Paper-made label base paper

The development of a paper label base paper with enhanced wet ratio tensile strength and bending resistance addresses the issue of conventional paper labels' susceptibility to moisture, resulting in a more durable and water-resistant label solution for beverage bottles.

JP2025061358APending Publication Date: 2025-04-10NIPPON PAPER IND CO LTD
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Patent Information

Application Number
JP2025005884
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-04-10

AI Technical Summary

Technical Problem

Conventional paper labels used on beverage bottles lack sufficient water resistance, making them prone to tearing when exposed to moisture, such as ice water or condensation.

Method used

A paper label base paper with a wet ratio tensile strength of 10 kNm/kg or more in either the machine direction (MD) or cross-direction (CD), or both, is developed. This paper also has a basis weight of 18g/m² or more, and a bending resistance in the MD direction of 3.0 mN or more and 50 mN or less.

Benefits of technology

The resulting paper label base paper exhibits high water resistance and durability, reducing the likelihood of tearing even when wet, and is suitable for use on beverage bottles and other containers.

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Abstract

To provide base paper for a paper-made label having excellent water resistance for manufacture of a paper-made label which can be used as a beverage bottle, etc., as a replacement of a plastic label.SOLUTION: Base paper for a paper-made label has a wet relative tensile strength of 10 kNm / kg or over in an MD direction and / or a CD direction.SELECTED DRAWING: None
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Description

[Technical field]

[0001] The present invention relates to a paper label base paper for making paper labels for use on beverage bottles and the like. [Background technology]

[0002] Plastics are widely used as a material for a variety of products because they are inexpensive and easy to mold, and more than 300 million tons of plastic products are produced each year. Although most plastic products are disposed of properly, some end up in the environment as litter due to inadequate management or illegal dumping, and eventually reach the ocean. It is estimated that more than 8 million tons of plastic litter ends up in the ocean every year, and because most of this plastic litter is non-biodegradable, most of it accumulates in the ocean.

[0003] There is a growing movement to prevent environmental destruction caused by plastic waste, and there is a demand to improve the recycling rate of disposable plastic products. For example, a collection system for PET bottles, a typical disposable plastic product, has been established in Japan, and in fiscal year 2018, 25.2 billion PET bottles were sold, with a recycling rate (amount recycled / amount sold) of 91.5% (Non-Patent Document 1). On the other hand, labels that are wrapped around PET bottles to display the product name, ingredients, etc. are not suitable for recycling because they are made of various materials such as polystyrene, polypropylene, and PET. For this reason, it is estimated that as many as 25.2 billion labels, roughly equivalent to the number of PET bottles sold, were disposed of as waste in Japan in fiscal 2018.

[0004] As an alternative material with less environmental impact to fossil-derived plastics, bio-based plastics, biodegradable plastics, and paper are attracting attention. However, PET bottles, especially for beverages, can have their labels get wet due to spills or condensation, and furthermore, they may be immersed in iced water to cool them down during outdoor events. Generally, papermaking fibers such as pulp that make up paper tend to be oriented in the direction in which the paper flows during papermaking in a papermaking machine, etc., and it is known that various paper strengths such as tensile strength have different values ​​in the direction in which the paper flows during papermaking (hereinafter referred to as MD) and the direction perpendicular to this (hereinafter referred to as CD). Therefore, paper with various paper strengths in the MD and CD that suit the intended use is selected, but when the paper is used as a label, as mentioned above, the label may be immersed in ice water to cool it, so the paper is required to have very high water resistance in both the MD and CD. [Prior art documents] [Non-patent literature]

[0005] [Non-Patent Document 1] PET Bottle Recycling Promotion Council, "Calculating Recycling Rates," [online], Internet<URL:http: / / www.petbottle-rec.gr.jp / data / calculate.html> Summary of the Invention [Problem to be solved by the invention]

[0006] The present invention aims to provide a base paper for paper labels having excellent water resistance for producing paper labels that can be used on beverage bottles and the like as an alternative to plastic labels. [Means for solving the problem]

[0007] The means for solving the problems of the present invention are as follows. 1. A base paper for paper labels, characterized in that the wet specific tensile strength in either the MD direction, the CD direction, or both, is 10 kNm / kg or more. 2. The base paper for paper labels according to 1., characterized in that the wet specific tensile strength is 10 kNm / kg or more in both the MD and CD directions. 3. Grammage: 18g / m 2 More than 100g / m 23. A paper label base paper according to 1. or 2., characterized in that: 4. A base paper for paper labels according to any one of 1. to 3., characterized in that the bending resistance in the MD direction measured in accordance with JIS P8125-1:2017 is 3.0 mN or more and 50 mN or less. Effect of the Invention

