5 μm to about 1.5 μm and an average width of about 5 μm to about 15 μm, the platinum deposits on the silver particles may have a size of about 25 nanometers to 300 nanometers. In some examples, the median thickness of about 50% of the individual silver flakes (D50) is about 0.5 μm to about 1.5 μm. In some examples, the median thickness of about 98% of the individual silver flakes (D98) is about 0.5 μm to about 1.5 μm. In some examples, the median width of about 50% of the individual silver flakes (D50) is about 5 μm to about 15 μm. In some examples, the median width of about 98% of the individual silver flakes (98) is about 5 μm to about 15 μm. In some examples, the median size of about 50% of the platinum deposits (D50) is between about 25 nanometers and about 300 nanometers. In some examples, the median size of about 98% of the platinum deposits (98) is between about 25 nanometers and about 300 nanometers.

[0211] In some examples, the platinum deposits on the silver and / or silver chloride particles have a size, for example, of about 50 nanometers to about 200 nanometers. In some examples, the diameter of the platinum deposits can have a size of about 100 nanometers. In some examples, the median size (D50) of about 50% of the individual platinum deposits is about 50 nanometers to about 200 nanometers. In some examples, the median size (98) of about 98% of the individual platinum deposits is about 50 nanometers to about 200 nanometers.

[0212] In some examples, in addition to or instead of depositing platinum on silver or silver chloride particles, platinum nanoparticles can be incorporated into the binder material. The nanoparticles can have an average size that is 50 to 200 times smaller than the average diameter of the silver and / or silver chloride particles. In some examples, the platinum nanoparticles have an average size of, for example, about 50 nanometers to about 200 nanometers. In some examples, the platinum nanoparticles have an average size of about 100 nanometers.

[0213] In some examples, the decrease in operating potential may be caused, at least in part, by fouling at the reference (e.g., counter-reference) electrode. For example, operation of the sensor 702 may tend to increase the pH around the reference electrode 706. The increase in pH around the reference electrode 706 may cause calcium present in the interstitial fluid around the sensor 702 to come out of solution and precipitate on the reference electrode 706 as calcium carbonate. The deposit of calcium carbonate on the reference electrode 706 may cover the silver chloride, silver, and / or other non-silver catalytic material available on the reference electrode 706. This may make the covered silver chloride, silver, and / or other non-silver catalytic material unavailable for reaction or catalysis. This may reduce the effective loading of the reference (e.g., counter-reference) electrode 706, which may cause premature EOL in the sensor 702.

[0214] In various examples, this and other problems are addressed by including an anti-calcification agent in the reference electrode. The anti-calcification agent reduces calcium carbonate formation at the reference electrode. This reduces or prevents calcium carbonate precipitation at the reference electrode 706, keeping more of the silver, silver chloride, and / or other non-silver catalyst available for redox at the reference electrode 706, thereby extending the life of the reference electrode 706 and the sensor 702.

[0215] The anticalcification agent, in some examples, is incorporated into a binder material, such as a polymer paste, polymer-based conductive mixture, ink, and / or paint, including silver, silver chloride, and optionally a non-silver catalytic material, as described herein. In some examples, the anticalcification agent is incorporated into a membrane system of the sensor 702, similar to the membrane system 332 described herein with respect to Figures 4 and 5, for example. For example, an anticalcification layer including an anticalcification agent can be positioned on the reference electrode 706. For example, the anticalcification agent can be positioned over more than half of the reference electrode 706, or in some examples, over substantially all of the reference electrode.

[0216] Any suitable anti-calcification agent can be used. In some examples, the anti-calcification agent includes polyacrylate acid. For example, polyacrylate acid can be incorporated into the solution. The glucose sensor 702 can be immersed in the solution to coat at least the reference electrode 706 with polyacrylate acid, for example, as described herein. For example, the polyacrylate acid can form part or all of a membrane system positioned at the reference electrode 706. Other examples of anti-calcification agents include carboxylate-containing polymers such as poly(maleates), polysulfonates, and polyphosphonates.

[0217] When present, the polyacrylic acid can be a homopolymer or copolymer comprising repeat units of formula IX:

[0218] [ka] where, in each occurrence, R 13 is -H or a substituted or unsubstituted (C1-C 40 ) hydrocarbyl. Further in each occurrence, R 13 is substituted or unsubstituted (C1-C 40 ) Alkyl, (C2-C 40 ) Alkyl, (C2-C 40 ) Alkenyl, (C4-C 20 )Aryl, (C4-C 20 ) cycloalkyl, and (C4-C 20 According to further embodiments, the polyacrylic acid may be a homopolymer or copolymer comprising repeat units according to formula X.

[0219] [ka]

[0220] 12 shows a diagram 1200 depicting an exemplary slice of a reference electrode 706, an associated membrane system 1202, and interstitial fluid 1204, illustrating how manipulation of the reference electrode 706 causes an increase in pH in an in vivo environment. In diagram 1200, the reference electrode (e.g., counter reference electrode) 706 includes silver (Ag). For example, diagram 1200 may show the reference electrode 706 after available silver chloride has been depleted.

[0221] As shown, oxygen 1206 from the interstitial fluid 1204 diffuses through the membrane system 1202 to the reference electrode 706. The oxygen 1206 undergoes an oxygen redox reaction 1208 that is catalyzed by the silver of the reference electrode 706. The reactants of the oxygen redox reaction 1208 are oxygen and protons (H + The products of the oxygen redox reaction 1208 include hydrogen peroxide and / or water and hydroxide ions (OH - ).

[0222] The oxygen redox 1208 may tend to raise the pH at the reference electrode 706. In some instances, this is at least partially offset by oxidation at the working electrode 704 (not shown in FIG. 12) which tends to lower the pH. Carbonate buffering from the interstitial fluid 1204 may, in some instances, cause a pH raising effect from the oxygen redox reaction, raising the total pH. For example, the primary buffer of the interstitial fluid 1204 may be carbonate (H2CO3 / HCO3 - ). Carbonic acid can react in reaction 1210 with hydroxide ions produced in oxygen redox reaction 1208 to produce bicarbonate ions (HCO3) and water.

[0223] pK of carbonic acid a is approximately 3.6, but the pK a increases and the effective pK a can be, for example, about 6.3. However, this pK a Even so, if the carbonic acid equilibrium is upset by the addition of a strong base, it may take a long time for a new equilibrium to be established because the consumed H2CO3 is slowly replenished by the reaction of carbon dioxide with water shown below in [5]:

[0224] [ka]

[0225] As mentioned above, reaction 1208 produces a basic hydroxide ion (OH - ) is produced, which can constantly disturb the equilibrium of the carbonate buffer, lowering its buffer resistance and raising the pH at the reference electrode 706. As the pH increases, deprotonation of bicarbonate begins and a bicarbonate / carbonate buffer system is formed, resulting in a pH in the range of about pH 9.2 to pH 10.8 and a pK a may be about 10.3. Thus, the pH at least at the reference electrode 706 may increase to about pH 9 to pH 11.

[0226] In some instances, this increase in pH at the reference (e.g., counter reference) electrode 706 may precipitate calcium carbonate on the reference electrode 706. FIG. 13 is a diagram 1300 showing an example slice of a reference electrode 706, associated membrane system 1202, and interstitial fluid 1204, illustrating calcium carbonate precipitation due to an increase in pH. For example, the solubility of calcium in a carbonate buffer solution may be affected by pH. As the pH of a buffer solution, such as the interstitial fluid 1204, increases, the ratio of the protonated and unprotonated forms of the buffer may also change. Different forms of carbonate buffers may have different aqueous solubilities of calcium. For example, calcium bicarbonate (Ca(HCO3)2) has a high aqueous solubility, with a saturation concentration of just over 1M. Calcium carbonate (Ca(CO3)), on the other hand, is highly insoluble in water, with a saturation concentration of only about 77 μM.

[0227] The predominant form of soluble calcium in the interstitial fluid may be calcium bicarbonate (Ca(HCO3)2). As the pH increases, the ratio of calcium bicarbonate to calcium carbonate decreases and the water insoluble calcium carbonate increases. Calcium carbonate reacts with hydroxide ions generated in reaction 1208 to produce water insoluble calcium carbonate in reaction 1302. The resulting calcium carbonate deposits on the silver of the reference electrode 706, covering the available silver and making it unavailable for redox. In instances where silver chloride and / or non-silver catalysts are present, these may also be covered by calcium carbonate and made unavailable. As described herein, the inclusion of anticalcification agents can prevent the formation and / or deposition of calcium carbonate at the reference electrode 706.

[0228] 14 illustrates an example of a workflow 1400 that can be used to apply a membrane system with anticalcification agents to a glucose sensor 702. The glucose sensor 702, including a working electrode 704 and a reference electrode 706, is shown at the bottom of the workflow 1400. As described herein, the working electrode 704 is positioned near the distal end 701 of the sensor 702. The distal end 701 may be the end of the sensor 702 that is first inserted under the skin of a host. The workflow 1400 also illustrates a series of arrows illustrating the immersion 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420 of the sensor 702 into various solutions. The length of the arrows

[0229] The dips 1402, 1404, 1406, 1408, 1414, 1412, 1414, and 1416 may be provided to deposit interference domains of the membrane system for the sensor 702. The interference domains may be provided to prevent interferents from reaching the working electrode 704. An interferent is a molecule or other species that is reduced and / or oxidized, either directly or via an electron transfer agent, at the electrochemically reactive surface of the sensor 702, generating a false positive glucose signal. The interference domains may be provided to substantially restrict, resist, or block the flow of one or more interferents. Examples of interferents for glucose sensors include acetaminophen, ascorbic acid, bilirubin, cholesterol, creatinine, dopamine, ephedrine, ibuprofen, L-dopa, methyldopa, salicylic acid, tetracycline, tolazamide, tolbutamide, triglycerides, and uric acid. Generally, the interference domain is less permeable to one or more interfering species than the analyte (eg, glucose).