[0008] The paper label base paper of the present invention has excellent water resistance and is not easily torn even when wet. The paper label base paper of the present invention can be suitably used as a base paper for paper labels used for beverage bottles, seasoning bottles, etc. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] The present invention will be described in detail below. The base paper for paper labels of the present invention (hereinafter also referred to as base paper) has a wet tensile strength index of 10 kNm / kg or more in either MD direction, CD direction, or both. The base paper of the present invention has a wet tensile strength index of 10 kNm / kg or more in either MD direction, CD direction, or both, and has excellent paper strength in a wet state. The base paper of the present invention preferably has a wet tensile strength index of 10 kNm / kg or more in both MD direction and CD direction. Base paper having a wet tensile strength index of 10 kNm / kg or more in both MD direction and CD direction is less likely to break even when a force is applied from various directions such as up, down, left and right in a wet state, and can be further preferably used as a base paper for paper labels used for beverage bottles. In this specification, the wet tensile strength index is a value obtained by dividing the wet tensile strength measured with an immersion time of 24 hours according to the general method of JIS P8135:1998 by basis weight. The wet tensile index of the base paper of the present invention is preferably 12 kNm / kg or more, more preferably 15 kNm / kg or more, in both MD and CD. Furthermore, the wet tensile index of the base paper of the present invention is preferably 20 kNm / kg or more, more preferably 25 kNm / kg or more, in MD. Furthermore, the wet tensile index of the base paper of the present invention is preferably 12 kNm / kg or more, more preferably 15 kNm / kg or more, in CD.

[0010] The wet tensile strength of the base paper of the present invention, measured according to the general method of JIS P8135:1998 with an immersion time of 24 hours, is preferably 0.5 kN / m or more in the MD direction, more preferably 0.6 kN / m or more, and even more preferably 0.8 kN / m or more, and is preferably 0.1 kN / m or more in the CD direction, more preferably 0.3 kN / m or more, and even more preferably 0.4 kN / m or more.

[0011] The base paper of the present invention has a tensile index (hereinafter referred to as dry tensile index) measured in accordance with JIS P8113:1998 of preferably 80 kNm / kg or more in the MD direction, more preferably 100 kNm / kg or more. Also, in the CD direction, it is preferably 40 kNm / kg or more, more preferably 50 kNm / kg or more. Also, the tensile strength (hereinafter referred to as dry tensile strength) measured in accordance with JIS P8113:1998 is preferably 1.8 kN / m or more in the MD direction, more preferably 2.0 kN / m or more, and even more preferably 2.5 kN / m or more. Also, in the CD direction, it is preferably 0.8 kN / m or more, more preferably 1.2 kN / m or more, and even more preferably 1.5 kN / m or more. In addition, the ratio of wet tensile strength to dry tensile strength (wet tensile strength / dry tensile strength) is preferably 0.25 or more, and more preferably 0.3 or more, in the MD direction. Moreover, this ratio in the CD direction is preferably 0.15 or more, more preferably 0.25 or more, and even more preferably 0.3 or more.

[0012] Furthermore, the base paper of the present invention preferably has a bending resistance in the MD direction measured in accordance with JIS P8125-1:2017 of 3.0 mN or more and 50 mN or less. If the bending resistance in the MD direction is within the above range, the paper is easy to handle when wound around a bottle or the like using a machine, and breakage or winding defects are unlikely to occur. The bending resistance in the MD direction is more preferably 5.0 mN or more, and even more preferably 8.0 mN or more.

[0013] The base paper for paper labels of the present invention comprises pulp, fillers, various auxiliary agents such as wet strength materials, and the like. The pulp may be any of a variety of known pulps, including chemical wood pulps such as bleached softwood kraft pulp (NBKP), unbleached softwood kraft pulp (NUKP), bleached hardwood kraft pulp (LBKP), unbleached hardwood kraft pulp (LUKP), and sulfite pulp (SP); mechanical wood pulps such as ground pulp (GP), refiner ground pulp (RGP), stone ground pulp (SGP), chemi-ground pulp (CGP), semi-chemical pulp (SCP), thermomechanical pulp (TMP), and chemi-thermomechanical pulp (CTMP); non-wood pulps obtained from kenaf, bagasse, bamboo, hemp, straw, and the like; and waste paper pulp made from waste paper, from which the ink contained in the waste paper has been removed in a deinking process.

[0014] Among these, in terms of price, easy availability, and ease of tearing when removed from a container, it is preferable that the total amount of pulp contains 50% by weight or more of wood pulp, and more preferably contains 50% by weight or more of softwood pulp (NP) relative to the total amount of pulp. By making the softwood pulp 50% by weight or more, the strength of the base paper can be increased and durability can be improved. The ratio of softwood pulp to the total amount of pulp is more preferably 60% by weight or more, and even more preferably 80% by weight or more. As the softwood pulp, softwood bleached kraft pulp (NBKP) and softwood unbleached kraft pulp (NUKP) can be suitably used. Generally, paper with stronger paper strength can be produced by using unbleached pulp that has not been bleached rather than bleached pulp that has been bleached. However, since the present invention can obtain a base paper with high wet strength, the effect of the present invention can be greatly enjoyed when bleached pulp with weak paper strength is used.

[0015] The freeness (Canadian Standard Freeness: CSF) of the raw material pulp of the present invention is not particularly limited, but is preferably from 200 ml to 600 ml, and more preferably from 250 ml to 500 ml. In the present invention, when multiple types of raw material pulp are used, the multiple raw material pulps may be beaten separately or mixed and beaten.

[0016] Examples of fillers that can be used include known fillers such as inorganic fillers such as talc, kaolin, calcined kaolin, clay, heavy calcium carbonate, light calcium carbonate, white carbon, zeolite, magnesium carbonate, barium carbonate, titanium dioxide, zinc oxide, silicon oxide, amorphous silica, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, barium sulfate, and calcium sulfate, and organic fillers such as urea-formalin resin, polystyrene resin, phenol resin, and hollow microparticles. Note that fillers are optional materials and may not be used, and if used, it is preferable to use a small amount.

[0017] The base paper of the present invention may contain various other auxiliary agents within the range that does not impair the effects of the present invention. For example, sizing agents such as rosin, alkyl ketene dimer (AKD), and alkenyl succinic anhydride (ASA), polyacrylamide polymers, polyvinyl alcohol polymers, cationic starch, various modified starches, dry strength agents such as urea-formaldehyde resin and melamine-formaldehyde resin, wet strength agents, retention agents, drainage improvers, coagulants, barium sulfate, etc. Agents such as dyes, bulking agents, dyes, fluorescent whitening agents, pH adjusters, defoamers, UV inhibitors, anti-fading agents, pitch control agents, and slime control agents can be appropriately selected and used as necessary.

[0018] The base paper of the present invention preferably contains a wet strength agent. As the wet strength agent, polyamide polyamine epichlorohydrin resin, polyamine epichlorohydrin resin, polyamide epichlorohydrin resin, polyvinylamine resin, polyethyleneimine resin, etc. can be used alone or in combination of two or more. Among these, it is preferable to use polyamine epichlorohydrin resin because it has excellent paper strength when wet.

[0019] The wet strength agent is preferably contained in an amount of 0.5% by weight or more, more preferably 0.6% by weight or more, and even more preferably 0.7% by weight or more, based on the solid weight of the raw pulp. The upper limit of the amount added is preferably 7.0% by weight or less, more preferably 4.0% by weight or less, and even more preferably 2.0% by weight or less. If the content of the wet strength agent is less than 0.5% by weight, sufficient wet strength may not be achieved. On the other hand, if the content of the wet strength agent exceeds 7.0% by weight, the paper strength improvement effect is hardly expected, resulting in high costs, poor texture, and staining of the papermaking machine. The amount of the wet strength agent can be quantified by elemental analysis such as the Kjeldahl method or energy dispersive X-ray analysis. In the present invention, the amount of the wet strength agent contained in the base paper refers to a converted value assuming that all of the nitrogen element quantified by the Kjeldahl method is derived from the polyamine epichlorohydrin resin.

[0020] The method for making the base paper is not particularly limited, and can be carried out using a papermaking machine such as a Fourdrinier papermaking machine including a top wire, an on-top former, a gap former, a cylinder papermaking machine, or a Yankee machine. The pH during papermaking may be acidic, neutral, or alkaline, but is preferably acidic. The papermaking speed is not particularly limited. The method for drying the base paper is not particularly limited, but it is preferable to use a Yankee dryer for drying. The drying method is not particularly limited, and may be any known method such as a steam cylinder heating drying method, a hot air drying method, a gas type infrared drying method, or an electric type infrared drying method.

[0021] The basis weight of the base paper is not particularly limited, but is preferably 18 g / m because it provides an excellent balance between paper strength and ease of handling. 2 More than 100g / m 2 When the base paper of the present invention is used by folding it, for example by wrapping it around a bottle, the basis weight is preferably 18 g / m 2 More than 60g / m 2 In addition, when the sheet is used in small pieces, such as by attaching it to a bottle, without folding, the basis weight is 50 g / m 2 More than 100g / m 2 It is preferable that: The density of the base paper is, for example, 0.5 g / cm 3 More than 0.7g / cm 3 It is preferable that the density is 0.55 g / cm or less. 3 More than 0.70g / cm 3 The following may also be used.

[0022] The base paper of the present invention is printed with a product name, product information, etc. It is possible to print directly on the base paper, but it is also possible to print after applying wax, wax, waterproof varnish, etc. Also, it is possible to apply wax, wax, waterproof varnish, etc. after printing. EXAMPLES

[0023] The present invention will be described in more detail below with reference to specific examples, but the present invention is not limited thereto. In addition, unless otherwise specified, "parts" and "%" described below indicate "parts by weight" and "% by weight", respectively. In addition, in the present invention, unless otherwise specified, numerical ranges are described as including their endpoints.