[0230] In the example of FIG. 14, the sensor 702 can be successively immersed in an interference agent such as a polyallylamine solution (immersions 1404, 1408, 1412, 1416) and in a polyacrylate acid solution (immersions 1402, 1406, 1410, 1414) to form an interference domain. The polyacrylate acid solution can include, for example, polyacrylate acid and water or another suitable solvent. Examples of other solvents that can be used in addition to or instead of water include ethanol or another alcohol, or an organic solvent such as tetrahydrofuran (THF). An interference domain forms on the working electrode 704 and not on the reference electrode in some examples. However, polyacrylates such as polyacrylate acid are anti-calcification agents that reduce the rate and extent of calcium carbonate precipitation. Thus, in some instances, immersion 1402, 1406, 1410, 1414 in the polyacrylate acid solution is extended such that the polyacrylate forms an anti-calcification layer of the membrane system in the reference electrode 706, as shown in FIG.

[0231] For example, the sensor 702 may be initially immersed in a polyacrylate acid solution in a dip 1402. As shown, the dip 1402 is a long dip. The sensor 702 may be immersed in the polyacrylate acid solution to a first depth that covers at least a portion of the working electrode and the reference electrode 706. The sensor 702 may be immersed in the polyacrylate acid to a depth that covers the portion of the reference electrode 706 that will reside under the host's skin upon insertion. The dip 1402 deposits polyacrylate acid on the sensor 702, including portions of the working electrode 704 and the reference electrode 706.

[0232] Following the immersion 1402, the sensor 702 is immersed in the polyallylamine solution to a second depth that covers the working electrode 704 but does not cover a substantial portion of the reference electrode 706, as shown. In some examples, the immersion 1402 covers less than about ¼ of the reference electrode 706, e.g., less than about ¼ of the portion of the reference electrode 706 that is positioned under the host's skin upon insertion. This deposits polyallylamine on the working electrode 704. The process may continue with alternating immersions into the polyacrylate acid solution and the polyallylamine solution. In the example of FIG. 14, 15 immersions are made into each solution, although any suitable number of immersions may be performed. Once immersion 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420 is complete, the polyacrylate and polyallylamine at the working electrode 704 may form an interference domain of the membrane system above the working electrode 704. The polyacrylate on the reference electrode may form an anti-calcification domain.

[0233] The workflow 1400 of FIG. 14 also illustrates additional example immersions 1418, 1420 that may be performed, for example, after immersions 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420. The immersion 1418 may include immersing the sensor in an enzyme solution to provide an enzyme domain of the membrane system. The enzyme solution may include, for example, glucose oxidase or another suitable enzyme. The immersion 1418 may be to a depth that covers at least a portion of the working electrode 704 and the reference electrode 706. In some examples, the immersion 1418 is to a first depth used for the immersion 1402 and other polyacrylate acid solution immersions. The immersion 1420 may include immersing the sensor in a resistive layer solution to provide a resistive domain of the membrane system. Immersion 1420 can be to a depth that covers at least a portion of working electrode 704 and reference electrode 706. In some examples, immersion 1418 is to a first depth used for immersion 1402 and other polyacrylate acid solution immersions.

[0234] FIG. 15 is a flow chart illustrating an example of a process flow 1500 for treating a glucose sensor, such as glucose sensor 702, to provide a membrane system including an anti-calcification domain on the reference electrode 706. In operation 1502, the sensor is immersed in a first solution including a first agent. The immersion in operation 1502 is a short immersion to a depth that covers the working electrode 704. The first interfering agent, when deposited on the working electrode 704, may form all or part of the interference domain of the membrane system. For example, the first agent may be or may include polyallylamine. In operation 1504, the sensor 702 is immersed in a second solution including an anti-calcification agent, such as polyacrylate. The immersion in operation 1504 may be a longer immersion to a depth that covers the working electrode 704 and a portion (e.g., substantially all) of the reference electrode 704. In some examples, the order of operations 1502 and 1504 may be reversed.

[0235] At operation 1506, it is determined whether the sequence of immersions at operations 1502 and 1504 is complete. The sequence of immersions may be complete, for example, when a predetermined number of short immers in the first solution and a predetermined number of long immers in the second solution are completed. If the sequence is not complete, the process flow 1500 returns to operation 1502. If the sequence is complete, the sensor 702 is immersed in the enzyme material solution at operation 1508. The immersion in the enzyme material solution may be, for example, a long immersion to a depth covering the working electrode 704 and a portion of the reference electrode 704. The sensor 702 may be immersed in a resistive layer solution at operation 1510. For example, the immersion at operation 1510 may be a long immersion.

[0236] As described herein, as silver-catalyzed oxygen redox begins to dominate over silver chloride redox, the operating potential of the reference electrode 706 tends to decrease. This may be at least in part because, as also described herein, at the oxygen concentrations that the sensor 702 encounters in vivo, the catalytic properties of silver do not provide a fast enough oxygen redox rate to match the potential generated by the silver chloride redox.

[0237] The performance of silver as a catalyst for oxygen redox can be improved by increasing the available silver surface area. In some examples, this can be accomplished by incorporating smaller diameter silver particles into the binder material of the reference electrode 706. A greater number of smaller silver particles provides a greater surface area of ​​silver available to catalyze oxygen redox than an equivalent mass or volume of silver composed of larger particles. However, a challenge associated with using smaller silver particles is maintaining electrical conductivity in the reference electrode (e.g., counter reference electrode) 706. In some examples, the binder material is not electrically conductive. Thus, the electrical conductivity of the reference (e.g., counter reference) electrode 706 can be attributed to contact between silver particles, and possibly between silver chloride particles, in the binder material.

[0238] In various examples, nanoscale silver particles, along with microscale silver and / or silver chloride particles, are incorporated into the binder material of the reference electrode 706 to enhance the catalytic performance of silver towards oxygen redox. For example, as described herein, silver may be provided and incorporated into the binder material as microscale flakes having a thickness of about 0.5 μm to 1.5 μm and a width of about 5 μm to 15 μm. The average thickness of the silver particles may be about 1 μm and the average width is about 10 μm. The nanoscale silver particles may have an average size of about 5 nanometers to about 500 nanometers. In some examples, the nanoscale silver particles have an average diameter of less than 100 nanometers. The nanoscale silver particles may be incorporated into the binder material in the same manner, for example, that silver and silver chloride particles are incorporated into the binder material. In some examples, the nanoscale particles of silver may comprise about 0.1% to about 10% by volume of the silver incorporated into the reference electrode 706. Nanoscale silver particles can be incorporated into examples of reference electrodes 706 that include silver and silver chloride, and can also be incorporated into examples of reference electrodes 706 that include non-silver catalysts, as described herein, in various embodiments.

[0239] In some examples, the reference electrode 706 is configured to promote aerobic silver chloride regeneration in vivo. In the presence of dissolved oxygen and chloride, a reference electrode 706 containing silver and silver chloride can support aerobic oxidation to regenerate silver chloride, also referred to herein as aerobic silver chloride regeneration. Examples of possible aerobic silver chloride formation reactions are shown below in [6] and [7]:

[0240] [ka]

[0241] [ka]

[0242] The regenerated silver chloride can support silver chloride redox at the reference electrode 706, as described herein. Regenerating silver chloride can extend the life of the reference (e.g., counter-reference) electrode, for example, by extending the time that silver chloride redox prevails at the reference electrode 706, as described herein.

[0243] However, in many in vivo applications, the oxygen concentration at the reference electrode 706 may not be high enough to support aerobic silver chloride regeneration with a fast enough kinetic rate to result in depletion rates of silver chloride by silver chloride oxidation. For example, oxygen saturation in interstitial fluid may be around 1%-5%. At these concentrations, the impact of aerobic silver chloride regeneration may be largely absent.

[0244] Various examples described herein relate to a reference electrode 706 configured to increase the rate of aerobic silver chloride regeneration. For example, an amount of a metallic transition metal, such as zinc (Zn), aluminum (Al), manganese (Mn), magnesium (Mg), titanium (Ti), copper (Cu), and / or alloys thereof, may be incorporated into the silver provided in the reference electrode 706. This may alter the bulk properties of the silver and make the silver particles more susceptible to aerobic oxidation. For example, incorporating a metallic transition metal into the silver particles of the reference electrode 706 may increase the oxidation rate of the resulting alloy. As a result, the reaction rate of aerobic silver chloride regeneration in vivo may tend to increase.

[0245] The transition metal can be incorporated into the silver of the reference electrode 706 in any suitable manner. Consider one example in which silver particles are used as described herein. The silver particles can be doped to include the selected transition metal. For example, the silver and the selected transition metal can be melted. The molten metals can be sucked together to obtain fine particles (microparticles) of silver with the dopant transition metal dissolved in the resulting solid phase silver. The sucking can be performed in an inert atmosphere, such as nitrogen or a noble gas. The resulting silver and transition metal particles can be microscale flakes with a thickness of about 0.5 μm to 1.5 μm and a width of about 5 μm to 15 μm. The average thickness of the silver / transition metal particles can be about 1 μm and the average width can be about 10 μm.

[0246] In some examples, the reference electrode capacity can be electrochemically enhanced by applying a high current density to the reference electrode 706. For example, experimental results suggest that the effective reference capacity of the reference electrode increases with higher cathodic current density at the reference electrode 706. In some examples, the difference in the reference electrode capacity for different current densities can be significant. For example, a high cathodic current density results in a high effective reference capacity, and a low current density results in a significantly lower effective reference capacity.

[0247] In some cases, the current density dependence of the reference electrode capacitance is due to structural changes that occur when silver chloride particles are reduced (i.e., when a charge is transferred to the particle). For example, all reduced AgCl units in the solid undergo the redox reaction shown below in [8]: - resulting in the loss of:

[0248] [ka]

[0249] When silver chloride units are embedded in a bulk solid, such as silver chloride particles, the energy required to reduce silver chloride is calculated by dividing the lattice structure of the silver chloride by Cl. - In some instances, these structural changes manifest as tiny cracks and pores in the solid silver chloride particles. The cracks and pores allow the Cl to pass from the solid particle into the environment surrounding the silver chloride particle. - The fissures and channels may function as ion transport channels to facilitate the diffusion of silver chloride. When a higher current is driven through the silver chloride particle, more of these fissures and channels may form, resulting in an increased surface area of ​​the silver chloride. At lower current densities, such as those encountered by the reference electrode 706 in vivo, fewer of these fissures and channels may be needed to accommodate the slow kinetics of silver chloride redox, and thus the surface area of ​​the silver chloride may remain small.

[0250] Furthermore, because higher values ​​of crystallinity can be obtained as the current density of the reference electrode is reduced, slowing the current density allows the necessary solid-state phase change (AgCl to Ag) to occur along the thermodynamically determined stability (i.e., more crystalline) rather than being trapped as a kinetic product (i.e., more amorphous) observed when driving high current densities. AgCl trapped in a highly crystalline environment is converted into Cl from the solid state. -Reduction becomes more difficult (i.e., a more negative current must be applied) because the entire extended crystal lattice must be accommodated to allow the diffusion of AgCl. The AgCl in a more amorphous environment is more prone to the diffusion of the accompanying Cl. - The reorganization energy requirements of the solid phase are lower because less long-range order needs to be altered to facilitate transport of the ions.

[0251] Referring back to the glucose sensor 702 of FIG. 7, the nominal current density in the reference electrode 706 during use may be low (less than about 20 nA / inch). Thus, during normal use, the silver and silver chloride in the reference electrode 706 can support a solid-state change from silver chloride to silver to a more crystalline structure without extensive cracks and channels in the silver chloride. The effect of high current density is:

[0252] Various examples relate to treating a glucose sensor 702 including a reference electrode 706 with a brief, high current density reduction, e.g., prior to use in vivo. For example, this can be accomplished by passing a high current density through the reference electrode 706, e.g., during the manufacturing process. The high current density can be selected to impart advantageous material properties for high current density charging (e.g., high silver chloride surface area and amorphous crystal structure) without dramatically reducing the silver chloride loading in the reference electrode 706.

[0253] In some cases, chloride (Cl) dissolved in water - ), a high current density can be applied to the reference electrode 706. This provides the benefits of high current density while also allowing for an increase in the silver chloride content at the reference (e.g., counter-reference) electrode, for example, due to a reaction between chloride and silver at the reference (e.g., counter-reference) electrode 706.

[0254] FIG. 16 is a diagram 1600 illustrating an example of an analyte sensor and illustrating the application of a high current density to a reference electrode 706. Diagram 1600 includes a current source 1606 that provides a current to the sensor 702, for example, from the working electrode 704 to the reference electrode 706. In some examples, the current source 1606 can be configured to provide a current from the reference electrode 706 to the working electrode 704 in addition to or instead of what is shown in FIG. 16. Current diagram 1608 illustrates an example current pulse 1601 that can be provided by the current source 1606. The current pulse 1601 is shown on a plot that includes a horizontal axis 1602 that indicates time and a vertical axis 1604 that indicates current. Although one pulse is shown in FIG. 16, in some examples, multiple pulses can be provided.

[0255] In some examples, the magnitude of the current can be between about 100 nanoamps per inch of reference electrode 706 to about 1 milliamp per inch of reference electrode. In some examples, the current density is less than about 100 microamps. The length of the pulse can be, for example, from about 1 second to about 5 minutes. In some examples, the current can be applied in a waveform other than a single pulse. The magnitude of the applied current, in some examples, results in a current density at the reference electrode 706 that is more than 5 times greater than the average current density at the reference electrode 706 due to the sensor current.

[0256] In some examples, multiple pulses may be applied. In some examples, other current waveform shapes may be used. As described herein, in some examples, the sensor 702 is immersed in an aqueous solution containing chloride while a current is applied.

[0257] In some examples, the capacity of the reference electrode 706 can be expanded by increasing the loading of silver chloride. In some examples, this can make the sensor 702 and / or its reference electrode more sensitive to hypochlorite ions (OCl). - ) and chloride ion (Cl - ) when a silver / silver chloride reference electrode is exposed to hypochlorite and chloride ions. -) and chloride ion (Cl - ) can be provided from a number of suitable sources, such as sodium hypochlorite (bleach), potassium hypochlorite, or lithium hypochlorite. Hypochlorite ions (OCl) can react with the silver present in the silver / silver chloride reference electrode 706 to produce additional silver chloride. - ) and chloride ion (Cl - ) is shown, for example, in the following [9]:

[0258] [ka]

[0259] FIG. 17A is a plot 1700 illustrating an example of the operating potential over time of glucose sensors similar to sensor 702, some of which have been exposed to chlorine bleach. Plot 1700 includes subplots 1702, 1704, 1706, and 1708 illustrating glucose sensor trials, including glucose sensors treated with chlorine bleach. In subplots 1702, 1704, 1706, and 1708, the horizontal axis shows time and the vertical axis shows the operating potential of the reference electrode at a sensor current of 1 microamp. The glucose sensor illustrated in subplot 1702 is similar to sensor 702 and may include a membrane system similar to that described in FIGS. 4-5, for example.

[0260] Subplot 1702 represents a series of glucose sensors that were not treated with chlorine bleach. Subplot 1704 represents a series of glucose sensors that were immersed in a 10% chlorine bleach solution for 2 minutes. Subplot 1706 represents a series of sensors that were immersed in a 30% chlorine bleach solution for 2 minutes. Subplot 1708 represents a series of sensors that were immersed in 100% chlorine bleach for 2 minutes. Thus, the untreated sensors depicted in subplot 1702 begin to show a decrease in operating potential after approximately 45 minutes, indicating that the silver chloride capacity is depleted. For the sensors treated with the 10% chlorine bleach solution in subplot 1704, the decrease is seen after approximately 80 minutes. For the sensors treated with 30% bleach depicted in subplot 1706, the decrease is even slower, appearing between 2 hours and 2.5 hours. For the sensors treated with 100% bleach depicted in subplot 1708, the decrease begins around 3 hours. This may indicate that immersion in chlorine bleach, as described herein, increases the effective capacity of the glucose sensor, the greater the increase is with higher concentrations of chlorine bleach.

[0261] FIG. 17B is a plot 1750 showing the change in operating potential over time for glucose sensors similar to sensor 702, some of which were exposed to chlorine bleach. FIG. 17B shows the results of trials with three different categories of glucose sensors. The first category of glucose sensors were immersed in a solution of 100% chlorine bleach for two minutes. The second category of glucose sensors were immersed in a solution of 30% chlorine bleach for two minutes. The third category of glucose sensors were not treated with chlorine bleach. The glucose sensors in FIG. 17B were exposed to glucose concentrations ranging from about 100 mg / dl to 300 mg / dl.

[0262] Plot 1750 includes a horizontal axis showing time in days and a vertical axis showing the change in working potential of the glucose sensors. As shown, the first category of glucose sensors treated with a 100% chlorine bleach solution exhibited the least decrease in working potential over time. The second category of glucose sensors treated with a 30% chlorine bleach solution exhibited a greater decrease in working potential than the first category of glucose sensors, but still less than the untreated third category.

[0263] A glucose sensor, such as glucose sensor 702, includes a membrane system that may include a resistance domain. For example, in vivo, there may be a molar excess of glucose relative to the amount of oxygen in blood and, for example, in interstitial fluid. For example, for every free oxygen molecule in the extracellular fluid, there are typically more than 100 glucose molecules. However, in immobilized enzyme-based glucose sensors that use oxygen as a co-reactant (e.g., for oxidation at the working electrode 704), it may be desirable to provide enough oxygen so that the oxygen does not limit the oxidation rate. Otherwise, the sensor current may not respond linearly to glucose concentration.

[0264] The glucose sensor may include a resistance domain of a semipermeable membrane positioned above the enzyme domain. In this manner, the resistance domain controls the flow of oxygen and glucose to the underlying enzyme domain in a manner that allows, for example, a ratio of oxygen to glucose such that oxygen is not oxidation rate limiting. For example, the resistance domain may exhibit an oxygen to glucose permeability ratio of about 50:1 or less to about 400:1. In some examples, the resistance domain exhibits an oxygen to glucose permeability ratio of about 200:1.

[0265] The resistance domain may include polyurethane or another suitable membrane having both hydrophilic and hydrophobic regions to control the diffusion of glucose and oxygen to the glucose sensor. A suitable hydrophobic polymer component is polyurethane, or polyetherurethaneurea. As described herein, polyurethane is a polymer produced by the condensation reaction of a diisocyanate with a difunctional hydroxyl-containing material. Polyurethaneurea is a polymer produced by the condensation reaction of a diisocyanate with a difunctional amine-containing material. Examples of diisocyanates include aliphatic diisocyanates containing about 4 to about 8 methylene units. Diisocyanates containing alicyclic moieties may also be useful in preparing the polymer and copolymer components of the membrane of the preferred embodiment. The material forming the base of the hydrophobic matrix of the resistance domain may be any known in the art as suitable for use as a membrane in a sensor device and as having sufficient permeability to allow relevant compounds to pass therethrough, for example, sufficient permeability to allow oxygen molecules to pass through the membrane from the test sample to reach an active enzyme or an electrochemical electrode. Examples of materials that can be used to make non-polyurethane type membranes include inorganic polymers such as vinyl polymers, polyethers, polyesters, polyamides, polysiloxanes and polycarbosiloxanes, natural polymers such as cellulosic and protein-based materials, and mixtures or combinations thereof.

[0266] In some examples, the hydrophilic polymer component is polyethylene oxide. For example, one useful hydrophobic-hydrophilic copolymer component is a polyurethane polymer containing about 20% hydrophilic polyethylene oxide. The polyethylene oxide portion of the copolymer is thermodynamically driven to separate from the hydrophobic portion of the copolymer and the hydrophobic polymer component. The 20% polyethylene oxide-based soft segment portion of the copolymer used to form the final blend affects the water absorption and subsequent glucose permeability of the membrane.