[0024] Measurement method ·Basic weight Measurements were performed in accordance with JIS P8124. Canadian Standard Freeness (CSF) Measurements were performed in accordance with JIS P8121. Bending resistance value Measurements were performed in accordance with JIS P8125-1:2017.

[0025] Tensile strength (wet) The wet tensile strength was measured with an immersion time of 24 hours in accordance with the general method of JIS P8135: 1998. The measured wet tensile strength was divided by the basis weight measured above to calculate the wet tensile strength ratio. (Dry) The dry tensile strength and dry tensile strength ratio were measured in accordance with JIS P8113:1998.

[0026] "Example 1" The pulp raw materials used were 70 parts of softwood bleached kraft pulp (NBKP, CSF: 460 ml) and 30 parts of hardwood bleached kraft pulp (LBKP, CSF: 300 ml). A stock was prepared by mixing 100 parts of this mixed pulp with 0.85% by weight (based on the dry weight of the pulp) of polyamine epichlorohydrin resin (WS4011, manufactured by Seiko PMC, wet strength agent), 0.3 parts of polyacrylamide (dry strength agent), aluminum sulfate, and a sizing agent. A wet paper was made from this stock using a papermaking machine and dried using a Yankee dryer to a basis weight of 20 g / m. 2 Thus, base paper for paper labels was obtained.

[0027] "Example 2" Basis weight: 26g / m 2A base paper for a paper label was obtained in the same manner as in Example 1, except that the above-mentioned procedure was followed. "Example 3" Basis weight 32g / m 2 A base paper for a paper label was obtained in the same manner as in Example 1, except that the above-mentioned procedure was followed. "Example 4" Basis weight 37.9g / m 2 A base paper for a paper label was obtained in the same manner as in Example 1, except that the above-mentioned procedure was followed. "Example 5" Basis weight 45g / m 2 A base paper for a paper label was obtained in the same manner as in Example 1, except that the above-mentioned procedure was followed.

[0028] "Comparative Example 1" The pulp raw materials used were 20 parts of softwood bleached kraft pulp (NBKP, CSF: 450 ml) and 80 parts of hardwood bleached kraft pulp (LBKP, CSF: 510 ml). A stock was prepared by mixing 100 parts of this mixed pulp with 1.40% by weight (based on the dry weight of the pulp) of polyamide polyamine-epichlorohydrin resin (AF255, Arakawa Chemical, wet strength agent), 0.3 parts of polyacrylamide (dry strength agent), aluminum sulfate, and a sizing agent. A wet paper was made from this stock using a papermaking machine and dried to a basis weight of 87.2 g / m. 2 Thus, base paper for paper labels was obtained.

[0029] "Comparative Example 2" The pulp raw materials used were 13 parts of softwood bleached kraft pulp (NBKP, CSF: 620 ml) and 87 parts of hardwood bleached kraft pulp (LBKP, CSF: 440 ml). A stock was prepared by mixing 100 parts of this mixed pulp with 0.25 parts of polyacrylamide (dry strength agent), cationic starch, filler, aluminum sulfate, and a sizing agent. A wet paper was made from this stock using a papermaking machine and dried using a Yankee dryer to a basis weight of 29.4 g / m. 2 Thus, base paper for paper labels was obtained.

[0030] [Table 1]

[0031] It was shown that the base papers for paper labels obtained in Examples 1 to 5 of the present invention have excellent wet tensile strength index and are resistant to tearing even when wet, and are particularly suitable for paper labels for beverage bottles.

Claims

1. A base paper for paper labels having a bending resistance value in the MD direction measured in accordance with JIS P8125-1:2017 of 3.0 mN or more and 50 mN or less.

2. Basis weight: 18 g / m 2 More than 100g / m 2 2. The paper label base paper according to claim 1, wherein the base paper is:

3. 2. The paper label base paper according to claim 1, characterized in that the base paper contains softwood pulp in an amount of 50% by weight or more based on the total amount of pulp.

4. The paper label base paper according to claim 1, characterized in that the wet specific tensile strength measured in accordance with the general method of JIS P8135:1998 with an immersion time of 24 hours is 10 kNm / kg or more in either the MD direction, the CD direction, or both.

5. The base paper for paper labels according to claim 1, characterized in that the wet specific tensile strength measured in accordance with the general method of JIS P8135:1998 with an immersion time of 24 hours is 10 kNm / kg or more in both the MD and CD directions.

6. 6. The paper label base paper according to any one of claims 1 to 5, further comprising a waterproof varnish layer.

Citation Information

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