[0267] In some examples, the resistance domain is deposited on the enzyme domain to obtain a domain thickness of about 0.05 μm or less to about 20 μm or more, more preferably about 0.05, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 1, 1.5, 2, 2.5, 3, or 3.5 μm to about 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 19.5 μm, more preferably still about 2, 2.5, or 3 μm to about 3.5, 4, 4.5, or 5 μm. The resistance domain can be deposited on the enzyme domain by spray coating or dip coating. In certain examples, spray coating is the preferred deposition technique. The spray process atomizes and mists the solution so that most or all of the solvent evaporates before the coating material settles onto the underlying domains, thereby minimizing contact of the solvent with the enzyme.

[0268] The hydrophobic and hydrophilic regions of the resistive domain allow the resistive domain to modulate the oxygen to glucose ratio at the enzyme domain, which ultimately affects the hydrogen peroxide to oxygen ratio at the working electrode, to properly linearize the current response of the sensor. For example, both the hydrophobic and hydrophilic regions allow oxygen to diffuse to the enzyme layer and ultimately to the working electrode 704. However, only the hydrophilic regions support the diffusion of glucose.

[0269] In many examples, a resistive layer is positioned over the working electrode 704 and also over at least a portion of the reference electrode 706. For example, the resistive layer can prevent the silver / silver chloride of the reference electrode from directly contacting the body in vivo. However, if the resistive layer is positioned over the reference electrode 706, the availability of silver chloride for redox may be limited. This is illustrated in FIG. 18. FIG. 18 is a diagram 1800 illustrating an example of a silver / silver chloride reference electrode 706 with a resistive domain positioned thereon. The resistive domain 1802 includes hydrophilic regions (no cross-hatching) and hydrophobic regions (cross-hatching). It should be understood that FIG. 18 illustrates a simplified arrangement of the resistive domain 1802. In practice, the hydrophobic and hydrophilic regions of the resistive domain 1802 may be more irregular than that illustrated in FIG. 18.

[0270] The hydrophobic regions of the resistance domain 1802 may tend to restrict ion transport. This may also limit the silver chloride of the reference electrode 706 available for redox. As a result, the effective silver chloride loading of the reference electrode 706 is reduced. Consider the oxidation reaction example shown in [1] above and the silver chloride redox reaction example shown in [2] above. As shown, electrons generated by oxidation at the working electrode 704 pass through the resistance domain 1802 to reach the reference electrode 706 and act as reactants for silver chloride redox. Chloride ions (Cl) generated as products of silver chloride redox are also transported to the reference electrode 706. - ) diffuses through the resistance domain 1802. For silver chloride positioned under the hydrophobic regions of the resistance domain 1802, reduced ion transport may result in a shortage of free electrons and / or reduced diffusion of chloride ions, making the silver chloride under the hydrophobic regions less or even less available for redox.

[0271] Various examples described herein address this and other issues by including a hydrophilic domain on at least a portion of the reference electrode 706. FIG. 19 is a diagram 1900 illustrating an example of an arrangement of a reference electrode 706 and a resistive domain 1802, including a hydrophilic domain 1804 positioned between the resistive domain 1802 and the reference electrode 706. The hydrophilic domain 1804 can form a hydrophilic pathway for ion transport through the resistive domain 1804 to a larger portion of the surface area of ​​the reference electrode 706. The hydrophilic domain 1804 can be or include any suitable hydrophilic material, such as, for example, polyethylene oxide, a polyelectrolyte, or another hydrophilic polymer. In some examples, the hydrophilic domain 1804 includes an oxidase, such as glucose oxidase. For example, an enzyme domain covering the working electrode 704 can be extended to also cover all or a portion of the reference electrode 706 to form the hydrophilic domain 1804. Other exemplary materials that may comprise some or all of the hydrophilic domain 1804 include any suitable polyurethane, any suitable polyvinylpyrrolidone (PVP), etc. The hydrophilic domain 1804 may be applied to the reference domain in any suitable manner including, for example, dipping, spraying, printing, etc.

[0272] In some examples, the hydrophilic domain 1804 is made from an enzyme-infused polymer, as is the enzyme domain positioned over all or a portion of the working electrode 704. For example, the enzyme domain positioned over the working electrode 704 can also be extended to cover some or all of the reference electrode 706. In examples where the domain is applied by immersion, as described, for example, with respect to Figures 14 and 15, this can be accomplished by extending the immersion for applying the enzyme layer such that the solution for applying the enzyme layer immerses all or a portion of the working electrode 704 and the reference electrode 706, as shown, for example, in Figure 14.

[0273] FIG. 20 is a diagram 2000 showing another example arrangement of the reference electrode 706 and the resistive domain 1802', where the resistive domain 1802' is positioned between the reference electrode 706 and the hydrophilic domain 1804'. In this example, the resistive domain 1802' has a reduced thickness compared to the resistive domain 1802. The reduced thickness of the resistive domain 1802' may facilitate a higher level of ion transport and increase the silver chloride available for redox. Consider an example where the thickness of the hydrophilic domain 1804' is about 2 μm. The resistive layer 1802' may be reduced to less than about 7 μm to less than about 5 μm.

[0274] FIG. 21 is a plot 2100 showing example sensitivity of glucose sensors similar to glucose sensor 702 with different membrane system configurations. Plot 2100 includes a horizontal axis 2106 showing time and a vertical axis 2108 showing sensor sensitivity. Various trials 2102A, 2102B, 2102C, 2102D, 2104A, 2104B, 2104C are shown. Trials 2102A, 2102B, 2102C, 2102B utilize a membrane configuration similar to that shown in FIG. 18 where a resistive layer is positioned over the reference electrode. Trials 2104A, 2104B, 2104C utilize a membrane configuration similar to that shown in FIG. 19 where the enzyme domain on the working electrode is extended to also form a hydrophilic domain between the reference electrode 706 and the resistive layer 1814. As shown, trials 2102A, 2102B, 2102C, 2102B begin to show noise near the midpoint of the test at about 180 hours, however trials 2104A, 2104B, 2104C, which include the described hydrophilic layer, have a cleaner signal until later (e.g., about 280 hours to 300 hours).

[0275] FIG. 22 is another plot 2200 showing an example of the sensitivity of a glucose sensor similar to glucose sensor 702 with a different membrane system arrangement. Plot 2200 includes a horizontal axis 2206 showing time and a vertical axis 2208 showing sensor sensitivity. Trials 2202A, 2202B, 2202C, 2202B utilize a membrane arrangement similar to that shown in FIG. 18, in which a resistive layer is positioned over the reference electrode. Trials 2204A, 2204B, 2204C, 2204D utilize a membrane arrangement similar to that shown in FIG. 20, in which a hydrophilic domain 2006 is deposited over the resistive layer 1812′. As shown, trials 2202A, 2202B, 2202C, 2202B begin to show noise near the midpoint of the test at about 150 hours. However, trials 2204A, 2204B, 2204C, which include the described hydrophilic layer, have a cleaner signal throughout the test period.

[0276] In some analyte sensors, the reference electrode, such as reference electrode 706 of glucose sensor 102, is fabricated by incorporating silver and silver chloride fillers into a conductive ink or other binder material. The binder material, in some instances, is susceptible to micro-cracks from repeated bending during use. Reference electrodes with high silver / silver chloride loadings may have a higher probability of cracking. Cracks in the reference electrode may result in a noisy signal or a complete loss of signal.

[0277] In some examples, adding a flexible and / or stretchable conductive layer under the layer containing the reference electrode can reduce the probability of cracking in the reference electrode. FIG. 23 illustrates an example of an analyte sensor 2300 including a flexible layer 2308 positioned under a reference electrode 2306. The analyte sensor 2300 includes an elongated conductor 2304. In some examples, the elongated conductor 2304 is made of platinum and may comprise all or part of the working electrode. In other examples, platinum or another suitable working electrode material is applied over the elongated conductor or other elongated material. An insulating layer 2302 is positioned over the elongated conductor 2304. The insulating layer 2302 may include an insulating polymer such as, for example, polyimide, polyurethane, parylene, or any other suitable insulating material.

[0278] The flexible layer 2308 may include, for example, a flexible polymer such as a polythiophene derivative. In some examples, the flexible layer 2302 may be or include a stretchable ink such as silver paste. In some examples, the flexible layer is conductive. The reference electrode 2306 is positioned on the flexible layer 2302 and may include silver / silver chloride. The reference electrode 2306 may be applied on the flexible layer 2308 via, for example, dipping, printing, ink deposition, etc.

[0279] In some examples, the flexible layer 2302 provides compliance and accordingly reduces the risk of cracking in the reference electrode 2306. Also, in examples where the flexible layer 2302 is conductive, signal noise due to wire fatigue, including potential cracking, can be reduced or eliminated.

[0280] In some examples, the performance of an analyte sensor, such as glucose sensor 702, is affected by eccentricity of the layer that includes the reference electrode. For example, with reference to Figures 3 and 4, if the layer 343 that includes the reference electrode is eccentric (e.g., does not have the same center as the elongated conductor 341), the performance of the analyte sensor may be degraded. For example, a material suitable for a reference electrode, such as silver / silver chloride, may be unevenly distributed around the cross-sectional circumference of the elongated conductor, resulting in uneven depletion of reactants and unpredictable sensor behavior.

[0281] In some examples, X-ray inspection techniques can be used to detect the eccentricity of the reference electrode layer of the analyte sensor. The X-ray sensor can be positioned to take, for example, an in-line image and / or a cross-sectional image of the analyte sensor. Figures 24A and 24B show in-line X-ray images 2400A, 2400B illustrating examples of analyte sensors 2402A, 2402B. The sensors 2402A, 2402B include respective elongated conductors 2404A, 2404B. In some examples, the elongated conductors 2404A, 2404B are made of a material suitable for a working electrode, such as platinum, or in other examples have a layer, such as layer 338, deposited thereon.

[0282] X-ray images 2400A, 2400B also show respective insulating layers 2406A, 2406B, which may be similar to layer 340 described herein. Reference layers 2408A, 2408B are positioned over insulating layers 2406A, 2406B, for example, similar to layer 343 described above.

[0283] The cross-sectional x-ray images 2400A, 2400B can be used to identify sensors with off-centered reference layers. For example, in the x-ray images 2400A, 2400B, the insulating layers 2406A, 2406B can be transparent. A computing device or other similar device can be programmed to analyze the images 2400A, 2400B to determine the distance between the elongated conductors 2404A, 2404B and the reference layers 2408A, 2408B on each side. Different distances indicate off-centered reference layers. For example, the reference layer 2406A of the sensor 2402A is not off-centered because the distance from the elongated conductors 2404A to the reference layer 2408A is substantially similar on both sides of the elongated conductor 2404A. (In the orientation of Figures 24A and 24B, "both sides" refers to the top and bottom.) On the other hand, sensor 2402B exhibits an off-center reference layer because, for example, the distance from elongated conductor 2404B to reference layer 2408B is greater on one side (e.g., the bottom side) than the other side (e.g., the top side).

[0284] 25 shows cross-sectional x-ray images 2500A, 2500B illustrating an example of an analyte sensor 2502A, 2502B. In this example, the x-ray images 2500A, 2500B are taken, for example, at the edge or end of the sensor 2502A, 2502B to provide the cross-section shown. In this example, the sensor 2502A, 2502B includes elongated conductors 2504A, 2504B, insulating layers 2506A, 2506B, and reference layers 2508A, 2508B, similar to the arrangement shown in FIG. 24A and FIG. 24B.

[0285] In this example, the sensor 2502A includes an eccentric reference layer 2508A. This is shown in the x-ray image 2500A because the distance from the elongated conductor 2504A to the reference layer 2508A is not uniform around the circumference of the elongated conductor 2405A. In contrast, the reference layer 2508B of the sensor 2502B is not eccentric because the distance from the elongated conductor 2504B to the reference layer 2508B is substantially uniform around the circumference of the elongated conductor 2504B. In some examples, the computing device is programmed to analyze the images 2500A, 2500B and identify the distance from the elongated conductors 2504A, 2504B to the reference layer 2508A, 2508B around the circumference of the elongated conductors 2504A, 2504B. The computing device can generate an alert or alarm if the measured distance changes around the circumference by more than a threshold value.

[0286] In some examples, x-ray images such as those shown in Figures 24A, 24B, and 25 can be used to provide immediate feedback for die positioning during sensor manufacturing. In this way, any defects detected can be reduced or eliminated for future sensors. Also, in some examples, x-ray images such as those shown in Figures 24A, 24B, and 25 can be taken and used at a skiving station that cuts the elongated conductor to create multiple sensors. For example, x-ray images can be used to determine how much to ablate the sensor at different angles. The x-ray images can show values ​​of non-uniformity of the reference coating thickness at different angular positions around the cylindrical wire. Using the angle data, the laser pulse can be optimized to deliver a known / necessary amount of energy to remove only the Ag / AgCl reference coating without the need to over-ablate the polyurethane insulation.

[0287] Various examples relate to alternative methods of providing an analyte sensor with a silver / silver chloride or other suitable reference electrode layer. Referring again to FIG. 4, the working electrode is provided by layer 338 and the reference electrode is provided by layer 343. Between layers 338 and 343 is layer 340 which acts as an insulator between the working electrode and the reference electrode provided by layer 338. As shown in FIG. 4, the analyte sensor 334 includes a window 339 exposing layer 338. In some examples, the sensor 334 is fabricated by applying layers 340 and 343. After layers 340 and 343 are applied, the window 339 is created by removing portions of layers 340 and 343 to expose layer 338, as shown in FIG. 4. Removal of layers 340 and 343 can be performed, for example, using laser skiving or another suitable technique.

[0288] Laser skiving or other removal techniques may add cost to the manufacture of the analyte sensor 334. For example, the cost of laser skiving may be related to the amount of material removed. Therefore, it may be desirable to reduce or eliminate the material of the third layer 343 that is removed to form the window 339. It may also be desirable in some instances to increase the uniformity of the third layer 343. For example, it may be desirable for the layer 343 to be substantially uniform about the circumference of the elongated conductor 341.

[0289] In some examples, the reference material, such as silver / silver chloride, is supported on a binder material, as described herein. The binder material is extruded into heat shrink tubing and then applied to the analyte sensor 334 to produce the third layer 343. This can reduce the amount of material removed by laser skiving or other techniques. It can also improve the uniformity of the reference material about the circumference of the elongated conductor 341. FIG. 30 is a flow chart illustrating an example of a process flow 3000 that can be performed to provide a reference electrode layer, such as layer 343, to an analyte sensor using heat shrink tubing.

[0290] In operation 3002, the reference material is loaded into a polymer binder. In some examples, the polymer binder includes a thermoplastic polymer, such as, for example, polyethylene terephthalate (PET), polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), or a polyolefin. In some examples, the binder material is conductive. Any suitable reference material can be used, including, for example, silver / silver chloride or another suitable material described herein. In operation 3004, the polymer binder and the reference material are extruded into a heat shrink tube.

[0291] In optional operation 3006, the heat shrink tubing can be cut to length. The length selected can be based on the desired length of the analyte sensor 334. For example, the heat shrink tubing can be cut to a length that can be applied over the layer 340 while leaving an opening for the window 339. In some examples, operation 3006 is omitted.

[0292] In operation 3008, heat shrink tubing is applied to the elongated conductor 341. For example, the heat shrink tubing may be applied around the elongated conductor 341 on the layer 340. In some examples, multiple cut sections of heat shrink tubing are applied to the elongated conductor 341. Successive sections of heat shrink tubing may be applied with gaps or intervals between them to form cuts in the layer 343 corresponding to the windows 339. The elongated conductor 341 may then be cut into sections where some or all of the sections form separate analyte sensors 334, for example as shown in FIG. 4. Each resulting analyte sensor 334 may include a window 339 where a portion of the heat shrink tubing constitutes a portion of the layer 343 positioned proximal to the window 339 and another portion of the heat shrink tubing constitutes a portion of the layer 343 positioned distal to the window 339. In another example, the portion of the heat shrink tubing positioned distal to the window 339 may be omitted. In other examples, the heat shrink tubing may be applied continuously. The window 339 may be formed by removing a portion of the heat shrink tubing, as described herein in operation 3012. In operation 3010, heat is applied to the heat shrink tubing. The application of heat may cause the heat shrink tubing to shrink, thereby securing it to the elongated electrical conductor 341.

[0293] In operation 3012, excess material may be removed from the elongated conductor 341, now including the heat shrink tubing. In some examples, as described herein, the heat shrink tubing is spaced over the elongated conductor 341 such that after heat is applied, there is no heat shrink tubing over the window 339 and the reference material is included. If insulating material of layer 340 is present over the window 339, this excess material may be removed in operation 3012. In other examples, the heat shrink tubing may be applied over all of the elongated conductor 341 (e.g., with no gaps). In these examples, the heat shrink tubing and included reference material may be removed from the window 339. The excess material may be removed in operation 3012 using any suitable technique, such as, for example, laser skiving. In some examples, removing a portion of the heat shrink tubing using laser skiving may be less expensive than removing coated or plated material using other techniques. Also, in some examples, process flow 300 can increase the likelihood that the reference layer is uniform (e.g., not off-center), and in some examples, can eliminate the need to trim or skive the reference layer. Upon completion of process flow 3000, fabrication of analyte sensor 334 can be completed. For example, membrane system 332 can be applied using any suitable technique.

[0294] In some examples, instead of being used as a binder material, heat shrink tubing has a reference material, such as silver / silver chloride, plated, bonded or otherwise applied to its outer surface. The heat shrink tubing can be applied over the elongated conductor 341. In this example, the heat shrink tubing itself can function as all or part of the insulating layer 340 that separates the working and reference electrodes. When used with heat shrink tubing that is cut to length as described in operation 3006, laser skiving can be further reduced since it may not be necessary to remove the portion of layer 340 that corresponds to window 339. In these and other examples described herein, the reference layer 343 can be applied first with silver. Additional processing, such as the bleaching process described herein, can then be performed to produce silver chloride. Also, in some examples, the reference layer can be applied using inkjet printing.

[0295] In some examples, a reference layer including a reference material such as silver / silver chloride can be applied using a pad printing device. FIG. 26 illustrates an example of a pad printing device 2600 that can be used to apply a reference material to an elongated conductor 2608. The pad printing device 2600 includes a first wheel 2602A and a second wheel 2602B. The wheels 2602A, 2602B include pads such as bonded pads 2604A and 2604B as shown around the circumference of each of the wheels 2602A, 2602B. The elongated conductor 2608 passes between the wheels 2602A, 2602B in the direction indicated by the arrow 2606. In some examples, the elongated conductor 2608 includes a layer that constitutes a working electrode, such as layer 338 described above, and a layer that constitutes an insulating layer, such as layer 340 described above.

[0296] The pads, including pads 2604A and 2604B, can be infused with a reference material, such as a binder material including silver and silver chloride, as described herein. As the elongated conductor 2608 passes between the pads, the reference material is deposited on the elongated conductor 2608. The contours of the pads 2604A, 2604B can match the shape of the elongated conductor 2608. For example, window 2610 shows a cross-section of pads 2604A, 2604B along line AA. As shown, there is a roughly circular opening between pads 2604A, 2604B. As the elongated conductor 2608 passes through the circular opening, the pads deposit the reference material all around the elongated conductor 2608. In some examples, the elongated conductor 2608 can have a flat or ribbon-like cross-section. In these examples, the contours of the pads 2604A, 2604B can be modified to match the shape of the elongated conductor 2608.

[0297] The pads can be spaced around the circumference of the wheels 2602A, 2602B in a manner that determines the length and spacing of the reference material sections on the elongated conductor 2608. For example, the width of the pads can determine the length of the reference material on the elongated conductor 2608. The distance 2611 between the pads can determine the distance between the reference material sections. The elongated conductor 2608 can be cut between the reference material sections to create multiple analyte sensors, with each reference material section corresponding to a reference electrode of an analyte sensor.

[0298] Some examples relate to analyte sensors that include reference electrodes with improved flexibility. For example, if the electrode is stiffer than human tissue, it may repeatedly damage the tissue. This may be painful and may cause the tissue to become inflamed. Implanting less biocompatible materials may also lead to increased inflammation and foreign body reactions. This may cause the host's body to wall off the reference electrode, inhibiting the flow of ions necessary for oxidation and redox reactions as described herein. In some examples, the analyte sensor includes a soft reference electrode. The binder material may be made with tunable stiffness. The binder material may be infused with silver and silver chloride as described herein. In examples where the binder material does not have sufficient electrical conductivity, conductive fillers such as graphene, carbon black, and carbon nanotube (CNT) materials may also be added. Additionally, additional additives such as anti-inflammatory drugs, buffers to adjust pH, and / or free radical scavengers may be added to the binder material.

[0299] In various examples, the analyte sensor includes a reference electrode that includes a conductive polymer binder material. For example, as the silver chloride in the reference electrode is consumed, the particle size of the silver chloride decreases. This can result in voids in the binder material, increasing the likelihood of structural failure due to fatigue or easily resulting in electrical failure. In some examples, electrical failure can be reduced by utilizing a conductive binder material, such as a conductive epoxy, conductive polyurethane, or other conductive polymer.

[0300] 27 shows an example of an analyte sensor 2704 in an applicator needle 2702 for inserting the sensor 2704 under the skin of a patient. The applicator needle 2702 may be any suitable hypodermic needle, such as, for example, a 304SS needle. In the example of FIG. 27, a proximal portion 2706 of a reference electrode 2708 of the sensor 2704 is treated to remove silver chloride. Removing silver chloride from the proximal portion 2706 of the reference electrode 2708 may reduce the risk of the reference electrode 2708 corroding while in the needle 2702.

[0301] In the presence of iron (e.g., steel), silver chloride may undergo a redox reaction resulting in the formation of iron oxides such as Fe2O3 and rust. This results in an increased loading of silver chloride on the reference electrode 2708, increasing the capacity of the reference electrode. However, silver chloride is a strong oxidizing agent and corrodes metals on contact, especially at high humidity and temperature. Thus, when the bare reference electrode 2708 comes into contact with the interior of the needle 2702, it acts as a reducing agent for the iron from the needle, causing rust. This can be mitigated, for example, by removing the silver chloride from the proximal portion 2706 of the sensor 2704. For example, the proximal portion 2706 may be the portion most likely to come into direct contact with the needle 2702.

[0302] Removal of silver chloride from the sensor 2704 can be accomplished in any suitable manner. In some examples, the proximal portion 2706 of the reference electrode 2708 is exposed to ultraviolet light, which causes the silver chloride to decompose into silver and chlorine radicals, as shown in

[10] below:

[0303] [ka]

[0304] The more distal portion of the reference electrode 2708 may be screened by a mask or any other type of light barrier. UV irradiation may be performed during the skiving / singulation process and / or after skiving, when the coated single elongated conductor is cut into separate sensors.

[0305] In another example, silver chloride can be removed from the proximal portion 2706 of the reference electrode 2708 by immersing the proximal portion 2706 in ammonia (NH3). For example, the ammonia can bond with the silver atoms and begin to dissolve the reference coating, which includes silver chloride. This removes the silver chloride from the surface and reduces oxidation of the iron of the needle.

[0306] Another arrangement for addressing the fatigue of the reference electrode and the resulting lack of electrical connectivity of the reference electrode involves applying all or a portion of the reference electrode material or layer as a pure silver ink. The pure silver ink can be applied to the insulating layer by any suitable method. After the silver ink is applied, the reference electrode can be cured, for example at 300° C. or higher, which sinters the ink to form a silver network. The resulting silver can be chlorinated by any suitable method to form silver chloride of the appropriate concentration.

[0307] 28 illustrates an example arrangement 2800 including an analyte sensor 2802 having a third electrode 2808. The analyte sensor 2802 includes a working electrode 2806, a reference electrode 2804, and a third electrode 2808. The third electrode 2808 may include the same reference material as the reference electrode 2804 in some examples. In the arrangement 2800, the working electrode 2806 and the reference electrode 2804 are positioned under the host's skin 2812. The third electrode 2808 is positioned on the skin 2812. In some examples, an electrolyte gel or another suitable conductive material is positioned between the third electrode 2808 and the skin 2812.

[0308] The sensor electronics 2810 can receive signals from the various electrodes 2804, 2806, 2808. In various examples, the sensor electronics 2810 creates an electrical connection between the reference electrode 2804 and a third electrode 2808. (In some examples, the electrodes 2804, 2808 are wired together). In this manner, the reference capacitance of the analyte sensor 2802 can be increased since both electrodes 2808, 2804 function as reference electrodes.

[0309] In another arrangement, the third electrode 2808 is used as a counter electrode. In yet another arrangement, the sensor electronics switches the sensor 2802 between a configuration in which electrodes 2808 and 2804 are electrically connected and both function as reference electrodes, and a three electrode arrangement in which the third electrode 2808 functions as the counter electrode. For example, the third electrode 2808 can be connected as an additional reference electrode when the capacitance of the reference electrode 2804 falls below a threshold level.

[0310] 29 is a block diagram illustrating a hardware architecture 2900 of a computing device in which a set or sequence of instructions may be executed to cause a machine to perform any one of the example methods discussed herein. The hardware architecture 2900 may describe a variety of computing devices including, for example, the sensor electronics 106, the peripheral medical device 122, the smart device 112, the tablet 114, etc.

[0311] The architecture 2900 may operate as a stand-alone device or may be connected (e.g., networked) to other machines. In a network deployment, the architecture 2900 may operate in the capacity of either a server machine or a client machine in a server-client network environment, or function as a peer machine in a peer-to-peer (or distributed) network environment. The architecture 2900 may be implemented in a personal computer (PC), tablet PC, hybrid tablet, set-top box (STB), personal digital assistant (PDA), mobile phone, web appliance, network router, network switch, network bridge, or any machine capable of executing instructions (sequential or otherwise) that specify operations to be performed by that machine.

[0312] The example architecture 2900 includes a processor unit 2902 including at least one processor (e.g., a central processing unit (CPU), a graphics processing unit (GPU), or both, a processor core, a compute node). The architecture 2900 may further include a main memory 2904 and a static memory 2906 in communication with each other via a link 2908 (e.g., a bus). The architecture 2900 may further include a video display unit 2910, an input device 2912 (e.g., a keyboard), and a UI navigation device 2914 (e.g., a mouse). In some examples, the video display unit 2910, the input device 2912, and the UI navigation device 2914 are incorporated into a touch screen display. The architecture 2900 may further include a storage device 2916 (e.g., a drive unit), a signal generating device 2918 (e.g., a speaker), a network interface device 2920, and one or more sensors (not shown), such as a Global Positioning System (GPS) sensor, a compass, an accelerometer, etc.

[0313] In some examples, the processor unit 2902 or another suitable hardware component may support hardware interrupts. In response to a hardware interrupt, the processor unit 2902 may suspend its processing and execute an ISR, for example, as described herein.

[0314] Storage device 2916 includes machine-readable media 2922 on which is stored one or more sets of data structures and instructions 2924 (e.g., software) that embody or are used in any one or more of the methods or functions described herein. Also, instructions 2924 may reside, completely or at least partially, within main memory 2904, static memory 2906, and / or processor unit 2902 during execution thereof by architecture 2900, with main memory 2904, static memory 2906, and processor unit 2902 also constituting machine-readable media.

[0315] Executable Instructions and Machine Storage Media The various memories (i.e., 2904, 2906, and / or memory of processor unit 2902) and / or storage devices 2916 can store one or more sets of instructions and data structures (e.g., instructions) 2924 that embody or are used by any one or more of the methods or functions described herein. These instructions, when executed by processor unit 2902, cause various operations to be performed to implement the disclosed examples.

[0316] As used herein, the terms "machine storage medium," "device storage medium," and "computer storage medium" (collectively referred to as "machine storage medium 2922") mean the same thing and may be used interchangeably in this disclosure. The term refers to a single or multiple storage devices and / or media (e.g., centralized or distributed databases and / or associated caches and servers) that store executable instructions and / or data, as well as a cloud-based storage system or storage network that includes multiple storage devices or devices. Thus, the term is intended to include, but is not limited to, solid-state memory, optical media, and magnetic media (including memory that is internal or external to the processor). Specific examples of machine storage medium, computer storage medium, and / or device storage medium 2922 include non-volatile memory, including, for example, semiconductor memory devices, such as erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), FPGA, and flash memory devices; magnetic disks, such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks. The terms mechanical storage media, computer storage media, and device storage media 2922 specifically exclude carrier waves, modulated data signals, and other such media, at least some of which are covered by the term "signal media" below.

[0317] signal medium The term "signal media" or "transmission media" shall include all forms of modulated data signals, carrier waves, etc. The term "modulated data signal" means a signal that has one or more of its characteristics set or changed in such a manner as to encode information in the signal.

[0318] Computer-Readable Medium The terms "machine-readable medium," "computer-readable medium," and "device-readable medium" mean the same thing and are used interchangeably in this disclosure. The term is defined to include both machine storage media and signal media. Thus, the term includes both storage devices / media and carrier waves / modulated data signals.

[0319] The instructions 2924 may further be transmitted or received over a communications network 2926 using a transmission medium via the network interface device 2920 using any one of a number of well-known transfer protocols (e.g., HTTP). Examples of communications networks include LANs, WANs, the Internet, cellular networks, Plain Old Telephone Service (POTS) networks, and wireless data networks (such as Wi-Fi, 3G, 4G LTE / LTE-A, 5G, or WiMAX networks). The term "transmission medium" is intended to include intangible media capable of storing, encoding, or carrying instructions for a machine to execute, as well as digital or analog communication signals or other intangible media for facilitating communication of such software.

[0320] Throughout this specification, multiple instances may practice components, operations, or structures that are described as a single instance. Although individual operations of one or more methods are illustrated and described as separate operations, one or more of the individual operations may be performed simultaneously, and there is no requirement that the operations be performed in the order illustrated. In the illustrated configurations, structures and functions presented as separate components may be implemented as combined structures or components. Similarly, structures and functions presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements are within the scope of the subject matter of this specification.

[0321] In this disclosure, various components are described as being configured in a particular manner. The components may be configured in any suitable manner. For example, a component that is or includes a computing device may be configured with suitable software instructions that program the computing device. A component may be configured by its hardware arrangement, or in any other suitable manner.

[0322] The above description is intended to be illustrative, not limiting. For example, the above-described examples (or one or more aspects thereof) can be used in combination with others. Other examples can be used by one of ordinary skill in the art upon reviewing the above description. The Abstract is intended to enable the reader to quickly ascertain the nature of the technical disclosure, for example, in the United States, to comply with 37 CFR § 1.72(b). It is submitted with the understanding that it will not be used to interpret or limit the scope or spirit of the claims.

[0323] Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. However, the claims may not recite all features disclosed herein, since an example may feature a subset of the features. Moreover, an example may include fewer features than are disclosed in a particular example. Accordingly, the following claims are incorporated into the Detailed Description, with each claim standing on its own as a separate example. The scope of the examples disclosed herein should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.

[0324] Each of these non-limiting examples in any part of the above description may stand alone or may be combined with one or more of the other examples in various permutations or combinations.

[0325] The above detailed description includes reference to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the subject matter may be practiced. These embodiments are also referred to herein as "examples." Such examples may include elements in addition to those shown or described. However, the inventors also contemplate examples in which only those elements shown or described are provided. Moreover, the inventors also contemplate examples that use any combination or permutation of those elements (or one or more aspects thereof) shown or described with respect to a particular example (or one or more aspects thereof) or with respect to other examples (or one or more aspects thereof) shown or described herein.

[0326] In the event of a conflict of usage between this document and any document incorporated by reference, the usage in this document takes precedence.

[0327] In this document, the terms "a" or "an" are used to include one or more, as is common in patent documents, regardless of other instances or usages of "at least one" or "one or more." In this document, the term "or" is used to refer to a non-exclusive, such that "A or B" includes "A but not B," "B but not A," "A and B," unless otherwise specified. In this document, the terms "including" and "in which" are used as the plain English equivalents of the respective terms "comprising" and "wherein." Also, in the following claims, the terms "including" and "comprising" are open-ended, i.e., a system, device, article, composition, formulation, or process that includes elements in addition to those recited after such terms in a claim is still deemed to be within the scope of that claim. Moreover, in the following claims, the terms "first," "second," "third," etc. are used merely as labels and are not intended to impose numerical requirements on their objects.

[0328] Geometric terms such as "parallel," "perpendicular," "circular," "square," and the like are not intended to require absolute mathematical precision unless the context dictates otherwise. Instead, such geometric terms allow for variations due to manufacturing or equivalent functions. For example, if an element is described as "circular" or "approximately circular," components that are not exactly round (e.g., those that are slightly elliptical or multi-sided polygonal) are still encompassed by this description.

[0329] The term "substituted" is used herein in reference to a molecule in which one or more hydrogen atoms are replaced with one or more non-hydrogen atoms. Examples of substituents or functional groups that can be substituted include, but are not limited to, halogens (e.g., F, Cl, Br, and I); oxygen atoms of groups such as hydroxyl groups, alkoxy groups, aryloxy groups, aralkyloxy groups, oxo(carbonyl) groups, carboxyl groups including carboxylic acids, carboxylates, and carboxylate esters; sulfur atoms of groups such as thiol groups, alkyl and aryl sulfide groups, sulfoxide groups, sulfone groups, sulfonyl groups, and sulfonamide groups; nitrogen atoms of groups such as amines, hydroxylamine, nitriles, nitro groups, N-oxides, hydrazides, azides, and enamines; and other heteroatoms of various other groups. Non-limiting examples of substituents that may be attached to a substituted carbon (or other) atom include F, Cl, Br, I, OR, OC(O)N(R), CN, NO, NO, ONO, azido, CF, OCF, R, O(oxo), S(thiono), C(O), S(O), methylenedioxy, ethylenedioxy, N(R), SR, SOR, SO, SO, N(R), SO, R, C(O)R, C(O)C(O)R, C(O)CHC(O)R, C(S)R, C(O)OR, OC(O)R, C(O)N(R), OC(O)N(R), C(S)N(R), (CH) 0~2 N(R)C(O)R, (CH2) 0~2 N(R)N(R), N(R)N(R)C(O)R, N(R)N(R)C(O)OR, N(R)N(R)CON(R), N(R)SOR, N(R)SON(R), N(R)C(O)OR, N(R)C(O)R, N(R)C(S)R, N(R)C(O)N(R), N(R)C(S)N(R), N(COR)COR, N(OR)R, C(=NH)N(R), C(O)N(OR)R, and C(=NOR)R, where R can be hydrogen or a carbon-based moiety; for example, R can be hydrogen, (C1-C 100) hydrocarbyl, alkyl, acyl, cycloalkyl, aryl, aralkyl, heterocyclyl, heteroaryl, or heteroarylalkyl; or, wherein two R groups attached to a nitrogen atom or adjacent nitrogen atoms can be taken together with the nitrogen atom to form a heterocyclyl.

[0330] The term "alkyl" as used herein refers to straight and branched alkyl and cycloalkyl groups having 1 to 40 carbon atoms, 1 to about 20 carbon atoms, 1 to 12 carbon atoms, or, in some embodiments, 1 to 8 carbon atoms. Examples of straight chain alkyl groups include methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, and the like, having 1 to 8 carbon atoms. Examples of branched alkyl groups include, but are not limited to, isopropyl, iso-butyl, sec-butyl, t-butyl, neopentyl, isopentyl, 2,2-dimethylpropyl, and the like. As used herein, the term "alkyl" encompasses n-alkyl, isoalkyl, and anteisoalkyl groups, as well as other branched forms of alkyl. Representative substituted alkyl groups may be substituted one or more times with any group described herein, such as amino, hydroxy, cyano, carboxy, nitro, thio, alkoxy, and halogen groups.

[0331] The term "alkenyl" as used herein refers to straight and branched chain and cyclic alkyl groups as defined herein, except that there is at least one double bond between two carbon atoms. Thus, an alkenyl group has 2 to 40 carbon atoms, or 2 to about 20 carbon atoms, or 2 to 12 carbon atoms, or, in some embodiments, 2 to 8 carbon atoms. Examples include, but are not limited to, vinyl, -CH=CH(CH3), -CH=C(CH3)2, -C(CH3)=CH2, -C(CH3)=CH(CH3), -C(CH2CH3)=CH2, cyclohexenyl, cyclopentenyl, cyclohexadienyl, butadienyl, pentadienyl, and hexadienyl, among others.

[0332] The term "acyl" as used herein refers to a group that includes a carbonyl moiety that is bonded through a carbonyl carbon atom. The carbonyl carbon atom is bonded to another carbon atom that may be bonded to a hydrogen to form a "formyl" group or may be part of an alkyl, aryl, aralkylcycloalkyl, cycloalkylalkyl, heterocyclyl, heterocyclylalkyl, heteroaryl, heteroarylalkyl group, and the like. An acyl group may contain 0 to about 12, 0 to about 20, or 0 to about 40 additional carbon atoms bonded to the carbonyl group. An acyl group may contain a double bond or a triple bond within the meaning of the present specification. An acyl group is an example of an acyl group. An acyl group may also contain a heteroatom within the meaning of the present specification. A nicotinoyl group (pyridyl-3-carbonyl) is an example of an acyl group within the meaning of the present specification. Other examples include an acetyl group, a benzoyl group, a phenylacetyl group, a pyridylacetyl group, a cinnamoyl group, an acryloyl group, and the like. When the group containing the carbon atom that is bonded to the carbonyl carbon atom contains a halogen, the group is referred to as a "haloacyl" group. An example is the trifluoroacetyl group.

[0333] The term "cycloalkyl" as used herein refers to cyclic alkyl groups such as, but not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. In some embodiments, cycloalkyl groups can have from 3 to about 8-12 ring members, while in other embodiments, the number of carbon atoms in the ring ranges from 3 to 4, 5, 6, or 7. Cycloalkyl groups further include polycyclic cycloalkyl groups such as, but not limited to, norbornyl, adamantyl, bornyl, camphenyl, isocamphenyl, and carenyl groups, as well as fused rings such as, but not limited to, decalinyl groups. Cycloalkyl groups also include rings substituted with straight or branched chain alkyl groups as defined herein. Representative substituted cycloalkyl groups may be mono- or more than twice substituted, such as, but not limited to, 2,2-, 2,3-, 2,4-, 2,5-, or 2,6-disubstituted cyclohexyl groups, and mono-, di-, or tri-substituted norbornyl or cycloheptyl groups, which may be substituted, for example, with amino, hydroxy, cyano, carboxy, nitro, thio, alkoxy, and halogen groups. The term "cycloalkenyl," alone or in combination, refers to a cyclic alkenyl group.

[0334] The term "aryl" as used herein refers to a cyclic aromatic hydrocarbon group that does not contain a heteroatom in the ring. Thus, aryl groups include, but are not limited to, phenyl, azulenyl, heptalenyl, biphenyl, indacenyl, fluorenyl, phenanthrenyl, triphenylenyl, pyrenyl, naphthacenyl, chrysenyl, biphenylenyl, anthracenyl, and naphthyl groups. In some embodiments, the aryl group contains about 6 to about 14 carbons in the ring portion of the group. The aryl group can be unsubstituted or substituted as defined herein. Representative substituted aryl groups may be mono-substituted or substituted more than once, such as, but not limited to, a phenyl group substituted at any one or more of the 2-, 3-, 4-, 5-, or 6-positions of the phenyl ring, or a naphthyl group substituted at any one or more of the 2-8-positions.

[0335] The term "aralkyl" as used herein refers to an alkyl group, as defined herein, in which a hydrogen or carbon bond of the alkyl group is replaced with a bond to an aryl group, as defined herein. Representative aralkyl groups include benzyl, phenylethyl, and fused (cycloalkylaryl)alkyl groups, such as 4-ethyl-indanyl. An aralkenyl group is an alkenyl group, as defined herein, in which a hydrogen or carbon bond of the alkyl group is replaced with a bond to an aryl group, as defined herein.

[0336] The term "alkoxy" as used herein refers to an oxygen atom bonded to an alkyl group, including a cycloalkyl group, as defined herein. Examples of linear alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, and the like. Examples of branched alkoxy groups include, but are not limited to, isopropoxy, sec-butoxy, tert-butoxy, isopentyloxy, isohexyloxy, and the like. Examples of cyclic alkoxy groups include, but are not limited to, cyclopropyloxy, cyclobutyloxy, cyclopentyloxy, cyclohexyloxy, and the like. An alkoxy group may contain about 1 to about 12, about 1 to about 20, or about 1 to about 40 carbon atoms bonded to an oxygen atom, and may further contain double or triple bonds and may also contain heteroatoms. For example, an allyloxy group or a methoxyethoxy group is also an alkoxy group within the meaning of this specification, as is a methylenedioxy group in the context of replacing two adjacent atoms of the structure.

[0337] The polymers described herein can be terminated in any suitable manner. In some embodiments, the polymers can be terminated with a suitable polymerization initiator, a substituted or unsubstituted (C1-C ) alkyl group interrupted by 0, 1, 2, or 3 groups independently selected from -H, -OH, -O-, substituted or unsubstituted -NH-, and -S-. 20 ) hydrocarbyl (e.g., (C1-C 10 ) alkyl or (C6-C 20 )aryl), poly(substituted or unsubstituted (C1-C 20 )hydrocarbyloxy), and poly(substituted or unsubstituted (C1-C 20 )hydrocarbylamino).

[0338] As used herein, the term "weight average molecular weight" refers to i 2 n i / ΣM i n i [where n i is the molecular weight M iis the number of molecules in w In various instances, the weight average molecular weight can be determined using light scattering, small angle neutron scattering, X-ray scattering, gel permeation chromatography, and sedimentation velocity.

[0339] Examples of the methods described herein may be at least partially implemented by a machine or computer. Some examples may include a computer-readable medium or machine-readable medium encoded with instructions operable to configure an electronic device to perform the methods described in the above examples. Implementations of such methods may include code, such as microcode, assembly language code, high-level language code, etc. Such code may include computer-readable instructions for performing various methods. This code may form part of a computer program product. Further, in examples, the code may be tangibly stored on one or more volatile, non-transitory, or non-volatile tangible computer-readable media, such as during execution or at other times. Examples of these tangible computer-readable media may include, but are not limited to, hard disks, removable magnetic disks, removable optical disks (e.g., compact disks and digital video disks), magnetic cassettes, memory cards or sticks, random access memory (RAM), read-only memory (ROM), etc.

[0340] The above description is illustrative and not restrictive. For example, the above-described examples (or one or more aspects thereof) can be used in combination with each other. Other embodiments can be used, such as those by those of ordinary skill in the art upon reviewing the above description. The Abstract is provided to enable the reader to quickly grasp the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or spirit of the claims. In addition, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be construed as intending that any unclaimed disclosed feature is essential to any claim. Rather, the subject matter of the invention may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are incorporated into the Detailed Description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the subject matter should be determined with reference to the claims, along with the full scope of equivalents to which such claims are entitled. [Explanation of symbols]

[0341] 100 Environment 101 Host 102 Analyte Sensor System 104 Analyte Sensors 106 Sensor Electronics 108 Medical Devices 110 Radio communication signals 112 Handheld Smart Devices 114 tablets 116 Smart Pen 118 Computer 120 Wearable Devices 122 Peripheral medical devices 124 Network 126 Server System 128 Remote Terminal 130, 136 Wearable sensors 132 Computing Devices 138 Wireless Access Point (WAP) 200 Medical Device Systems 202 Measurement circuit 204 Processor 206 Command 208 Memory 210 Data storage memory 212 Sensors 214 Batteries 216 Recharging System 218 Wireless communication circuits 250 peripheral devices 252 UI 254 Memory Circuit 256 processors 258 Wireless communication circuits 260 Sensors 270 Medical Devices 272 UI 274 Memory Circuit 276 processors 278 Wireless communication circuits 280 Sensors 282 Treatment Circuit 290 Sensor Mounting Unit 292 Batteries 294 Gate Circuit 308 Adhesive Pad 314 Mounting unit 318 Electronic Equipment Unit 332 Membrane Systems 334 Analyte Sensors 338 First Layer 339 Window 340 Second Layer 341 Conductors 342 Enzyme Domain 343 Third Layer 344 Diffusion Resistance Domain 346 Bioprotection Domain 347 Electrode layer 600 circuits 604 Working electrode (WE) 606 Reference electrode (RE) 608 Double Layer Capacitance (Cd1) 610 Polarization Resistance (Rpol) 611 Internal electronics 612 Membrane 700 Analyte Sensor System 702 Glucose Sensor 704 Working electrode 706 Reference electrode 708 Voltage Source 2300 Analyte Sensor 2302 Insulation layer 2304 Conductors 2306 Reference electrode 2308 Flexible layer 2400A X-ray image 2400B X-ray image 2402A Analyte Sensor 2402B Analyte Sensor 2404A Conductor 2404B Conductor 2406A Insulation Layer 2406B Insulation layer 2408A Reference Layer 2408A Reference Layer 2500A X-ray image 2500B X-ray image 2502A Analyte Sensor 2502B Analyte Sensor 2504A Conductor 2504B Conductor 2506A Insulation Layer 2506B Insulating layer 2508A Reference Layer 2508A Reference Layer 2600 Pad Printer 2602A 1st Wheel 2602B Second Wheel 2604A Pad 2604B Pad 2608 Conductors 2702 Applicator needle 2704 Sensor 2706 Proximal 2708 Reference electrode 2802 Analyte Sensor 2804 Reference electrode 2806 Working electrode 2808 Third Electrode 2810 Sensor Electronics 2812 Skin

Claims

1. 1. A glucose sensor comprising: a working electrode for supporting an oxidation reaction; A reference electrode for supporting a redox reaction, comprising: Silver and A reference electrode comprising silver chloride; an anti-calcification agent positioned in the reference electrode to reduce calcium carbonate formation at the reference electrode.

2. 10. The glucose sensor of claim 1, wherein the reference electrode further comprises a mediator material that, together with the silver, at least partially catalyzes oxygen redox at the reference electrode.

3. 10. The glucose sensor of claim 1, wherein the anti-calcification agent is selected from the group consisting of polyacrylates and carboxylate-containing polymers.

4. 10. The glucose sensor of claim 1, further comprising a membrane system including an anticalcification layer positioned at least partially on the reference electrode, the anticalcification layer including at least a portion of the anticalcification agent.

5. 5. The glucose sensor of claim 4, wherein the membrane system further comprises an interference domain positioned at least partially on the working electrode, the interference domain comprising a first interference agent and at least a portion of the anticalcification agent.

6. 10. The glucose sensor of claim 1, wherein the reference electrode comprises a binder material, and wherein the silver, silver chloride, and the anticalcification agent are positioned within the binder material.

7. The glucose sensor of claim 1 , wherein the anti-calcification agent comprises a polyacrylate.

8. The glucose sensor of claim 1 , wherein the anti-calcification agent comprises a carboxylate-containing polymer.

9. 9. The glucose sensor of claim 8, wherein the carboxylate-containing polymer is selected from the group consisting of poly(maleates), polysulfonates, and polyphosphonates.

10. The membrane system further comprises: a resistance domain positioned at least partially on the reference electrode; 10. The glucose sensor of claim 1, further comprising: a hydrophilic domain positioned at least partially on the reference electrode.

11. The silver is microscale silver particles having an average width of about 1 μm to about 10 μm; and nanoscale silver particles having an average size of less than 100 nanometers, comprising about 0.1% to about 10% by volume of the silver.

12. 1. A method for treating a glucose sensor comprising a working electrode and a silver / silver chloride reference electrode positioned proximally from the working electrode, comprising: immersing a distal end of the glucose sensor from the distal end to a first depth in a first solution, the first solution including a first pharmaceutical agent, the first solution covering the working electrode at the first depth; immersing the distal end of the glucose sensor from the distal end to a second depth in a second solution, the second solution including an anti-calcification agent, the second depth covering at least a portion of the working electrode and the reference electrode, the first agent and the anti-calcification agent forming an interference domain on the working electrode.

13. 13. The method of claim 12, wherein immersing the distal end of the glucose sensor in the second solution is after immersing the distal end of the glucose sensor in the first solution, and further comprises re-immersing the distal end of the glucose sensor in the first solution to the first depth after immersing the distal end of the glucose sensor in the second solution.

14. 13. The method of claim 12, wherein immersing the distal end of the glucose sensor in the first solution is after immersing the distal end of the glucose sensor in the second solution, and further comprises re-immersing the distal end of the glucose sensor in the second solution to the second depth after immersing the distal end of the glucose sensor in the first solution.

15. The method of claim 12 , further comprising immersing the distal end of the glucose sensor in a third solution comprising glucose oxidase.

16. The method of claim 12 , wherein the anti-calcification agent comprises a polyacrylate.

17. The method of claim 12 , wherein the anticalcification agent comprises a carboxylate-containing polymer.

18. 20. The method of claim 17, wherein the carboxylate-containing polymer is selected from the group consisting of poly(maleates), polysulfonates, and polyphosphonates.

19. applying a first current between the working electrode and the reference electrode; 13. The method of claim 12, further comprising generating a sensor current at the glucose sensor after applying the first current, the magnitude of the sensor current being indicative of a glucose concentration at the glucose sensor, the first current being greater than the sensor current.

20. immersing at least the reference electrode in a solution of chlorine bleach; 13. The method of claim 12, further comprising generating a sensor current at the glucose sensor after the immersion, the magnitude of the sensor current being indicative of a glucose concentration at the glucose sensor.

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